A kind of anti-fraying textile fabric dye processing equipment

Abstract

The application discloses a kind of anti-wire breaking textile fabric dye processing equipment, it is related to dye processing equipment technical field, including cylinder, the cylinder lateral wall is provided with feed inlet, the cylinder top is provided with cylinder cover.The application is provided with linkage rod, two connecting plates, two linkage assemblies and rotating ring, which can remove the bubbles generated during stirring of the dye without using industrial defoaming agent, without causing harm to the eyes and respiratory system of the operator, and reduces part of the cost, and according to the characteristics that the bubbles with small density will float on the liquid surface, the upper half of the collection port is always located above the dye liquid surface by the characteristics that the floating plate always floats on the liquid surface, thereby ensuring the efficiency of eliminating bubbles, and the subsequent cleaning mechanism is provided with energy by the collected bubbles, which reduces the harm to the human body while recycling the bubbles, and is easy to operate, convenient and fast.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of dye processing equipment, in particular to a dye processing equipment for preventing thread breakage of textile fabric. BACKGROUND

[0002] Textile fabric usually needs to be colored by dye in the production process, and the dye refers to a kind of organic compound capable of imparting bright and firm color to other substances, which is usually obtained by grinding dye raw materials and then diluting with water.

[0003] The patent No. CN112251966A discloses a dye processing equipment including a frame assembly, a processing barrel, a support assembly, a grinding assembly, a circulating assembly, a guide assembly, a coating assembly and a discharging assembly. The processing barrel is fixedly connected to the frame assembly, the support assembly is provided with two support assemblies, the two support assemblies are fixedly connected to the left and right sides of the processing barrel respectively, the grinding assembly is rotatably connected to the two support assemblies, the circulating assembly is connected to the processing barrel, the circulating assembly and the grinding assembly are in meshing transmission, the guide assembly is fixedly connected to the lower end of the processing barrel, the coating assembly is connected to the guide assembly, and the discharging assembly is slidably connected to the guide assembly. The moving end of the pressing device is opposite to the forming channel, and the mold can be pushed through the forming channel. The device has the advantage of screening out unqualified dye processing raw materials for secondary grinding.

[0004] The above-mentioned device can screen out unqualified dye agglomerates for secondary grinding. However, when the dye is mixed and stirred uniformly for fabric coloring, a large amount of bubbles will accumulate on the surface of the dye. The existing industrial defoaming agent can eliminate the bubbles, but the industrial defoaming agent is extremely harmful to the human body. Long-term contact of workers may cause serious eye and skin problems, and harm the health of the respiratory system. However, without using the defoaming agent, the mechanically removed bubbles are not effectively utilized, resulting in resource waste. SUMMARY

[0005] The technical scheme of the present application provides a solution significantly different from the prior art, which solves the problem of the single technical solution of the prior art. Specifically, the purpose of the present application is to provide a dye processing equipment for preventing thread breakage of textile fabric to solve the problems in the background art.

[0006] In order to achieve the above object, the present application provides the following technical scheme: a kind of anti-fraying textile fabric dye processing equipment, including cylinder, the side wall of the cylinder is provided with feed inlet, the top of the cylinder is provided with cylinder cover, the top of the cylinder cover is provided with stirring motor, the end of the stirring motor output shaft is provided with linkage mechanism, the two ends of the linkage mechanism are provided with cleaning mechanism, the middle of the stirring motor output shaft is provided with stirring mechanism, the bottom of the cylinder is provided with hopper, the bottom of the hopper is provided with discharge port, the discharge port is provided with valve, the bottom of the cylinder is provided with four support columns, the top of the inner side wall of the cylinder is provided with ring gear rack.

[0007] Preferably, the stirring mechanism includes stirring rod, two stirring gears, two connecting columns and two stirring paddles, the stirring rod is fixedly arranged in the middle of the output shaft of the stirring motor, the two stirring gears are rotatably arranged at the two ends of the two stirring rods respectively, the two connecting columns are fixedly arranged at the bottom of the two stirring gears respectively, and the two stirring paddles are arranged at the bottom of the two connecting columns respectively.

[0008] Preferably, the two stirring gears are engaged with the ring gear rack.

[0009] Preferably, the linkage mechanism includes linkage rod, two connecting plates, two linkage assemblies and rotating ring, the rotating ring is rotatably arranged at the bottom of the cylinder, the linkage rod is arranged at the end of the output shaft of the stirring motor, one end of the connecting plate is fixedly arranged at the two ends of the linkage rod respectively, the other end of the two connecting plates is fixedly connected with the top of the rotating ring, and the two linkage assemblies are slidably arranged on the two connecting plates, each linkage assembly includes water storage box, a plurality of air outlets, collecting port, floating plate, rotating paddle, membrane plate and partition plate, the water storage box is slidably arranged on the side wall of the corresponding connecting plate, the plurality of air outlets are arranged at the top of the water storage box, the collecting port is arranged at the bottom of the water storage box, the partition plate is arranged inside the water storage box, the rotating paddle is rotatably arranged in the middle of the water storage box, the membrane plate is arranged at the bottom right side of the water storage box, and the floating plate is arranged at the bottom of the side wall of the water storage box.

[0010] Preferably, the two connecting plates are provided with sliding grooves for limiting the sliding of the water storage box.

[0011] Preferably, each floating plate is made of foam material.

[0012] Preferably, each membrane plate includes two waterproof and breathable membranes and a sealing frame, the sealing frame is arranged at the bottom of the water storage box, and the two waterproof and breathable membranes are arranged at the top and bottom of the sealing frame respectively.

[0013] Preferably, each of the cleaning mechanisms comprises a hollow block, a cleaning block, an extension rod, a limiting rod, a limiting column and a reciprocating screw rod, the hollow block is fixedly arranged on the side wall of the corresponding water storage box, one end of the reciprocating screw rod is fixedly arranged on the side wall of the rotating paddle, the bottom of the limiting rod is threadedly connected with the reciprocating screw rod, the extension rod is arranged on the top of the limiting rod, the cleaning block is arranged on the end of the extension rod, and the limiting column is arranged on the bottom of the extension rod.

[0014] Preferably, the side wall of each of the hollow blocks is provided with an arc-shaped groove.

[0015] Preferably, the curvature of each of the arc-shaped grooves is the same as the curvature of the inner side wall of the cylinder.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] (1) The present application, by virtue of the arrangement of the linkage rod, the two connecting plates, the two linkage assemblies and the rotating ring, can realize the defoaming of the bubbles generated during the stirring of the dye without using industrial defoaming agents, and will not cause harm to the eyes and respiratory system of the operator, and can reduce part of the cost, and according to the feature that the bubbles with small density will float on the liquid surface, the floating plate is always floating on the liquid surface, so that the upper half of the collecting port is always located above the dye liquid surface, thereby ensuring the efficiency of eliminating bubbles, and the collected bubbles can provide energy for the subsequent cleaning mechanism to work, so that the bubbles are used twice, the harm to the human body is reduced, and the operation is simple, convenient and fast;

[0018] (2) The present application, by virtue of the arrangement of the linkage rod, the two connecting plates, the two linkage assemblies and the rotating ring, can realize the rotation of the connecting column and the self-rotation of the stirring paddle, and the small vortex generated by the rotation of the two stirring paddles and the large vortex generated by the rotation of the two connecting columns are combined, so that the stirring of the dye is more sufficient, and the water flow of the three vortexes can generate more bubbles on the surface of the dye, thereby meeting the power demand of the subsequent operation;

[0019] (3) The present application, by virtue of the arrangement of the hollow block, the cleaning block, the extension rod, the limiting rod, the limiting column and the reciprocating screw rod, can realize that the cleaning block can always abut against the inner side wall of the cylinder when it is reciprocatingly moved to scrub the inner side wall of the cylinder, so that the dead angle is avoided, the dye remaining on the inner side wall of the cylinder is avoided, the dye production of the next batch of colors is affected, the dye mixing is avoided to cause color difference, color blocks and other situations when the fabric is dyed, automatic cleaning of the cylinder is realized, no additional power source is needed, energy saving and environmental protection are realized, and the present application is conducive to popularization. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0021] Figure 2 It is a schematic diagram of the internal structure of the present application;

[0022] Figure 3 The schematic diagram of the position relationship structure of the stirring mechanism, linkage mechanism and cleaning mechanism of the application;

[0023] Figure 4 The schematic diagram of the position relationship structure of the linkage mechanism and cleaning mechanism of the application from the front side;

[0024] Figure 5 The schematic diagram of the position relationship structure of the linkage mechanism and cleaning mechanism of the application from the back side;

[0025] Figure 6 The schematic diagram of the internal structure of the water storage box of the application;

[0026] Figure 7 The schematic diagram of the internal structure of the hollow block of the application;

[0027] Figure 8 The schematic diagram of the explosion structure of the membrane plate of the application.

[0028] In the figure: 1, barrel; 2, barrel cover; 3, feed inlet; 4, stirring mechanism; 41, stirring rod; 42, stirring gear; 43, connecting column; 44, stirring paddle; 5, linkage mechanism; 51, linkage rod; 52, connecting plate; 521, sliding groove; 53, water storage box; 54, air outlet; 55, rotating ring; 56, collection port; 57, floating plate; 58, rotating paddle; 59, membrane plate; 591, waterproof air-permeable membrane; 592, sealing frame; 510, partition; 6, stirring motor; 7, hopper; 8, valve; 9, cleaning mechanism; 91, hollow block; 92, arc-shaped groove; 93, cleaning block; 94, telescopic rod; 95, limiting rod; 96, limiting column; 97, reciprocating screw rod; 10, annular rack; 11, supporting column. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the application.

[0030] Please refer to Figures 1-8The application provides a kind of anti-fraying textile fabric dye processing equipment, including cylinder 1, the side wall of the cylinder 1 is provided with feed inlet 3, the top of the cylinder 1 is provided with cylinder cover 2, the top of the cylinder cover 2 is provided with stirring motor 6, the output shaft end of the stirring motor 6 is provided with linkage mechanism 5, the two ends of the linkage mechanism 5 are provided with cleaning mechanism 9, the output shaft of the stirring motor 6 is provided with stirring mechanism 4 in the middle, the bottom of the cylinder 1 is provided with hopper 7, the bottom of the hopper 7 is provided with discharge port, the discharge port is provided with valve 8, the bottom of the cylinder 1 is provided with four support columns 11, the top of the inner side wall of the cylinder 1 is provided with ring gear 10. First, dye powder and required ingredients and appropriate water are poured into the cylinder 1 from the feed inlet 3, then the output shaft of the stirring motor 6 is rotated counterclockwise to drive the stirring mechanism 4 to stir and mix the dye uniformly, and the output shaft of the stirring motor 6 is rotated to drive the linkage mechanism 5 to rotate synchronously, the linkage mechanism 5 rotates to drive the cleaning mechanism 9 to move synchronously, and the linkage mechanism 5 rotates to start working to collect bubbles on the surface of the dye, the bubbles drive the water flow in the linkage mechanism 5 to flow, the water flow drives the linkage mechanism 5 to work, and the linkage mechanism 5 drives the cleaning mechanism 9 to clean the inner side wall of the cylinder 1.

[0031] Specifically, the stirring mechanism 4 includes stirring rod 41, two stirring gears 42, two connecting columns 43 and two stirring paddles 44, the stirring rod 41 is fixedly arranged in the middle of the output shaft of the stirring motor 6, the two stirring gears 42 are rotatably arranged at the two ends of the two stirring rods 41, the two connecting columns 43 are fixedly arranged at the bottoms of the two stirring gears 42, and the two stirring paddles 44 are arranged at the bottoms of the two connecting columns 43. The output shaft of the stirring motor 6 is rotated to drive the stirring rod 41 to rotate, the stirring rod 41 is rotated to drive the two connecting columns 43 to rotate, the connecting column 43 is rotated to drive the stirring gear 42 to rotate, and the stirring gear 42 is rotated to rotate by itself due to the meshing of the stirring gear 42 and the ring gear 10, so that the connecting column 43 drives the stirring gear 42 to rotate while the stirring gear 42 rotates by itself, the stirring gear 42 rotates by itself to drive the connecting column 43 and the stirring paddle 44 to rotate, so that the stirring paddle 44 rotates by itself while the connecting column 43 rotates, and the small vortex generated by the rotation of the two stirring paddles 44 and the large vortex generated by the rotation of the two connecting columns 43 are combined, so that the stirring of the dye is more sufficient, and more bubbles are generated on the surface of the dye through the water flow of the three vortexes, thereby meeting the power demand of the subsequent operation.

[0032] Specifically, the two stirring gears 42 are meshed with the ring gear 10.

[0033] Specifically, the linkage mechanism 5 comprises a linkage rod 51, two connecting plates 52, two linkage assemblies and a rotating ring 55, the rotating ring 55 is rotationally arranged at the bottom of the barrel 1, the linkage rod 51 is arranged at the end of the output shaft of the stirring motor 6, one end of each of the connecting plates 52 is fixedly arranged at the two ends of the linkage rod 51, and the other end of each of the two connecting plates 52 is fixedly connected with the top of the rotating ring 55, the two linkage assemblies are slidingly arranged on the two connecting plates 52, each of the linkage assemblies comprises a water storage box 53, a plurality of air outlets 54, a collecting port 56, a floating plate 57, a rotating paddle 58, a membrane plate 59 and a partition plate 510, the water storage box 53 is slidingly arranged on the side wall of the corresponding connecting plate 52, the plurality of air outlets 54 are arranged at the top of the water storage box 53, the collecting port 56 is arranged at the bottom of the water storage box 53, the partition plate 510 is arranged in the water storage box 53, the rotating paddle 58 is rotationally arranged in the middle of the water storage box 53, the membrane plate 59 is arranged at the bottom right side of the water storage box 53, and the floating plate 57 is arranged at the bottom of the side wall of the water storage box 53 in an L shape. The output shaft of the stirring motor 6 is counterclockwise rotated to drive the linkage rod 51 and the two connecting plates 52 to rotate synchronously, the connecting plate 52 drives the water storage box 53 and the collecting port 56 to move along the side wall of the barrel 1 in a circular motion, and due to the arrangement of the floating plate 57, the collecting port 56 is always located at the position of the dye liquid level, so that the collecting port 56 can collect bubbles during rotation, the gas in the collected bubbles passes through the membrane plate 59 and enters the inside of the water storage box 53, the density of the bubbles is smaller than that of water, so that the bubbles float up in the water storage box 53, and finally the bubbles are discharged from the air outlet 54, and the bubbles floating up drive the water flow to flow, and the water flow drives the rotating paddle 58 to rotate.

[0034] Specifically, the two connecting plates 52 are provided with sliding grooves 521 for limiting the sliding of the water storage box 53.

[0035] Specifically, each of the floating plates 57 is made of foam material.

[0036] Specifically, each of the membrane plates 59 comprises two waterproof and breathable membranes 591 and a sealing frame 592, the sealing frame 592 is arranged at the bottom of the water storage box 53, and the two waterproof and breathable membranes 591 are arranged at the top and bottom of the sealing frame 592, respectively.

[0037] Specifically, each of the cleaning mechanisms 9 comprises a hollow block 91, a cleaning block 93, an extension rod 94, a limiting rod 95, a limiting column 96 and a reciprocating screw rod 97, the hollow block 91 is fixedly arranged on the side wall of the corresponding water storage box 53, one end of the reciprocating screw rod 97 is fixedly arranged on the side wall of the rotating shaft 58, the bottom of the limiting rod 95 is threadedly connected with the reciprocating screw rod 97, the extension rod 94 is arranged on the top of the limiting rod 95, the cleaning block 93 is arranged on the end of the extension rod 94, and the limiting column 96 is arranged on the bottom of the extension rod 94. The rotating shaft 58 is rotated to drive the reciprocating screw rod 97 to rotate, the reciprocating screw rod 97 is rotated to drive the limiting rod 95 to slide back and forth, the limiting rod 95 is slid to drive the extension rod 94, the limiting column 96 and the cleaning block 93 to synchronously reciprocate, and due to the arrangement of the limiting column 96 and the extension rod 94, the cleaning block 93 has the same arc as the arc-shaped groove 92 when reciprocating, and the arc-shaped groove 92 has the same arc as the inner side wall of the cylinder body 1, so that the cleaning block 93 can always abut against the inner side wall of the cylinder body 1 when reciprocating to wipe the inner side wall of the cylinder body 1, so that the dead angle is avoided, the dye remaining on the inner side wall of the cylinder body 1 is avoided, the dye for the next batch of colors is avoided, the dye mixing is avoided, the color difference and color blocks are avoided when the fabric is dyed, the automatic cleaning of the cylinder body 1 is achieved, no additional power source is needed, energy saving and environmental protection are achieved, and the automatic cleaning of the cylinder body 1 is achieved.

[0038] Specifically, the side wall of the two hollow blocks 91 is provided with an arc-shaped groove 92.

[0039] Specifically, the arc of each arc-shaped groove 92 is the same as the arc of the inner side wall of the cylinder body 1.

[0040] Working principle: first, the dye powder and the required ingredients and the right amount of water from the feed inlet 3 into the cylinder 1, then through the stirring motor 6 output shaft counterclockwise rotation through the stirring motor 6 output shaft rotation driven stirring rod 41, stirring rod 41 rotation driven two connecting column 43 rotation, connecting column 43 rotation driven stirring gear 42 rotation, and because the stirring gear 42 and the ring gear 10 meshing, so that the connecting column 43 driven stirring gear 42 rotation at the same time stirring gear 42 rotation, stirring gear 42 rotation driven connecting column 43 and stirring paddle 44 rotation, through the stirring motor 6 output shaft counterclockwise rotation driven linkage rod 51 and two connecting plate 52 synchronous rotation, connecting plate 52 rotation driven water storage box 53 and collection mouth 56 along the cylinder 1 side wall for circular motion, and because the setting of the floating plate 57, so that the collection mouth 56 is always in the position of the dye liquid level, facilitate the collection mouth 56 in the rotation time collection of gas bubble, the gas in the collected gas bubble through the membrane plate 59, into the water storage box 53 inside, the bubble density is less than the density of water, so that the bubble in the water storage box 53 inside up, finally from the air outlet 54, and the bubble up driven water flow, water flow driven rotating pulp 58 rotation, through the rotating pulp 58 rotation driven reciprocating screw rod 97 rotation, reciprocating screw rod 97 rotation driven limit rod 95 back and forth sliding, limit rod 95 sliding driven telescopic rod 94, limit column 96 and cleaning block 93 synchronous reciprocating movement, because of the setting of the limit column 96 and telescopic rod 94, so that the cleaning block 93 in reciprocating sliding, the same as the same arc of the arc groove 92, through the arc of the arc groove 92 and the same arc of the inner wall of the cylinder 1, so that the cleaning block 93 in reciprocating motion scrubbing cylinder 1 inner wall can always resist the cylinder 1 inner wall, avoid the appearance of dead angle without cleaning, resulting in the cylinder 1 inner wall residual dye, affect the next batch of dye production of color, avoid dye mixing on the fabric dyeing when producing color difference, color block and so on, realize the automatic cleaning of the cylinder 1, and without additional power source, energy saving, environmental protection, conducive to the promotion.

[0041] Although the present application has been described in detail with reference to the foregoing embodiments, technical solutions recorded in the foregoing embodiments can be modified or some technical features can be replaced by equivalent ones by those skilled in the art. Any modification, equivalent replacement, improvement, etc. within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A kind of anti-fraying textile fabric dyeing equipment, including cylinder (1), the side wall of the cylinder (1) is provided with feed inlet (3), the top of the cylinder (1) is provided with cylinder cover (2), it is characterized by: The top of the barrel cover (2) is provided with a stirring motor (6), the output shaft end of the stirring motor (6) is provided with a linkage mechanism (5), both ends of the linkage mechanism (5) are provided with a cleaning mechanism (9), the middle of the output shaft of the stirring motor (6) is provided with a stirring mechanism (4), the bottom of the barrel (1) is provided with a hopper (7), the bottom of the hopper (7) is provided with a discharge port, the discharge port is provided with a valve (8), the bottom of the barrel (1) is provided with four supporting columns (11), and the top of the inner side wall of the barrel (1) is provided with an annular rack (10). The linkage mechanism (5) comprises a linkage rod (51), two connecting plates (52), two linkage assemblies and a rotating ring (55), the rotating ring (55) is rotationally arranged at the bottom of the barrel (1), the linkage rod (51) is arranged at the end of the output shaft of the stirring motor (6), one end of the connecting plate (52) is fixedly arranged at the two ends of the linkage rod (51) respectively, and the other end of the two connecting plates (52) is fixedly connected with the top of the rotating ring (55), the two linkage assemblies are slidingly arranged on the two connecting plates (52), and each linkage assembly comprises a water storage box (53), a plurality of air outlets (54), a collection port (56), a floating plate (57), a rotating paddle (58), a diaphragm (59) and a partition plate (510). The water storage box (53) is slidingly arranged on the side wall of the corresponding connecting plate (52), the plurality of air outlets (54) are arranged at the top of the water storage box (53), the collection port (56) is arranged at the bottom of the water storage box (53), the partition plate (510) is arranged in the water storage box (53), the rotating paddle (58) is rotationally arranged in the middle of the water storage box (53), the diaphragm (59) is arranged at the bottom right side of the water storage box (53), and the floating plate (57) is arranged in an L shape at the bottom of the side wall of the water storage box (53).

2. A thread breakage prevention textile fabric dyeing and processing apparatus as claimed in claim 1, wherein: The stirring mechanism (4) comprises a stirring rod (41), two stirring gears (42), two connecting columns (43) and two stirring paddles (44), the stirring rod (41) is fixedly arranged in the middle of the output shaft of the stirring motor (6), the two stirring gears (42) are rotationally arranged at the two ends of the two stirring rods (41) respectively, the two connecting columns (43) are fixedly arranged at the bottoms of the two stirring gears (42) respectively, and the two stirring paddles (44) are arranged at the bottoms of the two connecting columns (43) respectively.

3. A thread breakage resistant textile fabric dyeing and processing apparatus as claimed in claim 2, wherein: Both the two stirring gears (42) are engaged with the annular rack (10).

4. The anti-fraying textile fabric dyeing and processing apparatus of claim 1, wherein: Both the two connecting plates (52) are provided with a sliding groove (521) for limiting the sliding of the water storage box (53).

5. The anti-fraying textile fabric dyeing and processing apparatus of claim 1, wherein: Each floating plate (57) is made of foam material.

6. The anti-fraying textile fabric dyeing and processing apparatus of claim 1, wherein: Each diaphragm (59) comprises two waterproof and breathable membranes (591) and a sealing frame (592), the sealing frame (592) is arranged at the bottom of the water storage box (53), and the two waterproof and breathable membranes (591) are arranged at the top and bottom of the sealing frame (592) respectively.

7. The anti-fraying textile fabric dyeing apparatus of claim 1, wherein: Said cleaning mechanism (9) each comprises a hollow block (91), a cleaning block (93), a telescopic rod (94), a limiting rod (95), a limiting column (96) and a reciprocating screw rod (97), the hollow block (91) is fixedly arranged on the side wall of the corresponding water storage box (53), one end of the reciprocating screw rod (97) is fixedly arranged on the side wall of the rotating paddle (58), the bottom of the limiting rod (95) is screwed with the reciprocating screw rod (97), the telescopic rod (94) is arranged on the top of the limiting rod (95), the cleaning block (93) is arranged on the end of the telescopic rod (94), and the limiting column (96) is arranged on the bottom of the telescopic rod (94).

8. A chafe preventing textile fabric dyeing apparatus according to claim 7, wherein: The side wall of two hollow blocks (91) is provided with an arc-shaped groove (92).

9. A thread breakage resistant textile fabric dyeing and processing apparatus as claimed in claim 8, wherein: The radian of each arc-shaped groove (92) is the same as the radian of the inner side wall of the barrel (1).

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