Gluing and FDS integrated tooling

Abstract

The present application relates to the integration of gluing and FDS tooling, including base, liquid cooling plate and workpiece, the top surface of the base is fixedly provided with a support plate near the front and back; The support plate is provided with a connecting plate sliding up and down between adjacent support plates, the bottom surface of the connecting plate is provided with a limiting mechanism for clamping and positioning the liquid cooling plate, one side of the connecting plate is provided with a rotary folding mechanism for driving the limiting mechanism to fold; The top surface of the connecting plate is provided with a through hole for the liquid cooling plate and a reserved guide hole. The present application is provided with a rotary folding mechanism and a reserved guide hole, so as to facilitate the driving of the reserved guide hole towards the workpiece, the integration of gluing and FDS punching is completed, the operation process is simplified, and the gluing and punching can be completed in the same tooling, reducing the number and burden of equipment, while the integrated operation improves the production efficiency, saves time and resources.

Description

Technical Field

[0001] This invention relates to the field of equipment manufacturing technology, and in particular to an integrated tooling for gluing and FDS. Background Technology

[0002] Traditionally, gluing and FDS (Fluidized Surface Mount Technology) are performed separately. The workpiece is first placed on the gluing worktable and fixed. After confirming that the workpiece is in place, the gluing system is started. After the robot automatically applies the glue, the workpiece is removed and placed on the FDS station. The liquid cooling plate is then installed, the workpiece is confirmed to be in place, and the FDS program is started. After the robot finishes nailing, the workpiece is removed and placed in the resting area. This traditional process may result in cumbersome operation, long time consumption, and limited accuracy and consistency. Summary of the Invention

[0003] This invention addresses the shortcomings of existing technologies by providing an integrated tooling for adhesive application and FDS (Fluorescent Discharge System). The specific technical solution is as follows:

[0004] An integrated tooling for applying adhesive and FDS includes a base, a liquid cooling plate, and a workpiece. Support plates are fixedly mounted on one side of the top surface of the base, near both the front and back sides. Connecting plates that slide vertically between adjacent support plates are provided. A limiting mechanism for clamping and positioning the liquid cooling plate is provided on the bottom surface of the connecting plates. A rotating folding mechanism for driving the limiting mechanism to fold is provided on one side of the connecting plates. A guide hole penetrating the liquid cooling plate and a pre-reserved hole are provided on the top surface of the connecting plates. A support adjustment mechanism for driving the workpiece to move downwards towards the limiting mechanism is provided on the other side of the top surface of the base.

[0005] As an improvement to the above technical solution, the limiting mechanism includes a positioning fixture plate and an electric telescopic rod. The bottom surface of the positioning fixture plate is open, one end of the electric telescopic rod is fixedly installed on the four sides of the inner wall of the positioning fixture plate, and the other end of the electric telescopic rod is in contact with the liquid cooling plate.

[0006] As an improvement to the above technical solution, the top surface of the inner wall of the positioning tooling plate is provided with multiple sets of suction cups, and the bottom surface of the suction cups is adsorbed onto the top surface of the liquid cooling plate.

[0007] As an improvement to the above technical solution, the rotating and folding mechanism includes a connecting rod and a first servo motor. The first servo motor is fixedly mounted on the front of the connecting plate, and the output shaft of the first servo motor is rotatably mounted inside one side of the connecting plate. One end of the connecting rod is fixedly sleeved around the output shaft of the first servo motor. The connecting rod has a U-shaped structure, and the other end of the connecting rod is fixedly connected to one side of the positioning fixture plate.

[0008] As an improvement to the above technical solution, the support plate is provided with a power mechanism for driving the connecting plate to slide up and down. The power mechanism includes a first lead screw, a second servo motor, and a limiting slider. The support plate has a limiting groove for the limiting slider to slide up and down. The first lead screw is rotatably disposed in the limiting groove. The second servo motor is fixedly disposed on the top surface of the support plate. The power output end of the second servo motor is fixedly connected to the first lead screw. The first lead screw is threadedly connected to the limiting slider. The limiting slider is fixedly connected to the connecting plate.

[0009] As an improvement to the above technical solution, the support adjustment mechanism includes an adjustment component and a support component. The adjustment component includes a second lead screw, a third servo motor, and a limiting slide bar. The top surface of the base is provided with a limiting slide groove for the limiting slide bar to slide left and right. The second lead screw is rotatably disposed in the limiting slide groove. The third servo motor is fixedly disposed on one side of the base. The power output end of the third servo motor is fixedly connected to the second lead screw. The second lead screw is threadedly connected to the limiting slide bar. The top surface of the limiting slide bar is fixedly connected to the support component.

[0010] As an improvement to the above technical solution, the supporting component includes a placement ring, a limiting rod, and a limiting guide plate. The bottom surface of the limiting guide plate is fixedly connected to the limiting slide bar. The placement ring is fixedly disposed on the top surface of the limiting guide plate. The limiting rod is fixedly connected to the top surface of the placement ring and is equidistantly disposed along the top surface of the placement ring. The limiting rod is inserted into the bottom surface of the workpiece.

[0011] As an improvement to the above technical solution, a buffer mechanism that elastically abuts against the workpiece is fixedly provided on the top surface of the limiting guide plate. The buffer mechanism is located inside the placement ring and includes a spring and a top block. The bottom end of the spring is fixedly provided on the top surface of the limiting guide plate, and the top end of the spring is fixedly connected to the top block. The top surface of the top block abuts against the bottom surface of the workpiece.

[0012] The beneficial effects of this invention are:

[0013] By using a rotating and folding mechanism and pre-drilled guide holes, it is possible to drive nails onto the workpiece through the pre-drilled guide holes. This integrates gluing and FDS nailing to complete the workpiece processing, simplifying the operation process. Moreover, gluing and nailing can be completed in the same fixture, reducing the number of equipment and the burden. At the same time, the integrated operation improves production efficiency, saves time and resources, and the use of this fixture ensures the accuracy and consistency of gluing and nailing, improving product quality and reliability. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0015] Figure 2 This is a schematic diagram of the liquid cooling plate and positioning tooling plate structure of the present invention;

[0016] Figure 3 This is a schematic diagram of the positioning tooling plate and connecting plate structure of the present invention;

[0017] Figure 4 This is a schematic diagram of the base structure of the present invention;

[0018] Figure 5 This is a top view of the positioning tooling plate of the present invention.

[0019] Reference numerals in the attached drawings: 1. Base; 11. Limiting groove; 12. Support plate; 2. Placement ring; 21. Spring; 211. Top block; 22. Limiting rod; 23. Limiting guide plate; 3. Connecting plate; 31. Reserved guide hole; 4. Positioning fixture plate; 41. Connecting rod; 411. First servo motor; 42. Electric telescopic rod; 43. Suction cup; 5. First lead screw; 51. Second servo motor; 52. Limiting slider; 6. Second lead screw; 61. Third servo motor; 62. Limiting slide bar; 7. Liquid cooling plate. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0021] Please refer to Figure 1 , Figure 2 and Figure 5 As shown, the present invention provides an integrated tooling for applying adhesive and FDS, including a base 1, a liquid cooling plate 7 and a workpiece. A support plate 12 is fixedly provided on one side of the top surface of the base 1 near the front and back.

[0022] The support plates 12 are provided with a sliding connecting plate 3 between each other. The bottom surface of the connecting plate 3 is provided with a limiting mechanism for clamping and positioning the liquid cooling plate 7. A rotating folding mechanism for driving the limiting mechanism to fold is provided on one side of the connecting plate 3.

[0023] The top surface of the connecting plate 3 has a through hole 31 for penetrating the liquid cooling plate 7;

[0024] A support adjustment mechanism is provided on the other side of the top surface of the base 1 to drive the workpiece to move downward toward the limiting mechanism.

[0025] In this case, the connecting plate 3 is slidably positioned between adjacent support plates 12. A limiting mechanism is connected to the connecting plate 3, and the liquid cooling plate 7 is clamped and positioned on the limiting mechanism. Thus, when the connecting plate 3 slides up and down, it can drive the liquid cooling plate 7 to slide up and down between the support plates 12. The top surface of the base 1 is provided with a support adjustment mechanism that drives the workpiece to move downwards towards the limiting mechanism, facilitating the pressing of the liquid cooling plate 7 onto the workpiece. During use, the limiting mechanism is flipped over by a rotation and folding mechanism, causing the limiting mechanism to fold from the bottom surface of the connecting plate to one side of the connecting plate 3. At this point, the limiting mechanism and the base 1 are parallel. Then, the connecting plate 3 is slid downwards, allowing the operator to clamp and position the liquid cooling plate 7 on the limiting mechanism. The workpiece is then placed on the support adjustment mechanism, and adhesive is applied to the workpiece, avoiding areas requiring nailing. Finally, the connecting plate 3 is moved upwards and rotated and folded. The mechanism can fold the limiting mechanism to the bottom surface of the connecting plate 3, and make the top surface of the limiting mechanism abut against the bottom surface of the connecting plate 3. At this time, by moving the support adjustment mechanism, the workpiece can be moved below the limiting mechanism, so that the liquid cooling plate 7 corresponds to the workpiece. Then, the connecting plate 3 is moved downward, so that the connecting plate 3 drives the limiting mechanism to move downward, and the limiting mechanism drives the liquid cooling plate 7 to press against the workpiece. At this time, the pre-reserved guide hole 31 on the connecting plate 3 penetrates the liquid cooling plate 7 to facilitate nailing towards the workpiece. The workpiece processing is completed in one step by integrating glue application and FDS nailing, which simplifies the operation process. Moreover, glue application and nailing can be completed in the same tooling, reducing the number of equipment and burden. At the same time, the integrated operation improves production efficiency, saves time and resources, and the use of this tooling can ensure the accuracy and consistency of glue application and nailing, improving the quality and reliability of the product.

[0026] The integrated tooling combines gluing and FDS nailing technologies, avoiding the traditional separate gluing and nailing processes. This effectively saves time, reduces manual operation and equipment switching, and significantly reduces operational complexity and the probability of errors, thereby improving overall production efficiency.

[0027] The integrated tooling for gluing and FDS nailing reduces the number of required equipment and space, thus saving costs. At the same time, improved production efficiency and product quality can bring greater economic benefits to enterprises.

[0028] The actual effects include:

[0029] 1. Improved Production Efficiency: Integrated tooling combines gluing and nailing processes, reducing steps and changeover time, and improving production efficiency. Simultaneously, automation significantly reduces human error and operational mistakes, further enhancing work efficiency.

[0030] 2. Improved Product Quality: The integrated tooling, through its integrated control system, ensures the accuracy and consistency of glue application and nailing. Even glue distribution and correct nail positioning help improve product quality, reduce quality issues, and decrease return rates.

[0031] 3. Material and cost savings: Integrated tooling allows for precise control of adhesive application amount and location, preventing material waste. This not only saves costs but also helps protect the environment. Furthermore, reducing manual labor and increasing production efficiency also lowers labor costs.

[0032] 4. Improved Safety: Automated, integrated tooling reduces manual operation and the risk of personnel coming into contact with machinery and adhesives. This helps improve workplace safety and reduce the occurrence of accidents.

[0033] 5. Increased Flexibility: Integrated tooling can be adjusted and customized according to production needs. It can adapt to workpieces of different sizes and shapes, providing greater flexibility and adaptability. This is crucial for producing diversified products or responding to market changes.

[0034] In summary, the integrated adhesive application and FDS nailing tooling offers several benefits, including increased production efficiency, improved product quality, material and cost savings, enhanced safety, and increased flexibility. These effects contribute to improving the overall efficiency and competitiveness of the production line.

[0035] As a further implementation of this embodiment, such as Figure 2 As shown, the limiting mechanism includes a positioning fixture plate 4 and an electric telescopic rod 42. The bottom surface of the positioning fixture plate 4 is open. One end of the electric telescopic rod 42 is fixedly installed on the four sides of the inner wall of the positioning fixture plate 4, and the other end of the electric telescopic rod 42 is in contact with the liquid cooling plate 7.

[0036] The positioning fixture plate 4 is set so that the liquid cooling plate 7 can be placed in the positioning fixture plate 4 and the liquid cooling plate 7 can be clamped and positioned by the electric telescopic rod 42, so that the reserved guide hole 31 on the liquid cooling plate 7 corresponds to the reserved guide hole 31 on the connecting plate 3, so that the workpiece can be nailed after the glue is applied.

[0037] As a further implementation of this embodiment, such as Figure 3 As shown, multiple sets of suction cups 43 are provided on the top surface of the inner wall of the positioning fixture plate 4, and the bottom surface of the suction cups 43 is attached to the top surface of the liquid cooling plate 7.

[0038] The suction cup 43 further enhances the stability of the positioning fixture plate 4, preventing displacement during nailing and thus ensuring work accuracy.

[0039] As a further implementation of this embodiment, such as Figure 1 and Figure 2 As shown, the rotating and folding mechanism includes a connecting rod 41 and a first servo motor 411. The first servo motor 411 is fixedly mounted on the front of the connecting plate 3. The output shaft of the first servo motor 411 is rotatably mounted inside one side of the connecting plate 3. One end of the connecting rod 41 is fixedly sleeved around the output shaft of the first servo motor 411. The connecting rod 41 has a U-shaped structure. The other end of the connecting rod 41 is fixedly connected to one side of the positioning fixture plate 4.

[0040] The start of the first servo motor 411 can drive the output shaft to rotate, which in turn drives the connecting rod 41 to rotate. The connecting rod 41 drives the positioning fixture plate 4 to flip, so that the positioning fixture plate 4 is flipped to a state parallel to the base 1. At this time, it is convenient to place the liquid cooling plate 7 in the positioning fixture plate 4 for positioning, and the positioning fixture plate 4 can be flipped to the bottom surface of the connecting plate 3, which is convenient for pressing the liquid cooling plate 7 with the workpiece.

[0041] As a further implementation of this embodiment, such as Figure 1 and Figure 2 As shown, the support plate 12 is provided with a power mechanism for driving the connecting plate 3 to slide up and down. The power mechanism includes a first lead screw 5, a second servo motor 51, and a limiting slider 52. The support plate 12 is provided with a limiting groove for the limiting slider 52 to slide up and down. The first lead screw 5 is rotatably disposed in the limiting groove. The second servo motor 51 is fixedly disposed on the top surface of the support plate 12. The power output end of the second servo motor 51 is fixedly connected to the first lead screw 5. The first lead screw 5 is threadedly connected to the limiting slider 52. The limiting slider 52 is fixedly connected to the connecting plate 3.

[0042] The start of the second servo motor 51 can drive the first lead screw 5 to rotate, thereby driving the limit slider 52 to slide up and down in the limit groove, so as to drive the connecting plate 3 to slide up and down between the support plates 12, so as to drive the liquid cooling plate 7 to press onto the workpiece.

[0043] As a further implementation of this embodiment, such as Figure 1 and Figure 4 As shown, the support adjustment mechanism includes an adjustment component and a support component. The adjustment component includes a second lead screw 6, a third servo motor 61, and a limiting slide bar 62. The top surface of the base 1 is provided with a limiting slide groove 11 for the limiting slide bar 62 to slide left and right. The second lead screw 6 is rotatably disposed in the limiting slide groove 11. The third servo motor 61 is fixedly disposed on one side of the base 1. The power output end of the third servo motor 61 is fixedly connected to the second lead screw 6. The second lead screw 6 is threadedly connected to the limiting slide bar 62. The top surface of the limiting slide bar 62 is fixedly connected to the support component.

[0044] The starting of the third servo motor 61 can drive the second lead screw 6 to rotate, thereby driving the limiting slide bar 62 to slide left and right in the limiting slide groove 11, so as to drive the support component to slide left and right, thereby facilitating the workpiece to slide downwards towards the liquid cooling plate 7.

[0045] As a further implementation of this embodiment, such as Figure 1 As shown, the support components include a placement ring 2, a limiting rod 22, and a limiting guide plate 23. The bottom surface of the limiting guide plate 23 is fixedly connected to the limiting slide bar 62. The placement ring 2 is fixedly installed on the top surface of the limiting guide plate 23. The limiting rod 22 is fixedly connected to the top surface of the placement ring 2 and is equidistantly arranged along the top surface of the placement ring 2. The limiting rod 22 is inserted into the bottom surface of the workpiece.

[0046] The placement ring 2 is designed to allow the workpiece to be placed on the top surface of the placement ring, and the bottom surface of the workpiece is inserted into the periphery of the limiting rod 22 to limit the workpiece.

[0047] As a further implementation of this embodiment, such as Figure 1 As shown, a buffer mechanism that elastically abuts against the workpiece is fixedly provided on the top surface of the limiting guide plate 23. The buffer mechanism is located inside the placement ring 2. The buffer mechanism includes a spring 21 and a top block 211. The bottom end of the spring 21 is fixedly provided on the top surface of the limiting guide plate 23, and the top end of the spring 21 is fixedly connected to the top block 211. The top surface of the top block 211 abuts against the bottom surface of the workpiece.

[0048] With the spring 21 in place, the height of the top block 211 is higher than the top surface of the limiting rod 22. When the workpiece is sleeved around the limiting rod 22, the workpiece is pressed against the top surface of the top block 211. At this time, the upper part of the limiting rod 22 is sleeved inside the workpiece. When the liquid cooling plate 7 is pressed onto the workpiece, the spring 21 has a buffering effect. At this time, the limiting rod 22 can limit the workpiece and prevent the workpiece from shifting.

[0049] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An integrated tooling for applying adhesive and FDS, comprising a base (1), a liquid cooling plate (7), and a workpiece, wherein a support plate (12) is fixedly provided on one side of the top surface of the base (1) near both the front and back sides, characterized in that: The support plate (12) is provided with a sliding connecting plate (3) between adjacent plates. The bottom surface of the connecting plate (3) is provided with a limiting mechanism for clamping and positioning the liquid cooling plate (7). The connecting plate (3) is provided with a rotating folding mechanism for driving the limiting mechanism to fold on one side. The top surface of the connecting plate (3) is provided with a reserved guide hole (31) that penetrates the liquid cooling plate (7), and a nail is driven into the workpiece through the reserved guide hole (31). A support adjustment mechanism for driving the workpiece to move downward toward the limiting mechanism is provided on the other side of the top surface of the base (1); The support adjustment mechanism includes an adjustment component and a support component. The adjustment component includes a second lead screw (6), a third servo motor (61), and a limiting slide bar (62). The top surface of the base (1) is provided with a limiting slide groove (11) for the limiting slide bar (62) to slide left and right. The second lead screw (6) is rotatably disposed in the limiting slide groove (11). The third servo motor (61) is fixedly disposed on one side of the base (1). The power output end of the third servo motor (61) is fixedly connected to the second lead screw (6). The second lead screw (6) is threadedly connected to the limiting slide bar (62). The top surface of the limiting slide bar (62) is fixedly connected to the support component. The supporting components include a placement ring (2), a limiting rod (22), and a limiting guide plate (23). The bottom surface of the limiting guide plate (23) is fixedly connected to the limiting slide (62). The placement ring (2) is fixedly disposed on the top surface of the limiting guide plate (23). The limiting rod (22) is fixedly connected to the top surface of the placement ring (2) and is equidistantly disposed along the top surface of the placement ring (2). The limiting rod (22) is inserted into the bottom surface of the workpiece. The top surface of the limiting guide plate (23) is fixedly provided with a buffer mechanism that elastically abuts against the workpiece. The buffer mechanism is set inside the placement ring (2). The buffer mechanism includes a spring (21) and a top block (211). The bottom end of the spring (21) is fixedly set on the top surface of the limiting guide plate (23). The top end of the spring (21) is fixedly connected to the top block (211). The top surface of the top block (211) abuts against the bottom surface of the workpiece.

2. The integrated tooling for applying adhesive and FDS according to claim 1, characterized in that: The limiting mechanism includes a positioning fixture plate (4) and an electric telescopic rod (42). The bottom surface of the positioning fixture plate (4) is open. One end of the electric telescopic rod (42) is fixedly installed on the four sides of the inner wall of the positioning fixture plate (4). The other end of the electric telescopic rod (42) is in contact with the liquid cooling plate (7).

3. The integrated tooling for applying adhesive and FDS according to claim 2, characterized in that: The top surface of the inner wall of the positioning fixture plate (4) is provided with multiple sets of suction cups (43), and the bottom surface of the suction cups (43) is adsorbed onto the top surface of the liquid cooling plate (7).

4. The integrated tooling for applying adhesive and FDS according to claim 2, characterized in that: The rotating and folding mechanism includes a connecting rod (41) and a first servo motor (411). The first servo motor (411) is fixedly mounted on the front of the connecting plate (3). The output shaft of the first servo motor (411) is rotatably mounted inside one side of the connecting plate (3). One end of the connecting rod (41) is fixedly sleeved around the output shaft of the first servo motor (411). The connecting rod (41) has a U-shaped structure. The other end of the connecting rod (41) is fixedly connected to one side of the positioning fixture plate (4).

5. The integrated tooling for coating and FDS according to claim 1, characterized in that: The support plate (12) is provided with a power mechanism for driving the connecting plate (3) to slide up and down. The power mechanism includes a first lead screw (5), a second servo motor (51), and a limiting slider (52). The support plate (12) is provided with a limiting groove for the limiting slider (52) to slide up and down. The first lead screw (5) is rotatably disposed in the limiting groove. The second servo motor (51) is fixedly disposed on the top surface of the support plate (12). The power output end of the second servo motor (51) is fixedly connected to the first lead screw (5). The first lead screw (5) is threadedly connected to the limiting slider (52). The limiting slider (52) is fixedly connected to the connecting plate (3).

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