Coal gasification ash grading utilization treatment device
By designing a coal gasification ash residue classification and utilization treatment device, and utilizing components such as magnetic separators, spiral separators, and conveyor filters, the efficient classification and utilization of coal gasification ash residue has been achieved, solving the problems of coal gasification ash residue accumulation and environmental pollution, and improving resource recovery efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2026-04-10
AI Technical Summary
The current technology for the graded utilization of coal gasification ash residue is not efficient, resulting in large accumulation and environmental pollution, and it is difficult to effectively recover magnetic materials, hollow glass microspheres and metal elements.
A graded utilization and treatment device for coal gasification ash residue was designed, comprising a magnetic separator, a spiral separator, a conveyor filter, and control components. Different substances in the coal gasification ash residue are separated by dry and wet separation methods, and auxiliary components are used to accelerate the material falling and screening. The inside of the device is cleaned by using an inlet pipe.
It improves the utilization rate of coal gasification ash and slag, and achieves efficient separation and recovery of magnetic materials, hollow glass microspheres and metal elements, avoiding material mixing and environmental pollution.
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Figure CN117380698B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of processing devices, in particular to a coal gasification ash grading utilization processing device. BACKGROUND
[0002] In recent years, with the development of social economy, the total energy consumption increases year by year, although the proportion of clean energy in the energy consumption structure increases year by year, but coal resources still occupies an important position in the energy consumption structure of our country, the use of coal is accompanied by a large amount of coal gasification ash.
[0003] The coal gasification ash contains hollow glass beads with high strength, light quality, high temperature resistance and corrosion resistance, silicon aluminum glass body, strong magnetic magnetite, hematite and other iron oxides, which can be concentrated in the fields of agriculture, building materials, industrial materials, civil engineering, environmental protection and recycling, etc., the existing grading utilization means of the resources in the coal gasification ash is single and the grading utilization efficiency is not high, it is difficult to recycle and utilize the magnetic substances, hollow glass beads and metal elements in the coal gasification ash, and a large amount of coal gasification ash is mostly stacked or buried for a long time, which will cause serious pollution problems to the ecological environment during the long-term stacking and burying of the coal gasification ash. SUMMARY
[0004] The purpose of the present application is to solve the problems existing in the prior art, and a coal gasification ash grading utilization processing device is provided.
[0005] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0006] A coal gasification ash grading utilization processing device, comprising a support, a processing box fixedly installed on the support, a magnetic separator fixedly installed on the upper end face of the processing box, a switching channel fixedly installed on the side face of the processing box, a rotatable switching plate connected at the inside middle position of the switching channel, a control assembly connected with the switching plate provided at one end of the switching channel close to the processing box, a spiral separator and an adding box fixedly installed at the other end of the switching channel, a block door movably installed on the upper end of the adding box, a transition bin fixedly connected to the lower end of the processing box, a material guide pipe fixedly installed at the lower end of the transition bin, a movable material guide plate arranged in the processing box, a rotatable mounting plate arranged at the end of the material guide plate in the processing box, a synchronous assembly connected to the corresponding position of the outer wall of the processing box and the mounting plate, one end of the synchronous assembly connected to the center position of the mounting plate, the other end of the synchronous assembly connected to the control assembly, a blowing assembly and a stirring assembly respectively connected to the outer walls on both sides of the mounting plate, a second conveyor arranged above the transition bin in the processing box, and an auxiliary assembly arranged between the material guide plate and the second conveyor in the processing box, a water inlet pipe fixedly connected to one side of the upper end face of the processing box and communicated with the inside of the processing box;
[0007] The second conveyor comprises a circulating rotating conveying filter screen, the inside of the conveying filter screen is provided with a guide plate, and the outer wall of the processing box is fixedly installed with guide bins at positions corresponding to both ends of the guide plate.
[0008] The auxiliary assembly comprises a swing rod rotatably installed in the processing box, and the swing rod drives the end of the guide plate and the corresponding position on the conveying filter screen to move up and down.
[0009] Preferably, the upper end of the spiral separator is fixedly installed with a dust outlet pipe which is communicatively arranged, and the lower end of the spiral separator is fixedly installed with a discharge pipe which is communicatively arranged with the inside of the spiral separator.
[0010] Preferably, the bottom surface of the magnetic separator is fixedly connected with a feeding pipe which is communicatively arranged with the processing box, and the upper surface of the processing box is fixedly installed with a first conveyor which is matched with the magnetic separator and arranged on one side of the magnetic separator.
[0011] Preferably, the control assembly comprises a mounting bracket fixedly installed on the upper end face of the switching channel close to one end of the processing box, a threaded rod rotatably installed between the mounting brackets, one end of the threaded rod extending to the outside of the mounting bracket through the mounting bracket, a first gear fixedly installed at the end of the threaded rod outside the mounting bracket, a mounting bracket fixedly installed on the outer wall of the switching channel and corresponding to the first gear, a driving motor fixedly installed on the mounting bracket, the output end of the driving motor fixedly connected with the end of the threaded rod, an active block screw-connected with the outer wall of the threaded rod in the mounting bracket, and a through slot penetratingly arranged on the upper end face of the switching channel and corresponding to the active block, the lower end of the active block fixedly connected with the end of the switching plate, wherein the other end of the switching plate is movably connected with the inner wall of the switching channel, and an elastic strip fixedly connected in the through slot.
[0012] Preferably, the synchronization assembly comprises a second gear fixedly connected with the center position of the mounting plate, the second gear rotatably connected with the outer wall of the processing box, a transmission chain arranged between the second gear and the first gear, and the two ends of the transmission chain meshingly arranged with the second gear and the first gear.
[0013] Preferably, the blowing assembly comprises a fan fixedly installed on the outer wall of the processing box, a supply pipe fixedly connected with the fan and communicatively arranged with the inside of the fan, the end of the supply pipe rotatably connected with the second gear and the mounting plate through the center position of the second gear and the mounting plate, and a blowing pipe fixedly installed on one side of the outer wall of the mounting plate and communicatively arranged with the inside of the supply pipe.
[0014] Preferably, the stirring assembly comprises two groups of supporting frames fixedly installed on the outer wall of the mounting plate, and a plurality of groups of stirring rods rotatably installed between the two groups of supporting frames.
[0015] Preferably, the outer wall of the processing box is slidingly connected with three touch switches at the corresponding positions of the threaded rods, and the three touch switches are sequentially connected with the fan, the valve in the water inlet pipe and the plurality of motors in the stirring assembly.
[0016] Preferably, the second conveyor further comprises two groups of support frames arranged outside the processing box, transmission rollers are rotatably installed between the upper ends of the two groups of support frames, the conveying filter screen is rotatably connected with the outer walls of the two transmission rollers, and the outer wall of the end of one of the transmission rollers is fixedly connected with a turbine rotatably connected with the upper end of the support frame.
[0017] Preferably, the auxiliary assembly further comprises a rotating rod rotatably installed at the corresponding positions on the processing box at two ends, the rotating rod is composed of three circular rods and two reciprocating screw rods fixedly connected at intervals, push-pull blocks are threadedly connected with the outer walls corresponding to the two reciprocating screw rods on the rotating rod, connecting rods are rotatably connected to the two push-pull blocks, the other ends of the connecting rods are rotatably connected with the end of the swing rod, the two connecting rods are centrally symmetrically distributed, a lifting lever is fixedly installed at the lower end of the swing rod, a sleeve is rotatably installed on the outer wall of the lifting lever, one end of the rotating rod close to the turbine penetrates through the processing box and extends outside the processing box, and a worm meshingly connected with the turbine is fixedly installed at the end.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] By setting the control assembly and the synchronous assembly, the installation plate can be driven to rotate under the action of the synchronous assembly when the switching plate is driven to move by the control assembly, so that the device can adjust the switching plate and the installation plate at the same time during use, thereby enabling the device to conveniently switch between dry selection and wet selection of coal gasification ash, and when the movable block in the control assembly moves, the touch switch can be synchronously squeezed, thereby correspondingly opening the blowing assembly or the stirring assembly corresponding to the dry selection and wet selection modes, so that the device is more flexible during use, and the steps of the user using the device can also be simplified.
[0020] By setting the magnetic separator, the spiral separator and the conveying filter screen, the magnetic material, the light and small material, the coal ash and the large and small particle materials in the coal gasification ash can be sorted, so that the coal gasification ash can be separated and classified according to the characteristics of the substances after being treated by the device, thereby improving the utilization rate of the coal gasification ash.
[0021] By setting the auxiliary assembly, the swing rod in the auxiliary assembly is synchronously swung when the second conveyor is used during the process of discharging the material, thereby causing the guide plate and the conveying filter screen to vibrate through the two ends of the swing rod, which can on the one hand accelerate the discharging of the material on the guide plate and on the other hand assist the screening of the material on the conveying filter screen.
[0022] The application can clean the inside of the device through external water flow by setting the water inlet pipe on the upper end of the processing box, avoid part of the material adhering to the surface of each component in the device after the device wetly selects the coal gasification ash, and further affect the use of the device in dry selection of the coal gasification ash, and avoid the mixing of the material in the coal gasification ash with different components in the device. BRIEF DESCRIPTION OF DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, for those skilled in the art, other drawings can also be obtained without creative labor based on these drawings.
[0024] Figure 1 It is an overall structure schematic diagram in the embodiment of the present application.
[0025] Figure 2 It is a front view schematic diagram of the overall structure in the embodiment of the present application.
[0026] Figure 3 It is a back view schematic diagram of the overall structure in the embodiment of the present application.
[0027] Figure 4 It is another state schematic diagram of the overall structure in the embodiment of the present application.
[0028] Figure 5 It is a feeding box structure schematic diagram in the embodiment of the present application.
[0029] Figure 6 It is a switching channel structure schematic diagram in the embodiment of the present application.
[0030] Figure 7 It is a control component structure schematic diagram in the embodiment of the present application.
[0031] Figure 8 It is a feeding box internal structure schematic diagram in the embodiment of the present application.
[0032] Figure 9 It is a fan structure installation schematic diagram in the embodiment of the present application.
[0033] Figure 10 It is a stirring component structure installation schematic diagram in the embodiment of the present application.
[0034] Figure 11 It is a stirring component structure schematic diagram in the embodiment of the present application.
[0035] Figure 12 It is a connection schematic diagram of the air supply pipe and the installation plate structure in the embodiment of the present application.
[0036] Figure 13It is a schematic view of the auxiliary assembly structure in the embodiment of the present application.
[0037] Figure 14 It is a schematic view of the second conveyor structure in the embodiment of the present application.
[0038] Figure 15 It is a schematic view of the cross section of the feeding box structure in the embodiment of the present application.
[0039] Figure 16 It is a schematic view of the cross section of the feeding box structure in the embodiment of the present application. Figure 3 It is a schematic view of the cross section of the feeding box structure in the embodiment of the present application.
[0040] In the figure: 1, magnetic separator; 2, spiral separator; 3, processing box; 4, first conveyor; 5, water inlet pipe; 6, ash outlet pipe; 7, discharge pipe; 8, second conveyor; 801, conveying filter screen; 802, support frame; 803, transmission roller; 804, guide plate; 805, turbine; 9, guide pipe; 10, support; 11, transition bin; 12, guide bin; 13, feeding pipe; 14, adding box; 15, switching channel; 16, control assembly; 1601, driving motor; 1602, first gear; 1603, threaded rod; 1604, mounting frame; 1605, movable block; 1606, elastic strip; 1607, through slot; 17, guide plate; 18, blocking door; 19, synchronization assembly; 1901, second gear; 1902, transmission chain; 20, auxiliary assembly; 2001, rotating rod; 2002, worm; 2003, push-pull block; 2004, connecting rod; 2005, swing rod; 2006, sleeve; 2007, lifting lever; 21, blowing assembly; 2101, blowing pipe; 2102, air supply pipe; 2103, fan; 22, stirring assembly; 2201, support frame; 2202, stirring rod; 23, touch switch; 24, mounting plate; 25, switching plate. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments.
[0042] Reference Figures 1-16A coal gasification ash slag grading and utilization treatment device includes a support 10, a treatment box 3 fixedly installed on the support 10, a magnetic separator 1 fixedly installed on the upper surface of the treatment box 3, a switching channel 15 connected to the side of the treatment box 3, a rotatable switching plate 25 connected to the middle of the interior of the switching channel 15, and a control component 16 connected to the switching plate 25 at one end of the switching channel 15 near the treatment box 3. A spiral separator 2 and an adding box 14 are fixedly installed at the other end of the switching channel 15. A sealing door 18 is movably installed on the upper end of the adding box 14. A transition chamber 11 is fixedly connected to the lower end of the treatment box 3, a guide pipe 9 is fixedly installed on the lower end of the transition chamber 11, and a movable guide plate is provided inside the treatment box 3. 17. Inside the processing box 3, at the end of the guide plate 17, there is a rotatable mounting plate 24. The outer wall of the processing box 3 is connected to the mounting plate 24 at the corresponding position. One end of the synchronization component 19 is connected to the center of the mounting plate 24, and the other end of the synchronization component 19 is connected to the control component 16. The outer walls on both sides of the mounting plate 24 are respectively connected to the blowing component 21 and the stirring component 22, which switch with the rotation of the mounting plate 24. Inside the processing box 3, above the transition chamber 11, there is a second conveyor 8. Inside the processing box 3, between the guide plate 17 and the second conveyor 8, there is an auxiliary component 20. The upper end face of the processing box 3 is fixedly connected to the side of the magnetic separator 1 and is connected to the water inlet pipe 5, which communicates with the inside of the processing box 3.
[0043] The second conveyor 8 includes a circulating conveyor filter 801, and a guide plate 804 is provided inside the conveyor filter 801. A guide chamber 12 is fixedly installed on the outer wall of the processing box 3 at the corresponding positions of the two ends of the guide plate 804.
[0044] The auxiliary component 20 includes a swing rod 2005 rotatably installed in the processing box 3. The two ends of the swing rod 2005 drive the end of the guide plate 17 and the corresponding position on the conveying filter screen 801 to move up and down respectively.
[0045] In use, the magnetic separator 1 can dry or wet select the magnetic material in the coal gasification ash, when the magnetic separator 1 wet selects the coal gasification ash, the control assembly 16 drives the end of the switching plate 25 to slide in the switching channel 15, under the action of the switching plate 25, the switching plate 25 can block the cavity corresponding to the spiral separator 2 in the two cavities separated by the switching plate 25 in the switching channel 15, at this time, the switching channel 15 can only make the adding box 14 and the inside of the processing box 3 communicate, under the action of the magnetic separator 1, the magnetic material in the coal gasification ash slurry is separated, the coal gasification ash slurry without magnetic material enters the inside of the processing box 3, when the switching plate 25 moves, under the driving action of the synchronous assembly 19, the mounting plate 24 rotatingly installed in the processing box 3 is adjusted, so that the two ends of the mounting plate 24 are respectively extruded with the end of the guide plate 17 and the end of the protrusion fixedly installed on the inner wall of the processing box 3, after the end of the mounting plate 24 with flexible structure such as rubber is extruded with the end of the guide plate 17 and the end of the protrusion fixedly installed on the inner wall of the processing box 3, a closed cavity composed of the guide plate 17 and the mounting plate 24 is formed in the inside of the processing box 3, so that the coal gasification ash slurry after wet selection by the magnetic separator 1 enters the closed cavity, then the user can open the blocking door 18 at the upper end of the adding box 14 to pour additives into the slurry in the closed cavity through the switching channel 15, and hot water or the like can be added to the slurry in the closed cavity through the adding box 14 to activate and pyrolyze the coal gasification ash, accelerate the reaction speed of the additives and the metal elements in the coal gasification ash, so that the metal elements contained in the coal gasification ash slurry form a precipitate and accumulate at the bottom of the closed cavity, and in the process of reaction between the additives and the metal elements in the slurry, the stirring assembly 22 can stir the slurry in the closed cavity, further accelerating the reaction speed of the additives and the metal elements in the slurry, after a period of reaction, the mounting plate 24 is driven to rotate by the synchronous assembly 19, so that the end of the mounting plate 24 and the end of the guide plate 17 open the open opening, so that the slurry in the closed cavity flows downward to contact the conveying filter screen 801, the porous structure of the conveying filter screen 801 can filter the coal gasification ash slurry with metal element precipitate, so that the solid precipitate with metal elements is left on the surface of the conveying filter screen 801 and transported to the outside of the processing box 3 under the continuous rotation of the conveying filter screen 801, the remaining slurry filtered by the conveying filter screen 801 is guided into the transition bin 11 through the guide bin 12 under the action of the guide plate 804, and then output to the outside of the device through the material guide pipe 9, when the coal gasification ash slurry flows from the inside of the closed cavity to the upper surface of the conveying filter screen 801, the swing rod 2005 swings synchronously, the two ends of the swing rod 2005 are respectively in contact with the end of the guide plate 17 and the conveying filter screen 801, and the end of the swing rod 2005 can make the end of the guide plate 17 and the conveying filter screen 801 vibrate up and down in the corresponding position,One end of the guide plate 17 is rotatably connected with the lower end of the inner wall of the treatment box 3 connected with the switching channel 15, and the inner wall of the treatment box 3 is fixedly installed with a support block below the connecting end of the guide plate 17, so that the guide plate 17 can only rotate upward with the active end as the axis, and the connecting part of the guide plate 17 and the inner wall of the treatment box 3 is provided with a waterproof rubber strip which can deform and is fixedly connected with the corresponding positions of the inner wall of the treatment box 3 and the guide plate 17 at both ends. Therefore, when the guide plate 17 and the corresponding position of the conveying filter screen 801 vibrate up and down, on one hand, the material on the guide plate 17 can fall faster, and on the other hand, the conveying filter screen 801 can assist and speed up the screening of the falling coal gasification slag slurry. When the magnetic separator 1 dry selects the coal gasification slag, the coal gasification slag dry material after being crushed by extrusion is screened by the magnetic separator 1 to remove the magnetic substances, and the remaining coal gasification slag dry material enters the inside of the treatment box 3. Before the magnetic separator 1 dry selects the coal gasification slag, the control assembly 16 drives the end of the switching channel 15 to slide in the switching channel 15 to block the cavity corresponding to the adding box 14, so that the spiral separator 2 arranged at the end of the switching channel 15 is in communication with the inside of the treatment box 3. Similarly, when the control assembly 16 adjusts the position of the switching plate 25, the mounting plate 24 in the treatment box 3 can be adjusted through the synchronous assembly 19. Under the action of the synchronous assembly 19, the mounting plate 24 is flipped to make the blowing assembly 21 arranged on the other side face the switching channel 15. The blowing assembly 21 can blow air to the falling slurry, and under the action of the wind force, the coal ash and light and small hollow glass beads in the coal gasification slag dry material can be blown into the inside of the switching channel 15. The coal ash and light and small hollow glass beads enter the inside of the spiral separator 2 for separation under the action of the wind force. The lighter dust is output through the upper end of the spiral separator 2, the hollow glass beads heavier than the dust are output from the lower end of the spiral separator 2, and the remaining coal gasification slag particles heavier than the dust and the hollow glass beads fall on the guide plate 17 arranged obliquely under the action of gravity. Under the guidance of the guide plate 17, the remaining coal gasification slag particles fall on the conveying filter screen 801 for screening and conveying. Under the action of the conveying filter screen 801, the remaining coal gasification slag particles can be screened again to separate the large particles and small particles in the remaining coal gasification slag particles. When the guide plate 17 guides the remaining coal gasification slag after removing the coal ash and the hollow glass beads and the conveying filter screen 801 screens it, the ends of the swing rod 2005 can also drive the end of the guide plate 17 and the corresponding position of the conveying filter screen 801 to vibrate, which also has the effect of accelerating the falling of the material on the guide plate 17 and accelerating the screening of the falling coal gasification slag particles by the conveying filter screen 801. The coal gasification slag large particles screened by the conveying filter screen 801 are transported to the outside of the treatment box 3 through the conveying filter screen 801.Small particles enter the transition bin 11 under the guidance of the guide plate 804; when the user uses the device to wetly select coal gasification ash and then needs to dryly select the coal gasification ash through the device, high-pressure water flow can be introduced into the inside of the treatment box 3 through the water inlet pipe 5, the corresponding valve inside the water inlet pipe 5 is opened, and the external water flow enters the sealed cavity inside the treatment box 3 through the water inlet pipe 5, so that the material attached to the guide plate 17 and the inner wall of the treatment box 3 can be cleaned, and the conveying filter screen 801 and the inner wall of the transition bin 11 can be cleaned synchronously in the process of water flow. After cleaning, the inside of the treatment box 3 can drive the air blowing assembly 21 to rotate through the mounting plate 24, so that the air blown out of the air blowing assembly 21 can dry the inside of the treatment box 3, and then the inside of the treatment box 3 after cleaning can be switched to dryly select the coal gasification ash, so that the mixing of different components in the coal gasification ash material can be avoided.
[0046] As a technical optimization scheme of the present application, the upper end of the spiral separator 2 is fixedly installed with a communication-provided ash outlet pipe 6, and the lower end of the spiral separator 2 is fixedly installed with a discharge pipe 7 which is in communication with the inside of the spiral separator 2. When the coal ash and light small hollow glass beads enter the inside of the spiral separator 2 under the action of the wind force, under the continuous action of the wind force, the coal ash with lighter quality moves upward at the middle position of the inside of the spiral separator 2 and is separated from the ash outlet pipe 6 to the outside of the spiral separator 2, and the hollow glass beads in the coal ash with lighter quality are spirally lowered in the inside of the spiral separator 2 and are output from the discharge pipe 7 to the outside of the spiral separator 2.
[0047] As a technical optimization scheme of the present application, the bottom surface of the magnetic separator 1 is fixedly connected with a feed pipe 13 which is in communication with the treatment box 3, and the upper surface of the treatment box 3 is fixedly installed with a first conveyor 4 which is matched with the magnetic separator 1. In use, the magnetic substances in the coal gasification ash separated by the magnetic separator 1 are conveyed to the first conveyor 4 and output outward, and the non-magnetic substances after the magnetic substances are screened out enter the inside of the treatment box 3 through the feed pipe 13 and are subjected to grading treatment.
[0048] As a technical optimization scheme of the present application, the control assembly 16 comprises a mounting frame 1604 fixedly installed on the upper end face of the switching channel 15 near one end of the treatment box 3, a threaded rod 1603 rotatably installed between the mounting frames 1604, one end of the threaded rod 1603 extending to outside the mounting frame 1604 through the mounting frame 1604, and a first gear 1602 fixedly installed at the end of the threaded rod 1603 outside the mounting frame 1604, the outer wall of the switching channel 15 being fixedly installed with the mounting frame 1604 at a position corresponding to the first gear 1602, a drive motor 1601 fixedly installed on the mounting frame 1604, the output end of the drive motor 1601 being fixedly connected with the end of the threaded rod 1603, the outer wall of the threaded rod 1603 being threadedly connected with a movable block 1605 inside the mounting frame 1604, and a through slot 1607 being provided through the upper end face of the switching channel 15 at a position corresponding to the movable block 1605, the lower end of the movable block 1605 being fixedly connected with the end of the switching plate 25 through the through slot 1607, wherein the other end of the switching plate 25 is movably connected with the inner wall of the switching channel 15, and the inside of the through slot 1607 is fixedly connected with an elastic strip 1606;
[0049] When the drive motor 1601 drives the threaded rod 1603 to rotate, the movable block 1605 can slide on the outer wall of the threaded rod 1603 under the threaded transmission of the threaded rod 1603 to the movable block 1605 and the limiting action of the through slot 1607 to the movable block 1605, and at the same time, the end of the switching plate 25 can slide in the inside of the switching channel 15 when the threaded rod 1603 slides, at this time, the other end of the switching plate 25 can slide in the inside of the switching channel 15 and also can rotate with the end edge of the switching plate 25 as the axis, a rectangular plate for separating the addition box 14 and the spiral separator 2 is fixedly installed at the other end in the inside of the switching channel 15, and a folding structure such as an organ plate is arranged between the end of the switching plate 25 close to the rectangular plate and the rectangular plate, so that the end of the switching plate 25 can ensure that the spaces on both sides of the switching plate 25 in the inside of the switching channel 15 are not connected with each other when the end of the switching plate 25 rotates and slides in the inside of the switching channel 15, and when the control assembly 16 moves to one side or the other side of the end of the switching channel 15, the switching plate 25 can block the two cavities corresponding to the addition box 14 and the spiral separator 2, respectively, so as to switch the device for wet coal gasification of ash or dry coal gasification of ash, and the elastic strip 1606 fixedly connected in the inside of the through slot 1607 is flexibly arranged and has strong deformation capacity, and the elastic strip 1606 can shield the open through slot 1607.
[0050] As a technical optimization scheme of the present application, the synchronous assembly 19 comprises a second gear 1901 fixedly connected with the center of the mounting plate 24, and the second gear 1901 is rotationally connected with the outer wall of the processing box 3. A transmission chain 1902 is arranged between the second gear 1901 and the first gear 1602, and the two ends of the transmission chain 1902 are respectively arranged in mesh with the second gear 1901 and the first gear 1602. When the driving motor 1601 drives the threaded rod 1603 to rotate in use, the first gear 1602 fixed at the end of the threaded rod 1603 rotates synchronously. Under the transmission action of the transmission chain 1902, the second gear 1901 can rotate synchronously. When the switching plate 25 moves in the switching channel 15 to block the cavity corresponding to the spiral separator 2 or the adding box 14 in the switching channel 15 to switch the dry selection and wet selection modes, the mounting plate 24 is driven to rotate and overturn by the second gear 1901, so that the blowing assembly 21 or the stirring assembly 22 arranged on both sides of the mounting plate 24 is correspondingly overturned to the direction opposite to the upper end surface of the guide plate 17. When the switching plate 25 blocks the cavity corresponding to the adding box 14, the blowing assembly 21 is synchronously driven to overturn and use upward. When the switching plate 25 blocks the cavity corresponding to the spiral separator 2, the stirring assembly 22 is synchronously driven to overturn and use upward. That is, under the action of the synchronous assembly 19, the first gear 1602 can drive the switching plate 25 and the mounting plate 24 to move simultaneously when rotating, so as to switch the wet selection or dry selection mode of the device for use, so that the operation process of the device in use is simpler.
[0051] As a technical optimization scheme of the present application, the blowing assembly 21 comprises a fan 2103 fixedly installed on the outer wall of the treatment box 3, a blowing pipe 2102 fixedly connected with the fan 2103 and arranged in communication with the inside of the fan 2103, and the end of the blowing pipe 2102 penetrates through the center of the second gear 1901 and the mounting plate 24 and is rotatably connected with the second gear 1901 and the mounting plate 24, and one side of the mounting plate 24 is fixedly provided with a blowing pipe 2101 arranged in communication with the inside of the blowing pipe 2102. In use, the wind power generated by the fan 2103 is input into the inside of the treatment box 3 through the blowing pipe 2102, and the blowing pipe 2102 is rotatably connected at the middle position of the mounting plate 24, so that when the mounting plate 24 rotates, it will not interfere with the blowing pipe 2102. When the device switches to the dry screening mode to screen the coal gasification ash, the wind power is blown out through the blowing pipe 2101, which can blow the coal ash and light and small hollow glass beads in the dry coal gasification ash into the inside of the switching channel 15, and under the action of the continuous wind power, the coal ash and hollow glass beads can be blown into the inside of the spiral separator 2 for separation. Part of the relatively heavy dry coal gasification ash particles falls on the inclined guide plate 17 under the action of gravity, and further screening is carried out on the conveying filter screen 801 under the guidance of the guide plate 17. When the inside of the treatment box 3 is cleaned by external water flow, the wind power blown out by the blowing pipe 2101 can accelerate the drying speed in the inside of the treatment box 3 by rotating the mounting plate 24.
[0052] As a technical optimization scheme of the present application, the stirring assembly 22 comprises two groups of supporting frames 2201 fixedly installed on the outer wall of the mounting plate 24, a plurality of stirring rods 2202 rotatably installed between the two groups of supporting frames 2201, a plurality of motors embedded in the inside of the supporting frame 2201 corresponding to the end of the stirring rod 2202, the motor being fixedly connected with the supporting frame 2201, and the output end of the motor being fixedly connected with the end of the supporting frame 2201. Under the action of the motor, the plurality of stirring rods 2202 can be rotated simultaneously, a plurality of auxiliary rods being fixedly installed on the stirring rod 2202. When the plurality of stirring rods 2202 rotate, the coal gasification ash slurry, hot water and additives such as active agent and reaction agent in the inside of the closed cavity can be stirred, thereby accelerating the mixing of the solution in the inside of the closed cavity, accelerating the reaction speed of the additives and the metal elements in the coal gasification ash slurry, and improving the separation efficiency of the metal elements and the remaining components in the coal gasification ash when the device is in use.
[0053] As a technical optimization scheme of the present application, the outer wall of the processing box 3 is slidingly connected with three touch switches 23 at the corresponding positions of the threaded rod 1603, the three touch switches 23 are sequentially connected with the fan 2103, the valve in the water inlet pipe 5 and the plurality of motors in the stirring assembly 22 through the controller (CPM1A PLC controller), wherein the touch switch 23 arranged at the same side as the adding box 14 is connected with the plurality of motors in the stirring assembly 22, the touch switch 23 arranged at the same side as the spiral separator 2 is connected with the fan 2103, and the touch switch 23 arranged at the middle position is connected with the electromagnetic valve in the water inlet pipe 5. When the movable block 1605 slides, different touch switches 23 can be correspondingly pressed. That is, when the device switches to the dry separation mode to screen the coal gasification ash, the fan 2103 can be correspondingly started, when the device switches to the wet separation mode to screen the coal gasification ash, the plurality of motors in the stirring assembly 22 can be correspondingly started, and before the device switches from the wet separation mode to the dry separation mode, the device interior can be cleaned by water input through the water inlet pipe 5.
[0054] As a technical optimization scheme of the present application, the second conveyor 8 further comprises two groups of support frames 802 arranged outside the processing box 3, a transmission roller 803 is rotatably installed between the upper ends of the two groups of support frames 802, and the conveying filter screen 801 is rotatably connected with the outer walls of the two groups of transmission rollers 803. The outer wall center of the end of one of the transmission rollers 803 is fixedly connected with a turbine 805 rotatably connected with the upper end of the support frame 802. In use, the conveying filter screen 801 can be circularly driven by rotating the two groups of transmission rollers 803 driven by external forces. The conveying filter screen 801 has a porous structure. When the dry material and slurry of the coal gasification ash fall on the conveying filter screen 801, the porous structure can screen the dry material and slurry, thereby reclassifying the coal gasification ash material. The large-particle coal gasification ash material screened by the conveying filter screen 801 stays on the surface of the conveying filter screen 801 and is transported to the outside of the processing box 3 under the action of the two transmission rollers 803 for collection. The small-particle material on the conveying filter screen 801 enters the guide bin 12 with an arc-shaped cross section under the action of the arc-shaped guide plate 804, and then the small-particle material is guided into the transition bin 11 by the guide bin 12 and then output to the outside of the processing box 3 through the material guide pipe 9 for collection.
[0055] As a technical optimization scheme of the present application, the auxiliary assembly 20 further comprises a rotating rod 2001 rotatably installed at both ends on the corresponding positions of the processing box 3, the rotating rod 2001 is composed of three sections of circular rods and two sections of reciprocating wire rods fixedly connected at intervals, the outer wall of the rotating rod 2001 corresponding to the two sections of reciprocating wire rods is threadedly connected with a push-pull block 2003, the two push-pull blocks 2003 are rotatably connected with a connecting rod 2004, the other end of the connecting rod 2004 is rotatably connected with the end of a swing rod 2005, the two connecting rods 2004 are centrally symmetrically distributed, and the lower end of the swing rod 2005 is fixedly installed with a lifting rod 2007, the outer wall of the lifting rod 2007 is rotatably installed with a sleeve 2006, one end of the rotating rod 2001 close to the turbine 805 penetrates through the processing box 3 and extends to the outside of the processing box 3, and the end is fixedly installed with a worm 2002 engaged with the turbine 805;
[0056] In use, when the transmission roller 803 in the second conveyor 8 rotates to drive the conveying filter screen 801 to convey the materials, the turbine 805 fixedly connected with the transmission roller 803 synchronously rotates, the turbine 805 is engaged with the worm 2002, so that the worm 2002 synchronously rotates, when the worm 2002 rotates, the two push-pull blocks 2003 slidingly installed on the reciprocating wire rods in the worm 2002 are away from each other at both ends of the rotating rod 2001, and then approach each other at the middle position of the worm 2002, in the process of continuous reciprocation of the two push-pull blocks 2003, the swing rod 2005 can be driven to swing through the two connecting rods 2004, when the swing rod 2005 swings, the upper end of the swing rod 2005 can lift the end of the guide plate 17 upward, the lifting rod 2007 fixedly installed at the lower end of the swing rod 2005 is arranged below the conveying filter screen 801, which can lift the conveying filter screen 801 upward, and the sleeve 2006 arranged on the outer wall of the lifting rod 2007 can be used to reduce the friction between the conveying filter screen 801 and the outer wall of the lifting rod 2007, so as to avoid the influence of the lifting rod 2007 on the normal activity of the conveying filter screen 801, in the process of continuous swinging of the swing rod 2005 repeatedly lifting the end of the guide plate 17 and lifting the corresponding position of the conveying filter screen 801, the falling of the materials on the guide plate 17 can be accelerated, and the screening speed of the materials on the conveying filter screen 801 can be also accelerated, when the device finishes the screening and conveying of the materials, the transmission roller 803 stops rotating, and the assembly synchronously stops moving.
[0057] In use, the magnetic separator 1 can dry or wet select the magnetic substances in the coal gasification ash:
[0058] When the magnetic separator 1 is used for wet separation of coal gasification ash, the threaded rod 1603 is driven to rotate by the driving motor 1601, and the movable block 1605 is driven to slide on the outer wall of the threaded rod 1603 under the thread transmission of the threaded rod 1603 to the movable block 1605 and the limiting action of the through slot 1607 to the movable block 1605. At the same time, the end of the switching plate 25 is driven to slide in the switching channel 15, and the cavity corresponding to the spiral separator 2 in the two cavities separated by the switching plate 25 in the switching channel 15 is blocked under the action of the switching plate 25. At this time, the switching channel 15 can only communicate the adding box 14 with the inside of the treatment box 3, and the magnetic material in the coal gasification ash slurry is separated under the action of the magnetic separator 1. The coal gasification ash slurry without magnetic material enters the inside of the treatment box 3. When the switching plate 25 moves, the first gear 1602 fixed to the end of the threaded rod 1603 is driven to rotate synchronously under the driving of the driving motor 1601 to drive the threaded rod 1603 to rotate, the second gear 1901 is driven to rotate synchronously under the transmission of the transmission chain 1902, and the second gear 1901 is driven to rotate synchronously under the transmission of the transmission chain 1902. When the switching plate 25 moves in the switching channel 15 to block the cavities corresponding to the spiral separator 2 or the adding box 14 in the switching channel 15 for switching the use modes of dry separation and wet separation, the mounting plate 24 is driven to rotate and overturn by the second gear 1901, so that the blowing assembly 21 or the stirring assembly 22 arranged on both sides of the mounting plate 24 is correspondingly overturned to the direction opposite to the upper end face of the guide plate 17. The mounting plate 24 installed in the treatment box 3 is adjusted, so that the two ends of the mounting plate 24 are respectively pressed against the ends of the protrusions fixedly installed on the guide plate 17 and the inner wall of the treatment box 3. After the ends of the mounting plate 24 with flexible structures such as rubber are pressed against the ends of the protrusions fixedly installed on the guide plate 17 and the inner wall of the treatment box 3, a closed cavity composed of the guide plate 17 and the mounting plate 24 is formed in the inside of the treatment box 3. Then the user can open the blocking door 18 at the upper end of the adding box 14 to pour the additives into the slurry in the closed cavity through the switching channel 15, and the additives can be added to the slurry in the closed cavity through the adding box 14 to activate and pyrolyze the coal gasification ash with hot water, so as to accelerate the reaction speed of the additives and the metal elements in the coal gasification ash, and then the metal elements contained in the coal gasification ash slurry form a precipitate and accumulate at the bottom of the closed cavity. In the process of the reaction between the additives and the metal elements in the slurry, the stirring assembly 22 can stir the slurry in the closed cavity to further accelerate the reaction between the additives and the metal elements in the slurry. After a period of reaction, the mounting plate 24 is driven to rotate by the synchronous assembly 19, so that the end of the mounting plate 24 is opened to the end of the guide plate 17, and the slurry in the closed cavity flows downward to contact the conveying filter screen 801.The porous arrangement of the conveying filter screen 801 can filter the coal gasification ash slurry with metal element precipitates, so that the solid precipitates with metal elements are left on the surface of the conveying filter screen 801 and transported to the outside of the processing box 3 under the continuous rotation of the conveying filter screen 801, and the remaining slurry filtered by the conveying filter screen 801 is guided into the transition bin 11 through the guide bin 12 under the action of the guide plate 804, and then output to the outside of the device through the material guide pipe 9. When the coal gasification ash slurry flows from the inside of the sealed cavity to the upper surface of the conveying filter screen 801, the transmission roller 803 in the second conveyor 8 rotates to drive the conveying filter screen 801 to transport the material, the turbine 805 fixedly connected with the transmission roller 803 rotates synchronously, the turbine 805 is engaged with the worm 2002, and the worm 2002 rotates synchronously. When the worm 2002 rotates, the two push-pull blocks 2003 slidingly installed on the reciprocating wire rod in the worm 2002 are respectively away from each other to the two ends of the rotating rod 2001, and then approach each other to the middle position of the worm 2002. Then, in the process of the two push-pull blocks 2003 continuously reciprocating, the two connecting rods 2004 can drive the swing rod 2005 to swing, the two ends of the swing rod 2005 are respectively in contact with the ends of the material guide plate 17 and the conveying filter screen 801, and the ends of the material guide plate 17 and the corresponding positions on the conveying filter screen 801 vibrate up and down in the process of the swing rod 2005 swinging back and forth. One end of the material guide plate 17 is rotatably connected with the lower end of the switching channel 15 on the inner wall of the processing box 3, and the inner wall of the processing box 3 below the connecting end of the material guide plate 17 is fixedly installed with a supporting block, so that the material guide plate 17 can only rotate upward around the active end as the axis, and the connecting part of the material guide plate 17 and the inner wall of the processing box 3 is provided with a waterproof rubber strip. The waterproof rubber strip can be deformed and is fixedly connected with the corresponding positions on the inner wall of the processing box 3 and the material guide plate 17 at both ends. When the material guide plate 17 vibrates up and down and the corresponding positions on the conveying filter screen 801 vibrate up and down, on the one hand, the material on the material guide plate 17 can fall faster, and on the other hand, the conveying filter screen 801 can assist and accelerate the screening of the falling coal gasification ash slurry.
[0059] When the magnetic separator 1 is used for dry separation of coal gasification ash, the dry coal gasification ash after extrusion and crushing is screened by the magnetic separator 1 to remove magnetic substances, and then enters the inside of the treatment box 3. Before the magnetic separator 1 is used for dry separation of coal gasification ash, the control assembly 16 drives the end of the switching channel 15 to slide in the switching channel 15 to block the cavity corresponding to the adding box 14, so that the spiral separator 2 arranged at the end of the switching channel 15 is in communication with the inside of the treatment box 3. When the control assembly 16 adjusts the position of the switching plate 25, the mounting plate 24 in the treatment box 3 can be adjusted by the synchronous assembly 19. Under the action of the synchronous assembly 19, the mounting plate 24 is flipped to make the blowing assembly 21 arranged on the other side face the switching channel 15. The blowing assembly 21 can blow the falling slurry. Under the action of the wind, the coal ash and light and small hollow glass beads in the dry coal gasification ash can be blown into the inside of the switching channel 15. The coal ash and light and small hollow glass beads are transported by the wind and enter the inside of the spiral separator 2 for separation. The lighter dust is output through the upper end of the spiral separator 2. The hollow glass beads heavier than the dust are output from the lower end of the spiral separator 2. The remaining coal gasification ash particles heavier than the dust and the hollow glass beads fall on the guide plate 17 arranged obliquely under the action of gravity. Under the guidance of the guide plate 17, the remaining coal gasification ash particles fall on the conveying filter screen 801 for screening and conveying. Under the action of the conveying filter screen 801, the remaining coal gasification ash particles can be screened again to separate the large particles and the small particles in the remaining coal gasification ash particles. When the guide plate 17 guides the remaining coal gasification ash from which the coal ash and the hollow glass beads are removed and the conveying filter screen 801 screens the remaining coal gasification ash, the two ends of the swing rod 2005 can also drive the ends of the guide plate 17 and the corresponding positions on the conveying filter screen 801 to vibrate, thereby assisting the unloading and screening of the coal gasification ash.
[0060] Meanwhile, the water inlet pipe 5 of the device introduces external water flow to clean the inside of the device. After the device is used for wet separation of coal gasification ash, part of the material can be adhered to various components in the inside of the device. The device separates the magnetic material, light and small material, coal ash, large particle material and small particle material in the coal gasification ash, so that the coal gasification ash can be separated and utilized according to the characteristics of the material after being treated by the device.
[0061] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application belong to the scope of the claims of the present application and the equivalent technologies thereof, the present application also intends to include these modifications and variations.
[0062] The above merely describes preferred specific embodiments of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art, according to the technical solution and inventive concept of the present application, makes equivalent replacement or change within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A coal gasification ash grading utilization treatment device, comprising a support (10), a treatment box (3) is fixedly installed on the support (10), and a magnetic separator (1) is fixedly installed on the upper end face of the treatment box (3), characterized in that, The side of the processing box (3) is fixedly installed with a switching channel (15) which is communicated, a rotatable switching plate (25) is connected to the middle position of the inside of the switching channel (15), and the switching channel (15) is provided with a control assembly (16) connected with the switching plate (25) at the end close to the processing box (3), the other end of the switching channel (15) is fixedly installed with a spiral separator (2) and an adding box (14), the adding box (14) is movably installed with a blocking door (18) at the upper end, the lower end of the processing box (3) is fixedly connected with a transition bin (11), the lower end of the transition bin (11) is fixedly installed with a material guide pipe (9), the inside of the processing box (3) is provided with a movable material guide plate (17), the inside of the processing box (3) is provided with a rotatable mounting plate (24) at the end of the material guide plate (17), the outer wall of the processing box (3) is connected with a synchronous assembly (19) at the corresponding position of the mounting plate (24), one end of the synchronous assembly (19) is connected with the center position of the mounting plate (24), the other end of the synchronous assembly (19) is connected with the control assembly (16), the outer walls on both sides of the mounting plate (24) are respectively connected with a blowing assembly (21) and a stirring assembly (22), the inside of the processing box (3) is provided with a second conveyor (8) above the transition bin (11), and the inside of the processing box (3) is provided with an auxiliary assembly (20) between the material guide plate (17) and the second conveyor (8), the upper end surface of the processing box (3) is fixedly connected with a water inlet pipe (5) on one side of the magnetic separator (1) and communicated with the inside of the processing box (3); The second conveyor (8) comprises a circulating rotating conveying filter screen (801), the inside of the conveying filter screen (801) is provided with a guide plate (804), and the outer wall of the processing box (3) is fixedly installed with a guide bin (12) at the corresponding positions of both ends of the guide plate (804); The auxiliary assembly (20) comprises a swing rod (2005) rotatably installed in the processing box (3), and the both ends of the swing rod (2005) drive the end of the material guide plate (17) and the corresponding positions on the conveying filter screen (801) to move up and down. The control assembly (16) comprises mounting racks (1604) fixedly installed on the upper end face of the switching channel (15) close to one end of the processing box (3), threaded rods (1603) rotatably installed between the mounting racks (1604), one end of each threaded rod (1603) extending to outside the mounting rack (1604) through the mounting rack (1604), a first gear (1602) fixedly installed at the end of each threaded rod (1603) outside the mounting rack (1604), mounting racks (1604) fixedly installed on the outer wall of the switching channel (15) at positions corresponding to the first gears (1602), a drive motor (1601) fixedly installed on each mounting rack (1604), the output end of the drive motor (1601) fixedly connected with the end of the threaded rod (1603), movable blocks (1605) threadedly connected to the outer wall of the threaded rod (1603) inside the mounting rack (1604), a through slot (1607) penetratingly formed in the upper end face of the switching channel (15) at a position corresponding to the movable block (1605), and the lower end of the movable block (1605) fixedly connected with the end of the switching plate (25), wherein the other end of the switching plate (25) movably connected with the inner wall of the switching channel (15), and an elastic strip (1606) fixedly connected inside the through slot (1607). The synchronous assembly (19) comprises a second gear (1901) fixedly connected with the center of the mounting plate (24), the second gear (1901) rotatably connected with the outer wall of the processing box (3), and a transmission chain (1902) arranged between the second gear (1901) and the first gear (1602).
2. The coal gasification ash classification and utilization processing device according to claim 1, characterized in that, The upper end of the spiral separator (2) is fixedly installed with a dust outlet pipe (6) in communication, and the lower end of the spiral separator (2) is fixedly installed with a discharge pipe (7) in communication with the inside of the spiral separator (2).
3. The coal gasification ash classification and utilization processing device according to claim 2, characterized in that, The bottom surface of the magnetic separator (1) is fixedly connected with a feeding pipe (13) in communication with the processing box (3), and the upper surface of the processing box (3) is fixedly installed with a first conveyor (4) matching the magnetic separator (1) on one side of the magnetic separator (1).
4. The coal gasification ash classification and utilization processing device according to claim 3, characterized in that, The blowing assembly (21) comprises a fan (2103) fixedly installed on the outer wall of the processing box (3), the fan (2103) is fixedly connected with a air supply pipe (2102) in communication with the inside of the fan (2103), the end of the air supply pipe (2102) penetrates through the center positions of the second gear (1901) and the mounting plate (24) and is rotatably connected with the second gear (1901) and the mounting plate (24), and the outer wall of one side of the mounting plate (24) is fixedly installed with a blowing pipe (2101) in communication with the inside of the air supply pipe (2102).
5. The coal gasification ash classification and utilization processing device according to claim 4, characterized in that, The stirring assembly (22) comprises two groups of supporting frames (2201) fixedly installed on the outer wall of the mounting plate (24), a plurality of groups of stirring rods (2202) are rotatably installed between the two groups of supporting frames (2201), and a plurality of groups of motors are embedded in the corresponding positions of the ends of the stirring rods (2202) and the inner part of the supporting frame (2201).
6. The coal gasification ash classification and utilization processing device according to claim 5, characterized in that, The outer wall of the processing box (3) is slidably connected with three touch switches (23) at the corresponding positions of the threaded rods (1603), the three touch switches (23) are sequentially connected with the fan (2103), the valve in the water inlet pipe (5) and the plurality of motors in the stirring assembly (22).
7. The coal gasification ash classification and utilization processing device according to claim 6, characterized in that, The second conveyor (8) further comprises two groups of supporting frames (802) arranged outside the processing box (3), a transmission roller (803) is rotatably installed between the upper ends of the two groups of supporting frames (802), the conveying filter screen (801) is rotatably connected with the outer walls of the two groups of transmission rollers (803), and the end of the transmission roller (803) is fixedly connected with the turbine (805) rotatably connected with the upper end of the supporting frame (802).
8. The coal gasification ash classification and utilization processing device according to claim 7, characterized in that, The auxiliary assembly (20) further comprises a rotating rod (2001) rotatably installed at the corresponding positions on the processing box (3), the rotating rod (2001) is composed of three circular rods and two reciprocating wire rods, the outer wall of the rotating rod (2001) corresponding to the two reciprocating wire rods is threadedly connected with a push-pull block (2003), the two push-pull blocks (2003) are rotatably connected with connecting rods (2004), the other end of the connecting rod (2004) is rotatably connected with the end of the swing rod (2005), the two connecting rods (2004) are centrally symmetrically distributed, the lower end of the swing rod (2005) is fixedly installed with a lifting rod (2007), the outer wall of the lifting rod (2007) is rotatably installed with a sleeve (2006), one end of the rotating rod (2001) close to the turbine (805) extends through the processing box (3) to the outside of the processing box (3), and the end is fixedly installed with a worm (2002) meshingly connected with the turbine (805).
Citation Information
Patent Citations
Coal ash separation device for coal gasification
CN116987531A
Ash sorting device for electrolytic aluminum processing
CN209174317U