An automated system and method of processing for lighting devices

Abstract

The application relates to the technical field of lighting equipment production and processing, and discloses an automatic system and a processing method of lighting equipment, which comprise a conveying frame, a driving chassis is arranged on the top of the conveying frame, a plurality of Foma wheels are arranged at the bottom of the conveying frame, a plurality of groups of workbenches are slidably arranged on the driving chassis, assembling jigs are arranged on the top of the workbenches, a customer-supplied machine is arranged at the middle of the conveying frame, trusses are arranged on the two sides of the customer-supplied machine, a plurality of air-blowing type material supply machines and power supply racks are arranged below the trusses. The automatic system and the processing method of the lighting equipment solve the problem that, in the prior art, various lines and mounting structures are filled in the interior during lamp production, each structure needs to be mounted by using screws, the current lamp assembling and processing are common, the production and processing process efficiency is low, and the situation that the production and processing process efficiency is low cannot meet the requirements of market quality and delivery period.

Description

Technical Field

[0001] This invention relates to the field of lighting equipment manufacturing and processing technology, specifically to an automated system and processing method for lighting equipment. Background Technology

[0002] Lighting equipment is a device that transmits, distributes, and alters the light distribution of a light source. It includes all components, except the light source itself, necessary for fixing and protecting the light source, as well as the wiring accessories necessary for connecting to the power supply. Currently, lighting equipment is collectively referred to as lamps. As electricity is laid in increasingly wider areas, lamps also need to be mass-produced to meet market demand.

[0003] In the lighting industry, with the maturity of production technology, competition is fierce. Cost reduction and efficiency improvement are becoming increasingly important for manufacturing enterprises. In the current technology, the internal structure of lighting fixtures is filled with various circuits and installation structures. Each structure needs to be installed with screws. At present, lighting fixture assembly and processing is generally done manually or at a single workstation, resulting in low production and processing efficiency and difficulty in meeting the market's requirements for quality and delivery time. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the purpose of this invention is to provide an automated system and processing method for lighting equipment, which solves the problems mentioned in the background.

[0005] The present invention provides the following technical solution: an automated system for lighting equipment, comprising: a conveyor frame, an active base frame mounted on the top of the conveyor frame, a plurality of casters mounted on the bottom of the conveyor frame, a plurality of workbenches slidably mounted on the active base frame, an assembly fixture mounted on the top of each of the workbenches, a customer-supplied machine mounted in the middle of the conveyor frame, trusses mounted on both sides of the customer-supplied machine, a plurality of air-blowing feeders and a power supply frame mounted below each of the two trusses, a central control mechanism mounted on the top of the conveyor frame, and screw-driving mechanisms mounted on the surfaces of the conveyor frame near the four corners;

[0006] The active base frame includes a profile frame, which is mounted on the top of the conveyor frame via corner brackets. The profile frame has an outer guide rail and an inner guide rail forming a track in a ring shape on its surface. The inner guide rail is located within the inner ring of the outer guide rail. A sliding platform is provided on the top of the outer and inner guide rails. A chain is driven between the outer and inner guide rails. A chain rail frame is slidably mounted on the surface of the chain and is installed on the side of the profile frame. A section of the chain is installed at the bottom of the sliding platform. A through groove is opened on the top of the conveyor frame, and a positioning component is provided inside the through groove. The positioning component is installed on the outer side of the profile frame located at the bottom of the outer guide rail. A cylinder is provided at the bottom of the positioning component. A U-shaped frame is installed at the bottom of the top plate of the conveyor frame. A power motor is installed at the bottom of the U-shaped frame. The top of the output shaft of the power motor passes through both the U-shaped frame and the conveyor frame and is equipped with a drive sprocket. The outer edge of the drive sprocket meshes with the chain.

[0007] The screw-driving mechanism includes a gantry, a pneumatic cylinder is mounted on the top of the gantry, a connecting rod is mounted on the piston rod end of the pneumatic cylinder, and an upper sliding plate and a lower sliding plate are respectively sleeved on the surface of the connecting rod to form a layered structure. The upper sliding plate and the lower sliding plate are slidably sleeved on the support column of the gantry. A through-hole reserved groove is opened on both the upper sliding plate and the lower sliding plate. An electric screwdriver assembly is mounted above the upper sliding plate, and the bottom end of the electric screwdriver assembly is inserted into the reserved groove on the lower sliding plate through the reserved groove on the upper sliding plate.

[0008] The outer guide rail and the inner guide rail are slidably provided with a slide base. The bottom of the slide base is respectively equipped with a slide bracket and a guide slide member. The middle of the slide base is embedded with a pushing component. The top of the positioning component passes through the through groove and is engaged with the slide bracket. The position of the track frame corresponds to the position of the pushing component. The bottom of the guide slide member is slidably connected with a fixed slide member. The bottom of the fixed slide member is equipped with a pressure bearing seat. The pressure bearing seat is located above the inner guide rail.

[0009] The assembly fixture includes a fixture body, a base plate at the bottom of the fixture body, a support member at the bottom of the base plate, mounting holes and placement grooves on the surface of the fixture body, the placement grooves being located inside the fixture body, the lamp body overlapping the inner wall of the placement grooves, and a positioning pin being provided inside the placement grooves, the position of the positioning pins corresponding to the structure near the outer edge of the lamp body.

[0010] Preferably, multiple sets of drive sprockets are provided at the corner of the conveyor frame, and two guide sprockets are provided on the other side of the meshing chain of the drive sprocket facing the corner of the conveyor frame. The positions of the two guide sprockets correspond to the curvature of the drive sprocket.

[0011] A chain track frame is installed on the inner side of the bottom profile frame of the outer guide rail. The chain track frame is located between the outer guide rail and the inner guide rail, and is situated on the straight section of the outer guide rail and the inner guide rail. The chain is slidably connected inside the chain track frame.

[0012] Preferably, the positioning component includes bearing seats, and there are two bearing seats. The two bearing seats are symmetrically installed on the outside of the profile frame at the bottom of the outer guide rail. A main shaft is rotatably arranged between the two bearing seats. Two fixing rings are fixedly sleeved on the surface of the main shaft. The two fixing rings are respectively located on the outside of the two bearing seats. An output arm and a positioning arm are fixedly sleeved on the surface of the main shaft located between the two bearing seats. The bottom of the output arm is connected to the output shaft of the cylinder.

[0013] The top of the positioning arm is provided with a cylindrical locking rod, the surface of which is fitted with a washer, and the locking rod is engaged with the middle of the slide frame.

[0014] Preferably, the upper slide plate includes a shaft preparation plate, the suspension groove opened on the surface of the shaft preparation plate is a reserved groove, several crossbars are provided above the suspension groove, several rows of holes are longitudinally opened on the surface of the suspension groove near both sides, the ends of the crossbars spanning the suspension groove are installed with the rows of holes by bolts, and the structure of the electric screwdriver assembly near the top is installed on the crossbars.

[0015] Preferably, the electric screwdriver assembly includes an electric screwdriver bracket, an electric screwdriver body is fixedly sleeved inside the electric screwdriver bracket, a transmission rod is provided at the bottom of the electric screwdriver body, universal joints are installed at both the top and bottom of the transmission rod, the universal joint at the top of the transmission rod is installed to the output shaft of the electric screwdriver body through a coupling, a guide rod is installed at the universal joint at the bottom of the transmission rod, and a cutting head is inserted into the bottom of the guide rod;

[0016] The transmission rod includes a round rod, which is divided into upper and lower sections by being cut in the middle. A sliding sleeve is fitted at the cut in the middle of the round rod. A limiting groove is formed on the side of the sliding sleeve. A limiting rod is slidably connected to the inner wall of the limiting groove. The limiting rod is set on the surface of the upper section of the round rod, and the upper section of the round rod is slidably connected to the inner wall of the sliding sleeve. The lower end of the round rod is fixed to the inner wall of the sliding sleeve near the bottom end.

[0017] The electric screwdriver bracket includes a fixing clamp, which is an overall ring-shaped locking member. Support rods are provided at the bottom of the lugs on both sides of the fixing clamp. A sliding rod is installed at the bottom of the support rod. A mounting plate is slidably sleeved on the surface of the sliding rod. The sliding rod located between the support rod and the mounting plate passes through the structure on the upper sliding plate. The top of the mounting plate is installed with the structure on the upper sliding plate.

[0018] The bottom end of the slide rod is integrally provided with an inner corner bolt cap, and a compression spring is provided between the mounting plate and the inner corner bolt cap, and the compression spring is sleeved on the surface of the slide rod.

[0019] Preferably, the slide frame includes a frame plate, four concentric rollers are installed at the bottom of the frame plate, the concentric rollers are tactilely connected to the side of the outer guide rail, and a positioning accessory is installed on the outer side of the frame plate near the slide table, and the surface of the positioning accessory is provided with a slot.

[0020] The positioning accessory has a sloping structure on both sides of the slot, and the inner wall of the slot is engaged with the internal structure of the positioning component.

[0021] Preferably, the bottom of the slide table is provided with a mounting groove, the top of the guide slide is installed in the mounting groove, the bottom of the pressure seat is provided with a base plate, and the bottom of the base plate is provided with four guide rollers, all of which are in rolling connection with the side of the inner guide rail.

[0022] The pressure-bearing seat includes a main seat plate, a storage cavity is provided in the middle of the main seat plate, a bearing ring is provided inside the storage cavity, a split roller is provided inside the bearing ring, a shaft is fitted into the top of the base plate, the top of the shaft passes through the main seat plate and is installed in the middle of the split roller, and a cover is installed on the top of the storage cavity.

[0023] Preferably, the pushing component includes a housing, the bottom of which has a strip-shaped hole, and an extension pin is rolled inside the strip-shaped hole via a bearing. A chain link pin is mounted on the surface of the extension pin, and the chain link pin is a connecting element in the chain.

[0024] The placement slot includes a frame slot, and the inner wall of the frame slot is respectively provided with a shell bottom slot and a ridge slot. The position and shape of the shell bottom slot and the ridge slot are adapted to the structure of the reverse side of the lamp body.

[0025] The placement slot has a positioning hole inside, and the positioning pin is inserted into the inner wall of the positioning hole. The height of the positioning pin after insertion corresponds to the thickness of the outer edge of the lamp body.

[0026] The profile frame is a beam frame structure. The profile frames at both ends of the conveyor frame are plate frames, and the profile frames in the middle section of the conveyor frame are strip frames. The overall structure of the profile frame is formed by assembling the plate frames and the strip frames.

[0027] Preferably, the fixture body, base plate and support are installed together by bolts inside the mounting hole. There are two fixture bodies, and the two fixture bodies are arranged symmetrically about the middle of the base plate.

[0028] The lamp body includes a lamp housing, the back of which is integrally provided with multiple sets of ribs, a driver is installed at the center of the back of the lamp housing, and multiple sets of bracket holes are opened on the surface of the lamp housing near the outer edge. The distance between two adjacent sets of bracket holes corresponds to the distance between two positioning pins, and a lamp cover is installed on the front of the lamp housing.

[0029] The overall height of the lamp body is less than the height of the fixture body, base plate and support after installation, and a groove is provided on the inner side of the placement slot;

[0030] The lower slide plate includes a carrier plate. The fixed blade groove on the surface of the carrier plate is a reserved groove. The position of the fixed blade groove corresponds to the position of the reserved groove on the upper slide plate. The carrier plate has a strip hole around the fixed blade groove. Multiple sets of clamp fixing plates are installed above the strip hole by bolts. The number of clamp fixing plates corresponds to the number of electric screwdriver assemblies. The ends of the multiple sets of clamp fixing plates are clamped with sleeves. The bottom end of the electric screwdriver assembly passes through the inside of the sleeve and contacts the screw.

[0031] The cylinder spans the profile frame located at the bottom of the outer guide rail, and a cantilever seat is installed at the tail end of the cylinder. The cantilever seat is installed on the inner side of the profile frame located at the bottom of the outer guide rail.

[0032] An automated manufacturing method for lighting equipment includes the following steps:

[0033] S1. Before assembling the lamps, select the corresponding assembly fixture based on the lamp model and style and the installation process, and install it on the workbench. Then, adjust the four screw-driving mechanisms according to the installation process of each structure, so that they are aligned with the screw holes of each process of the lamp. Then, start the device and select the lamp flipping position according to the operation of the device.

[0034] S2, in which all four screw-driving mechanism stations are multi-axis automatic stations. The four screw-driving mechanisms are responsible for the installation of the sensor, driver, PCB board and lamp cover of the lamp respectively.

[0035] S3, after the fixture reaches the workstation, the positioning component on the active base frame positions the assembly fixture. After positioning is completed, the sensor in the positioning component sends an arrival signal.

[0036] S4, the screw-driving mechanism control system automatically feeds screws. After feeding is completed, the pneumatic cylinder of the screw-driving mechanism presses down, and at the same time the electric screwdriver assembly starts to drive the screw into the corresponding thread hole of the product. After the screw is tightened, the electric screwdriver assembly reaches the set torque, the electric screwdriver assembly stops rotating, the pneumatic cylinder lifts up, and the assembly fixture moves to the next step.

[0037] S5 utilizes four screw-driving mechanisms to simultaneously handle different processes of the lamp, completing one process at a time until the finished product is produced.

[0038] Compared with the prior art, the present invention has the following beneficial effects:

[0039] 1. The automated system and processing method of this lighting equipment, by setting four sets of screw-driving mechanisms on the active base frame to process different processes of the lamps, enables all screws of the same type to be processed in one process during the lamp manufacturing process, realizing the effect of multi-axis automatic station processing, improving the efficiency of lamp manufacturing process, eliminating manual processing, meeting the market's requirements for multiple qualities and delivery time, and adopting a production line-style processing method, only requiring the lamps to be flipped and components to be added at specific locations, which not only saves the consumption of human resources, but also reduces the labor intensity of workers, further increasing the practicality of the production line.

[0040] 2. The automated system and processing method of this lighting equipment, by setting up a positioning component, installs the positioning component at the processing mechanism. When the worktable, which runs according to the predetermined route, arrives at the processing location, it can immediately stop the worktable, preventing it from shifting due to the inertia of the chain movement, thus ensuring precise docking between the workpiece and the processing mechanism and improving the processing efficiency of the workpiece.

[0041] 3. The automated system and processing method of this lighting equipment, by setting up an electric screwdriver bracket and a transmission rod, uses the lifting installation of the electric screwdriver bracket to support the electric screwdriver body. Under normal working conditions, the compression spring on the electric screwdriver bracket is in an extended state. When the screwdriver head of the electric screwdriver body tightens the screw, the transmission rod bends with the torque, thereby compressing the compression spring on the electric screwdriver bracket, causing the electric screwdriver body to automatically move upward to avoid the screw, pulling the screwdriver head up and disengaging from the screw, thus preventing the entire electric screwdriver transmission mechanism from being damaged after the screw gets stuck.

[0042] 4. The automated system and processing method of this lighting equipment, by setting a pressure seat and adding a miniature linear guide rail laterally above the inner guide rail, ensures that the slide table can adaptively adjust the position of the fulcrum in the lateral direction when moving along the track. At the same time, the radial rotation capability of the pressure seat ensures the rotational freedom of one of the fulcrums of the slide table, so that the slide table can be freely adjusted when going through bends, smoothly and without jamming.

[0043] 5. The automated system and processing method of this lighting equipment, by setting up a fixture body with a placement groove on it to support the lamp body to be processed, and by opening multiple slots inside the placement groove, the placement groove can correspond to the reverse structure of the lamp body without affecting the placement of the lamp body, thus supporting both the front and back of the lamp body. This increases the application range of the fixture body, eliminates the need for two separate production lines to process the lamp body, reduces the complexity of the lamp body production process, and further improves production efficiency. Attached Figure Description

[0044] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0045] Figure 1 This is a schematic diagram of the overall operating structure of the present invention.

[0046] Figure 2 This is a schematic diagram of the overall structure of the conveying mechanism of the present invention;

[0047] Figure 3 For the present invention Figure 2 Enlarged structural diagram at point A in the middle;

[0048] Figure 4 This is a schematic diagram of the profile frame structure of the present invention;

[0049] Figure 5 This is a schematic diagram of the conveyor frame structure of the present invention;

[0050] Figure 6 For the present invention Figure 5 Enlarged structural diagram at point B;

[0051] Figure 7 This is a schematic diagram of the track frame structure of the present invention;

[0052] Figure 8 This is a schematic diagram of the positioning component structure of the present invention;

[0053] Figure 9 This is a schematic diagram of the cylinder structure of the positioning component of the present invention;

[0054] Figure 10 This is a schematic diagram of the overall structure of the screw-driving mechanism of the present invention;

[0055] Figure 11 This is a schematic diagram of the upper sliding plate structure of the present invention;

[0056] Figure 12 This is a schematic diagram of the sliding plate structure of the present invention;

[0057] Figure 13 This is a schematic diagram of the electric screwdriver assembly structure of the present invention;

[0058] Figure 14 For the present invention Figure 13 Enlarged structural diagram at point C;

[0059] Figure 15 This is a schematic diagram of the electric screwdriver support structure of the present invention;

[0060] Figure 16 This is a schematic diagram of the overall structure of the workbench of the present invention;

[0061] Figure 17 This is a bottom view of the bottom structure of the slide platform of the present invention;

[0062] Figure 18 For the present invention Figure 17 Enlarged structural diagram at point D;

[0063] Figure 19 This is a schematic diagram of the rail support frame structure of the present invention;

[0064] Figure 20 This is a schematic diagram of the overall structure of the pressure bearing seat of the present invention;

[0065] Figure 21 This is a schematic diagram of a partial structure of the bottom of the slide platform of the present invention;

[0066] Figure 22 This is a schematic diagram of the unfolded structure of the pressure bearing seat of the present invention;

[0067] Figure 23 This is a schematic diagram of the overall structure of the assembly fixture of the present invention;

[0068] Figure 24 This is a schematic diagram of the main structure of the fixture of the present invention;

[0069] Figure 25 This is a schematic diagram of the reverse side machining structure of the lamp body of the present invention;

[0070] Figure 26 This is a schematic diagram of the front processing structure of the lamp body of the present invention.

[0071] In the diagram: 1. Conveyor frame; 2. Fuma wheel; 3. Customer-supplied machine; 4. Workbench; 5. Assembly fixture; 6. Screw-driving mechanism; 7. Active base frame; 8. Air-blowing feeder; 9. Power supply frame; 10. Truss; 11. Central control mechanism;

[0072] 41. Slide table; 42. Slide frame; 421. Frame plate; 422. Positioning accessory; 423. Slot; 424. Concentric roller; 43. Pushing assembly; 431. Embedded shell; 432. Strip hole; 433. Extension pin; 434. Chain link pin; 44. Guide slide; 45. Pressure bearing seat; 451. Main seat plate; 452. Storage cavity; 453. Bearing ring; 454. Split roller; 455. Shaft; 46. Base plate; 47. Guide roller; 48. Fixed slide; 49. Cover; 410. Mounting slot;

[0073] 51. Fixture body; 52. Base plate; 53. Support component; 54. Mounting hole; 55. Placement slot; 551. Frame slot; 552. Shell bottom slot; 553. Rib slot; 56. Groove; 57. Positioning pin; 58. Lamp body; 581. Lamp housing; 582. Rib plate; 583. Driver; 584. Frame hole; 585. Lamp cover; 59. Positioning hole;

[0074] 61. Gantry; 62. Pneumatic cylinder; 63. Connecting rod; 64. Upper slide plate; 641. Shaft support plate; 642. Suspension groove; 643. Drill hole; 644. Cross frame; 65. Lower slide plate; 651. Carrier plate; 652. Fixed tool groove; 653. Slot hole; 654. Grip fixing plate; 655. Sleeve; 66. Electric screwdriver assembly; 661. Electric screwdriver bracket; 6611. Fixing clamp; 6612. Support rod; 6613. Slide rod; 6614. Internal angle bolt cap; 6615. Mounting plate; 6616. Compression spring; 662. Electric screwdriver body; 663. Transmission rod; 6631. Round rod; 6632. Sliding sleeve; 6633. Limiting groove; 6634. Limiting rod; 664. Universal joint; 665. Guide rod; 666. Tool head;

[0075] 71. Profile frame; 72. Outer guide rail; 73. Inner guide rail; 74. Track frame; 75. Cantilever bracket; 76. Chain; 77. Guide sprocket; 78. Through groove; 79. Positioning assembly; 791. Bearing seat; 792. Main shaft; 793. Fixing ring; 794. Output arm; 795. Positioning arm; 796. Locking rod; 710. Cylinder; 711. Drive sprocket; 712. U-shaped frame; 713. Power motor. Detailed Implementation

[0076] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0077] Please see Figure 1-26An automated system for lighting equipment includes: a conveyor frame 1, an active base frame 7 mounted on the top of the conveyor frame 1, several ferrules 2 mounted on the bottom of the conveyor frame 1, multiple sets of workbenches 4 slidably mounted on the active base frame 7, assembly fixtures 5 mounted on the top of each set of workbenches 4, a customer supply machine 3 mounted in the middle of the conveyor frame 1, trusses 10 mounted on both sides of the customer supply machine 3, several air-blowing feeders 8 and power supply frames 9 mounted below each of the two trusses 10, a central control mechanism 11 mounted on the top of the conveyor frame 1, and screw-driving mechanisms 6 mounted on the surfaces of the conveyor frame 1 near the four corners.

[0078] The active base frame 7 includes a profile frame 71, which is mounted on top of the conveyor frame 1 via corner brackets. An outer guide rail 72 and an inner guide rail 73 are annularly mounted on the surface of the profile frame 71 to form a track. The inner guide rail 73 is located within the inner ring of the outer guide rail 72. A sliding platform 41 is provided on top of the outer guide rail 72 and the inner guide rail 73. A chain 76 is driven between the outer guide rail 72 and the inner guide rail 73. A track frame 74 is slidably mounted on the surface of the chain 76 and is installed on the side of the profile frame 71. The bottom of the sliding platform 41 is connected to a section of the chain 76. The conveyor frame 1 has a through groove 78 on its top. A positioning component 79 is installed inside the through groove 78. The positioning component 79 is installed on the outside of the profile frame 71 at the bottom of the outer guide rail 72. A cylinder 710 is installed at the bottom of the positioning component 79. A U-shaped frame 712 is installed at the bottom of the top plate of the conveyor frame 1. A power motor 713 is installed at the bottom of the U-shaped frame 712. The top of the output shaft of the power motor 713 passes through the U-shaped frame 712 and the conveyor frame 1 respectively and is equipped with a drive sprocket 711. The outer edge of the drive sprocket 711 meshes with the chain 76.

[0079] The screw-driving mechanism 6 includes a gantry 61, a pneumatic cylinder 62 is mounted on the top of the gantry 61, a connecting rod 63 is mounted on the piston rod end of the pneumatic cylinder 62, and an upper slide plate 64 and a lower slide plate 65 are respectively sleeved on the surface of the connecting rod 63 to form a layered structure. The upper slide plate 64 and the lower slide plate 65 are both slidably sleeved on the support column of the gantry 61. Both the upper slide plate 64 and the lower slide plate 65 have through reserved slots. An electric screwdriver assembly 66 is mounted on the top of the upper slide plate 64, and the bottom end of the electric screwdriver assembly 66 is inserted into the reserved slot on the lower slide plate 65 through the reserved slot on the upper slide plate 64.

[0080] A slide base 41 is slidably provided on the top of the outer guide rail 72 and the inner guide rail 73. A slide base frame 42 and a guide slide member 44 are respectively installed on the bottom of the slide base 41. A push component 43 is embedded in the middle of the slide base 41. The top of the positioning component 79 passes through the through groove 78 and is engaged with the slide base frame 42. The position of the track frame 74 corresponds to the position of the push component 43. A fixed slide member 48 is slidably connected to the bottom of the guide slide member 44. A pressure bearing seat 45 is installed at the bottom of the fixed slide member 48. The pressure bearing seat 45 is located above the inner guide rail 73.

[0081] The assembly fixture 5 includes a fixture body 51, a base plate 52 at the bottom of the fixture body 51, a support member 53 at the bottom of the base plate 52, mounting holes 54 and placement grooves 55 respectively on the surface of the fixture body 51, the placement grooves 55 are located inside the fixture body 51, the inner wall of the placement grooves 55 overlaps with the lamp body 58, and a positioning pin 57 is provided inside the placement grooves 55, the position of the positioning pin 57 corresponds to the structure of the lamp body 58 near the outer edge.

[0082] Among them, multiple sets of drive sprockets 711 are provided at the corner of the conveyor frame 1. The drive sprocket 711 facing the corner of the conveyor frame 1 has two guide sprockets 77 on the other side of the meshing chain 76. The positions of the two guide sprockets 77 correspond to the curvature of the drive sprocket 711. The guide sprockets 77 assist the chain 76 at the corner, so that the chain 76 is always in a meshing state and the chain 76 is prevented from falling off.

[0083] A track frame 74 is installed on the inner side of the bottom profile frame 71 of the outer guide rail 72. The track frame 74 is located between the outer guide rail 72 and the inner guide rail 73, and the track frame 74 is located on the straight section of the outer guide rail 72 and the inner guide rail 73. The chain 76 is slidably connected inside the track frame 74. The straight section of the transmission line itself is relatively long. By installing the track frame 74, the chain 76 on the straight section is supported, so that the chain 76 is suspended in an appropriate position. At the same time, the position of the chain 76 is restricted to prevent the chain 76 from swinging and affecting the transmission.

[0084] The positioning component 79 includes two bearing seats 791, which are symmetrically installed on the outside of the profile frame 71 at the bottom of the outer guide rail 72. A main shaft 792 is rotatably arranged between the two bearing seats 791. Two fixing rings 793 are fixedly sleeved on the surface of the main shaft 792, and the two fixing rings 793 are respectively located on the outside of the two bearing seats 791. An output arm 794 and a positioning arm 795 are fixedly sleeved on the surface of the main shaft 792 between the two bearing seats 791. The bottom of the output arm 794 is connected to the output shaft of the cylinder 710. By dividing the positioning component 79 into two connecting arms, the output arm 794 and the positioning arm 795, the tilt angle between the output arm 794 and the positioning arm 795 can be freely adjusted. At the same time, the locking point can also be adjusted according to different processing devices, so that the locking point fits better and achieves the effect of precise positioning.

[0085] The top of the positioning arm 795 is provided with a cylindrical locking rod 796. A washer is fitted on the surface of the locking rod 796. The locking rod 796 engages with the middle of the slide frame 42, so that the locking rod 796 can be smoothly engaged with the worktable 4, while providing space for the worktable 4 to swing and calibrate. After the worktable 4 is locked, it can be slightly rotated and swung around the locking rod 796 by the movement of the chain 76 to achieve the purpose of calibration.

[0086] The upper slide plate 64 includes a shaft preparation plate 641. The suspension groove 642 on the surface of the shaft preparation plate 641 is a reserved groove. Several crossbars 644 are provided above the suspension groove 642. Several rows of holes 643 are longitudinally opened on the surface of the suspension groove 642 near both sides. The ends of the crossbars 644 spanning the suspension groove 642 are installed with the rows of holes 643 by bolts. The electric screwdriver assembly 66 is installed on the crossbars 644 near the top. The bottom end of the electric screwdriver assembly 66 is guided by the clamp fixing plate 654 and the sleeve 655 provided on the lower slide plate 65, so that the electric screwdriver assembly 66 can be raised and lowered stably and the bottom end can be accurately inserted into the screw hole. The electric screwdriver assembly 66 is positioned by the upper slide plate 64, so that the electric screwdriver assembly 66 is fixed directly above the screw hole of the workpiece. It can be raised and lowered by the pneumatic cylinder 62.

[0087] The electric screwdriver assembly 66 includes an electric screwdriver bracket 661, with an electric screwdriver body 662 fixedly sleeved inside the bracket 661. A transmission rod 663 is provided at the bottom of the electric screwdriver body 662. Universal joints 664 are installed at both the top and bottom of the transmission rod 663. The universal joint 664 at the top of the transmission rod 663 is installed with the output shaft of the electric screwdriver body 662 via a coupling. A guide rod 665 is installed on the universal joint 664 at the bottom of the transmission rod 663. A cutting head 666 is inserted into the bottom of the guide rod 665.

[0088] The transmission rod 663 includes a round rod 6631, which is divided into upper and lower sections by a break in the middle. A sliding sleeve 6632 is fitted at the break in the middle of the round rod 6631. A limiting groove 6633 is formed on the side of the sliding sleeve 6632. A limiting rod 6634 is slidably connected to the inner wall of the limiting groove 6633. The limiting rod 6634 is set on the surface of the upper section of the round rod 6631, and the upper section of the round rod 6631 is slidably connected to the inner wall of the sliding sleeve 6632. The lower end of the round rod 6631 is fixed to the inner wall of the sliding sleeve 6632 near the bottom end. After the screw is tightened, the bottom end of the electric screwdriver assembly 66 will bend and shrink due to the torque, preventing the cutting head 666 from remaining on the screw.

[0089] The electric screwdriver bracket 661 includes a fixing clip 6611, which is an overall ring-shaped locking component. Support rods 6612 are provided at the bottom of the lugs on both sides of the fixing clip 6611. A slide rod 6613 is installed at the bottom of the support rod 6612. A mounting plate 6615 is slidably sleeved on the surface of the slide rod 6613. The slide rod 6613, located between the support rod 6612 and the mounting plate 6615, passes through the structure on the upper slide plate 64. The top of the mounting plate 6615 is installed on the structure on the upper slide plate 64. By setting the fixing clip 6611 and the support rod 6612, the electric screwdriver assembly 66 is installed on the structure of the upper slide plate 64, so that the upper slide plate 64 can drive the electric screwdriver assembly 66 to rise and fall during the lifting process, thereby starting to tighten the next batch of screws.

[0090] The bottom end of the slide rod 6613 is integrally provided with an inner angle bolt cap 6614. A compression spring 6616 is provided between the mounting plate 6615 and the inner angle bolt cap 6614. The compression spring 6616 is sleeved on the surface of the slide rod 6613. When the transmission rod 663 bends due to torque, the electric screwdriver assembly 66 springs upward, so that the bottom end cutter head 666 is suspended, preventing the transmission rod 663 from twisting and deforming.

[0091] The slide frame 42 includes a frame plate 421. Four concentric rollers 424 are installed at the bottom of the frame plate 421. The concentric rollers 424 are in rolling connection with the side of the outer guide rail 72. A positioning attachment 422 is installed on the outer side of the frame plate 421 near the slide table 41. The surface of the positioning attachment 422 is provided with a slot 423. The slide frame 42 supports one bottom of the slide table 41, allowing it to move along the outer guide rail 72. At the same time, it serves as a positioning fulcrum to restrict the slide table 41, so that the slide table 41 always cycles back and forth in the specified position.

[0092] The positioning accessory 422 has a sloping structure on both sides of the slot 423, and the inner wall of the slot 423 is engaged with the internal structure of the positioning component 79.

[0093] Among them, the bottom of the slide table 41 is provided with a mounting groove 410, the top of the guide slide 44 is installed in the mounting groove 410, the bottom of the pressure seat 45 is provided with a base plate 46, the bottom of the base plate 46 is provided with four guide rollers 47, and the four guide rollers 47 are all rolledly connected to the side of the inner guide rail 73.

[0094] The pressure seat 45 includes a main seat plate 451, with a storage cavity 452 in the middle of the main seat plate 451. A bearing ring 453 is installed inside the storage cavity 452, and a split roller 454 is installed inside the bearing ring 453. A shaft 455 is fitted into the top of the base plate 46. The top of the shaft 455 passes through the main seat plate 451 and is installed in the middle of the split roller 454. A cover 49 is installed on the top of the storage cavity 452. By rotating the base plate 46 at the bottom of the main seat plate 451, the pressure seat 45 has the ability to rotate radially when going through a bend, ensuring the rotational freedom of one of the fulcrums of the slide table 41, and allowing the slide table 41 to adjust freely and smoothly without jamming when going through a bend.

[0095] The pushing component 43 includes a housing 431, the bottom of which has a strip hole 432. An extension pin 433 is rolled inside the strip hole 432 by a bearing. A chain link pin 434 is mounted on the surface of the extension pin 433. The chain link pin 434 is a connecting element in the chain 76.

[0096] The placement slot 55 includes a frame slot 551. The inner wall of the frame slot 551 is provided with a shell bottom slot 552 and a ridge slot 553. The position and shape of the shell bottom slot 552 and the ridge slot 553 are adapted to the structure of the reverse side of the lamp body 58. By utilizing the correspondence between the shell bottom slot 552 and the ridge slot 553 and the structure of the reverse side of the lamp body 58, the placement slot 55 can fix both the front and back sides of the lamp body 58. At the same time, by utilizing the matching of the slots, the support points can be quickly searched when placing the lamp body 58, so as to achieve the effect of quickly supporting the reverse side of the lamp body 58.

[0097] The placement slot 55 has a positioning hole 59 inside, and the positioning pin 57 is inserted into the inner wall of the positioning hole 59. The height of the positioning pin 57 after insertion corresponds to the thickness of the outer edge of the lamp body 58.

[0098] The profile frame 71 has a beam frame structure. The profile frames 71 at both ends of the conveyor frame 1 are plate frames, and the profile frames 71 in the middle section of the conveyor frame 1 are strip frames. The overall structure of the profile frame 71 is formed by assembling the plate frame and the strip frame, which erects the outer guide rail 72 and the inner guide rail 73 to a certain height, so as to avoid the slots opened on the conveyor frame 1 from affecting the installation of the outer guide rail 72 and the inner guide rail 73, thereby ensuring the stability of the installation of the outer guide rail 72 and the inner guide rail 73.

[0099] The fixture body 51, base plate 52 and support 53 are installed together by bolts inside the mounting hole 54. There are two fixture bodies 51, and the two fixture bodies 51 are symmetrically arranged about the middle of the base plate 52. The two symmetrically arranged fixture bodies 51 support the outer edges of both sides of the lamp body 58, which makes it easy to take the lamp body 58 out from the gap between the two fixture bodies 51. This allows the lamp body 58 to be quickly turned over on the processing production line, improving production efficiency.

[0100] The lamp body 58 includes a lamp housing 581. Multiple sets of ribs 582 are integrally arranged on the back side of the lamp housing 581. A driver 583 is installed at the center of the back side of the lamp housing 581. Multiple sets of bracket holes 584 are opened on the surface of the lamp housing 581 near the outer edge. The distance between two adjacent sets of bracket holes 584 corresponds to the distance between two positioning pins 57. A lamp cover 585 is installed on the front side of the lamp housing 581.

[0101] The overall height of the lamp body 58 is less than the height of the fixture body 51, base plate 52 and support 53 after installation. The inner side of the placement groove 55 is provided with a groove 56. When a protruding mechanism is installed on the back of the lamp body 58, the groove 56 is provided so that the back of the lamp body 58 can still be completely placed in the placement groove 55.

[0102] The lower slide plate 65 includes a carrier plate 651. The fixed tool groove 652 on the surface of the carrier plate 651 is a reserved groove. The position of the fixed tool groove 652 corresponds to the position of the reserved groove on the upper slide plate 64. The carrier plate 651 has a slot 653 around the fixed tool groove 652. Multiple sets of clamp fixing plates 654 are installed above the slot 653 by bolts. The number of clamp fixing plates 654 corresponds to the number of electric screwdriver assemblies 66. The ends of the multiple sets of clamp fixing plates 654 are clamped with sleeves 655. The bottom end of the electric screwdriver assembly 66 passes through the inside of the sleeve 655 and contacts the screw, so that the number of electric screwdriver assemblies 66 corresponds to the number of screws that need to be tightened in the same group. The screws of a group can be tightened directly at one time, which improves the efficiency of workpiece assembly and processing.

[0103] The cylinder 710 spans the profile frame 71 located at the bottom of the outer guide rail 72. A cantilever seat 75 is installed at the tail end of the cylinder 710. The cantilever seat 75 is installed on the inner side of the profile frame 71 located at the bottom of the outer guide rail 72. The operation and start status of the cylinder 710 can serve as a signal for the processing device corresponding to the position of the control and positioning component 79, so that the workpiece that arrives at the processing position can be processed immediately, thereby improving the automation capability of the transmission line.

[0104] An automated manufacturing method for lighting equipment includes the following steps:

[0105] S1. Before assembling the lamps, select the assembly fixture 5 corresponding to the lamp model and style and the installation procedure and install it on the workbench 4. Then, according to the installation procedure of each structure, adjust the four screw-driving mechanisms 6 so that they are aligned with the screw holes of each process of the lamp. Then start the device and select the lamp flipping according to the operation of the device.

[0106] S2, where the four screw-driving mechanisms 6 are all multi-axis automatic stations. The four screw-driving mechanisms 6 are respectively for the installation of the lamp's sensor, driver 583, PCB board, and lamp cover 585.

[0107] S3, When the fixture reaches the workstation, the positioning component 79 on the active base frame 7 positions the assembly fixture 5. After positioning is completed, the sensor in the positioning component 79 sends an arrival signal.

[0108] S4, the screw-driving mechanism 6 control system automatically feeds screws. After the feeding is completed, the pneumatic cylinder 62 of the screw-driving mechanism 6 presses down, and at the same time the electric screwdriver assembly 66 starts to drive the screw into the corresponding thread hole of the product. After the screw is tightened, the electric screwdriver assembly 66 reaches the set torque, the electric screwdriver assembly 66 stops rotating, the pneumatic cylinder 62 lifts up, and the assembly fixture 5 moves to the next step.

[0109] S5 utilizes four screw-driving mechanisms 6 to simultaneously handle different processes of the lamp, completing one process at a time until the finished product is produced.

[0110] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated system for lighting equipment, characterized in that, include: A conveyor frame (1) is provided with an active base frame (7) on top of the conveyor frame (1). Several fusible wheels (2) are provided at the bottom of the conveyor frame (1). Multiple sets of workbenches (4) are slidably arranged on the active base frame (7). Assembly fixtures (5) are installed on the top of the multiple sets of workbenches (4). A customer supply machine (3) is provided in the middle of the conveyor frame (1). Trusses (10) are installed on both sides of the customer supply machine (3). Several air-blowing feeders (8) and power supply frames (9) are provided below the two trusses (10). A central control mechanism (11) is installed on the top of the conveyor frame (1). Screw-driving mechanisms (6) are installed on the surfaces of the conveyor frame (1) near the four corners. The active base frame (7) includes a profile frame (71), which is mounted on the top of the conveyor frame (1) via corner brackets. An outer guide rail (72) and an inner guide rail (73) are annularly mounted on the surface of the profile frame (71) to form a track. The inner guide rail (73) is located within the inner ring of the outer guide rail (72). A sliding platform (41) is provided on the top of the outer guide rail (72) and the inner guide rail (73). A chain (76) is driven between the outer guide rail (72) and the inner guide rail (73). A track frame (74) is slidably mounted on the surface of the chain (76). The track frame (74) is mounted on the side of the profile frame (71). The bottom of the sliding platform (41) is connected to the chain (76). The conveyor frame (1) is installed in a section. A through groove (78) is provided on the top of the conveyor frame (1). A positioning component (79) is provided inside the through groove (78). The positioning component (79) is installed on the outside of the profile frame (71) at the bottom of the outer guide rail (72). A cylinder (710) is provided at the bottom of the positioning component (79). A U-shaped frame (712) is installed at the bottom of the top plate of the conveyor frame (1). A power motor (713) is installed at the bottom of the U-shaped frame (712). The top of the output shaft of the power motor (713) passes through the U-shaped frame (712) and the conveyor frame (1) respectively and is equipped with a drive sprocket (711). The outer edge of the drive sprocket (711) meshes with the chain (76). The outer guide rail (72) and the inner guide rail (73) are slidably provided with a slide base (41). The bottom of the slide base (41) is respectively equipped with a slide frame (42) and a guide slide (44). The middle of the slide base (41) is inlaid with a push assembly (43). The top of the positioning assembly (79) passes through the through groove (78) and is engaged with the slide frame (42). The position of the track frame (74) corresponds to the position of the push assembly (43). The bottom of the guide slide (44) is slidably connected with a fixed slide (48). The bottom of the fixed slide (48) is equipped with a pressure seat (45). The pressure seat (45) is located above the inner guide rail (73). The positioning component (79) includes a bearing housing (791), and there are two bearing housings (791). The two bearing housings (791) are symmetrically installed on the outside of the profile frame (71) at the bottom of the outer guide rail (72). A main shaft (792) is rotatably arranged between the two bearing housings (791). Two fixing rings (793) are fixedly sleeved on the surface of the main shaft (792). The two fixing rings (793) are respectively located on the outside of the two bearing housings (791). An output arm (794) and a positioning arm (795) are fixedly sleeved on the surface of the main shaft (792) between the two bearing housings (791). The bottom end of the output arm (794) is connected to the output shaft of the cylinder (710) for transmission. The top of the positioning arm (795) is provided with a cylindrical locking rod (796), the surface of the locking rod (796) is fitted with a washer, and the locking rod (796) is engaged with the middle of the slide frame (42); The pushing assembly (43) includes a housing (431), the bottom of which is provided with a strip hole (432), and an extension pin (433) is rolled inside the strip hole (432) by a bearing. A link pin (434) is mounted on the surface of the extension pin (433), and the link pin (434) is a connecting element in the chain (76). The bottom of the slide table (41) is provided with a mounting groove (410), the top of the guide slide (44) is installed in the mounting groove (410), the bottom of the pressure seat (45) is provided with a base plate (46), the bottom of the base plate (46) is provided with four guide rollers (47), and the four guide rollers (47) are all rolledly connected to the side of the inner guide rail (73). The pressure seat (45) includes a main seat plate (451), a storage cavity (452) is provided in the middle of the main seat plate (451), a bearing ring (453) is provided inside the storage cavity (452), a split roller (454) is provided inside the bearing ring (453), a shaft (455) is fitted on the top of the base plate (46), the top of the shaft (455) passes through the main seat plate (451) and is installed with the middle of the split roller (454), and a cover (49) is installed on the top of the storage cavity (452).

2. The automated system for a lighting device according to claim 1, characterized in that, Multiple sets of drive sprockets (711) are provided at the corner of the conveyor frame (1). The drive sprocket (711) facing the corner of the conveyor frame (1) has two guide sprockets (77) on the other side of the meshing chain (76). The positions of the two guide sprockets (77) correspond to the curvature of the drive sprocket (711). A track frame (74) is installed on the inner side of the bottom profile frame (71) of the outer guide rail (72). The track frame (74) is located between the outer guide rail (72) and the inner guide rail (73), and the track frame (74) is located on the straight section of the outer guide rail (72) and the inner guide rail (73). The chain (76) is slidably connected inside the track frame (74).

3. The automated system for a lighting device according to claim 1, characterized in that, The screw-driving mechanism (6) includes a gantry (61), a pneumatic cylinder (62) is installed on the top of the gantry (61), a connecting rod (63) is installed at the piston rod end of the pneumatic cylinder (62), and an upper sliding plate (64) and a lower sliding plate (65) are respectively sleeved on the surface of the connecting rod (63) to form a layered structure. The upper sliding plate (64) and the lower sliding plate (65) are both slidably sleeved on the support of the gantry (61). The upper sliding plate (64) and the lower sliding plate (65) are both provided with through reserved slots. An electric screwdriver assembly (66) is installed above the upper sliding plate (64), and the bottom end of the electric screwdriver assembly (66) is inserted into the reserved slot on the lower sliding plate (65) through the reserved slot on the upper sliding plate (64). The upper slide plate (64) includes a shaft preparation plate (641). The suspension groove (642) opened on the surface of the shaft preparation plate (641) is a reserved groove. Several crossbars (644) are provided above the suspension groove (642). Several rows of holes (643) are longitudinally opened on the surface of the suspension groove (642) near both sides. The crossbars (644) span the end of the suspension groove (642) and are installed with the rows of holes (643) by bolts. The electric screwdriver assembly (66) near the top is installed on the crossbars (644).

4. The automated system for a lighting device according to claim 3, characterized in that, The electric screwdriver assembly (66) includes an electric screwdriver bracket (661), an electric screwdriver body (662) is fixedly sleeved inside the electric screwdriver bracket (661), a transmission rod (663) is provided at the bottom of the electric screwdriver body (662), a universal joint (664) is installed at both the top and bottom of the transmission rod (663), the universal joint (664) at the top of the transmission rod (663) is installed with the output shaft of the electric screwdriver body (662) through a coupling, and a guide rod (665) is installed at the universal joint (664) at the bottom of the transmission rod (663), and a cutting head (666) is plugged into the bottom of the guide rod (665). The transmission rod (663) includes a round rod (6631), which is divided into upper and lower sections by a break in the middle. A sliding sleeve (6632) is sleeved at the break in the middle of the round rod (6631). A limiting groove (6633) is provided on the side of the sliding sleeve (6632). A limiting rod (6634) is slidably connected to the inner wall of the limiting groove (6633). The limiting rod (6634) is disposed on the surface of the upper section of the round rod (6631). The upper section of the round rod (6631) is slidably connected to the inner wall of the sliding sleeve (6632). The lower end of the round rod (6631) is fixed to the inner wall of the sliding sleeve (6632) near the bottom. The electric screwdriver bracket (661) includes a fixing clip (6611), which is an overall ring-shaped locking piece. Support rods (6612) are provided at the bottom of the lugs on both sides of the fixing clip (6611). A slide rod (6613) is installed at the bottom end of the support rod (6612). A mounting plate (6615) is slidably sleeved on the surface of the slide rod (6613). The slide rod (6613) located between the support rod (6612) and the mounting plate (6615) passes through the structure on the upper slide plate (64). The top of the mounting plate (6615) is installed with the structure on the upper slide plate (64). The bottom end of the slide rod (6613) is integrally provided with an inner angle bolt cap (6614), and a compression spring (6616) is provided between the mounting plate (6615) and the inner angle bolt cap (6614), and the compression spring (6616) is sleeved on the surface of the slide rod (6613).

5. The automated system for a lighting device according to claim 1, characterized in that, The slide frame (42) includes a frame plate (421), and four concentric rollers (424) are installed at the bottom of the frame plate (421). The concentric rollers (424) are in rolling connection with the side of the outer guide rail (72). A positioning accessory (422) is installed on the outer side of the frame plate (421) near the slide table (41). The surface of the positioning accessory (422) is provided with a slot (423). The positioning accessory (422) has a sloping structure on both sides of the slot (423), and the inner wall of the slot (423) is engaged with the internal structure of the positioning component (79).

6. An automated system for a lighting device according to claim 3, characterized in that, The assembly fixture (5) includes a fixture body (51), a base plate (52) is provided at the bottom of the fixture body (51), a support member (53) is provided at the bottom of the base plate (52), mounting holes (54) and placement grooves (55) are respectively opened on the surface of the fixture body (51), the placement grooves (55) are located inside the fixture body (51), the inner wall of the placement grooves (55) overlaps with the lamp body (58), and a positioning pin (57) is provided inside the placement grooves (55). The position of the positioning pins (57) corresponds to the structure of the lamp body (58) near the outer edge. The placement slot (55) includes a frame slot (551), and the inner wall of the frame slot (551) is provided with a shell bottom slot (552) and a ridge slot (553). The position and shape of the shell bottom slot (552) and the ridge slot (553) are adapted to the structure of the reverse side of the lamp body (58). The placement slot (55) has a positioning hole (59) inside, and the positioning pin (57) is inserted into the inner wall of the positioning hole (59). The height of the positioning pin (57) after insertion corresponds to the thickness of the outer edge of the lamp body (58). The profile frame (71) is a beam frame structure. The profile frames (71) located at both ends of the conveyor frame (1) are plate frames, and the profile frames (71) located in the middle section of the conveyor frame (1) are strip frames. The overall structure of the profile frame (71) is formed by assembling the plate frames and the strip frames.

7. An automated system for a lighting device according to claim 6, characterized in that, The fixture body (51), base plate (52) and support member (53) are installed together by bolts inside the mounting hole (54). There are two fixture bodies (51), and the two fixture bodies (51) are arranged symmetrically about the middle part of the base plate (52). The lamp body (58) includes a lamp housing (581), and multiple sets of ribs (582) are integrally provided on the back side of the lamp housing (581). A driver (583) is installed at the center of the back side of the lamp housing (581). Multiple sets of bracket holes (584) are opened on the surface of the lamp housing (581) near the outer edge. The distance between two adjacent sets of bracket holes (584) corresponds to the distance between two positioning pins (57). A lamp cover (585) is installed on the front side of the lamp housing (581). The overall height of the lamp body (58) is less than the height of the fixture body (51), base plate (52) and support (53) after installation. The inner side of the placement slot (55) is provided with a groove (56). The lower slide plate (65) includes a carrier plate (651). The fixed blade groove (652) opened on the surface of the carrier plate (651) is a reserved groove. The position of the fixed blade groove (652) corresponds to the position of the reserved groove on the upper slide plate (64). The carrier plate (651) is provided with a strip hole (653) around the fixed blade groove (652). Multiple sets of clamp fixing plates (654) are installed above the strip hole (653) by bolts. The number of clamp fixing plates (654) corresponds to the number of electric screwdriver assemblies (66). The ends of the multiple sets of clamp fixing plates (654) are clamped with sleeves (655). The bottom end of the electric screwdriver assembly (66) passes through the inside of the sleeve (655) and contacts the screw. The cylinder (710) spans the profile frame (71) located at the bottom of the outer guide rail (72). A cantilever seat (75) is installed at the tail end of the cylinder (710). The cantilever seat (75) is installed on the inner side of the profile frame (71) located at the bottom of the outer guide rail (72).

8. A processing method using an automated system employing the lighting equipment described in claim 7, characterized in that, Includes the following steps: S1. Before assembling the lamps, select the assembly fixture (5) corresponding to the lamp model and style and the installation process and install it on the workbench (4). Then, adjust the four screw-driving mechanisms (6) according to the installation process of each structure so that they are aligned with the screw holes of each process of the lamp. Then start the device and select the lamp flipping according to the operation of the device. S2, where the four screw-driving mechanism (6) stations are all multi-axis automatic stations. The four screw-driving mechanisms (6) respectively install the sensor, driver (583), PCB board and lamp cover (585) of the lamp. S3, when the fixture runs to the work station, the positioning component (79) on the active base frame (7) positions the assembly fixture (5), and after the positioning is completed, the sensor in the positioning component (79) sends a positioning signal; S4, the screw-driving mechanism (6) automatically feeds screws through the control system. After the feeding is completed, the screw-driving mechanism (6) pneumatic cylinder (62) presses down, and at the same time the electric screwdriver assembly (66) starts to drive the screw into the corresponding thread hole of the product. After the screw is tightened, the electric screwdriver assembly (66) reaches the set torque, the electric screwdriver assembly (66) stops rotating, the pneumatic cylinder (62) lifts up, and the assembly fixture (5) moves to the next step. S5 utilizes four screw-driving mechanisms (6) to simultaneously handle different processes of the lamp, completing one process with each step until the finished product is produced.

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