High-strength PVC film production equipment and production method thereof

Improvements to the guiding and coating mechanisms enabled single-sided sequential bonding of PVC film, solving the problem of impurities being sealed inside the film, reducing scrap rates, and improving production efficiency.

CN117261260BActive Publication Date: 2026-02-24ZHEJIANG JINSHENG DEOCRATION MATERIAL CO LTD
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Patent Information

Application Number
CN202311418685.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-30
Publication Date
2026-02-24
Estimated Expiration
2043-10-30

AI Technical Summary

Technical Problem

In the current PVC film production process, impurities are easily sealed into the film after double-sided bonding, leading to an increased scrap rate, which is difficult to remove effectively using traditional quality inspection methods.

Method used

The production method adopts single-sided sequential bonding. Through the cooperation of guiding mechanism, glue application mechanism and cleaning mechanism, impurities are detected by sensors and cleaned in time, and excess glue is recycled.

Benefits of technology

It effectively prevents impurities from being sealed inside the membrane, reduces the scrap rate, improves production efficiency, and simplifies the quality inspection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a high-strength PVC film production equipment and a production method thereof. The high-strength PVC film production equipment and the production method thereof comprise a base, a vertical plate, a cleaning mechanism, a linkage mechanism, a gluing mechanism and a guide mechanism. The guide mechanism is arranged on the base, and the vertical plate is vertically arranged on the base. The high-strength PVC film production equipment and the production method thereof are matched with the base, the vertical plate, the cleaning mechanism, the linkage mechanism, the gluing mechanism and the guide mechanism. The traditional two-side gluing method is changed into single-side gluing in sequence. The advantage of the method is that the impurities in the air can be effectively prevented from being adsorbed on the glue, and the two-side gluing directly seals the impurities. Even if the impurities are detected after the glue is dried, the impurities can only be discarded as waste. The application can detect whether the glue on one side has impurities and timely pick out the glue. The personnel use is facilitated.
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Description

Technical Field

[0001] This invention relates to the field of PVC film production equipment technology, specifically to a high-strength PVC film production equipment and its production method. Background Technology

[0002] Plastic films play a vital role in economic development and daily life. The development trend of newly developed plastic films both domestically and internationally is towards high performance, low cost, harmlessness, environmental friendliness, and ease of use. Reinforced plastic film, a lightweight film product with excellent mechanical properties, has replaced traditional plastic films and other materials in many fields, with its application range and usage continuously increasing. Advertising, packaging materials, agricultural greenhouses, and transparent curtains all require PVC reinforced plastic film to enhance transparency and provide a strong three-dimensional perspective and aesthetic appeal.

[0003] For example, Chinese patent disclosure "PVC Colored Plastic Transparent Mesh Film" (patent number: CN201220533376.5) includes a polyester fiber mesh, the upper and lower surfaces of which are tightly bonded to a PVC film layer, and a colored film is tightly bonded to the PVC film layer. This invention, composed of two PVC film layers bonded with a polyester fiber mesh, greatly enhances transparency and produces a strong three-dimensional perspective effect. Because of the tightly bonded colored film to the PVC film layer, this invention also has a more aesthetically pleasing effect and can be widely used in advertising, packaging materials, agricultural greenhouses, and transparent door curtains.

[0004] However, during the production process of the aforementioned patent, due to its double-sided bonding, impurities may be directly sealed into the film. Since conventional product quality inspection is often carried out after double-sided bonding, it is easy for defects and impurities to appear when the film product has already dried and bonded, thus having to be scrapped, indirectly increasing the scrap rate. Summary of the Invention

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this invention provides a high-strength PVC film production equipment and its production method.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, the present invention provides the following technical solution: a high-strength PVC film production equipment and its production method, comprising a base, a vertical plate, a cleaning mechanism, a linkage mechanism, a gluing mechanism, and a guiding mechanism. The guiding mechanism is mounted on the base, the vertical plate is vertically mounted on the base, and both the linkage mechanism and the guiding mechanism are mounted on the vertical plate. The cleaning mechanism is mounted on the base. The guiding mechanism includes a first roller, a winding mechanism, a second roller, a first PVC outer film, a second PVC outer film, a mesh fabric, a tall column, and a short column. The winding mechanism is mounted on the base, and the tall and short columns are symmetrically and vertically mounted on the base with the winding mechanism as the center. The first roller is pivotally connected to the short column, one end of the second PVC outer film is wound around the first roller, and the second roller is pivotally connected to the tall column. One end of the first PVC outer film is wound around the second roller, and one end of the mesh fabric is disposed within the winding mechanism. The first and second PVC outer films are located on both sides of the mesh fabric, and the gluing mechanism corresponds to the first PVC outer film and the first guide roller.

[0009] Preferably, the guiding mechanism further includes a take-up wheel, a guide rope, a linkage wheel, and a clamping head. The linkage wheel is pivotally connected to the upright plate, the take-up wheel is mounted on the base, one end of the guide rope is wound around the take-up wheel, and the other end passes around the linkage wheel and connects to the clamping head. The clamping head is detachably clamped at the junction of the PVC outer film one, the mesh fabric, and the PVC outer film two.

[0010] Preferably, the first roller is located diagonally below the second roller, and the side of the mesh fabric between the second roller and the first roller is exposed to the air.

[0011] Preferably, the glue-applying mechanism includes a primary glue-rolling roller, a secondary glue-rolling roller, and two extrusion mechanisms. Both extrusion mechanisms are on the same side as the second roller and fixed to the upright plate. The secondary glue-rolling roller is pivotally connected to the upright plate. The first PVC outer film is located between the secondary glue-rolling roller and the third guide roller. The discharge port of the extrusion mechanism located at the higher position corresponds to the surface of the secondary glue-rolling roller. The primary glue-rolling roller is pivotally connected to the upright plate, and the second PVC outer film and the mesh fabric are located between the primary glue-rolling roller and the first guide roller. The discharge port of the extrusion mechanism located at the lower position corresponds to the surface of the primary glue-rolling roller.

[0012] Preferably, the adhesive application mechanism further includes a collection funnel disposed on top of the primary roller. The top opening of the collection funnel corresponds to the PVC outer film between the secondary roller and the guide roller.

[0013] Preferably, the guiding mechanism further includes guide wheel one, guide wheel two, and guide wheel three. Guide wheel three and guide wheel two are symmetrically arranged on both sides of the clamping head, and guide wheel three is in contact with the upper surface of PVC outer film one. Guide wheel one is pivotally connected to the upright plate, and guide wheel one is in contact with the upper surface of PVC outer film two. Guide wheel one is symmetrical to the first-stage roller.

[0014] Preferably, the system also includes two sensor assemblies and an electric telescopic rod. The electric telescopic rod is symmetrically and obliquely arranged on both sides of the base, and the sensor assemblies are disposed on the movable ends of the electric telescopic rods. The sensor assemblies correspond to the mesh fabric located between the secondary and primary rollers.

[0015] Preferably, the assembly also includes a mounting bracket and a light box, the mounting bracket being mounted on the upright plate. The light box is located at the bottom of the mounting bracket, and the light box and the sensor assembly are symmetrical about the mesh fabric.

[0016] Preferably, the cleaning mechanism includes a drive slider, an electric telescopic crossbar, a suction fan, a slide seat, a limiting bracket, a horizontal drive slider, a telescopic suction tube, and a drive universal joint. The drive slider is slidably fitted onto the upright column, and the slide seat is mounted on the drive slider. The horizontal drive slider is slidably fitted onto the slide seat, and the suction fan is connected to the drive slider. The electric telescopic crossbar is mounted on the drive slider, and the drive universal joint is mounted on the movable end of the electric telescopic crossbar. The telescopic suction tube is mounted on the drive universal joint and communicates with the suction fan. The limiting bracket is fitted onto the drive universal joint, and the limiting bracket corresponds to the mesh openings of the mesh fabric.

[0017] A method for producing high-strength PVC film using equipment, comprising the following steps:

[0018] Step 1: First, pull out roller 1 and let it contact the mesh fabric through guide roller 1. At the same time, the first-stage roller on the other side of the mesh fabric will work.

[0019] Step 2: As the primary roller rotates, the glue extrusion mechanism applies glue to the primary roller, causing the mesh fabric to bond with the primary roller.

[0020] Step 3: Next, the bonded primary roller and mesh continue to move upwards. At this time, the sensor assembly and light box are activated. The light box shines light onto the primary roller and mesh, and the sensor assembly determines whether there are any impurities adhering to the mesh or the primary roller based on the shadow distribution.

[0021] Step 4: When impurities are confirmed, the electric telescopic rod retracts, allowing space for the sensor assembly. Then, the suction fan and drive slider move, aligning the limit bracket with the location of the impurity.

[0022] Step 5: Next, the electric telescopic crossbar extends, bringing the limiting bracket into contact with the mesh fabric, and then the universal joint is activated. Adjust the angle of the telescopic suction tube, then extend the tube, and the suction fan operates to suck out the impurities.

[0023] Step Six: After cleaning the primary roller and mesh, continue moving upwards. Apply adhesive to the bottom surface of guide wheel three using the secondary roller and adhesive extrusion mechanism, then allow guide wheel three to adhere to the mesh and primary roller.

[0024] Step 7: Simultaneously, excess glue on the guide wheel 3 and the secondary roller falls into the collection funnel under its own gravity. It then drips along the funnel into the primary roller, completing the secondary recycling of the glue.

[0025] Step 8: Next, the glued fabric is fed into the take-up roller as the clamp head pulls.

[0026] (III) Beneficial Effects

[0027] This invention provides a high-strength PVC film production equipment and method. It has the following beneficial effects:

[0028] 1. This high-strength PVC film production equipment and method, through the coordinated operation of a base, upright plate, cleaning mechanism, linkage mechanism, glue application mechanism, and guiding mechanism, transforms the traditional method of simultaneously gluing the inner mesh surface after gluing both sides into a single-sided sequential gluing process. The advantage of this is that it effectively prevents impurities in the air from being adsorbed onto the adhesive; the two-sided gluing process directly seals these impurities inside, so even if subsequent inspection reveals that the adhesive has dried, the product can only be discarded as waste. 2. This invention allows for the inspection of the adhesive on one side after gluing and timely removal of any impurities, facilitating user operation. Attached Figure Description

[0029] Figure 1 This is a first perspective view of the present invention;

[0030] Figure 2 This is a second perspective view of the present invention;

[0031] Figure 3 This is a third perspective view of the present invention;

[0032] Figure 4 This is the fourth perspective view of the present invention;

[0033] Figure 5 This is a perspective view of a first partial component of the present invention;

[0034] Figure 6 This is a perspective view of a second partial component of the present invention;

[0035] Figure 7 This is a perspective view of a third partial component of the present invention;

[0036] Figure 8 For the present invention Figure 7 Enlarged view of point A in the middle.

[0037] In the diagram: 1. Base; 2. Roller I; 3. Guide Roller I; 4. Winding Mechanism; 5. Electric Telescopic Rod; 6. Sensor Assembly; 7. Cleaning Mechanism; 8. Roller II; 9. PVC Outer Film I; 10. Clamp Head; 11. Linkage Mechanism; 12. Guide Rope; 13. Linkage Wheel; 14. Vertical Plate; 15. PVC Outer Film II; 16. Fabric Reeling Wheel; 17. Electric Telescopic Crossbar; 18. High Column; 19. Mounting Frame; 20. Light Box; 21. Low Column; 22. Primary Rolling Glue Roller; 23. Guide Mechanism; 24. Guide Roller II; 25. Mesh Fabric; 26. Guide Roller III; 27. Glue Extrusion Mechanism; 28. Secondary Rolling Glue Roller; 29. ​​Collection Funnel; 30. Limiting Bracket; 31. Glue Application Mechanism; 32. Suction Fan; 33. Drive Slider; 34. Slide Seat; 35. Telescopic Suction Tube; 36. Lateral Drive Slider; 37. Drive Universal Seat. Detailed Implementation

[0038] This invention provides a high-strength PVC film production equipment and its production method, such as... Figure 1-8 As shown, the system includes a base 1, a vertical plate 14, a cleaning mechanism 7, a linkage mechanism 11, an adhesive application mechanism 31, and a guiding mechanism 23. The guiding mechanism 23 is mounted on the base 1, and the vertical plate 14 is vertically mounted on the base 1. Both the linkage mechanism 11 and the guiding mechanism 23 are mounted on the vertical plate 14. The cleaning mechanism 7 is mounted on the base 1. The guiding mechanism 23 includes roller 2, a winding mechanism 4, roller 8, PVC outer film 9, PVC outer film 15, mesh fabric 25, a tall column 18, and a short column 21. The winding mechanism 4 is mounted on the base 1, and the tall column 18 and short column 21 are symmetrically mounted vertically on the base 1 with the winding mechanism 4 as the center. Roller 2 is pivotally connected to the short column 21, one end of PVC outer film 15 is wound around roller 2, and roller 8 is pivotally connected to the tall column 18. One end of PVC outer film 9 is wound around roller 8, and one end of mesh fabric 25 is disposed within the winding mechanism 4. PVC outer membrane 19 and PVC outer membrane 25 are located on both sides of the mesh fabric 25, and the glue coating mechanism 31 corresponds to PVC outer membrane 19 and guide wheel 13.

[0039] The reason why the adhesive is applied to the bottom surface of the fabric in this invention is that the excess adhesive will fall off the bottom surface of the fabric under the influence of gravity, and the adhesive will not contaminate the top surface of the fabric.

[0040] Compared to traditional two-sided adhesive bonding methods, this invention allows the originally symmetrically arranged adhesive application mechanisms to be placed on the same side and at different heights. This means the adhesive at the higher position will drip directly onto the lower adhesive roller, achieving recycling. Compared to other traditional methods where adhesive drips into a collection box and is then recycled via conduction, this invention is simpler and more efficient.

[0041] The guiding mechanism 23 also includes a take-up roller 16, a guide cable 12, a linkage roller 13, and a clamping head 10. The linkage roller 13 is pivotally connected to the upright plate 14, the take-up roller 16 is mounted on the base 1, one end of the guide cable 12 is wound around the take-up roller 16, and the other end passes around the linkage roller 13 and is connected to the clamping head 10. The clamping head 10 is detachably clamped at the junction of the PVC outer film 9, the mesh fabric 25, and the PVC outer film 15.

[0042] Roller 12 is located diagonally below roller 28, and one side of the mesh 25 between roller 28 and roller 12 is exposed to the air.

[0043] The glue application mechanism 31 includes a primary roller 22, a secondary roller 28, and two extrusion mechanisms 27. Both extrusion mechanisms 27 are on the same side as the secondary roller 8 and fixed to the vertical plate 14. The secondary roller 28 is pivotally connected to the vertical plate 14. The PVC outer film 9 is located between the secondary roller 28 and the guide roller 26. The discharge port of the higher extrusion mechanism 27 corresponds to the surface of the secondary roller 28. The primary roller 22 is pivotally connected to the vertical plate 14. The PVC outer film 15 and the mesh fabric 25 are located between the primary roller 22 and the guide roller 3. The discharge port of the lower extrusion mechanism 27 corresponds to the surface of the primary roller 22.

[0044] The adhesive application mechanism 31 also includes a collection funnel 29, which is disposed on top of the primary roller 22. The top opening of the collection funnel 29 corresponds to the PVC outer film 9 between the secondary roller 28 and the guide roller 26.

[0045] The guiding mechanism 23 also includes guide wheel 3, guide wheel 24, and guide wheel 26. Guide wheel 26 and guide wheel 24 are symmetrically arranged on both sides of the clamping head 10, and guide wheel 26 contacts the upper surface of the PVC outer film 9. Guide wheel 3 is pivotally connected to the vertical plate 14 and contacts the upper surface of the PVC outer film 15. Guide wheel 3 is symmetrical to the primary roller 22.

[0046] It also includes two sensor assemblies 6 and an electric telescopic rod 5. The electric telescopic rod 5 is symmetrically and diagonally arranged on both sides of the base 1, and the sensor assemblies 6 are arranged on the movable ends of the electric telescopic rods 5. The sensor assemblies 6 correspond to the mesh fabric 25 located between the secondary roller 28 and the primary roller 22.

[0047] It also includes a mounting bracket 19 and a light box 20. The mounting bracket 19 is mounted on the upright plate 14. The light box 20 is located at the bottom of the mounting bracket 19, and the light box 20 is symmetrical to the sensor assembly 6 about the mesh fabric 25.

[0048] The cleaning mechanism 7 includes a drive slider 33, an electric telescopic crossbar 17, a suction fan 32, a slide seat 34, a limiting bracket 30, a horizontal drive slider 36, a telescopic suction tube 35, and a drive universal joint 37. The drive slider 33 is slidably fitted onto the high column 18, and the slide seat 34 is mounted on the drive slider 33. The horizontal drive slider 36 is slidably fitted onto the slide seat 34, and the suction fan 32 is connected to the drive slider 33. The electric telescopic crossbar 17 is mounted on the drive slider 33, and the drive universal joint 37 is mounted on the movable end of the electric telescopic crossbar 17. The telescopic suction tube 35 is mounted on the drive universal joint 37 and communicates with the suction fan 32. The limiting bracket 30 is fitted onto the drive universal joint 37, and the limiting bracket 30 corresponds to the mesh openings of the mesh fabric 25.

[0049] A method for producing high-strength PVC film using equipment, comprising the following steps:

[0050] Step 1: First, pull out roller 2 and make contact with mesh fabric 25 through guide roller 3. At the same time, the first-stage roller 22 on the other side of mesh fabric 25 will work.

[0051] Step 2: As the primary roller 22 rotates, the glue extrusion mechanism 27 applies glue to the primary roller 22, so that the mesh fabric 25 is bonded to the primary roller 22.

[0052] Step 3: Next, the bonded primary roller 22 and mesh fabric 25 continue to move upwards. At this time, the sensor assembly 6 and the light box 20 are activated. The light box 20 illuminates the primary roller 22 and mesh fabric 25, and the sensor assembly 6 determines whether there are any impurities stuck to the mesh fabric 25 or the primary roller 22 based on the shadow distribution.

[0053] Step 4: When impurities are confirmed, the electric telescopic rod 5 retracts, and the sensor assembly 6 makes room. Then, the suction fan 32 and the drive slider 33 begin to move, aligning the limit bracket 30 with the location where the impurities appear.

[0054] Step 5: Next, the electric telescopic crossbar 17 extends, bringing the limiting bracket 30 into contact with the mesh fabric 25, and then the universal joint 37 is driven to work. Adjust the angle of the telescopic suction tube 35, then the telescopic suction tube 35 extends, and the suction fan 32 works to suck out the impurities.

[0055] Step Six: After cleaning the primary roller 22 and the mesh fabric 25, continue moving upwards. Apply glue to the bottom surface of the guide wheel 26 using the secondary roller 28 and the glue extrusion mechanism 27, and then let the guide wheel 26 adhere to the mesh fabric 25 and the primary roller 22.

[0056] Step 7: Simultaneously, excess glue on the guide wheel 26 and the secondary roller 28 falls into the collection funnel 29 under its own gravity. It then drips along the collection funnel 29 into the primary roller 22, completing the secondary recycling of the glue.

[0057] Step 8: Then, as the clamp head 10 pulls, the glued fabric is fed into the take-up roller 16.

[0058] In summary, this high-strength PVC film production equipment and method, through the coordinated operation of the base 1, upright plate 14, cleaning mechanism 7, linkage mechanism 11, glue application mechanism 31, and guiding mechanism 23, transforms the traditional method of simultaneously bonding the inner mesh surface after gluing both sides into a single-sided sequential bonding method. The advantage of this is that it effectively prevents impurities in the air from being adsorbed onto the adhesive; the two-sided bonding directly seals these impurities inside, and even if subsequent inspection reveals that the adhesive has dried, it can only be discarded as waste. Secondly, this invention allows for the detection and timely removal of impurities from the adhesive on one side after application, facilitating user operation.

Claims

1. A high-strength PVC film production equipment, characterized in that: The system includes a base (1), a vertical plate (14), a cleaning mechanism (7), a linkage mechanism (11), a gluing mechanism (31), and a guiding mechanism (23). The guiding mechanism (23) is mounted on the base (1), the vertical plate (14) is vertically mounted on the base (1), the linkage mechanism (11) and the guiding mechanism (23) are both mounted on the vertical plate (14), the cleaning mechanism (7) is mounted on the base (1), and the guiding mechanism (23) includes a first roller (2), a winding mechanism (4), a second roller (8), a first PVC outer film (9), a second PVC outer film (15), a mesh fabric (25), a tall column (18), and a short column (21). The winding mechanism (4) is equipped with a first roller (2), a second roller (8), a first PVC outer film (9), a second PVC outer film (15), a mesh fabric (25), a tall column (18), and a short column (21). The tall column (18) and the short column (21) are symmetrically and vertically arranged on the base (1) with the winding mechanism (4) as the center. The first roller (2) is pivotally connected to the short column (21). One end of the second PVC outer film (15) is wound around the first roller (2). The second roller (8) is pivotally connected to the tall column (18). One end of the first PVC outer film (9) is wound around the second roller (8). One end of the mesh (25) is set in the winding mechanism (4). The first PVC outer film (9) and the second PVC outer film (15) are located on both sides of the mesh (25). The glue coating mechanism (31) corresponds to the first PVC outer film (9) and the first guide wheel (3). The first roller (2) is located diagonally below the second roller (8), and one side of the mesh (25) between the second roller (8) and the first roller (2) is exposed to the air; The cleaning mechanism (7) includes a drive slider (33), an electric telescopic crossbar (17), a suction fan (32), a slide seat (34), a limiting bracket (30), a horizontal drive slider (36), a telescopic suction tube (35), and a drive universal seat (37). The drive slider (33) is slidably fitted on the high column (18), the slide seat (34) is set on the drive slider (33), and the horizontal drive slider (36) is slidably fitted on the slide seat (34). The suction fan... (32) Connected to the drive slider (33), the electric telescopic crossbar (17) is set on the drive slider (33), the drive universal seat (37) is set on the movable end of the electric telescopic crossbar (17), the telescopic suction tube (35) is set on the drive universal seat (37), the telescopic suction tube (35) is connected to the suction fan (32), the limiting bracket (30) is sleeved on the drive universal seat (37), and the limiting bracket (30) corresponds to the mesh of the mesh cloth (25).

2. The high-strength PVC film production equipment according to claim 1, characterized in that: The guiding mechanism (23) also includes a take-up wheel (16), a guide rope (12), a linkage wheel (13), and a clamp head (10). The linkage wheel (13) is pivotally connected to the upright plate (14). The take-up wheel (16) is set on the base (1). One end of the guide rope (12) is wrapped around the take-up wheel (16), and the other end passes around the linkage wheel (13) and is connected to the clamp head (10). The clamp head (10) is detachably clamped at the junction of the first PVC outer film (9), the mesh (25), and the second PVC outer film (15).

3. The high-strength PVC film production equipment according to claim 2, characterized in that: The glue coating mechanism (31) includes a primary roller (22), a secondary roller (28), and two extrusion mechanisms (27). Both extrusion mechanisms (27) are on the same side as roller two (8) and fixed on the vertical plate (14). The secondary roller (28) is pivotally connected to the vertical plate (14). The PVC outer film one (9) is located between the secondary roller (28) and the guide wheel three (26). The discharge port of the extrusion mechanism (27) located at the higher position corresponds to the surface of the secondary roller (28). The primary roller (22) is pivotally connected to the vertical plate (14). The PVC outer film two (15) and the mesh (25) are located between the primary roller (22) and the guide wheel one (3). The discharge port of the extrusion mechanism (27) located at the lower position corresponds to the surface of the primary roller (22).

4. The high-strength PVC film production equipment according to claim 3, characterized in that: The adhesive coating mechanism (31) also includes a collection funnel (29), which is located on top of the primary roller (22), and the top opening of the collection funnel (29) corresponds to the PVC outer film (9) between the secondary roller (28) and the guide wheel (26).

5. The high-strength PVC film production equipment according to claim 4, characterized in that: The guiding mechanism (23) further includes a guide wheel 1 (3), a guide wheel 2 (24) and a guide wheel 3 (26). The guide wheel 3 (26) and the guide wheel 2 (24) are symmetrically arranged on both sides of the clamp head (10). The guide wheel 3 (26) is in contact with the upper surface of the PVC outer film 1 (9). The guide wheel 1 (3) is pivotally connected to the upright plate (14). The guide wheel 1 (3) is in contact with the upper surface of the PVC outer film 2 (15). The guide wheel 1 (3) is symmetrical to the first-stage roller (22).

6. The high-strength PVC film production equipment according to claim 5, characterized in that: It also includes two sensor assemblies (6) and an electric telescopic rod (5). The electric telescopic rod (5) is symmetrically and obliquely arranged on both sides of the base (1). The sensor assembly (6) is arranged on the movable end of the electric telescopic rod (5). The sensor assembly (6) corresponds to the mesh (25) located between the secondary roller (28) and the primary roller (22).

7. A high-strength PVC film production equipment according to claim 6, characterized in that: It also includes a mounting bracket (19) and a light box (20), the mounting bracket (19) being mounted on a vertical plate (14), and the light box (20) being mounted at the bottom of the mounting bracket (19), the light box (20) being symmetrical to the sensor assembly (6) about the mesh fabric (25).

8. A method for producing a high-strength PVC film production equipment according to any one of claims 1 to 7, characterized in that: It includes the following steps: Step 1: First, pull out roller 1 (2) and make contact with the mesh fabric (25) through guide roller 1 (3). At the same time, the first-stage roller (22) on the other side of the mesh fabric (25) works. Step 2: When the first-stage roller (22) rotates, the glue extrusion mechanism (27) applies glue to the first-stage roller (22) to bond the mesh fabric (25) to the first-stage roller (22); Step 3: Next, the glued primary roller (22) and mesh (25) continue to move upward. At this time, the sensor assembly (6) and the light box (20) work. The light box (20) shines light onto the primary roller (22) and mesh (25). The sensor assembly (6) judges whether there are impurities stuck on the mesh (25) or the primary roller (22) according to the shadow distribution. Step 4: When impurities are confirmed, the electric telescopic rod (5) retracts, the sensor assembly (6) makes room, and then the suction fan (32) and the drive slider (33) begin to move, aligning the limit bracket (30) with the place where impurities appear. Step 5: Next, the electric telescopic crossbar (17) extends and contacts the limiting bracket (30) with the mesh (25). Then, the universal seat (37) is driven to work, and the angle of the telescopic suction tube (35) is adjusted. Then, the telescopic suction tube (35) extends and the suction fan (32) works to suck out the impurities. Step 6: After cleaning the first-stage roller (22) and the mesh (25), continue to move upwards and apply glue to the bottom surface of the guide wheel (26) through the second-stage roller (28) and the glue extrusion mechanism (27). Then, let the guide wheel (26) adhere to the mesh (25) and the first-stage roller (22). Step 7: At the same time, the excess glue on the guide wheel 3 (26) and the secondary roller (28) falls into the collection funnel (29) under its own gravity, and drips along the collection funnel (29) into the primary roller (22), completing the secondary recycling of the glue; Step 8: Then, as the clamp head (10) pulls, the glued fabric is fed into the take-up roller (16).

Citation Information

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