Steam heating device and container device
By employing a contour-following guide vane in the steam heating device for automatic adjustment, the problem of solution reflux control was solved, achieving both heating stability and resource conservation.
Patent Information
- Application Number
- CN202311304046.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-10
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2043-10-10
AI Technical Summary
Existing steam heating devices require additional structures such as valves to control solution backflow, resulting in a waste of manpower and resources.
Design a steam heating device that uses a contoured guide vane to automatically adjust under internal and external forces, achieving unidirectional flow, preventing solution backflow, and saving on valve requirements.
It achieves stable heating effect and saves manpower and resources. Through the automatic adjustment of the contour structure, it ensures heating stability without the need for additional valves.
Smart Images

Figure CN117262489B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of container heating technology, and in particular to a steam heating device and container device. Background Technology
[0002] There are two main types of methods commonly used for heating containers: electric heating and conduction heating. Electric heating or conduction heating is generally used to heat the solution inside the container. In container heating, from the perspective of economy, safety and reliability, conduction heating is the most commonly used. It involves heating the target medium by conducting heat through a medium (such as a jacket) using steam or hot water.
[0003] Currently, container heating technology is relatively mature, especially the use of high-temperature steam to heat containers by installing steam heating devices on them. However, these steam heating devices generally require valves or control via steam pipelines (e.g., valves on the steam pipeline) to prevent the solution in the container from flowing back into the steam heating device, thus ensuring heating efficiency and stability. Both installing valves on the steam heating device and relying on steam pipelines for control require additional structures (such as valves), resulting in a waste of manpower and resources. Summary of the Invention
[0004] The purpose of this invention is to provide a steam heating device and container device that has a unidirectional flow function, which can ensure heating effect and heating stability without the need for additional valves, thereby saving manpower and material resources.
[0005] To address the problems in the prior art, in a first aspect, the present invention provides a steam heating device, the steam heating device comprising:
[0006] The main body is a barrel-shaped structure with openings at both ends and a hollow interior; one end of the main body is connected to a steam pipe;
[0007] A contouring structure is located at the other end of the main body; the contouring structure includes multiple contouring components, each of which includes a guide petal, and each guide petal is arc-shaped; the multiple guide petals are arranged circumferentially along the end face of the main body, and the multiple guide petals converge into a hollow cone shape when subjected to external force on the outer surface, and separate when subjected to external force on the inner surface.
[0008] Optionally, each of the contouring components further includes a positioning component, which is integrally connected to the guide vane; the plurality of positioning components are arranged in a ring along the circumferential direction of the end face of the main body; the contouring structure is installed in the main body via the positioning component.
[0009] Optionally, the guide flap has a concave arc on the outer surface near the positioning member.
[0010] Optionally, one end of the positioning member has a protrusion and the other end has a groove, and adjacent positioning members are fixedly assembled via the protrusion and the groove.
[0011] Optionally, the main body includes a front compartment, the positioning element is placed inside the front compartment, and the hollow channel inside the front compartment is connected to the interior of the contouring structure.
[0012] Optionally, the inner side of the front compartment is provided with a first annular boss; the outer side of the positioning member is provided with an annular groove or a second annular boss.
[0013] Optionally, the main body further includes a gathering section, wherein the hollow channel in the gathering section is funnel-shaped, and the narrow end of the hollow channel in the gathering section is connected to the hollow channel in the front compartment.
[0014] Optionally, the contraction angle of the funnel-shaped hollow channel in the aggregation section is α, where 10°≤α≤50°.
[0015] Optionally, the steam heating device further includes a limiting member, which is a barrel-shaped structure with open ends and a hollow interior; the limiting member is fitted around the outer periphery of the end of the front compartment where the contour structure is provided, and the guide vane extends to the side of the limiting member away from the front compartment.
[0016] Optionally, the profiling part is prepared by the following method:
[0017] Design and create injection molds for contoured parts;
[0018] The liquid casting material is poured into the injection mold, cooled, and then the injection mold is removed to obtain the blank.
[0019] The blank is cut to remove excess material, resulting in a semi-finished profiling part;
[0020] The parameters of the semi-finished copying part are measured. If the measurement results do not meet the processing requirements, the semi-finished copying part is corrected and the parameters are measured again until the parameters of the semi-finished copying part meet the processing requirements.
[0021] The semi-finished model part is then ground and polished after measurement to make its surface smooth.
[0022] The semi-finished contoured part, after grinding and polishing, is electroplated to obtain the contoured part;
[0023] The profiling parts are inspected to select those that meet the requirements.
[0024] Optionally, the steam heating device further includes a turbulence-disrupting section, which is a barrel-shaped structure with open ends and a hollow interior; the turbulence-disrupting section is fitted onto one end of the main body where the contour structure is provided; the end of the guide vane away from the main body extends into the turbulence-disrupting section.
[0025] Optionally, the openings at both ends of the spoiler have different widths, and the wider end of the spoiler is fitted onto the end of the main body that has the contour structure.
[0026] Optionally, the sidewall of the turbulence-disrupting part is provided with a plurality of through holes, which are arranged at intervals along the extension direction of the turbulence-disrupting part and in the circumferential direction of the turbulence-disrupting part.
[0027] In a second aspect, the present invention also provides a container device, the container device comprising:
[0028] A container, wherein the interior of the container is provided with a receiving cavity;
[0029] The steam heating device as described in the first aspect extends from the outside of the container through the side wall of the container into the receiving cavity, and the contoured structure is located within the receiving cavity.
[0030] Optionally, the number of steam heating devices is multiple, and the multiple steam heating devices are arranged at intervals along the circumference and / or height of the container.
[0031] As described above, the steam heating device and container device of the present invention have the following beneficial effects: In the steam heating device of the present invention, by setting the contoured structure including the guide vane, the guide vane separates when the inner surface is subjected to external force (such as the pressure of gas or liquid), causing the contoured structure to open, and converges into a hollow cone when the outer surface is subjected to external force, causing the contoured structure to close. The unidirectional conduction function can be achieved without changing the original volume. When the steam heating device is used to heat the solution in the container, the solution in the container can be prevented from flowing back into the steam heating device. The heating effect and heating stability can be ensured without setting an additional valve, thereby saving manpower and material resources. Attached Figure Description
[0032] Figure 1 This is a front view structural diagram of the steam heating device provided in Embodiment 1 of the present invention.
[0033] Figure 2 For along Figure 1 A schematic diagram of the cross-sectional structure along the AA direction.
[0034] Figure 3 for Figure 2 A magnified schematic diagram of a portion of region B.
[0035] Figure 4 This is an exploded view of the main body, the contouring structure, and the limiting structure of the steam heating device provided in Embodiment 1 of the present invention.
[0036] Figure 5 and Figure 6 This is a three-dimensional structural diagram of the biomimetic component in the steam heating device provided in Embodiment 1 of the present invention.
[0037] Figure 7 This is a three-dimensional structural diagram of the steam heating device provided in Embodiment 1 of the present invention when the guide vanes are separated.
[0038] Figure 8 This is a cross-sectional structural diagram of the container device provided in Embodiment 2 of the present invention.
[0039] Component labeling: 1. Container; 2. Steam heating device; 3. Turbulence section; 4. Main body; 41. Front compartment; 42. Gathering section; 5. Contouring structure; 6. Limiting component; 7. Contouring component; 71. Positioning component; 72. Guide vane; 73. Groove; 74. Protrusion. Detailed Implementation
[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0041] The preferred embodiments described below are merely examples, and other obvious variations will be apparent to those skilled in the art. The basic principles of the invention defined in the following description can be applied to other embodiments, modifications, improvements, equivalents, and other technical solutions that do not depart from the spirit and scope of the invention.
[0042] Those skilled in the art should understand that, in the disclosure of this invention, the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the above terms should not be construed as limiting this invention.
[0043] Example 1
[0044] Please see Figures 1 to 7 The present invention provides a steam heating device 2, the steam heating device 2 comprising:
[0045] The main body 4 is a barrel-shaped structure with openings at both ends and a hollow interior; one end of the main body 4 can be connected to a steam pipe (not shown);
[0046] The contouring structure 5 is located at the other end of the main body 4 (i.e., the end of the main body 4 away from the steam pipe); the contouring structure 5 may include multiple contouring parts 7, each of the contouring parts 7 including a guide petal 72, each of the guide petals 72 being arc-shaped; the multiple guide petals 72 are arranged circumferentially along the end face of the main body 4, the multiple guide petals 72 converge into a hollow cone shape when subjected to external force on the outer surface, and separate when subjected to external force on the inner surface.
[0047] In the steam heating device 2 of the present invention, by setting the contour structure 5 including the guide vane 72, the guide vane 72 separates when its inner surface is subjected to external force (such as the pressure of gas or liquid) (that is, the inner surface of the guide vane can deflect to one side when subjected to external force), so that the contour structure 5 opens, and when its outer surface is subjected to external force, it converges into a hollow cone shape, so that the contour structure 5 closes. The unidirectional conduction function can be achieved without changing the original volume. When the steam heating device 2 is used to heat the solution in the container, the solution in the container can be prevented from flowing back into the steam heating device 2. The heating effect and heating stability can be ensured without the need for additional valves, thereby saving manpower and material resources.
[0048] As an example, such as Figures 4 to 6 As shown, each of the contouring components 7 may also include a positioning component 71, which is integrally connected to the guide vane 72; the plurality of positioning components 71 are arranged in a ring along the circumferential direction of the end face of the main body 4; the contouring structure 5 is installed in the main body 4 via the positioning component 71.
[0049] As an example, the drainage valve 72 has a concave arc (not shown) on its outer surface near the positioning member 71. Referring to the operating principles of heart valve stents and heart valves, the drainage valve 72, by having a concave arc on its outer surface near the positioning member 71, will converge towards the center when its outer surface is subjected to pressure (for example, the pressure of liquid in a container acting on the outer surface of the drainage valve 72). At this time, the outer surface of the drainage valve 72 near the positioning member 71 has excellent pressure resistance and support properties.
[0050] As an example, the material of the contouring component 7 is nickel-titanium alloy, spring steel or copper alloy; that is, the material of the positioning component 71 and the material of the guide vane 72 can both be nickel-titanium alloy, spring steel or copper alloy.
[0051] As an example, the guide petal 72 can be regarded as a combination of multiple arcs with different inner diameters connected together, and the inner diameter of the guide petal 72 gradually decreases from the positioning member 71 to the end away from the positioning member 71.
[0052] As an example, the number of the contouring components 7 included in the contouring structure 5 can be set according to actual needs. For example, the number of the contouring components 7 included in the contouring structure 5 can be two, three, four or even more.
[0053] Specifically, the angle of each of the contouring components 7 is 360° / n, where n is the number of contouring components 7 in the contouring structure 5; taking the number of contouring components 7 in the contouring structure 5 as an example, the angle of each of the contouring components 7 is 120°.
[0054] For example, please refer to Figure 6 One end of the positioning member 71 is provided with a protrusion 74, and the other end is provided with a groove 73. Adjacent positioning members 71 are fixedly assembled via the protrusion 74 and the groove 73. That is, the protrusion 74 and the groove 73 are used to fix the assembly between two adjacent contouring members 7, making it easier for the contouring structure 5 to be installed on the main body 4.
[0055] As an example, please combine Figures 1 to 3 See Figure 4 The main body 4 includes a front compartment 41, the positioning element 71 is inserted into the front compartment 41, and the hollow channel in the front compartment 41 is connected to the interior of the contour structure 5.
[0056] As an example, the inner side of the front compartment 41 is provided with a first annular boss (not shown); the outer side of the positioning member 71 is provided with an annular groove (not shown) or a second annular boss (not shown). The positioning member 71 is engaged with the interior of the front compartment 41 via the annular groove or the second annular boss to ensure the connection between the contouring member 7 and the main body 4.
[0057] For example, please refer to Figure 2 and Figure 3 The main body 4 also includes a gathering section 42, in which a hollow channel is funnel-shaped, and the narrow end of the hollow channel is connected to a hollow channel in the front compartment 41. By setting the hollow channel in the gathering section 42 to a funnel shape, steam is facilitated to gather towards the center of the main body 4, thereby increasing the steam delivery speed, i.e., increasing the speed at which steam enters the container.
[0058] As an example, the contraction angle of the funnel-shaped hollow channel in the gathering part 42 is α, where 10° ≤ α ≤ 50°; specifically, α can be 10°, 20°, 30°, 40°, or 50°, etc. In this embodiment, 12° ≤ α ≤ 20°, for example, α can be 12°, 15°, or 20°, etc.
[0059] For example, please refer to Figure 4 The steam heating device 2 may further include a limiting member 6, which is a barrel-shaped structure with open ends and a hollow interior. The limiting member 6 is fitted around the outer periphery of the end of the front chamber 41 where the contour structure 5 is located, and the guide vane 72 extends to the side of the limiting member 6 away from the front chamber 41. Specifically, the limiting member 6 is used to fix the contour structure 5 to the main body 4 to ensure the stability of the contour structure 5; the limiting member 6 can also prevent tearing or damage to the root of the contour structure 5 to ensure the lifespan of the contour structure 5.
[0060] As an example, such as Figure 1 and Figure 2 As shown, the steam heating device 2 may further include a turbulence section 3, which is a barrel-shaped structure with open ends and a hollow interior; the turbulence section 3 is fitted onto one end of the main body 4 where the contour structure 5 is provided; the end of the guide vane 72 away from the main body 4 extends into the turbulence section 3.
[0061] The flow-dissipating part 3 is connected to the main body 4, which can also fix the contouring structure 5.
[0062] As an example, the widths of the openings at both ends of the turbulence section 3 are different, and the wide end of the turbulence section 3 is fitted onto the end of the main body 4 where the contour structure 5 is located.
[0063] Specifically, the flow-deflecting part 3 is a hollow, barrel-shaped structure with a large opening at one end and a small opening at the other end; the large opening of the flow-deflecting part 3 is connected to the main body 4. Specifically, the connection method between the flow-deflecting part 3 and the main body 4 can include, but is not limited to, threaded connection, snap-fit, and welding. These connection methods are robust and reliable, simple and convenient to operate, and inexpensive, possessing good economic attributes and performance.
[0064] As an example, the turbulence-disrupting part 3 can be a complete hollow cylindrical structure, or it can be formed by splicing two arc-shaped structures with semi-circular end faces.
[0065] As an example, the sidewall of the turbulence-disrupting part 3 is provided with multiple through holes (not shown), which are arranged at intervals along the extension direction and circumferentially of the turbulence-disrupting part 3. When the steam heating device 2 is used to heat the solution in the container, when the high-temperature steam enters the container through the main body 4, the contour structure 5, and the turbulence-disrupting part 3, a pressure difference effect is generated under the action of the high-speed airflow. This forces the solution inside the container into the range of the high-speed airflow and back into the container through the multiple through holes, causing the solution to tumble near the turbulence-disrupting part 3, accelerating the temperature radiation of the solution inside the entire container, and improving the heating efficiency.
[0066] As an example, the profiling part is prepared by the following method:
[0067] Design and create injection molds for contoured parts;
[0068] The liquid casting material is poured into the injection mold, cooled, and then the injection mold is removed to obtain the blank.
[0069] The blank is cut to remove excess material, resulting in a semi-finished profiling part;
[0070] The parameters of the semi-finished copying part are measured. If the measurement results do not meet the processing requirements, the semi-finished copying part is corrected and the parameters are measured again until the parameters of the semi-finished copying part meet the processing requirements.
[0071] The semi-finished model part is then ground and polished after measurement to make its surface smooth.
[0072] The semi-finished contoured part, after grinding and polishing, is electroplated to obtain the contoured part;
[0073] The profiling parts are inspected to select those that meet the requirements.
[0074] Specifically, the processing method of the contouring component 7 in the contouring structure 5 may include the following steps:
[0075] S10: By designing a contour mold to form an injection mold that meets the requirements of the blank, the high-temperature liquid material to be poured is poured into it, and after the liquid cools naturally, the blank obtained from the injection molding is removed.
[0076] S11: Cut the blank to remove excess material, which then becomes a semi-finished model part;
[0077] S12: Perform parameter measurements on the semi-finished contour parts, including checking whether the length, width, height, inner angle, and outer wall side angles meet the processing requirements;
[0078] S13: Grind and polish the semi-finished contour parts to achieve a smooth surface;
[0079] S14: Electroplating is performed on the semi-finished profiled parts after the surface is smoothed to prevent the surface from rusting when in contact with high-temperature steam or the solution inside the container during the subsequent use of the product, so as to obtain the final product, i.e. the required profiled parts.
[0080] S15: Conduct a final inspection on the completed profiling parts, and store those that meet the requirements for future use.
[0081] Example 2
[0082] Please combine Figures 1 to 7 See Figure 8 This embodiment also provides a container device, the container device comprising:
[0083] Container 1, the interior of which is provided with a receiving cavity (not shown);
[0084] As described in Embodiment 1, the steam heating device 2 extends from the outside of the container 1 through the side wall of the container 1 into the receiving cavity, and the contour structure 5 is located inside the receiving cavity.
[0085] Specifically, one end of the main body connected to the steam pipe is located outside the container 1, and the contour structure 5 is located inside the container. When the steam heating device 2 also includes the turbulence-disrupting part 3, the turbulence-disrupting part 3 is also located inside the receiving cavity.
[0086] As an example, the outer circumferential surface of the main body 4 is connected to the container 1. The specific connection method can include any one of threaded connection, snap-fit and welding. These connection methods can firmly and reliably fix the main body 4 to the container 1, and are simple and convenient to operate, low in price, and have good economic attributes and practical performance.
[0087] As an example, the number of steam heating devices 2 is multiple, and the multiple steam heating devices 2 are arranged at intervals along the circumference and / or height of the container 1. Specifically, the multiple steam heating devices 2 can be arranged in a single layer along the circumference of the container 1, or they can be arranged in multiple layers along the height of the container 1, with each layer including multiple steam heating devices 2 arranged at intervals along the circumference of the container 1.
[0088] Taking the steam heating device 2, which includes a main body 4, a contoured structure 5, a limiting member 6, and a flow-disrupting part 3, as an example, the configuration method of the container device of the present invention may include the following steps:
[0089] S20: Connect the positioning member 71 of the plurality of contouring parts 7 obtained in Embodiment 1 to obtain a contouring structure 5 with a radius of 360°.
[0090] S21: Install the contouring structure 5 on the main body 4 (the positioning member 71 of the square structure 5 and the inner side of the front compartment 41 are provided with mutually fixed opposing members, such as a first annular boss, an annular groove or a second annular boss, to limit the position of the contouring structure 5 on the main body 4).
[0091] S22: Install the limiting component 6;
[0092] S23: Install the airflow spoiler 3;
[0093] S24: Install the assembled steam heating device 2 onto the container 1.
[0094] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0095] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A steam heating device, characterized in that, include: The main body is a barrel-shaped structure that is open at both ends and hollow inside; One end of the main body is connected to a steam pipe; A contouring structure is located at the other end of the main body; the contouring structure includes multiple contouring components, each of which includes a guide petal, and each guide petal is arc-shaped; the multiple guide petals are arranged circumferentially along the end face of the main body, and the multiple guide petals converge into a hollow cone shape when the outer surface is subjected to external force, and separate when the inner surface is subjected to external force; Each of the contouring components also includes a positioning component, which is integrally connected to the guide vane; multiple positioning components are arranged in a ring along the circumference of the end face of the main body; the contouring structure is installed in the main body via the positioning component; one end of the positioning component has a protrusion and the other end has a groove, and adjacent positioning components are fixedly assembled via the protrusion and the groove. The main body includes a front compartment, the positioning component is inserted into the front compartment, and the hollow channel in the front compartment is connected to the interior of the contoured structure; the inner side of the front compartment is provided with a first annular boss; the outer side of the positioning component is provided with an annular groove or a second annular boss; the main body also includes a gathering part, the hollow channel in the gathering part is funnel-shaped, and the narrow end of the hollow channel in the gathering part is connected to the hollow channel in the front compartment; The steam heating device further includes a flow-dispersing section, which is a barrel-shaped structure with open ends and a hollow interior; the flow-dispersing section is fitted onto one end of the main body where the conforming structure is provided; the end of the guide vane away from the main body extends into the flow-dispersing section; the side wall of the flow-dispersing section is provided with a plurality of through holes, which are arranged at intervals along the extension direction of the flow-dispersing section and the circumferential direction of the flow-dispersing section; The guide flap has a concave arc on the outer surface near the positioning element; The contraction angle of the funnel-shaped hollow channel in the aggregation section is α, where 10°≤α≤50°.
2. The steam heating device according to claim 1, characterized in that, The steam heating device also includes a limiting member, which is a barrel-shaped structure with open ends and a hollow interior; the limiting member is fitted around the outer periphery of the end of the front compartment where the contour structure is provided, and the guide vane extends to the side of the limiting member away from the front compartment.
3. The steam heating device according to claim 1, characterized in that, The profiling part is prepared by the following method: Design and create injection molds for contoured parts; The liquid casting material is poured into the injection mold, cooled, and then the injection mold is removed to obtain the blank. The blank is cut to remove excess material, resulting in a semi-finished profiling part; The parameters of the semi-finished copying part are measured. If the measurement results do not meet the processing requirements, the semi-finished copying part is corrected and the parameters are measured again until the parameters of the semi-finished copying part meet the processing requirements. The semi-finished model part is then ground and polished after measurement to make its surface smooth. The semi-finished contoured part, after grinding and polishing, is electroplated to obtain the contoured part; The profiling parts are inspected to select those that meet the requirements.
4. The steam heating device according to claim 1, characterized in that, The two ends of the spoiler have different widths, and the wider end of the spoiler is fitted onto the end of the main body that has the contour structure.
5. A container device, characterized in that, include: A container, wherein the interior of the container is provided with a receiving cavity; The steam heating device according to any one of claims 1 to 4 extends from the outside of the container through the side wall of the container into the receiving cavity, and the contoured structure is located in the receiving cavity.
6. The container device according to claim 5, characterized in that, The number of steam heating devices is multiple, and the multiple steam heating devices are arranged at intervals along the circumference and / or height of the container.
Citation Information
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