A method for synchronously constructing a door slot installation and concrete pouring

By using tie rods to achieve self-stabilization of the template, the problem of separate steps in door slot installation and concrete pouring was solved, enabling simultaneous construction, improving construction efficiency and reducing costs.

CN117344701BActive Publication Date: 2026-07-07SINOHYDRO BUREAU 14 CO LTD +1

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SINOHYDRO BUREAU 14 CO LTD
Filing Date
2023-09-06
Publication Date
2026-07-07

AI Technical Summary

Technical Problem

In existing technologies, the installation of the door slot and the concrete pouring are carried out in separate steps, which results in slow construction progress and requires multiple erections and dismantlings of construction scaffolding, affecting project progress and costs.

Method used

The formwork is self-stabilized by using tie rods, and the installation of the door slot and the concrete pouring are carried out simultaneously by erecting a construction scaffold, thus avoiding dependence on the construction scaffold.

Benefits of technology

This method enables simultaneous installation of door slots and concrete pouring, simplifies the formwork structure, improves construction efficiency, reduces the number of times construction scaffolds are erected and dismantled, and lowers project costs.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a method for realizing synchronous construction of door slot installation and concrete pouring, which comprises the following steps: starting door slot construction, pouring a bottom plate first and then installing a bottom sill, pouring the second-stage concrete on the bottom sill after the installation of the bottom sill is completed, erecting a construction bent frame on the basis of the completion of the bottom sill pouring, hoisting the main counter rail into place when the tower body is poured to a height exceeding the length of a single section of the main counter rail, and installing the reinforced main counter rail by using the first-stage pouring reinforcing bars; loosening the bolts on the two sides of the fixed panel of the counter-pulling screw rod in the tower body formwork, vertically moving the whole formwork to the next pouring position, and realizing the synchronous construction of the door slot installation and the concrete pouring. The method for realizing the synchronous construction of the door slot installation and the concrete pouring needs to erect the construction bent frame only once during construction, does not need to erect a formwork support system, saves the linear construction period of the intake tower concrete and metal structure installation, and improves the construction efficiency.
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Description

Technical Field

[0001] This invention belongs to the field of water conservancy and hydropower engineering construction technology, specifically relating to a method for simultaneous construction of gate slot installation and concrete pouring. Background Technology

[0002] Currently, in the field of water conservancy and hydropower engineering, gate slot installation and concrete pouring are carried out in separate steps. Generally, after the first phase of the main concrete pouring is completed, the work is handed over to the metal structure department to begin gate slot installation. The main concrete pouring work in water conservancy projects is generally large, occupying a significant portion of the linear construction period and greatly impacting the construction progress. Concrete pouring requires the erection of a full-span scaffold as a formwork support system. During concrete pouring, the construction scaffolding must be inserted deep into the gate slot openings; the gate slots cannot be installed until the scaffolding is dismantled. This results in two separate erections and dismantlings of the construction scaffolding from the start of concrete pouring to the completion of the second phase of concrete pouring. This construction method achieves self-stabilization of the formwork using tie rods, eliminating the need for scaffolding support. Only a temporary scaffolding needs to be erected, allowing the gate slot hoisting to be carried out simultaneously during the first phase of concrete pouring. This enables simultaneous construction of gate slot installation and concrete pouring, accelerating the construction progress, reducing project costs, and improving production efficiency. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a method that achieves self-stabilization of the template by means of tie rods, without relying on the support of the construction scaffold, and only requires the construction of a worker's scaffold to enable the simultaneous hoisting of the gate slot during the first phase of concrete pouring, thereby realizing the simultaneous construction of gate slot installation and concrete pouring.

[0004] The technical solution of the present invention is: a method for simultaneous construction of door slot installation and concrete pouring, comprising the following steps:

[0005] Step 1: Pour the first-stage concrete base slab. After the pouring is completed, hoist the sill onto the concrete base slab for installation. After the sill is installed, pour the second-stage concrete for the sill.

[0006] Step 2: After the second phase of concrete pouring for the bottom sill is completed, a scaffolding is erected above the bottom sill.

[0007] Step 3: Erect template panels on both sides of the tower body, and install a tie rod at intervals between the template panels on both sides of the tower body;

[0008] Step 4: Install bolts at both ends of the tie rod and adjust the bolts to make the two template panels and the tie rod form a stable whole;

[0009] Step 5: When the tower body is poured to a height higher than the length of a single section of the main rail and the counter rail and reaches the demolding strength, loosen the bolts on both sides of the template panel, move the entire template vertically upward to the next pouring position, adjust the bolts to reinforce the entire template and pour concrete.

[0010] Step 6: When the concrete is poured to the position above the lintel, hoist the main rail, reverse rail and lintel to the position where the tower body is poured. Use the reinforcing bars reserved in the first phase of pouring to fix the main rail and reverse rail. Set up an isolation platform at the upper position of the lintel. Install the door groove at the lower part of the isolation platform. Set up a construction scaffold on the upper part of the isolation platform to continue the tower body concrete pouring work.

[0011] Step 7: After the concrete above the lintel is poured, install the remaining door slots and pour the second phase of concrete.

[0012] Furthermore, the pouring of the tower body is carried out simultaneously with the installation of the main rail, reverse rail, lintel, and auxiliary rail until the door slot is installed. After the main rail, reverse rail, auxiliary rail, and lintel are installed, the second phase of concrete pouring is carried out.

[0013] The beneficial effects of this invention are as follows: The concrete pouring formwork structure of the method for simultaneous installation of door slots and concrete pouring is simple and easy to assemble. The formwork can be stabilized and disassembled simply by adjusting the bolts on both sides of the tie rods, eliminating the need for a formwork support system and improving construction efficiency. Furthermore, by re-erecting the construction scaffold for door slot installation after the installation of the door slot sill and the second-stage concrete pouring, the construction scaffold only requires one erection and dismantling process, further improving construction efficiency. In summary, this method for simultaneous installation of door slots and concrete pouring avoids the situation where the door slot embedded parts can only be installed after the main concrete pouring is completed, achieving simultaneous implementation of door slot installation and concrete pouring, significantly improving construction efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, for those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view structural diagram of the concrete pouring construction template for a method of simultaneous construction of door slot installation and concrete pouring according to the present invention.

[0016] Figure 2 yes Figure 1 A schematic diagram of the cross-sectional structure at point AA.

[0017] Figure 3 yes Figure 1 A schematic diagram of the cross-sectional structure at point BB.

[0018] In the diagram, 1-bottom sill, 2-main rail, 3-reverse rail, 4-lintel, 5-sub-rail, 6-tie rod, 7-bolt, 8-template panel, 9-isolation platform, 10-construction scaffold. Detailed Implementation

[0019] like Figure 1-3 As shown, a method for simultaneous installation of door slots and concrete pouring includes the following steps:

[0020] Step 1: Pour the first-stage concrete base slab. After the pouring is completed, hoist the bottom sill 1 onto the concrete base slab for installation. After the bottom sill 1 is installed, pour the second-stage concrete for the bottom sill 1.

[0021] Step 2: After the second phase of concrete pouring of the bottom sill 1 is completed, a construction scaffold 10 is erected above the bottom sill 1;

[0022] Step 3: Erect template panels 8 on both sides of the tower body, and install a tie rod 6 at intervals between the template panels 8 on both sides of the tower body;

[0023] Step 4: Install bolts 7 at both ends of the tie rod 6, and adjust the bolts 7 to make the two template panels 8 and the tie rod 6 form a stable whole;

[0024] Step 5: When the tower body is poured to a height higher than the length of a single section of the main rail 2 and the counter rail 3 and reaches the demolding strength, loosen the bolts 7 on both sides of the template panel 8, move the template vertically upward to the next pouring position, adjust the bolts 7 to reinforce the template and pour concrete.

[0025] Step 6: When the concrete is poured to the position above the lintel 4, hoist the main rail 2, the reverse rail 3 and the lintel 4 to the position where the tower body is poured. Use the reinforcing bars reserved in the first phase of pouring to fix the main rail 2 and the reverse rail 3. Erect an isolation platform 9 at the upper position of the lintel 4. Install the door groove at the lower part of the isolation platform 9. Erect a construction frame 10 on the upper part of the isolation platform 9 to continue the tower body concrete pouring work.

[0026] Step 7: After the concrete above the lintel is poured, install the remaining door slots and pour the second phase of concrete.

[0027] While the specific embodiments of the present invention have been described above in conjunction with the accompanying drawings, this is not intended to limit the scope of protection of the present invention. Those skilled in the art should understand that any non-creative modifications or equivalent substitutions to the technical solutions of the present invention, without departing from the scope of protection of the present invention, should be covered within the scope of the claims of the present invention.

Claims

1. A method for simultaneous installation of door slots and concrete pouring, characterized in that, Includes the following steps: Step 1: Pour the first-stage concrete base slab. After the pouring is completed, hoist the bottom sill (1) onto the concrete base slab for installation. After the bottom sill is installed, pour the second-stage concrete for the bottom sill. Step 2: After the second phase of concrete pouring of the bottom sill (1) is completed, a construction scaffold (10) is erected above the bottom sill (1). Step 3: Erect template panels (8) on both sides of the tower body, and install a tie rod (6) at intervals between the template panels (8) on both sides of the tower body. Step 4: Install bolts (7) at both ends of the tie rod (6), and adjust the bolts (7) to make the two template panels (8) and the tie rod (6) form a stable whole; Step 5: When the tower body is poured to a height higher than the single section length of the main rail (2) and the reverse rail (3) and reaches the demolding strength, loosen the bolts (7) on both sides of the template panel, move the template vertically upward to the next pouring position, adjust the bolts (7) to reinforce the template and pour concrete. Step 6: When the concrete is poured to the position above the lintel (4), hoist the main rail (2), the reverse rail (3) and the lintel (4) to the position where the tower body is poured. Use the reinforcing bars reserved in the first phase of pouring to fix the main rail (2) and the reverse rail (3). Set up an isolation platform (9) at the upper position of the lintel (4). Install the door groove at the lower part of the isolation platform (9). Set up a construction frame (10) at the upper part of the isolation platform (9) to continue the tower body concrete pouring work. Step 7: After the concrete above the lintel (4) is poured, install the remaining door slots and pour the second phase of concrete.

2. The method for simultaneous installation of door slots and concrete pouring according to claim 1, characterized in that, The pouring of the tower body and the installation of the main rail, reverse rail, lintel, and auxiliary rail are carried out simultaneously until the door slot is installed. After the main rail, reverse rail, auxiliary rail, and lintel are installed, the second phase of concrete pouring is carried out.