A full-automatic cutting, dropping and proofing integrated machine

Abstract

The application discloses a full-automatic cutting, dropping and sample printing integrated machine, which comprises a rack, wherein a powder tank area, a cutting device, a dropping bottle area, a standby area, a first dyeing device, a second dyeing device and a gauze tube area are sequentially arranged on the rack; a first linear motion module is arranged on the surface of the rack; and a first grabbing device and a second grabbing device are drivingly connected to the first linear motion module. The cutting device, the first dyeing device and the second dyeing device are arranged on the rack, and the powder tank, the dropping bottle and the gauze tube and the gauze tube are moved to the designated positions for processing by the first grabbing device and the second grabbing device, so that the cutting, dropping and sample printing dyeing operations are automatically completed.

Description

Technical Field

[0001] This disclosure relates to the field of dyeing and finishing equipment technology, and in particular to a fully automatic integrated machine for material cutting, dripping, and sampling. Background Technology

[0002] Fabric production requires many processes to complete. After determining the required dye formula, the dye and auxiliaries are determined by the cutting machine. The fabric first undergoes pretreatment processes such as impurity removal, loosening, and oil removal. Then, the dye, auxiliaries, and water are added to the dyeing machine by the dripping machine for dyeing. After the fabric is dyed, it undergoes posttreatment processes such as acid removal, alkali boiling, and washing.

[0003] With the development of automation technology, dispensing machines for dyes and auxiliaries, as well as dyeing machines, have gradually begun to be automated. However, there is currently no equipment that integrates multiple process steps such as material cutting, dispensing, and sampling. Summary of the Invention

[0004] This disclosure provides a fully automatic integrated machine for material cutting, dripping, and prototyping to solve the technical problems recognized by the inventors.

[0005] This disclosure provides a fully automatic integrated machine for cutting, dispensing, and sampling, comprising: a frame, on which are sequentially arranged: a powder tank area, on which multiple powder tanks are placed; a cutting device for cutting materials; a dispensing bottle area, on which multiple dispensing bottles are placed; a waiting area, on which multiple dispensing bottle placement slots and syringe placement slots are provided; a first dyeing device for dyeing fabric; a second dyeing device for dyeing yarn; a gauze tube area, on which multiple yarn tubes and fabric tubes are placed; and a first linear motion module is provided on the surface of the frame, on which a first gripping device and a second gripping device are drivenly connected.

[0006] Preferably, the cutting device includes a cutting machine box, and a cutting balance, a cap removal mechanism and a cleaning mechanism are arranged sequentially on one side inside the cutting machine box, and a cutting robot arm is arranged on the other side inside the cutting machine box.

[0007] Preferably, a drip bottle holder is fixedly connected inside the cutting machine housing above the cutting balance, and a feeding seat is provided inside the machine housing above the drip bottle holder. A feeding cylinder is provided inside the feeding seat, and multiple solenoid valves are provided inside the feeding seat. One end of each of the multiple solenoid valves is connected to an additive box or a water tank through a pipe, and the other end extends to the top of the drip bottle holder through a pipe.

[0008] Preferably, the cap removal mechanism includes a first lifting motion module, which is drivenly connected to a lifting frame. The lifting frame is provided with at least one slot. The top of the cutting machine box is provided with an opening corresponding to the slot. The lifting frame is fixedly connected to a stirring motor at the bottom of the slot. The output shaft of the stirring motor is fixedly connected to a magnet. The drip bottle includes a bottle body and a bottle cap. A magnetic strip is rotatably connected inside the bottle body. The diameter of the opening is larger than the diameter of the bottle body and smaller than the diameter of the bottle cap.

[0009] Preferably, the cleaning mechanism includes a drip bottle cleaning box, a syringe cleaning box, a first water tank, and a second water tank. The drip bottle cleaning box contains a cleaning pipe, the input end of which is connected to a switching valve. The switching valve is connected via pipes to a high-pressure air device and the first water tank. A water pump is installed between the switching valve and the first water tank. The syringe cleaning box contains a rotatable brush and a nozzle. A brush drive motor is fixedly connected to the bottom of the syringe cleaning box, and the output shaft of the brush drive motor is connected to the brush. The nozzle is located on the side wall of the syringe cleaning box and is connected to the first water tank via a pipe. A water pump is installed between the nozzle and the first water tank. Both the first and second water tanks contain water inlet pipes and overflow prevention pipes. Water level detectors are installed on the side walls of both the first and second water tanks. A temperature probe is embedded in the side of the first water tank. The first and second water tanks are connected to the solenoid valve via pipes.

[0010] Preferably, the cutting robot includes a second linear motion module, which is driven to a second lifting motion module. The second lifting motion module is driven to a forward and backward motion module. A rotary motor is driven to the forward and backward motion module. A gripping cylinder is fixedly connected to the output shaft of the rotary motor. A gripping hand is fixedly connected to the output shaft of the gripping cylinder.

[0011] Preferably, the first gripping device includes a first gantry frame, on which a first lateral motion module is mounted. The first lateral motion module is drivenly connected to a third lifting motion module. A first robotic arm is drivenly connected to the third lifting motion module. The first robotic arm includes a fixed plate. A powder tank gripper cylinder is fixedly connected to the bottom of the fixed plate. The output shaft of the powder tank gripper cylinder is connected to a powder tank gripper. A lifting cylinder is mounted above the fixed plate. A feeding motor is fixedly connected to the output shaft of the lifting cylinder. A rotating gripper is fixedly connected to the output shaft of the feeding motor. The powder tank includes a tank body. A feeding screw is rotatably connected inside the tank body. A feeding pipe is mounted at the bottom of the tank body. A feeding valve is embedded in the feeding pipe. The feeding valve is connected in cooperation with the feeding cylinder.

[0012] Preferably, the second gripping device includes a second gantry frame, with second lateral motion modules respectively provided at both ends of the second gantry frame. A fourth lifting motion module is driven to the second lateral motion module, and a lifting plate is driven to the fourth lifting motion module. A dropper gripping cylinder is fixedly connected to the bottom of the lifting plate, and a dropper gripper is fixedly connected to the chassis gripping cylinder. A fifth lifting motion module is fixedly connected to the lifting plate, and a needle core gripping cylinder is driven to the fifth lifting motion module. A needle core gripper is fixedly connected to the output shaft of the needle core gripping cylinder. A sixth lifting motion module is driven to the second lateral motion module, and a powder additive adjustment mechanism is driven to the sixth lifting motion module. A seventh lifting motion module is driven to the second lateral motion module, and a gauze tube clamping cylinder is driven to the seventh lifting motion module. A gauze tube clamping cylinder is fixedly connected to the output shaft of the gauze tube clamping cylinder.

[0013] Preferably, the first dyeing device is a rotary dyeing machine, which includes a cylinder driven to rotate by a rotating shaft. The cylinder is provided with a plurality of first dyeing cup positions, and each of the plurality of dyeing cup positions is provided with a corresponding first cup lid. The cylinder is provided with a first pushing device for driving the first cup lid to move.

[0014] Preferably, the second dyeing device includes a plurality of second dyeing cup positions, the top of the second dyeing cup position is disposed on a second cup lid, the second cup lid is driven by a second pushing device, and a circulation pump is connected through the bottom of the second dyeing cup position.

[0015] The main beneficial effects of this disclosure are as follows: By setting up a cutting device, a first dyeing device, and a second dyeing device on the frame, and by cooperating with the first gripping device and the second gripping device, the powder tank, the dripping bottle, the yarn tube, the cloth tube, etc. are moved to the designated position for processing, and the cutting, dripping and sample dyeing operations are completed in a fully automated manner.

[0016] It should be understood that both the foregoing general description and the following detailed description are for illustrative purposes and do not necessarily limit the scope of this disclosure. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the subject matter of this disclosure. Furthermore, the specification and drawings serve to explain the principles of this disclosure. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the specific embodiments of this disclosure or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this disclosure. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the all-in-one machine structure according to an embodiment of the present disclosure;

[0019] Figure 2 This is an exploded view of the material cutting device structure according to an embodiment of this disclosure;

[0020] Figure 3 This is an exploded view of the internal structure of the cutting device according to an embodiment of the present disclosure;

[0021] Figure 4 This is an exploded view of the structure of the first dyeing apparatus according to an embodiment of this disclosure;

[0022] Figure 5 This is an exploded view of the structure of the second dyeing apparatus according to an embodiment of this disclosure;

[0023] Figure 6 This is an exploded view of the structure of the first gripping device according to an embodiment of this disclosure;

[0024] Figure 7 This is an exploded view of the structure of the second gripping device according to an embodiment of this disclosure;

[0025] Icons: 1-Frame; 2-Powder Tank Area; 3-Screwing Device; 31-Screwing Machine Box; 32-Screwing Balance; 321-Drip Bottle Placement Seat; 322-Feeding Seat; 323-Feeding Cylinder; 324-Solenoid Valve; 331-First Lifting Motion Module; 332-Lifting Frame; 333-Slot; 334-Slot Opening; 335-Stirring Motor; 341-Drip Bottle Cleaning Box; 342-Syringe Cleaning Box; 3421-Nozzle; 343-First Water Tank; 3431-Water Injection Pipe; 3432-Anti-tamper Overflow pipe; 3433-Temperature probe; 3434-Water level detector; 344-Second water tank; 351-Second linear motion module; 352-Second lifting motion module; 353-Forward and backward motion module; 354-Rotary motor; 355-Grabbing cylinder; 356-Grabbing gripper; 4-Drip bottle area; 5-Waiting area; 6-First dyeing device; 61-Cylinder body; 62-First dyeing cup position; 63-First cup lid; 64-First pushing device; 7-Second dyeing device; 71-Second cup position; 7 2-Second cup lid; 73-Second pushing device; 74-Circulating pump; 8-Gauze tube area; 9-First linear motion module; 91-First gripping device; 911-First gantry frame; 912-First transverse motion module; 913-Third lifting motion module; 914-Fixing plate; 915-Powder tank gripper cylinder; 916-Powder tank gripper; 917-Lifting cylinder; 918-Feeding motor; 919-Rotating gripper; 92-Second gripping device; 921-Second gantry frame; 922-Second transverse motion module; 923-Fourth Lifting Motion Module; 924-Lifting Plate; 925-Fifth Lifting Motion Module; 926-Needle Core Gripping Cylinder; 927-Needle Core Gripper; 928-Drip Bottle Gripping Cylinder; 929-Drip Bottle Gripper; 9210-Sixth Lifting Motion Module; 9211-Powder Additive Adjustment Mechanism; 9212-Seventh Lifting Motion Module; 9213-Gauze Tube Clamping Cylinder; 9214-Gauze Tube Gripper; 10-Powder Tank; 11-Drip Bottle; 12-Cloth Tube; 13-Gauze Tube. Detailed Implementation

[0026] The technical solutions of this disclosure will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this disclosure, and not all embodiments.

[0027] Based on the embodiments in this disclosure, all other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this disclosure.

[0028] In the description of this disclosure, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this disclosure and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this disclosure. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0029] In the description of this disclosure, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances. Example

[0030] like Figure 1-7 As shown, this embodiment provides a fully automatic integrated machine for cutting, dispensing, and sampling, including a frame 1. The frame 1 is provided with the following components in sequence: a powder tank area 2, on which multiple powder tanks 10 are placed, each containing powder of a different color; a cutting device 3, used for cutting materials; a dispensing bottle area 4, on which multiple dispensing bottles 11 are placed; a waiting area 5, on which multiple dispensing bottle 11 placement slots and syringe placement slots are provided; a first dyeing device 6, used for dyeing fabric; a second dyeing device 7, used for dyeing yarn; and a gauze tube area 8, on which multiple yarn tubes 13 and fabric tubes 12 are placed; a first linear motion module 9 is provided on the surface of the frame 1, and a first gripping device 9 and a second gripping device 92 are connected to the first linear motion module 9 via a transmission.

[0031] The cutting device 3 includes a cutting machine box 31. Inside the cutting machine box 31, a cutting balance 32, a cap removal mechanism and a cleaning mechanism are arranged in sequence on one side. Inside the cutting machine box 31, a cutting robot arm is arranged on the other side.

[0032] Specifically, a drip bottle holder 321 is bolted to the inside of the cutting machine housing 31 above the cutting balance 32. A feeding seat 322 is provided inside the housing above the drip bottle holder 321. A feeding cylinder 323 is provided inside the feeding seat 322. Multiple solenoid valves 324 are provided inside the feeding seat 322. One end of each solenoid valve 324 is connected to an additive box or water tank through a pipe, and the other end extends to the top of the drip bottle holder 321 through a pipe. After the drip bottle 11 is picked up by the cutting robot and placed on the capping mechanism for cap removal, it is then moved to the cleaning mechanism for cleaning and drying. Next, the cutting robot moves the drip bottle 11 to the drip bottle placement seat 321, placing it on the cutting balance 32. Then, the first gripping device 9 picks up the powder tank 10 and moves it to the feeding seat 322, aligning the discharge pipe at the bottom of the powder tank 10 with the opening of the drip bottle 11. The feeding cylinder 323 then pushes the discharge valve embedded in the discharge pipe, opening it and adding powder to the drip bottle 11. The balance detects the weight of the added powder; once the specified weight is reached, the feeding cylinder releases the restriction on the discharge valve, closing it and stopping powder addition. Then, the solenoid valve 324 is opened to add water and additives, again with the weight detected by the cutting balance 32 to ensure accurate formulation.

[0033] Specifically, the cap removal mechanism includes a first lifting motion module 331, which is connected to a lifting frame 332. The lifting frame 332 has at least one slot 333. The top of the cutting machine box 31 has a slot 334 corresponding to the slot 333. The lifting frame 332 is fixedly connected to the bottom of the slot 333. The output shaft of the stirring motor 335 is fixedly connected to a magnet. The drip bottle 11 includes a bottle body and a bottle cap. A magnetic strip is rotatably connected inside the bottle body. The diameter of the slot 334 is larger than the diameter of the bottle body and smaller than the diameter of the bottle cap. The first gripping device 9 grips the drip bottle 11 and places it into the slot 333 in the lifting frame 332. Then, the first lifting motion module 331 drives the bottle body of the drip bottle 11 to move downward. At this time, the bottle cap is locked by the slot 334 and detaches from the bottle body. After the bottle body moves downward and detaches from the bottle cap, the powder and additives are added to the drip bottle 11. After being gripped and placed back into the slot 333 by the opening robot, the magnet is driven to rotate by the stirring motor 335. The magnet drives the magnetic strip to rotate, stirring and mixing the powder and additives in the drip bottle 11. Finally, the first lifting motion module 331 drives the lifting frame 332 to rise, and the bottle body and bottle cap come into contact and combine together. The first gripping device 9 then grabs it and places it into the waiting area 5.

[0034] Specifically, the cleaning mechanism includes a drip bottle cleaning box 341, a syringe cleaning box 342, a first water tank 343, and a second water tank 344.

[0035] The drip bottle cleaning tank 341 is equipped with a cleaning pipe. The input end of the cleaning pipe is connected to a switching valve. The switching valve is connected to a high-pressure air device and the first water tank 343 via pipes. A water pump is installed between the switching valve and the first water tank 343. A robotic arm grips the body of the drip bottle 11, rotates it 180 degrees, and moves it into the drip bottle cleaning tank 341. The cleaning pipe is inserted into the bottle, and the switching valve is switched to connect with the first water tank 343. Water from the first water tank 343 is pumped to rinse the bottle. After rinsing, the switching pump is switched back to connect with the high-pressure air device, and the bottle is dried with high-pressure air.

[0036] The syringe cleaning tank 342 is equipped with a rotatable brush and a spray nozzle 3421. A brush drive motor is fixedly connected to the bottom of the syringe cleaning tank 342, and the output shaft of the brush drive motor is connected to the brush. The spray nozzle 3421 is located on the side wall of the syringe cleaning tank 342 and is connected to the first water tank 343 through a pipe. A water pump is installed between the spray nozzle 3421 and the first water tank 343. The syringe is grasped by the second gripping device 92 and moved into the syringe cleaning tank 342. The brush drive motor drives the brush to rotate and clean the syringe, while water is sprayed through the spray nozzle 3421 simultaneously to rinse it, thus completing the cleaning of the syringe. After cleaning, the syringe is placed in the waiting area 5 by the second gripping device 92.

[0037] Specifically, both the first water tank 343 and the second water tank 344 are equipped with a water inlet pipe 3431 and an overflow prevention pipe 3432. Water level detectors 3434 are installed on the side walls of both the first and second water tanks 343 and 344 respectively. A temperature probe 3433 is embedded in the side of the first water tank 343. The first and second water tanks 343 are connected to the solenoid valve 324 via pipes. Water is added through the water inlet pipe 3431, the overflow prevention pipe 3432 prevents overflow due to excessive water addition, the temperature probe 3433 detects the water temperature in the first water tank 343, and the water level detector 3434 detects the water level in the tank for timely replenishment.

[0038] It should be noted that the first water tank 343 contains hot water, while the second water tank 344 contains room temperature water. This is because different additives and powders require water of different temperatures to mix. By setting up the first water tank 343 and the second water tank 344, the final water temperature can be adjusted according to the ratio of hot water to room temperature water added.

[0039] Specifically, the cutting robot includes a second linear motion module 351, which is driven by a second lifting motion module 352. The second lifting motion module 352 is driven by a forward and backward motion module 353. A rotary motor 354 is driven by the forward and backward motion module 353. The output shaft of the rotary motor 354 is fixedly connected to a gripping cylinder 355, and the output shaft of the gripping cylinder 355 is fixedly connected to a gripping hand 356. Driven by the first linear motion module 9, the second lifting motion module 352, and the forward and backward motion module 353, the cutting robot can move along the X, Y, and Z axes. The gripping cylinder 355 drives the gripping hand 356 to grasp the body of the drip bottle 11, and then the rotary motor 354 drives it to rotate 180 degrees, thereby flipping it for cleaning, or further flipping it and placing it on the cutting balance 32.

[0040] Specifically, the first gripping device 9 includes a first gantry frame 911, on which a first lateral motion module 912 is mounted. The first lateral motion module 912 is drivenly connected to a third lifting motion module 913. The third lifting motion module 913 is drivenly connected to a first robotic arm. The first robotic arm includes a fixed plate 914. A powder tank gripper cylinder 915 is fixedly connected to the bottom of the fixed plate 914. The output shaft of the powder tank gripper cylinder 915 is connected to a powder tank gripper 916. A lifting cylinder 917 is mounted above the fixed plate 914. A feeding motor 918 is fixedly connected to the output shaft of the lifting cylinder 917. A rotating gripper 919 is fixedly connected to the output shaft of the feeding motor 918. The powder tank 10 includes a tank body. A feeding screw is rotatably connected inside the tank body. A feeding pipe is mounted at the bottom of the tank body. A feeding valve is embedded in the feeding pipe. The feeding valve is connected in cooperation with the feeding cylinder 323. By using a first horizontal motion module 912 mounted on the first gantry frame 911 in conjunction with a third lifting motion module 913, the fixed plate 914 can be driven to move in the width and height directions of the frame 1. When gripping the powder can 10, the powder can gripper 916 is first driven by the powder can gripper cylinder 915 to grip the powder can 10, and then moved above the opening balance 32. The feeding cylinder pushes the feeding valve to move. After the feeding valve is opened, the lifting cylinder 917 drives the rotating gripper 919 to move downward. The rotating gripper 919 has three grippers arranged in a triangular shape. The three grippers move downward to surround the upper part of the feeding screw. Then, the feeding motor 918 drives the rotating gripper 919 to rotate, which drives the feeding screw to rotate. The rotation of the feeding screw drives the powder in the powder can 10 to be fed out. Similarly, the first robotic arm can also grip and move the dripping bottle 11. However, gripping the dripping bottle 11 only requires the powder can gripper 916.

[0041] Specifically, the second gripping device 92 includes a second gantry frame 921, with second lateral motion modules 922 respectively installed at both ends of the second gantry frame 921. A fourth lifting motion module 923 is drivenly connected to the second lateral motion module 922, and a lifting plate 924 is drivenly connected to the fourth lifting motion module 923. A dropper gripping cylinder 928 is fixedly connected to the bottom of the lifting plate 924, and a dropper gripper is fixedly connected to the chassis gripping cylinder. A fifth lifting motion module 925 is fixedly connected to the lifting plate 924, and a needle core gripping cylinder 926 is drivenly connected to the fifth lifting motion module 925. The output shaft of the needle core gripping cylinder 926 is fixedly connected to the needle core clamp 927. Through the cooperation of the second horizontal motion module 922 and the fourth lifting motion module 923, the dropper clamp is driven to move to the dropper. The dropper gripping cylinder 928 drives the dropper gripper 929 to clamp the dropper. Then, the needle core gripping cylinder 926 drives the needle core clamp 927 to clamp the needle core. Then, the fifth lifting motion module 925 drives the needle core gripping cylinder 926 to rise or fall. Rising can extract the dye in the dropper bottle 11, and falling can push the needle core to push the dye out of the dropper bottle and add it to the first dyeing device 6 or the second dyeing device 7.

[0042] Furthermore, the second lateral motion module 922 is driven to a sixth lifting motion module 9210, and the sixth lifting motion module 9210 is driven to a powder additive adjustment mechanism 9211; this device is disclosed in detail in Chinese Patent 202120210794X, and will not be repeated here.

[0043] Furthermore, the second lateral motion module 922 is driven by a seventh lifting motion module 9212, which is driven by a gauze tube clamping cylinder 9213. The output shaft of the gauze tube clamping cylinder 9213 is fixedly connected to a gauze tube clamping hand 9214. The second lateral motion module 922 and the seventh lifting motion module 9212 cooperate to move the gauze tube clamping hand 9214 into the gauze tube 13 or the cloth tube 12. The gauze tube clamping cylinder 9213 drives the gauze tube clamping hand 9214 to open and hold the gauze tube 13 or the cloth tube 12, and then moves it into the first dyeing device 6 or the second dyeing device 7.

[0044] Specifically, the first dyeing device 6 is a rotary dyeing machine, which includes a cylinder 61 driven to rotate by a rotating shaft. The cylinder 61 contains a plurality of first dyeing cup positions 62, each of which is provided with a corresponding first cup lid 63. The cylinder 61 is equipped with a first pushing device 64 that drives the first cup lids 63 to move. The first dyeing device 6 is disclosed in detail in Chinese Patent No. CN217579374U, which will not be elaborated upon here. It should be noted that the above is only one embodiment of the first dyeing device 6; other devices used for dyeing fabrics should also be included within the scope of protection of this application.

[0045] Specifically, the second dyeing device 7 includes several second dyeing cup positions 71. The top of each second dyeing cup position 71 is disposed on a second cup cover 72, which is driven by a second pushing device 73. A circulation pump 74 is connected through the bottom of each second dyeing cup position 71. The second gripping device 92 grips the yarn bobbin 13 and places it into the second dyeing cup position 71. Then, the second gripping device 92 grips the syringe and adds dye into the second dyeing cup position 71. The second pushing device 73 drives the second cup cover 72 to close the second dyeing cup position 71. The circulation pump 74 extracts the dye from the second dyeing cup position 71 and then re-adds it into the second dyeing cup position 71, continuously circulating and rinsing the yarn bobbin 13 inside, thus dyeing the yarn wound inside the yarn bobbin 13.

[0046] The workflow of this invention:

[0047] The syringe on the dropper bottle 11 is picked up by the second gripping device 92 and placed into the syringe cleaning box 342 for cleaning. Then the syringe is moved into the syringe placement slot in the waiting area 5.

[0048] The first gripping device 9 grips the drip bottle 11 and places it into the cap removal mechanism for cap removal.

[0049] After the capping of the drip bottle 11 is removed, it is rotated 180 degrees by the cutting robot and placed into the drip bottle cleaning box 341 for cleaning and drying.

[0050] After cleaning and drying, the drip bottle 11 is moved onto the cutting balance 32 by rotating it 180 degrees using a cutting robot arm.

[0051] The powder container 10 is gripped by the first gripping device 9 and moved above the feeding balance 32. The feeding cylinder 323 pushes the feeding valve to open it. After opening the valve, the rotating gripper 919 rotates the feeding screw to feed the powder. A gradient feeding method is used: first, 80% of the powder is fed; then the feeding speed is reduced, and then another 80% is fed from the remaining 20%, and so on, until all the powder is fed, improving feeding accuracy. Similarly, after feeding the powder, the solenoid valve 324 is opened to add water and additives.

[0052] After the material is fed, the cutting robot grabs the drip bottle 11 and moves it to the cap removal mechanism. The dye in the drip bottle 11 is stirred evenly by the stirring motor 335 at the bottom. The lifting frame 332 is driven to rise by the first lifting motion module 331, and the bottle body and bottle cap come into contact and combine. The first gripping device 9 grabs it and puts it into the waiting area 5, thus completing the cutting operation.

[0053] The second gripping device 92 grips either the fabric tube 12 or the yarn tube 13. If the fabric tube 12 is gripped, it is placed into the first dyeing device 6; if the yarn tube 13 is gripped, it is placed into the second dyeing device 7.

[0054] The syringe is gripped by the second gripping device 92, and after the syringe is inserted into the drip bottle 11, the dye in the drip bottle 11 is extracted through the syringe.

[0055] The second gripping device 92 moves the syringe to the first dyeing device 6 or the second dyeing device 7, and adds the dye into the first dyeing device 6 or the second dyeing device 7 to complete the dripping operation.

[0056] After dyeing is completed, the first gripping device 9 grabs the yarn tube 13 or cloth tube 12 and puts it back into the yarn tube area 8 to complete the sampling operation.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure, and are not intended to limit them. Although this disclosure has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this disclosure.

Claims

1. A fully automatic integrated machine for material cutting, dispensing, and prototyping, characterized in that, include: The frame, on which are arranged in sequence: Powder tank area, on which multiple powder tanks are placed; A cutting device, the cutting device being used for cutting materials; A dispensing bottle area, on which multiple dispensing bottles are placed; The waiting area is provided with multiple dropper bottle placement slots and syringe placement slots; The first dyeing device is used to dye the fabric; The second dyeing device is used to dye the yarn; A gauze tube area, on which multiple gauze tubes and cloth tubes are placed; The surface of the frame is provided with a first linear motion module, and a first gripping device and a second gripping device are connected to the first linear motion module. The cutting device includes a cutting machine box, and a cutting balance, a cap removal mechanism and a cleaning mechanism are arranged in sequence on one side inside the cutting machine box. A cutting robot arm is arranged on the other side inside the cutting machine box. The cleaning mechanism includes a drip bottle cleaning box, a syringe cleaning box, a first water tank, and a second water tank; The syringe on the dropper bottle is picked up by the second gripping device and placed into the syringe cleaning box for cleaning. Then the syringe is moved into the syringe placement slot in the waiting area. The first gripping device grips the drip bottle and places it into the cap removal mechanism for cap removal; After the caps have been removed, the drip bottles are rotated 180 degrees by the cutting robot and then placed into the drip bottle cleaning box for cleaning and drying. After cleaning and drying, the bottle is rotated 180 degrees by the cutting robot and moved onto the cutting balance. The powder container is grabbed by the first gripping device and moved above the material handling balance for unloading; After the material is fed, the cutting robot grabs the drip bottle and moves it to the cap removal mechanism, where the bottle body and cap are brought into contact and combined. The first gripping device then grabs the bottle and places it in the transfer area. The second gripping device grips the fabric tube or yarn tube. If it is a fabric tube, it is placed into the first dyeing device; if it is a yarn tube, it is placed into the second dyeing device. The syringe is gripped by the second gripping device, inserted into the dropper bottle, and the dye in the dropper bottle is extracted through the syringe. The second gripping device moves the syringe to the first dyeing device or the second dyeing device, and adds the dye into the first dyeing device or the second dyeing device to complete the dripping operation. After dyeing is completed, the yarn or cloth tube is picked up by the first gripping device and put back into the yarn and cloth tube area to complete the sampling operation.

2. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, Inside the cutting machine housing, above the cutting balance, is a fixedly connected drip bottle holder. Inside the machine housing, above the drip bottle holder, is a feeding seat. Inside the feeding seat is a feeding cylinder. Inside the feeding seat are multiple solenoid valves. One end of each solenoid valve is connected to an additive box or water tank via a pipe, and the other end extends through a pipe to the top of the drip bottle holder.

3. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, The cap removal mechanism includes a first lifting motion module, which is drivenly connected to a lifting frame. The lifting frame has at least one slot. The top of the cutting machine box has an opening corresponding to the slot. The lifting frame is fixedly connected to a stirring motor at the bottom of the slot. The output shaft of the stirring motor is fixedly connected to a magnet. The drip bottle includes a bottle body and a bottle cap. A magnetic strip is rotatably connected inside the bottle body. The diameter of the opening is larger than the diameter of the bottle body and smaller than the diameter of the bottle cap.

4. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 2, characterized in that, The drip bottle cleaning box is equipped with a cleaning pipe. The input end of the cleaning pipe is connected to a switching valve. The switching valve is connected to a high-pressure air device and the first water tank through pipes. A water pump is installed between the switching valve and the first water tank. The syringe cleaning box is equipped with a rotatable brush and a nozzle. A brush drive motor is fixedly connected to the bottom of the syringe cleaning box. The output shaft of the brush drive motor is connected to the brush drive motor. The nozzle is located on the side wall of the syringe cleaning box. The nozzle is connected to the first water tank through a pipe. A water pump is installed between the nozzle and the first water tank. Both the first and second water tanks are equipped with water inlet pipes and overflow prevention pipes. Both the first and second water tanks are equipped with water level detectors on their side walls. A temperature probe is embedded in the side of the first water tank. The first water tank and the second water tank are respectively connected to the solenoid valve through pipes.

5. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, The cutting robot includes a second linear motion module, which is driven to a second lifting motion module. The second lifting motion module is driven to a forward and backward motion module. A rotary motor is driven to the forward and backward motion module. A gripping cylinder is fixedly connected to the output shaft of the rotary motor. A gripping hand is fixedly connected to the output shaft of the gripping cylinder.

6. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 2, characterized in that, The first gripping device includes a first gantry frame, on which a first lateral motion module is mounted. The first lateral motion module is drivenly connected to a third lifting motion module. The third lifting motion module is drivenly connected to a first robotic arm. The first robotic arm includes a fixed plate. A powder tank gripper cylinder is fixedly connected to the bottom of the fixed plate. The output shaft of the powder tank gripper cylinder is connected to a powder tank gripper. A lifting cylinder is mounted above the fixed plate. A feeding motor is fixedly connected to the output shaft of the lifting cylinder. A rotating gripper is fixedly connected to the output shaft of the feeding motor. The powder tank includes a tank body. A feeding screw is rotatably connected inside the tank body. A feeding pipe is mounted at the bottom of the tank body. A feeding valve is embedded in the feeding pipe. The feeding valve is connected in cooperation with the feeding cylinder.

7. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, The second gripping device includes a second gantry frame, with second transverse motion modules respectively installed at both ends of the second gantry frame. A fourth lifting motion module is driven to the second transverse motion module, and a lifting plate is driven to the fourth lifting motion module. A dropper gripping cylinder is fixedly connected to the bottom of the lifting plate, and a dropper gripper is fixedly connected to the dropper gripping cylinder. A fifth lifting motion module is fixedly connected to the lifting plate, and a needle core gripping cylinder is driven to the fifth lifting motion module. A needle core gripper is fixedly connected to the output shaft of the needle core gripping cylinder. A sixth lifting motion module is driven to the second transverse motion module, and a powder additive adjustment mechanism is driven to the sixth lifting motion module. A seventh lifting motion module is driven to the second transverse motion module, and a gauze tube clamping cylinder is driven to the seventh lifting motion module. A gauze tube clamping cylinder is fixedly connected to the output shaft of the gauze tube clamping cylinder.

8. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, The first dyeing device is a rotary dyeing machine, which includes a cylinder driven to rotate by a rotating shaft. The cylinder is provided with a plurality of first dyeing cup positions, and each of the plurality of dyeing cup positions is provided with a corresponding first cup lid. The cylinder is provided with a first pushing device for driving the first cup lid to move.

9. The fully automatic integrated machine for material cutting, dispensing, and sampling according to claim 1, characterized in that, The second dyeing device includes several second dyeing cup positions, the top of the second dyeing cup position is disposed on a second cup lid, the second cup lid is driven by a second pushing device, and a circulation pump is connected through the bottom of the second dyeing cup position.

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