Vertical flat screen making machine and control process thereof
By using the vertical clamping and high-precision recognition module of the vertical flat screen making machine, the problem of screen deformation affecting laser accuracy is solved, realizing efficient and high-precision laser screen making, and adapting to the processing of screens of different specifications.
Patent Information
- Application Number
- CN202311575429.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-23
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2043-11-23
AI Technical Summary
In existing technologies, the crossbeam is prone to deformation during long-term operation, which leads to uneven laser movement. The deformation of the screen under its own weight affects the screen making accuracy, especially for large screens which occupy a large area and whose slight deformation affects laser accuracy.
A vertical flat screen making machine is adopted. The screen is vertically clamped to the side of the machine body by a clamping mechanism. High-precision scanning and recognition are performed by an identification module and a reciprocating mechanism. Combined with horizontal and vertical distance sensors to detect screen deviation, the synchronous movement of the laser and the identification lens is ensured to achieve high-precision screen making.
This solves the problem of screen deformation affecting screen making accuracy, improves the accuracy and efficiency of laser screen making, adapts to the processing of screens of different specifications, and reduces energy and power consumption.
Smart Images

Figure CN117382297B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to printing machinery technology, more particularly, it relates to a vertical flat screen making machine and its control process. BACKGROUND
[0002] The screen making machine is a device for printing the image to be made into a screen on the screen plate with photosensitive coating to form a layer of opaque black film, and then exposing, developing and curing under the whole light source to obtain the production screen plate.
[0003] The Chinese patent with publication number CN104267577A discloses a kind of laser screen making machine, and its technical points are as follows: including workbench, the workbench is equipped with the fixture for tensioning screen and screen coated with photosensitive adhesive, the workbench is also equipped with laser that can emit laser and servo device that drives laser to move transversely and longitudinally relative to screen plate, and computer preloaded with printing special color separation system and pattern, laser is connected with computer and can control laser to open and close, position sensor is also arranged on servo device, sensor continuously sends position signal to computer, and computer can control laser beam to open and close according to position signal.Servo device includes crossbeam for installing laser and driving laser to move transversely reciprocating, crossbeam is erected on workbench, longitudinal driving mechanism is arranged between workbench and crossbeam to drive crossbeam to move longitudinally.
[0004] In the above scheme, the screen plate is placed horizontally on the workbench, and the laser moves reciprocating along the length direction of the crossbeam, and the crossbeam moves longitudinally through the driving mechanism, so as to realize the exposure operation of the laser on the screen plate, and obtain the screen plate with required pattern;
[0005] However, since the laser has a certain weight, the crossbeam is slightly deformed under the action of the laser when moving along the crossbeam for a long time, and when the two ends of the crossbeam move longitudinally under the action of the driving mechanism, the movement of the two ends of the crossbeam is often out of sync, further aggravating the straightness of the crossbeam, causing the laser to move unsmoothly on the crossbeam, and when the large screen plate is placed on the workbench, the screen surface is also slightly deformed under the action of its own weight, which affects the parallelism of the screen plate and the crossbeam, so that the laser has deviation when operating, which affects the screen making precision.
[0006] Therefore, a new scheme is needed to solve this problem. SUMMARY
[0007] In view of the deficiencies of the prior art, the purpose of the present application is to provide a vertical flat screen making machine and its control process.
[0008] The above technical purpose of the present application is realized by the following technical scheme: a vertical flat screen making machine, comprising:
[0009] body;
[0010] Clamping mechanism, provided on the vertical side of the body, for clamping and maintaining the screen in a vertical state;
[0011] Identification module, freely displaced along the length and height of the body, for identifying the warp and mesh of the screen along the plane of the screen;
[0012] Laser module, freely displaced along the length and height of the body, for dotting the specified mesh along the plane of the screen;
[0013] Reciprocating mechanism, provided on the side of the clamping mechanism away from the body, for loading the identification module and the laser module.
[0014] By adopting the above technical scheme, the screen is vertically clamped on one side of the body by the clamping mechanism and kept vertically arranged, so that when laser screening is performed on a large screen, the problem of large screen occupying a large area is solved, and the vertical arrangement of the screen under its own gravity along the extension direction of its plane avoids the problem of slight deformation of the screen in the middle position or screen surface when placed horizontally, which affects the precision of the laser, and the identification module is used to scan and identify the warp and mesh of the screen during laser screening, which improves the precision of laser screening, and the identification module and the reciprocating mechanism are used to perform high-precision screening of the screen.
[0015] The present application further provides that the clamping mechanism comprises a fixed horizontal support frame and a movable clamping support frame, a plurality of distance sensors are arranged at equal intervals on the fixed horizontal support frame, and the distance sensors are used to detect the sag of the screen between the fixed horizontal support frame and the movable clamping support frame.
[0016] By adopting the above technical scheme, the fixed horizontal support frame supports and limits the screen, and when the movable clamping support frame is displaced and clamps the top end of the screen, the screen is placed vertically on one side of the body under the clamping of the fixed horizontal support frame and the movable clamping support frame and the provision of horizontal standards, and the distance sensors arranged at equal intervals detect the deviation of the screen in the horizontal mode from bottom to top, so that the center of gravity and the direction of the force of the screen are kept in the same plane, thereby achieving good laser progress and efficiency during laser screening.
[0017] The present application further provides that the body is fixedly connected with a plurality of vertically arranged guide rails, the movable clamping support frame is slidably connected to the body through the guide rails, the body is provided with a lifting mechanism connected with the movable clamping support frame, and the lifting mechanism is used to drive the movable clamping support frame to reciprocally displace along the guide rails.
[0018] By adopting the technical scheme, the guide rail is arranged to guide the mobile clamping support during displacement, so that the screen plate can be clamped horizontally and stably, and the upper and lower end faces of the screen plate can be clamped stably, and the lifting mechanism is driven to freely adjust according to the specifications of the screen plate
[0019] The lifting mechanism comprises a fixed wheel seat and a rotating roller, the fixed wheel seat and the rotating roller are connected through a transmission belt, the mobile clamping support is fixedly connected to the transmission belt through the clamping assembly, and the machine body is provided with a driving group for synchronous driving or braking.
[0020] By adopting the technical scheme, the fixed wheel seat and the rotating roller are arranged, and when the driving group drives the transmission belt to move, the transmission belt is connected to the mobile clamping support through the clamping assembly, so that the mobile clamping support is driven to move in the vertical direction, and the screen plate can be quickly clamped.
[0021] The recognition module and the laser module comprise a bearing plate, a laser and a recognition lens, the bearing plate is movably connected to the reciprocating mechanism, the laser and the recognition lens are connected to the bearing plate, the laser and the recognition lens are vertically arranged towards the machine body, and the deviation of the laser and the recognition lens in the horizontal direction is less than ±1cm.
[0022] By adopting the technical scheme, the laser and the recognition lens are connected to the bearing plate, so that the laser and the recognition lens can move synchronously, the scanning recognition and the laser processing are highly synchronized, and the precision of the laser is ensured.
[0023] The recognition lens is fixedly connected to the bearing plate, is used for recognizing and scanning the specifications of the screen plate fixed to the clamping mechanism, and performs distance measurement and focusing.
[0024] The laser is horizontally and slidably connected to the bearing plate through a displacement seat, and the displacement seat is connected to the recognition lens data through a microcontroller, so as to adjust the distance between the laser and the screen plate according to the distance measurement and focusing state.
[0025] By adopting the technical scheme, the recognition lens is used for preliminary scanning and recognition, the specifications of the screen plate are recognized and matched, the meridians and the meshes on the screen plate are distance-measured and focused, the laser is adjusted according to the state of the meshes, and the laser screen processing operation is performed on screen plates of different specifications.
[0026] The control flow of the vertical flat screen screen making machine comprises:
[0027] Placing, the screen is vertically placed on the fixed horizontal support, the bottom end of the screen is embedded into the fixed horizontal support, and the displacement moving clamping support is moved until it touches the top end of the clamped screen;
[0028] Resetting initially, the reciprocating mechanism is displaced to the initial station along the length direction of the machine body, and drives the bearing plate to be displaced to the lowest point of the reciprocating mechanism;
[0029] Primary scanning, when driving the reciprocating mechanism to be displaced from one side to the other side of the machine body, the recognition lens is driven to scan the screen clamped on the clamping mechanism from bottom to top and from top to bottom in turn;
[0030] Locking light, according to the specification of the screen dot in the process of the primary scanning step, the phase and frequency of the laser are controlled by injecting the locking mechanism;
[0031] Screen making, the reciprocating mechanism and the bearing plate are driven again according to the motion track of the primary scanning, the laser is directed to the screen for laser screen making, the recognition lens is synchronously scanned on the screen for the second time, the imaging of the screen is dynamically focused, and the laser is finely adjusted according to the focal length condition of the focusing.
[0032] By adopting the above technical scheme, in the control process, after the screen is fixed on the fixed horizontal support, the laser and the recognition lens are reset and calibrated, then the screen specification placed between the fixed horizontal support and the moving clamping support is scanned through the primary scanning operation, through the setting of multiple distance sensors, not only the verticality and the distance between the screen and the reciprocating mechanism are detected, but also the scanning and processing of the screen by the recognition lens and the laser are facilitated, and the situation that the screen deformation affects the screen making precision in the processing process is effectively avoided, and the laser is locked, which can stabilize the laser through matching with the screen specification, keep the light locked during the screen making, and improve the consistency and stability of the screen making.
[0033] The application is further provided that the specific steps of the screen placing further include: when the screen is placed on the fixed horizontal support, the distance between the screen and the distance sensor is monitored by the distance sensors arranged at equal intervals on the fixed horizontal support, so as to judge the distance between the screen and the laser and the recognition lens.
[0034] The application is further provided that the distance sensor includes a horizontal distance sensor,
[0035] The horizontal distance sensor is arranged in an array along the length direction of the fixed horizontal support or the moving clamping support, and is vertically arranged towards the screen, so as to detect the distance between the upper and lower edges of the screen and the horizontal distance sensor when the screen is clamped between the fixed horizontal support and the moving clamping support.
[0036] The horizontal distance sensors are connected via a microprocessor to detect the distance between the first horizontal distance sensor and the nearest unresponsive horizontal distance sensor.
[0037] By adopting the above technical solution, the distance sensor includes a horizontal distance sensor. By measuring the distance of the screen to the horizontal distance sensor, and by comparing and calculating the data between multiple horizontal distance sensors, the verticality of the screen placement can be determined, thereby realizing the fine-tuning control of the laser. At the same time, multiple horizontal distance sensors are set along the length of the fixed horizontal support. The number of horizontal distance sensors that respond to changes in distance measurement can be used to determine the length of the screen in the length direction. The microprocessor and the reciprocating mechanism control the initial scan and the maximum stroke of the laser.
[0038] The present invention is further configured such that: the distance sensor also includes a vertical distance sensor.
[0039] Several vertical distance sensors are arranged along the length of the fixed horizontal support or the displacement clamping support, and are oriented toward the displacement clamping support or the fixed clamping support, to detect the distance between the fixed horizontal support and the displacement clamping support.
[0040] By adopting the above technical solution, a vertical distance sensor is also set up. When the moving clamping support moves back and forth along the guide rail, the vertical distance sensor determines the distance between the moving clamping support and the fixed horizontal support. This information is then transmitted to the reciprocating mechanism via the microprocessor to control the displacement range of the bearing plate. This improves the applicability and adaptability of the equipment and provides more efficient screen making for screens of different specifications.
[0041] In summary, the present invention has the following beneficial effects:
[0042] The clamping mechanism vertically holds the screen to one side of the machine body, keeping it upright. This solves the problem of large screens requiring a large area when laser-making large screens. Furthermore, the vertical orientation of the screen, due to its own weight, extends along its planar direction, avoiding the slight deformation that can occur in the middle or on the surface of a horizontally placed screen, which affects laser precision. During laser screen-making, a recognition module scans and identifies the screen's veins and mesh, improving accuracy. Simultaneously, the recognition module and reciprocating mechanism enable high-precision screen-making processing.
[0043] Horizontal distance sensor and vertical distance sensor are arranged, when the moving clamping support moves along the guide rail, the vertical distance sensor is arranged to judge the distance between the moving clamping support and the fixed horizontal support, so that the microprocessor transmits the displacement interval of the bearing plate to the reciprocating mechanism, thereby improving the applicability and adaptability of the equipment, and the screen making efficiency is higher for different specifications of the screen. BRIEF DESCRIPTION OF DRAWINGS
[0044] Figure 1 It is a perspective view of the present application;
[0045] Figure 2 It is a structural schematic view of the present application, and the shell part of the reciprocating mechanism is hidden to show the internal structure;
[0046] Figure 3 It is Figure 2 the enlarged view of A in the middle;
[0047] Figure 4 It is Figure 2 the enlarged view of B in the middle;
[0048] Figure 5 It is the assembly of the bearing plate and the laser in the present application Figure 1 ;
[0049] Figure 6 It is the assembly of the bearing plate and the laser in the present application Figure 2 ;
[0050] Figure 7 It is a structural schematic view of the driving group in the present application;
[0051] Figure 8 It is Figure 7 the enlarged view of C in the middle;
[0052] Figure 9 It is Figure 7 the enlarged view of D in the middle;
[0053] Figure 10 It is a structural schematic view of the fixed wheel seat, transmission belt and clamping assembly in the present application.
[0054] In the figure: 1, machine body; 2, clamping mechanism; 21, fixed horizontal support; 22, moving clamping support; 23, distance sensor; 3, reciprocating mechanism; 4, guide rail; 5, lifting mechanism; 51, fixed wheel seat; 52, rotating roller; 54, clamping assembly; 55, driving group; 6, bearing plate; 7, laser; 8, identification lens. DETAILED DESCRIPTION
[0055] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by a person of ordinary skill in the art without creative work, are within the protection scope of the present application.
[0056] Embodiment one, as shown in the figure, a vertical flat screen screen printing machine, comprising: Figures 1 to 6
[0057] Machine body 1, one side of the machine body 1 is provided with a control platform, the control platform is used for operation and setting;
[0058] Clamping mechanism 2, provided on the vertical side of the machine body 1, is used for clamping and maintaining the screen in a vertical state, specifically, the clamping mechanism 2 includes a fixed horizontal support 21 and a movable clamping support 22, a plurality of distance sensors 23 are arranged on the fixed horizontal support 21 at equal intervals, the distance sensors 23 are used for detecting the sag of the screen located between the fixed horizontal support 21 and the movable clamping support 22;
[0059] Identification module, freely displaced along the length and height direction of the machine body 1, is used for identifying the warp and weft and mesh of the screen along the plane of the screen;
[0060] Laser module, freely displaced along the length and height direction of the machine body 1, is used for dotting the specified mesh along the plane of the screen;
[0061] In the embodiment, the identification module and the laser module include a carrying plate 6, a laser 7 and an identification lens 8, the carrying plate 6 is movably connected to the reciprocating mechanism 3, the laser 7 and the identification lens 8 are connected to the carrying plate 6, the laser 7 and the identification lens 8 are vertically arranged towards the machine body 1, and the deviation degree of the laser 7 and the identification lens 8 in the horizontal direction is less than ±1cm.
[0062] Reciprocating mechanism 3, provided on the side of the clamping mechanism 2 away from the machine body 1, is used for loading the identification module and the laser module, in the embodiment, the reciprocating mechanism 3 is driven by a motor to reciprocate along the length direction of the side of the machine body 1, and drives the identification module and the laser module to adjust the position in the horizontal direction.
[0063] As shown in the figure, Figure 1 , Figure 7 As shown, the body 1 is fixedly connected with a plurality of vertically arranged guide rails 4, the movable clamping support 22 is slidably connected to the body 1 through the guide rails 4, the body 1 is provided with a lifting mechanism 5 connected with the movable clamping support 22, the lifting mechanism 5 is used to drive the movable clamping support 22 to reciprocatingly displace along the guide rails 4, and the lifting mechanism 5 comprises a fixed wheel seat 51 and a rotating roller 52, the fixed wheel seat 51 and the rotating roller 52 are connected through a transmission belt, the movable clamping support 22 is fixedly connected to the transmission belt through a clamping assembly 54, the body 1 is provided with a driving assembly 55 for synchronous driving or braking, in the embodiment, the driving assembly 55 comprises a servo motor connected with the rotating roller 52, the servo motor is started to drive the rotating roller 52 to rotate forward or reversely, the rotating roller 52 is fixedly connected with a pulley connected with the transmission belt, the pulley is located on the same vertical line with the fixed wheel seat 51, the transmission belt is formed with a ratchet on the side facing the outer surface of the pulley and the fixed wheel seat 51, the clamping assembly 54 is a clamping plate clamped on both sides of the transmission belt, and one of the clamping plates is welded with the displacement clamping support, so that when the transmission belt rotates through the rotating roller 52 and the pulley, the displacement clamping support is driven to displace along the guide rails 4, and the screen is clamped.
[0064] As shown in the figure, Figures 8-10 The middle section of the rotating roller 52 is further fixedly connected with a brake disc, and the brake disc is sleeved with an unsealed brake metal part, one end of the brake metal part is fixedly connected with the body 1 through the bolt connection, and the other end thereof is connected with a cylinder in the body 1 as a movable end, the cylinder is kept in an elongated state in normal state, at this time, the brake metal part is separated from the brake disc, when the displacement clamping support is displaced to a specified position, the cylinder is triggered to contract, and then the brake metal part is tightly attached to the brake disc, thereby limiting the rotation of the rotating roller 52, the reaction is sensitive and the degree of automation is high, in the embodiment, a touch sensor is arranged on the displacement clamping support, and the touch sensor and the cylinder are connected with a microcontroller and a control platform, so that when the touch sensor touches the screen, the cylinder is triggered to contract, thereby automatically and efficiently controlling the displacement clamping support.
[0065] The recognition lens 8 is fixedly connected to the bearing plate 6, and is used to recognize and scan the size of the screen fixed to the clamping mechanism 2, and to measure the distance and focus;
[0066] The laser 7 is horizontally slidably connected to the bearing plate 6 through a displacement seat, and is connected with the recognition lens 8 through a microcontroller, so as to adjust the distance between the laser 7 and the screen according to the distance measuring and focusing state.
[0067] Embodiment two, the control process of the vertical flat screen making machine, the control process comprises:
[0068] The screen is placed vertically on the fixed horizontal support frame 21, the bottom end of the screen is embedded on the fixed horizontal support frame 21, and the displacement moving clamping support frame 22 is moved until it touches the top end of the clamped screen. Specifically, when the screen is placed on the fixed horizontal support frame 21, the distance between the screen and the distance sensor 23 is monitored through the distance sensors 23 arranged at equal intervals on the fixed horizontal support frame 21, to determine the distance between the screen and the laser 7 and the identification lens 8. In this embodiment, since the distance between the reciprocating mechanism 3 and the machine body 1 and the fixed horizontal support frame 21 is a constant value, when the screen is placed on the fixed horizontal support frame 21, the screen blocks the distance sensor 23 in the horizontal direction, thereby determining the distance between the screen and the reciprocating mechanism 3, thereby improving the accuracy of the laser 7 and the identification lens 8 in scanning and identifying the screen and laser screen.
[0069] Resetting the initial, the reciprocating mechanism 3 is displaced along the length direction of the machine body 1 to the initial position, and the carrier plate 6 is driven to displace to the lowest point of the reciprocating mechanism 3. In this embodiment, the reciprocating mechanism 3 is displaced to the side closest to the control platform and the carrier plate 6 is reset to the lowest position;
[0070] First scanning, when the reciprocating mechanism 3 is driven to displace from one side of the machine body 1 to the other side, the identification lens 8 is driven to scan the screen clamped on the clamping mechanism 2 from bottom to top and from top to bottom in turn;
[0071] Locking light, according to the size of the screen dots in the process of the first scanning, the phase and frequency of the laser 7 are controlled by the injection locking mechanism;
[0072] Screen making, the reciprocating mechanism 3 and the carrier plate 6 are driven again according to the motion trajectory of the first scanning, the laser 7 performs laser screen making towards the screen, the identification lens 8 synchronously performs secondary scanning on the screen, dynamic focusing is performed on the imaging of the screen, and the laser 7 is fine-tuned according to the focal length of the focusing.
[0073] The distance sensor 23 includes a horizontal distance sensor and a vertical distance sensor,
[0074] The horizontal distance sensor is arranged in an array along the length direction of the fixed horizontal support frame 21 or the moving clamping support frame 22, and is vertically arranged towards the screen, so as to detect the distance between the horizontal distance sensor and the upper and lower edges of the screen when the screen is clamped between the fixed horizontal support frame 21 and the moving clamping support frame 22;
[0075] The horizontal distance sensors are connected through a microprocessor to detect the distance between the first horizontal distance sensor and the nearest horizontal distance sensor that does not respond;
[0076] The vertical distance sensors are arranged along the length direction of the fixed horizontal support 21 or the displacement clamping support, and are arranged towards the displacement clamping support or the fixed clamping support, so as to detect the distance between the fixed horizontal support 21 and the displacement clamping support. In this embodiment, the horizontal distance sensors and the vertical distance sensors are infrared distance sensors or Hall distance sensors, and one is arranged every 10-20 cm along the length direction of the fixed horizontal support 21. In this embodiment, one is arranged every 20 cm, and the horizontal distance sensors and the vertical distance sensors are electrically connected to the microprocessor through a digital-to-analog converter or a code decoder. When the single horizontal distance sensor measures the distance between the screen and the screen, the distance value obtained by the horizontal distance sensor changes due to the shielding. First, the microprocessor judges the data difference between the horizontal distance sensors to judge the verticality of the screen. If the data difference between the horizontal distance sensors is ±5 mm, it is judged that the screen is horizontally placed and parallel to the machine body 1 and the reciprocating mechanism 3. When the data difference between the horizontal distance sensors is greater than 5 mm, especially when the data difference between the first and last horizontal distance sensors is greater than 5 mm, it is judged that the distance between the screen and the reciprocating mechanism 3 is uneven. The last horizontal distance sensor refers to the horizontal distance sensor located at the last segment in the horizontal distance sensor in the projection area of the screen. The stroke distance of the reciprocating mechanism 3 in the horizontal direction can be controlled by the microprocessor, which is (N-M+1)*L1, where N is the number of the last horizontal distance sensor in the projection area, M is the first horizontal distance sensor in the projection area, and L1 is the distance between adjacent horizontal distance sensors. Similarly, the stroke distance of the bearing seat in the vertical direction is the distance L2 between the vertical distance sensors relative to the fixed horizontal support 21 or the displacement clamping support.
[0077] The working process is as follows. After selecting the screen, the screen is loaded, and the aperture density specification of the screen is identified through the initial scanning. Then, the set pattern is imaged on the screen by controlling the platform. Then, the device is started, and the reciprocating mechanism 3 drives the identification lens 8 and the laser 7 to reciprocate in the horizontal and vertical directions to perform screen making on the screen. During the screen making process, the reciprocating distance of the reciprocating mechanism 3 is determined according to the interval range obtained by the horizontal distance sensors and the vertical distance sensors to improve the efficiency of screen making. In the entire screen making process, the screen is vertically arranged relative to the ground, and the gravity acting on the screen is expected to be in the same plane, so that the screen making process is not affected by gravity, and the high precision of screen making is ensured. The laser 7 can effectively reduce the energy consumption and power of the laser through the identification of the identification module, and is more energy-saving.
[0078] The above are only preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-mentioned embodiments. Any technical scheme falling within the concept of the present application shall fall within the protection scope of the present application. It should be noted that, for ordinary skilled persons in the art, some improvements and refinements without departing from the principles of the present application shall also be considered as falling within the protection scope of the present application.
Claims
1. A vertical flat screen making machine characterized by: It includes: Machine body (1); Clamping mechanism (2) is arranged on the vertical side of the machine body (1), which is used for clamping and maintaining the screen in vertical state; Identification module, along the length and height direction of the machine body (1) is free to displace, for along the plane of the screen to the screen for meridian and mesh identification; Laser module, along the length and height direction of the machine body (1) is free to displace, for along the plane of the screen to the specified mesh point; Reciprocating mechanism (3) is arranged on the side of the clamping mechanism (2) away from the machine body (1), which is used for loading the identification module and the laser module; The clamping mechanism (2) includes a fixed horizontal support (21) and a movable clamping support (22), a plurality of distance sensors (23) are arranged on the fixed horizontal support (21) at equal intervals, and the distance sensors (23) are used for detecting the sag of the screen between the fixed horizontal support (21) and the movable clamping support (22); A plurality of vertical guide rails (4) are fixedly connected on the machine body (1), the movable clamping support (22) is slidably connected on the machine body (1) through the guide rails (4), and the machine body (1) is provided with a lifting mechanism (5) connected with the movable clamping support (22), and the lifting mechanism (5) is used for driving the movable clamping support (22) to reciprocate along the guide rails (4); The identification module and the laser module include a bearing plate (6), a laser (7) and an identification lens (8), the bearing plate (6) is movably connected to the reciprocating mechanism (3), the laser (7) and the identification lens (8) are connected to the bearing plate (6), the laser (7) and the identification lens (8) are vertically arranged towards the machine body (1), and the deviation degree of the laser (7) and the identification lens (8) in the horizontal direction is less than ±1cm; The identification lens (8) is fixedly connected to the bearing plate (6), which is used for identifying the specification of the screen fixed on the clamping mechanism (2) and performing distance focusing; The laser (7) is horizontally slidably connected to the bearing plate (6) through a displacement seat, the displacement seat is data connected with the identification lens (8) through a microcontroller, so as to adjust the distance between the laser (7) and the screen according to the distance focusing condition.
2. The vertical flat screen making machine according to claim 1, characterized in that: The lifting mechanism (5) includes a fixed wheel seat (51) and a rotating roller (52), the fixed wheel seat (51) and the rotating roller (52) are connected through a transmission belt, the movable clamping support (22) is fixedly connected to the transmission belt through a clamping assembly (54), and the machine body (1) is provided with a driving group (55) for synchronous driving or braking.
3. Control procedure for a vertical flat screen making machine, using a vertical flat screen making machine as claimed in claim 1 or 2, characterized in that: Its control process includes: Screen loading, the screen is vertically placed on the fixed horizontal support (21), the bottom end of the screen is embedded into the fixed horizontal support (21), and the movable clamping support (22) is displaced until it abuts against the top end of the screen; Resetting the initial position, the reciprocating mechanism (3) is displaced to the initial position along the length direction of the machine body (1), and the bearing plate (6) is driven to displace to the lowest point of the reciprocating mechanism (3); The first scanning, the driving reciprocating mechanism (3) from one side to the other side of the body (1) displacement, driving the recognition lens (8) from bottom to top, from top to bottom in turn on the screen printed on the clamping mechanism (2) scanning; Lock light, according to the size of the screen dot in the first scanning step, by injecting the locking mechanism to control the phase and frequency of the laser (7); Screening, according to the first scanning trajectory to drive the reciprocating mechanism (3) and the carrier plate (6) again, the laser (7) toward the screen for laser screening, while the recognition lens (8) to the screen for secondary scanning, and the imaging of the screen is dynamically focused, and according to the focal length of the focusing state to the laser (7) for fine tuning.
4. The control flow of claim 3, wherein: The specific steps of the screen printing machine also include: when the screen is placed on the fixed horizontal support (21), the distance between the screen and the distance sensor (23) is monitored by the distance sensor (23) arranged at equal intervals on the fixed horizontal support (21), so as to judge the distance between the screen and the laser (7) and the recognition lens (8).
5. The control flow of claim 4, wherein: The distance sensor (23) includes a horizontal distance sensor, The horizontal distance sensor is arranged in the length direction of the fixed horizontal support (21) or the moving clamping support (22), and is arranged vertically towards the screen, so as to detect the distance between the horizontal distance sensor when the screen is clamped between the fixed horizontal support (21) and the moving clamping support (22). The horizontal distance sensors are connected by a microprocessor, and the distance between the first horizontal distance sensor and the nearest horizontal distance sensor which does not respond is detected.
6. The control flow of claim 5, wherein: The distance sensor (23) also includes a vertical distance sensor, The vertical distance sensor is arranged in the length direction of the fixed horizontal support (21) or the moving clamping support (22), and is arranged towards the moving clamping support (22) or the fixed horizontal support (21), so as to detect the distance between the fixed horizontal support (21) and the moving clamping support (22).
Citation Information
Patent Citations
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