A shear wall assembly structure and assembly process for a house building project

Abstract

The application discloses a kind of house building engineering shear wall assembly structure and assembly process, belong to construction field, the device includes base plate, the bottom of the base plate is provided with four grounding wheels, and the top of base plate is rotatably provided with steering column, the steering column is connected to angle exchange mechanism, the top of the steering column is fixedly installed with slotted vertical plate and hoisting vertical plate, the top of the slotted vertical plate is provided with cutting mechanism, and the top of the hoisting vertical plate is provided with feeding mechanism.The application is used to push the device to the processing station at this time, the stepper motor drives the driving wheel disc to rotate, the driving wheel disc drives all the drill rods and drill screws to rotate through five driving belts, the drill screw starts drilling operation at the top of the shear wall, while the drill screw is working, the hydraulic machine drives the lifting plate to advance a small distance, and then a row of assembly holes are opened at the top of the shear wall, realizing the effect of convenient slotting.

Description

TECHNICAL FIELD

[0001] The present application relates to the field of construction, in particular to a house building engineering shear wall assembly structure and assembly process. BACKGROUND

[0002] With the development of industrial technology, modern construction technology is developing more and more perfect, as the main structure of anti-seismic and anti-wind, the shear wall needs to be assembled to improve the construction efficiency, which needs to open assembly holes on the shear wall. The previous assembly mechanism is complex to construct and operate.

[0003] Secondly, the previous assembly structure is complex to hoist the wall, the gravity of the shear wall is very large, and the hoisting equipment is prone to roll over, which also damages the device and the shear wall. SUMMARY

[0004] The purpose of the present application is to provide a house building engineering shear wall assembly structure and assembly process, which pushes the device to the processing station when in use, at which time the stepping motor drives the driving wheel disc to rotate, and the driving wheel disc drives all the drill rods and drill screws through five driving belts at the same time. The drill screw will start drilling operation at the top of the shear wall, and the hydraulic machine drives the lifting plate to advance a small distance downward at the same time, so that a row of assembly holes will be opened at the top of the shear wall, achieving the effect of convenient grooving to solve the problems raised in the above background technology.

[0005] To achieve the above purpose, the present application provides the following technical scheme: a house building engineering shear wall assembly structure, comprising a base plate, the bottom end of the base plate is provided with four grounding wheels, and the top end of the base plate is rotatably provided with a steering column, the steering column is connected to an angle switching mechanism, the top end of the steering column is fixedly installed with a grooving vertical plate and a hoisting vertical plate, the top end of the grooving vertical plate is provided with a grooving mechanism, and the top end of the hoisting vertical plate is provided with a feeding mechanism, the grooving mechanism comprises a lifting plate, a telescopic joint assembly is arranged between the lifting plate and the grooving vertical plate, a lifting mechanism is further arranged between the lifting plate and the grooving vertical plate, the end of the lifting plate is provided with a grooving horizontal plate, a plurality of five twist holes in the shape of a Chinese character are arranged on the grooving horizontal plate, a drill rod is rotatably installed in the twist hole, the bottom end of the drill rod is provided with a drill screw, the material of the drill screw is high-speed steel, and the drill rod is connected to a linkage mechanism.

[0006] Further, the linkage mechanism comprises a stepping motor at the bottom end of the lifting plate, the output end of the stepping motor is provided with an assembly rod, five driving wheel discs are installed on the assembly rod, the top end of the drill rod is provided with an extension rod, the length of the extension rod increases with the thickness of the driven belt, the top end of the extension rod is provided with a driven belt, and the driven belt and the driving wheel disc are connected through a driving belt.

[0007] Further, the telescopic joint assembly includes a penetrating plate at the bottom end of the lifting plate, and a rectangular channel matched with the penetrating plate is arranged in the interior of the slotted vertical plate, and the outer side of the penetrating plate is coated with machine oil.

[0008] Further, the lifting mechanism includes two hydraulic machines on the side walls of the slotted vertical plate, and the output end and the tail end of the hydraulic machine are both provided with a hinged block, and the hinged blocks are respectively fixed on the side walls of the slotted vertical plate and the lifting plate.

[0009] Further, the angle conversion mechanism includes a gear ring on the outer side of the steering column, and a reduction gear is arranged on one side of the gear ring, and the reduction gear and the gear ring are in mesh with each other, and the reduction gear is installed on the output end of the reduction motor.

[0010] Further, the feeding mechanism includes a cantilever beam plate at the top end of the hoisting vertical plate, a clamping frame is arranged below the cantilever beam plate, a lifting assembly is arranged on the cantilever beam plate, and a locking assembly is arranged in the interior of the clamping frame.

[0011] Further, the lifting assembly includes two pressure shaft seats at the top end of the cantilever beam plate, a winding roller is rotatably installed on one side of the pressure shaft seat, the winding rollers are connected through a connecting cross bar in the middle, the winding rollers are installed on the output end of the winding motor, traction ropes are pulled out from the outer sides of the two winding rollers, two tension bridges are arranged at the top end of the clamping frame, the traction ropes are connected to the tension bridges, penetrating openings matched with the traction ropes are arranged on the cantilever beam plate, the upper and lower ports of the penetrating openings are both arranged on a circular arc, and the circular arc and the traction ropes are both coated with lubricating oil.

[0012] Further, the locking assembly includes two plane shaft seats on the side walls of the clamping frame, a threaded rod is rotatably installed in the interior of the plane shaft seat, a torsion handle is arranged at the outer end of the threaded rod, and a pressure sheet is arranged at the inner end of the threaded rod.

[0013] Further, a plurality of annularly arranged plunger holes are arranged on the side wall of the pressure sheet, and a rubber plunger is detachably installed in the plunger hole, a rubber ball is arranged at the outer end of the rubber plunger, and the rubber ball protrudes from the end face of the pressure sheet.

[0014] Further, the following steps are included:

[0015] S1. Push the device to the processing station, at this time the stepping motor drives the driving wheel disc to rotate, the driving wheel disc drives all the drilling rods and drilling screws to rotate through five driving belts at the same time, the drilling screw starts drilling work at the top end of the shear wall, and the lifting plate is pushed forward a small distance under the action of the hydraulic machine, so that a row of assembly holes are opened at the top end of the shear wall, preparing for subsequent assembly;

[0016] S2. The speed reducer motor drives the steering column to rotate 180 degrees to let the lifting vertical plate turn over to reach the working position, the clamping frame inside carries an assembled shear wall to the upper part of the drilling hole, and a row of steel bars corresponding to the drilling hole is arranged below the assembled shear wall. At this time, the winding motor drives the winding roller and the traction rope to operate to slowly put down the clamping frame, and the staff manually fixes the assembled shear wall, and the shear wall is injected with glue in the drilling hole after assembly to fix it.

[0017] S3. When the clamping frame inside changes the shear wall plate, the rotating threaded rod and the pressure sheet are removed from the pressure on the wall plate, and when the new shear wall is assembled, the pressure sheet is pressed again. When the rubber strip on the side wall of the pressure sheet is worn out, the rubber strip is taken out and replaced with a new one.

[0018] In summary, due to the adoption of the above-mentioned technology, the beneficial effects of the present application are:

[0019] Firstly, when the device is used, the device is pushed to the processing position, at this time the stepping motor drives the driving wheel to rotate, the driving wheel drives all the drilling rods and drilling screws through five driving belts at the same time, the drilling screw starts drilling at the top of the shear wall, at the same time, the hydraulic machine drives the lifting plate to advance a small distance, and then a row of assembly holes are opened at the top of the shear wall, realizing the effect of convenient slotting.

[0020] Secondly, the speed reducer motor drives the steering column to rotate 180 degrees to let the lifting vertical plate turn over to reach the working position, the clamping frame inside carries an assembled shear wall to the upper part of the drilling hole, and a row of steel bars corresponding to the drilling hole is arranged below the assembled shear wall. At this time, the winding motor drives the winding roller and the traction rope to operate to slowly put down the clamping frame, and the staff manually fixes the assembled shear wall, and the shear wall is injected with glue in the drilling hole after assembly to fix it.

[0021] Thirdly, when the clamping frame inside changes the shear wall plate, the rotating threaded rod and the pressure sheet are removed from the pressure on the wall plate, and when the new shear wall is assembled, the pressure sheet is pressed again. When the rubber strip on the side wall of the pressure sheet is worn out, the rubber strip is taken out and replaced with a new one. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 is a front view of the present application.

[0023] Figure 2 is a side view of the present application.

[0024] Figure 3 is a schematic view of the slotting vertical plate of the present application.

[0025] Figure 4 is a schematic view of the slotting horizontal plate of the present application.

[0026] Figure 5 The schematic diagram of the clamping frame of the present application.

[0027] Figure 6 The schematic diagram of the planar shaft base of the present application.

[0028] Explanation of reference signs:

[0029] Base plate 1, ground wheel 101, steering column 2, gear ring 201, reduction gear 202, reduction motor 203, slotted vertical plate 3, insertion plate 301, hydraulic machine 302, hinged block 303, lifting plate 4, stepping motor 401, drive wheel disc 402, drive belt 403, drilling rod 404, driven belt 405, extension rod 406, drilling screw 407, slotted horizontal plate 5, hoisting vertical plate 6, cantilever beam plate 7, pressure shaft base 701, winding roller 702, connecting cross bar 703, winding motor 704, traction rope 705, insertion port 706, clamping frame 8, tension bridge 801, planar shaft base 9, threaded rod 901, torsion handle 902, pressure sheet 903. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work under the premise that the scope of the present application is not limited. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work under the premise that the scope of the present application is not limited.

[0031] The present application provides a method for manufacturing a clamping frame, comprising the steps of: Figures 1-6The illustrated one kind house building project shear wall assembly structure, including base platform plate 1, the bottom end of base platform plate 1 is provided with four ground wheels 101, and the top end of base platform plate 1 is rotatably provided with steering column 2, steering column 2 is connected to angle exchange mechanism, the top end of steering column 2 is fixedly installed with slotted vertical plate 3 and hoisting vertical plate 6, the top end of slotted vertical plate 3 is provided with cutting mechanism, and the top end of hoisting vertical plate 6 is provided with feeding mechanism, the cutting mechanism includes lifting plate 4, the expansion joint assembly is provided between lifting plate 4 and slotted vertical plate 3, the lifting mechanism is also provided between lifting plate 4 and slotted vertical plate 3, the end of lifting plate 4 is provided with slotted horizontal plate 5, slotted horizontal plate 5 is provided with five twist holes in the form of a Chinese character array, twist hole is rotatably installed with drill rod 404, the bottom end of drill rod 404 is provided with drill screw 407, the material of drill screw 407 is high-speed steel, drill rod 404 is connected to linkage mechanism, base platform plate 1 is pushed to the processing station, slotted horizontal plate 5 is aligned with the top end of wall body, lifting plate 4 falls down at this time by lifting mechanism, so that drill screw 407 performs slotting operation on wall body, and the damaged drill screw 407 is replaced with a new one in time.

[0032] The linkage mechanism includes the stepping motor 401 at the bottom end of the lifting plate 4, the output end of the stepping motor 401 is provided with an assembly rod, the assembly rod is installed with five drive wheel discs 402, the top end of the drill rod 404 is provided with an extension rod 406, the length of the extension rod 406 increases with the thickness of the driven belt 405, the top end of the extension rod 406 is provided with the driven belt 405, the driven belt 405 and the drive wheel disc 402 are connected by the drive belt 403, the stepping motor 401 drives the drive wheel disc 402 to rotate, the drive wheel disc 402 drives all the drill rods 404 and drill screws 407 to rotate through the five drive belts 403, and the drill screw 407 starts drilling operation at the top end of the shear wall.

[0033] The expansion joint assembly includes the insertion plate 301 at the bottom end of the lifting plate 4, the inside of the slotted vertical plate 3 is provided with a rectangular channel matched with the insertion plate 301, the outside of the insertion plate 301 is smeared with machine oil, the lifting plate 4 and the insertion plate 301 at its bottom end reduce the friction when moving up and down, and the insertion plate 301 of poor quality is replaced according to the gravity of the equipment.

[0034] The lifting mechanism includes two hydraulic machines 302 on the side walls of the slotted vertical plate 3, the output end and the tail end of the hydraulic machine 302 are provided with hinged blocks 303, the hinged blocks 303 are fixed on the side walls of the slotted vertical plate 3 and the lifting plate 4 respectively, the hydraulic machine 302 drives the lifting plate 4 to advance a small distance downward, and the axis angle of the hydraulic machine 302 can be adjusted according to the gravity of the load to be lifted.

[0035] The angle switching mechanism comprises a gear ring 201 outside the steering column 2, one side of the gear ring 201 is provided with a speed reducer gear 202, the speed reducer gear 202 and the gear ring 201 are engaged with each other, the speed reducer gear 202 is installed on the output end of a speed reducer motor 203, and the speed reducer motor 203 drives the steering column 2 to twist 180 degrees through the speed reducer gear 202 so that the lifting vertical plate 6 is switched to the working position.

[0036] The feeding mechanism comprises a cantilever beam plate 7 at the top end of the lifting vertical plate 6, a clamping frame 8 is arranged below the cantilever beam plate 7, a lifting assembly is arranged on the cantilever beam plate 7, a locking assembly is arranged in the clamping frame 8, a shear wall is assembled on the clamping frame 8, and a row of steel bars corresponding to the drill hole are arranged below the shear wall for assembly work.

[0037] The lifting assembly comprises two pressure shaft seats 701 at the top end of the cantilever beam plate 7, a winding roller 702 is rotatably installed on one side of the pressure shaft seat 701, the winding rollers 702 are connected through a connecting cross rod 703, the winding roller 702 is installed on the output end of a winding motor 704, two winding rollers 702 are provided with traction ropes 705 outside, two tension bridges 801 are arranged at the top end of the clamping frame 8, the traction ropes 705 are connected to the tension bridges 801, the cantilever beam plate 7 is provided with a through hole 706 matched with the traction ropes 705, the upper and lower ends of the through hole 706 are arranged on the circular arc, and the circular arc and the traction ropes 705 are coated with lubricating oil, the winding motor 704 drives the winding roller 702 and the traction ropes 705 to operate to slowly lower the clamping frame 8, and the circular arc prevents the traction ropes 705 from being cut off.

[0038] The locking assembly comprises two plane shaft seats 9 on the side wall of the clamping frame 8, a threaded rod 901 is rotatably installed in the plane shaft seat 9, a torsion handle 902 is arranged at the outer end of the threaded rod 901, a pressure piece 903 is arranged at the inner end of the threaded rod 901, when the shear wall plate is replaced, the threaded rod 901 and the pressure piece 903 are rotated to remove the pressure on the wall plate, and when the new shear wall is assembled, the pressure piece 903 is pressed again.

[0039] A plurality of annularly arranged plunger holes are arranged on the side wall of the pressure piece 903, and a rubber plunger is detachably installed in the plunger hole, a rubber ball is arranged at the outer end of the rubber plunger, the rubber ball protrudes from the end face of the pressure piece 903, and when the rubber plunger on the side wall of the pressure piece 903 is worn, the rubber strip is pulled out for replacement.

[0040] The method comprises the following steps:

[0041] S1. The device is pushed to the processing station, at this time the stepping motor 401 drives the drive wheel plate 402 to rotate, the drive wheel plate 402 drives all the drill rods 404 and drill screws 407 to rotate through five drive belts 403 at the same time, the drill screw 407 will start drilling operation at the top of the shear wall, while the drill screw 407 is working, the hydraulic machine 302 drives the lifting plate 4 to advance a small distance, and then a row of assembly holes will be opened at the top of the shear wall, preparing for subsequent assembly;

[0042] S2. The speed reduction motor 203 drives the steering column 2 to twist one hundred and eighty degrees through the speed reduction gear 202 to let the lifting plate 6 turn over to reach the working position, the clamping frame 8 carries an assembly shear wall inside to reach above the drilled hole, the lower part of the assembly shear wall is provided with a row of steel bars corresponding to the drilled hole, at this time the winding motor 704 drives the winding roller 702 and the traction rope 705 to operate to slowly put down the clamping frame 8, the workers manually fix the assembly shear wall, and the shear wall is injected with glue in the drilled hole after assembly to fix it;

[0043] S3. When the clamping frame 8 inside changes the shear wall plate, the rotating threaded rod 901 and the pressure plate 903 withdraw the pressure on the wall plate, when the new shear wall is assembled, the pressure plate 903 is pressed again, and when the rubber strip on the side wall of the pressure plate 903 is worn out, the rubber strip is taken out and replaced with a new one.

[0044] Working principle: push the base plate 1 to the processing station, the slotting plate 5 is aligned with the top of the wall, at this time the lifting plate 4 falls down through the lifting mechanism, the drill screw 407 performs the slotting operation on the wall, which is replaced with a new one in time when one of the drill screws 407 is damaged, the stepping motor 401 drives the driving disc 402 to rotate, which drives all the drill rods 404 and drill screws 407 to rotate through five driving belts 403, the drill screw 407 starts drilling at the top of the shear wall, the lifting plate 4 and the inserted plate 301 at the bottom thereof reduce the friction during lifting movement, and the inserted plate 301 of poor quality is replaced according to the gravity of the equipment, the hydraulic machine 302 drives the lifting plate 4 to advance a small distance, the axis angle of the hydraulic machine 302 can be adjusted according to the gravity of the load to be lifted, the steering column 2 is twisted one hundred and eighty degrees by the reduction gear 202 to make the lifting plate 6 turn over to reach the working position, the clamping frame 8 carries a shear wall to be assembled above the drilled hole, a row of steel bars corresponding to the drilled hole is arranged below the shear wall to be assembled for assembly operation, the winding motor 704 drives the winding roller 702 and the traction rope 705 to operate to slowly lower the clamping frame 8, the circular arc prevents the traction rope 705 from being interrupted, the rotating threaded rod 901 and the pressure plate 903 are removed from the pressure on the wall plate when the clamping frame 8 is replaced with a new shear wall plate, the pressure plate 903 is pressed again when the new shear wall is assembled, and the rubber plunger on the side wall of the pressure plate 903 is replaced with a new one when it is worn out.

[0045] The above merely illustrates the preferred embodiments of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can make equivalent replacements or changes to the technical solutions and the inventive concept of the present application within the technical scope disclosed by the present application, which should be covered within the protection scope of the present application.

[0046] It should be noted that, in the present document, the relative terms such as first and second are used only to distinguish one entity or operation from another, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

Claims

1. A prefabricated shear wall structure for building construction, characterized in that: The system includes a base plate (1), with four grounding wheels (101) at its bottom end and a steering column (2) rotatably mounted at its top. The steering column (2) is connected to an angle adjustment mechanism. A slotted vertical plate (3) and a lifting vertical plate (6) are fixedly installed at the top of the steering column (2). A chisel mechanism is provided at the top of the slotted vertical plate (3), and a feeding mechanism is provided at the top of the lifting vertical plate (6). The chisel mechanism includes a lifting plate (4). An expansion joint assembly is provided between the grooving plate (3) and the grooving plate (4). A lifting mechanism is also provided between the lifting plate (4) and the grooving plate (3). A grooving horizontal plate (5) is provided at the end of the lifting plate (4). Five torsion holes in a straight line array are provided on the grooving horizontal plate (5). A drill rod (404) is rotatably installed in the torsion holes. A drill screw (407) is provided at the bottom end of the drill rod (404). The drill screw (407) is made of high-speed steel. The drill rod (404) is connected to the linkage mechanism. Wherein: the linkage mechanism includes a stepper motor (401) at the bottom of the lifting plate (4), the output end of the stepper motor (401) is provided with an assembly rod, five drive wheel disks (402) are installed on the assembly rod, the top of the drill rod (404) is provided with an extension rod (406), the length of the extension rod (406) increases with the thickness of the driven belt (405), the top of the extension rod (406) is provided with a driven belt (405), and the driven belt (405) and the drive wheel disk (402) are connected by a drive belt (403); Wherein: the telescopic joint assembly includes an insert plate (301) at the bottom of the lifting plate (4), and the slotted vertical plate (3) has a rectangular channel inside that matches the insert plate (301), and the outside of the insert plate (301) is coated with organic oil. Wherein: the lifting mechanism includes two hydraulic presses (302) on the side wall of the slotted vertical plate (3), and the output end and tail end of the hydraulic press (302) are provided with hinge blocks (303), and the hinge blocks (303) are fixed on the side walls of the slotted vertical plate (3) and the lifting plate (4) respectively; Wherein: the angle adjustment mechanism includes a gear ring (201) on the outside of the steering column (2), a reduction gear (202) is provided on one side of the gear ring (201), the reduction gear (202) and the gear ring (201) mesh with each other, and the reduction gear (202) is installed on the output end of the reduction motor (203); Wherein: the feeding mechanism includes a cantilever plate (7) at the top of the hoisting upright plate (6), a clamping frame (8) is provided below the cantilever plate (7), a lifting component is provided on the cantilever plate (7), and a locking component is provided inside the clamping frame (8).

2. The shear wall assembly structure for housing construction according to claim 1, wherein: The pulling assembly includes two pressure shaft seats (701) at the top end of the beam plate (7), one side of the pressure shaft seat (701) is rotatably provided with a winding roller (702), the middle of the winding roller (702) is connected through a connecting crossbar (703), the winding roller (702) is installed on the output end of a winding motor (704), the outer side of the two winding rollers (702) is provided with a traction rope (705), the top end of the clamping frame (8) is provided with two tension bridges (801), the traction rope (705) is connected to the tension bridge (801), the beam plate (7) is provided with a through slot (706) matched with the traction rope (705), the upper and lower ends of the through slot (706) are provided with circular arc traverses, and the traction rope (705) is coated with lubricating oil.

3. The shear wall assembly of claim 2, wherein: The locking assembly includes two plane shaft seats (9) on the side wall of the clamping frame (8), a threaded rod (901) is rotatably installed in the plane shaft seat (9), a torsion handle (902) is arranged at the outer end of the threaded rod (901), and a pressure piece (903) is arranged at the inner end of the threaded rod (901).

4. The shear wall assembly of claim 3, wherein: The side wall of the pressure piece (903) is provided with a plurality of annularly arranged plunger holes, and a rubber plunger is detachably installed in the plunger hole. The outer end of the rubber plunger is provided with a rubber ball, and the rubber ball protrudes from the end face of the pressure piece (903).

5. The assembly process of a shear wall assembly structure for a housing construction project according to claim 4, characterized in that, The method comprises the following steps: S1. The device is pushed to the processing station, at this time the stepping motor (401) drives the driving wheel disc (402) to rotate, the driving wheel disc (402) drives all the drilling rods (404) and drilling screws (407) to rotate through five driving belts (403) at the same time, the drilling screw (407) starts drilling work at the top end of the shear wall, and the hydraulic machine (302) drives the lifting plate (4) to advance a small distance downward at the same time, so that a row of assembly holes are formed at the top end of the shear wall, preparing for subsequent assembly; S2. The speed reducer (203) drives the steering column (2) to twist one hundred and eighty degrees through the speed reducer gear (202) to make the hoisting vertical plate (6) turn over to reach the working position, the clamping frame (8) carries an assembly shear wall to the upper side of the drilling hole, a row of steel bars corresponding to the drilling hole are arranged at the lower side of the assembly shear wall, at this time the winding motor (704) drives the winding roller (702) and the traction rope (705) to operate to slowly lower the clamping frame (8), the workers manually fix the assembly shear wall, and the shear wall is fixed by injecting glue into the drilling hole after assembly; S3. When the clamping frame (8) is replaced with a shear wall plate, the rotating threaded rod (901) and the pressure piece (903) are removed from the pressure on the wall plate, the pressure piece (903) is pressed again when a new shear wall is assembled, and the rubber strip on the side wall of the pressure piece (903) is replaced when it is worn out.

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