Microbial enzyme fermentation device for odor-resistant harmless treatment of poultry and livestock manure
By integrating mixing and fermentation components within the odor-proof shed, the problems of incomplete fermentation of poultry and livestock manure and odor pollution are solved, achieving harmless treatment and resource utilization of poultry and livestock manure.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- LINYI UNIVERSITY
- Filing Date
- 2023-02-08
- Publication Date
- 2026-07-03
AI Technical Summary
Existing microbial enzyme fermentation devices for poultry and livestock manure do not ferment completely, producing odorous gases that affect the secondary utilization rate and the environment.
The design includes mixing and fermentation components in the odor-proof shed, comprising a mixing box, fermentation tank, stirring components, odor absorbent, and exhaust fan. It processes poultry and livestock manure through cutting, stirring, pressing, mixing, and fermentation, combined with odor absorption and sterilization.
It achieves the harmless treatment of poultry and livestock manure, reduces odor gas pollution, improves fermentation efficiency and material uniformity, and promotes resource utilization.
Smart Images

Figure CN117430449B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of harmless treatment technology for poultry and livestock manure, specifically to a microbial enzyme fermentation device for harmless treatment of poultry and livestock manure that prevents odor. Background Technology
[0002] In recent years, with the optimization and adjustment of rural and agricultural structures and the improvement of people's living standards, the livestock industry has developed rapidly, exhibiting three characteristics: First, the number of large-scale farms has increased significantly; second, farms involve large investments, high-standard equipment, and standardized management; and third, development is clearly regionalized. Currently, livestock farming areas centered on the suburbs of large and medium-sized cities have basically formed. While large and medium-sized farms have developed rapidly, the pollution and treatment of livestock manure are worrying. Some farms, due to market and recycling costs, allow manure to circulate unchecked, resulting in waste. This situation has brought serious adverse consequences: first, it causes serious resource waste; second, it pollutes the surrounding environment, affecting the health of nearby residents; and third, it exacerbates the relationship between farms and nearby villagers. Biogas projects utilize livestock manure and other raw materials to produce biogas through fermentation, achieving energy recycling. The biogas produced can be used for power generation or cooking, reducing the consumption of other energy sources; moreover, it solves the problem of manure pollution of the surrounding environment, achieving the goal of energy conservation and emission reduction. The implementation of biogas projects saves energy for the country and improves the living environment for farmers, making it a beneficial project for the country and its people.
[0003] However, existing microbial enzyme fermentation devices for poultry and livestock manure generally suffer from incomplete fermentation, which seriously affects the secondary utilization rate of poultry and livestock manure; moreover, the odorous gases produced during the fermentation process of poultry and livestock manure cause great suffering to the surrounding residents. Summary of the Invention
[0004] To address the aforementioned technical problems, this invention provides a microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure that prevents odor.
[0005] The technical solution of the present invention is as follows: a microbial enzyme fermentation device for harmless treatment of poultry and livestock manure with odor prevention, comprising an odor prevention shed and a mixing component and a fermentation component respectively disposed inside the odor prevention shed; wall panels are slidably connected to both sides of the odor prevention shed, a partition is provided at the upper end of the interior of the odor prevention shed, an air inlet is provided on one side of the bottom surface of the partition, an odor absorbent is filled between the partition and the top of the interior of the odor prevention shed, and an induced draft fan connected to the interior of the odor prevention shed is provided at the top of the odor prevention shed and on the other side of the partition;
[0006] The mixing assembly includes a mixing box with a feed pipe at the top that passes through a partition and an odor-proof shed, two device boxes on both sides of the mixing box, a mounting frame inside the mixing box, and cutting components inside the two device boxes that can penetrate the mixing box. The feed pipe is equipped with a sealing cover. Several fixed cutting blades are evenly distributed on the two side walls of the mounting frame opposite to the two device boxes. The cutting components include two push boxes that are slidably engaged with the two device boxes, several movable cutting strips that are equidistantly distributed on the side walls of the push boxes and can penetrate the mixing box, and two push motors that are correspondingly arranged on the outer walls of the two device boxes and have push screws threadedly connected to the push boxes on their output shafts.
[0007] The fermentation assembly includes a fermenter connected to a mixing tank via a conduit, a stirring component inside the fermenter, and a stirring motor at the top of the fermenter. A peristaltic pump is installed at the connection between the fermenter and the mixing tank. An exhaust pipe and a dosing pipe, which pass through an odor-proof shed, are installed at the top of the fermenter. A discharge plate is movably hinged to the side wall of the fermenter. The stirring component includes a lifting plate that slides and engages with the inner wall of the fermenter, and several stirring paddles that rotate and engage with the lifting plate. Several pressing plates are inclined inside the lifting plate. One end of each stirring paddle is rotated and engaged with its respective lifting plate. The other end of each stirring paddle passes through the lifting plate and is equipped with a small gear. The inner wall of the fermenter is provided with toothed grooves that mesh with each of the small gears. A lifting screw that passes through the lifting plate and is threadedly connected to the lifting plate is installed on the output shaft of the stirring motor.
[0008] Furthermore, the ends of each moving cutting strip are slidably engaged with the push box, and each moving cutting strip is fitted with a return spring that abuts against the inner wall of the push box; several shafts are horizontally rotatably engaged inside the push box, the number of shafts corresponding to the number of rows of moving cutting strips on the push box, and each shaft is fitted with a cam that abuts against each moving cutting strip; one end of each shaft passes through the push box and is equipped with a connecting gear that meshes with each other, and an intermittent motor that provides power to one of the connecting gears is provided on the side wall of the push box;
[0009] Explanation: An intermittent motor drives one of the connecting gears to rotate, which in turn drives the corresponding shafts to rotate. The cams on the shafts push the moving cutting strips at their respective positions to move back and forth along the inner wall of the mixing box. The moving cutting strips and the fixed cutting discs work together to cut and crush the poultry and livestock manure, which helps to improve the crushing effect of poultry and livestock manure.
[0010] Furthermore, a lifting plate fitted onto a mounting frame is provided at the bottom of the mixing box, and a through groove is provided on the lifting plate. A connecting frame connected to the lifting plate is slidably engaged inside the mounting frame; a lifting motor is provided at the bottom of the odor-proof shed, and a lifting screw threadedly connected to the connecting frame is provided on the output shaft of the lifting motor.
[0011] Explanation: The lifting motor drives the lifting screw to rotate, which in turn moves the lifting plate as the connecting frame moves inside the mounting frame, thereby squeezing and lifting the poultry and livestock manure and improving the uniformity of the manure's texture.
[0012] Furthermore, the height directions of two adjacent cams on the same shaft are perpendicular to each other;
[0013] Explanation: By setting cams that are perpendicular to each other in the height direction, each moving cutting strip has a certain time interval while moving, thereby improving the cutting efficiency of the moving cutting strip.
[0014] Furthermore, there are two stirring components, which are symmetrically arranged in the fermentation tank and are respectively threadedly connected to the lifting screw. The two stirring components move in opposite directions.
[0015] Explanation: By setting two stirring components moving in opposite directions, the two lifting plates squeeze the poultry and livestock manure when they move closer or further apart, so that the poultry and livestock manure is mixed a second time after passing through the gap between the two adjacent pressing plates, thereby improving the fermentation uniformity of the poultry and livestock manure.
[0016] Furthermore, a filter plate is installed at the bottom of the fermentation tank, and a drain pipe is installed on the fermentation tank, located at the lower end of the filter plate and passing through the odor-proof shed.
[0017] Note: By setting up a filter plate, it is easy to separate the solid and liquid components of the fermented poultry and livestock manure, thus facilitating the classification and use of liquid fermented fertilizer and solid fermented fertilizer as needed.
[0018] Furthermore, a rack is provided at the upper end of the side wall of the wall panel, and several opening gears that mesh with the rack are equidistantly distributed on the side wall of the odor-proof shed. An opening motor is provided on the side wall of the odor-proof shed and connected to each opening gear via a chain.
[0019] Explanation: The opening motor drives the opening gears to rotate, which causes the wall panel to slide open along the odor-proof canopy under the meshing action of the rack and pinion gears, thereby improving the portability of the odor-proof canopy when opening.
[0020] Furthermore, an aeration disc is installed at the bottom of the fermentation tank, and a hot air blower connected to the aeration disc is installed at the bottom of the odor-proof shed.
[0021] Explanation: Using a hot air blower to introduce hot air into livestock manure through aeration discs helps to promote the fermentation and decomposition rate of organic matter in livestock manure, thereby improving fermentation efficiency.
[0022] Furthermore, an ultraviolet sterilization lamp is installed on the bottom surface of the partition;
[0023] Note: By setting up ultraviolet sterilization lamps, harmful gases generated during the fermentation of poultry and livestock manure can be sterilized and disinfected, thereby improving the safety of the device.
[0024] This invention also provides a microbial enzyme fermentation method for the harmless treatment of poultry and livestock manure with odor prevention, comprising the following steps:
[0025] S1. Connect the induced draft fan, drive motor, stirring motor and peristaltic pump to the external power supply respectively;
[0026] S2. Poultry and livestock manure is fed into the mixing box through the feed pipe, and biological straw is added into the mixing box; the drive motor is turned on, and the drive screw is rotated by the drive motor, so that the drive box moves inside the device box and pushes the moving cutting bar into the mixing box. The moving cutting bar and the fixed cutting blade on the mounting frame are used together to cut and crush the poultry and livestock manure and biological straw to obtain a mixture; wherein, the mass ratio of biological straw to poultry and livestock manure is 1:15~28.
[0027] S3. Turn on the peristaltic pump and stirring motor. Use the peristaltic pump to introduce the mixture from step S1 into the fermentation tank through the conduit. Then, add agricultural enzymes into the fermentation tank through the dosing pipe. Use the stirring motor to drive the lifting screw to rotate, so that the lifting plate and stirring paddle move up and down along the inner wall of the fermentation tank under the action of the lifting screw. During the movement of the lifting plate, the mixture is mixed a second time after passing through the gap between two adjacent pressing plates. At the same time, due to the meshing of the pinion and the tooth groove, each stirring paddle rotates during the up and down movement, stirring the mixture. Biogas produced during fermentation is discharged through the exhaust pipe and collected in the odor-proof shed. After fermentation, enzyme organic fertilizer is obtained. The mass ratio of agricultural enzymes to the mixture is 1:1500~2000.
[0028] S4. During the fermentation of the mixed materials, turn on the exhaust fan so that the odorous gas inside the odor-proof shed passes through the air inlet of the partition and is absorbed and treated by the odor absorbent at the top of the partition, and is finally discharged from the odor-proof shed.
[0029] S5. Open the wall panel on the odor-proof shed, then open the unloading plate on the side wall of the fermentation tank to transfer the enzyme organic fertilizer obtained in step S3.
[0030] Compared with the prior art, the beneficial effects of the present invention are reflected in the following aspects:
[0031] First, the present invention integrates the mixing component and the fermentation component into a sealed odor-proof shed, and sets an odor adsorbent inside the odor-proof shed, so that the odor gas generated during the fermentation process of poultry and livestock manure can be adsorbed and purified by the odor adsorbent, thereby avoiding the pollution of the surrounding environment caused by the odor gas generated during the fermentation process of poultry and livestock manure, and also avoiding the impact of odor gas on people's lives.
[0032] Secondly, through the synergistic effect of the moving cutting strip and the fixed cutting blade, this invention achieves thorough mixing and crushing of poultry and livestock manure and biological straw, so that the beneficial bacteria in the biological straw can be evenly dispersed in the poultry and livestock manure, promoting the decomposition and transformation of organic matter in the poultry and livestock manure, and laying the foundation for the efficient fermentation of poultry and livestock manure.
[0033] Third, this invention utilizes two stirring components moving in opposite directions to stir the mixture of poultry and livestock manure and biological straw, which improves the uniformity of material mixing, avoids material accumulation at the bottom of the fermentation tank and incomplete fermentation, thereby improving fermentation efficiency and ultimately realizing the harmless and resource-based utilization of poultry and livestock manure. Attached Figure Description
[0034] Figure 1 This is a longitudinal sectional view of the present invention;
[0035] Figure 2 This is a top view of the present invention;
[0036] Figure 3 This is a schematic diagram of the internal structure of the odor-proof shed of the present invention;
[0037] Figure 4 This is a schematic diagram showing the connection between the cutting component and the mixing box of the present invention;
[0038] Figure 5 This is a schematic diagram showing the connection between the lifting plate and the mixing box of the present invention;
[0039] Figure 6 This is a schematic diagram showing the connection between the moving cutting strip and the push box of the present invention;
[0040] Figure 7 This is a schematic diagram showing the connection between the stirring component and the fermentation tank of the present invention;
[0041] Among them, 1-odor-proof shed, 10-wall panel, 11-partition, 110-air inlet, 12-exhaust fan, 13-rack, 14-opening gear, 15-opening motor, 16-ultraviolet sterilization lamp, 2-mixing assembly, 20-mixing box, 200-feed pipe, 21-device box, 22-mounting bracket, 220-fixed cutting blade, 23-cutting component, 230-push box, 231-moving cutting strip, 2310-reset spring, 232-push screw, 233-push motor, 234-shaft, 235-cam, 236-connecting gear Wheel, 237-Intermittent motor, 24-Lifting plate, 240-Through trough, 241-Connecting frame, 25-Lifting motor, 250-Lifting screw, 3-Fermentation component, 30-Fermentation tank, 300-Exhaust pipe, 301-Discharge plate, 302-Groove, 303-Dosing pipe, 31-Agitator component, 310-Lifting plate, 311-Agitator paddle, 312-Pressure plate, 313-Pinary gear, 32-Agitator motor, 320-Lifting screw, 33-Peristaltic pump, 34-Filter plate, 340-Drain pipe, 35-Aeration disc, 36-Hot air blower. Detailed Implementation
[0042] Example 1
[0043] like Figure 1 , 2 The device shown is a microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention. It includes an odor prevention shed 1 and a mixing component 2 and a fermentation component 3 respectively installed inside the odor prevention shed 1. The odor prevention shed 1 has wall panels 10 that are slidably snapped onto both sides. A partition 11 is provided at the upper end of the interior of the odor prevention shed 1. An air inlet 110 is provided on one side of the bottom surface of the partition 11. Odor adsorbent is filled between the partition 11 and the top of the interior of the odor prevention shed 1. An induced draft fan 12 that is connected to the interior of the odor prevention shed 1 is provided at the top of the odor prevention shed 1 and on the other side of the partition 11. The odor adsorbent is activated carbon granules.
[0044] like Figure 1 , 4As shown, the mixing assembly 2 includes a mixing box 20 with a feed pipe 200 passing through the partition 11 and the odor-proof shed 1 at the top, two device boxes 21 respectively located on both sides of the mixing box 20, a mounting frame 22 located inside the mixing box 20, and cutting components 23 located inside the two device boxes 21 and capable of penetrating the mixing box 20; a sealing cover is provided on the feed pipe 200; 13 fixed cutting blades 220 are evenly distributed on the two side walls of the mounting frame 22 opposite to the two device boxes 21; the cutting component 23 includes two push boxes 230 that are slidably engaged with the two device boxes 21 respectively, movable cutting strips 231 that are equidistantly distributed on the side walls of the push boxes 230 and can penetrate the mixing box 20, and two push motors 233 that are correspondingly located on the outer walls of the two device boxes 21 and have push screws 232 threadedly connected to the push boxes 230 on their output shafts; the movable cutting strips 231 are arranged in 13 rows, with 23 in each row.
[0045] like Figure 1 , 3 As shown in Figure 7, the fermentation assembly 3 includes a fermentation tank 30 connected to the mixing tank 20 via a conduit, a stirring component 31 disposed inside the fermentation tank 30, and a stirring motor 32 disposed at the top of the fermentation tank 30; a peristaltic pump 33 is disposed at the connection between the fermentation tank 30 and the mixing tank 20, and an exhaust pipe 300 and a dosing pipe 303 are disposed at the top of the fermentation tank 30, penetrating the odor-proof shed 1; a discharge plate 301 is movably hinged to the side wall of the fermentation tank 30; the stirring component 31 includes a lifting plate 310 that is slidably engaged with the inner wall of one fermentation tank 30 and four rotating... The stirring paddle 311 is snapped onto the lifting plate 310. The lifting plate 310 is inclinedly provided with 20 pressing plates 312. One end of each stirring paddle 311 is rotatably snapped onto the respective lifting plate 310. The other end of each stirring paddle 311 is distributed through the lifting plate 310 and is provided with a small gear 313. The inner wall of the fermentation tank 30 is provided with a tooth groove 302 that meshes with each small gear 313. The output shaft of the stirring motor 32 is provided with a lifting screw 320 that passes through the lifting plate 310 and is threadedly connected to the lifting plate 310.
[0046] Example 2
[0047] This embodiment describes a microbial enzyme fermentation method for the harmless treatment of poultry and livestock manure using the apparatus of Embodiment 1, including the following steps:
[0048] S1. Connect the induced draft fan 12, the drive motor 233, the stirring motor 32 and the peristaltic pump 33 to an external power source respectively;
[0049] S2. Poultry and livestock manure is fed into the mixing box 20 through the feed pipe 200, and biological straw is added into the mixing box 20. The drive motor 233 is turned on, and the drive motor 233 drives the drive screw 232 to rotate, thereby moving the drive box 230 inside the device box 21 and pushing the moving cutting strip 231 into the mixing box 20. The moving cutting strip 231 and the fixed cutting blade 220 on the mounting frame 22 are used together to cut and crush the poultry and livestock manure and biological straw to obtain a mixture. The mass ratio of biological straw to poultry and livestock manure is 1:15.
[0050] S3. Turn on the peristaltic pump 33 and the stirring motor 32. Use the peristaltic pump 33 to introduce the mixture from step S1 into the fermentation tank 30 through the conduit. Then, add Fuyuandi composting agricultural enzyme into the fermentation tank 30 through the dosing pipe 303. Use the stirring motor 32 to drive the lifting screw 320 to rotate, so that the lifting plate 310 and the stirring paddle 311 move up and down along the inner wall of the fermentation tank 30 under the action of the lifting screw 320. During the movement of the lifting plate 310, the mixture is mixed again after passing through the gap between two adjacent pressing plates 312. At the same time, due to the meshing of the pinion 313 and the tooth groove 302, each stirring paddle 311 rotates during the up and down movement, stirring the mixture. The biogas generated during the fermentation process is discharged through the exhaust pipe 300 and collected in the odor-proof shed 1. After the fermentation is completed, enzyme organic fertilizer is obtained. The mass ratio of Fuyuandi composting agricultural enzyme to the mixture is 1:1500.
[0051] S4. During the fermentation of the mixed materials, the blower 12 is turned on so that the odor gas inside the odor-proof shed 1 passes through the air inlet 110 of the partition 11 and is absorbed and treated by the odor absorbent at the upper end of the partition 11, and finally discharged from the odor-proof shed 1.
[0052] S5. Open the wall panel 10 on the odor-proof shed 1, and then open the unloading plate 301 on the side wall of the fermentation tank 30 to transfer the enzyme organic fertilizer obtained in step S3.
[0053] Example 3
[0054] like Figure 1 , 2 The device shown is a microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention. It includes an odor prevention shed 1 and a mixing component 2 and a fermentation component 3 respectively installed inside the odor prevention shed 1. The odor prevention shed 1 has wall panels 10 that are slidably snapped onto both sides. A partition 11 is provided at the upper end of the interior of the odor prevention shed 1. An air inlet 110 is provided on one side of the bottom surface of the partition 11. Odor adsorbent is filled between the partition 11 and the top of the interior of the odor prevention shed 1. An induced draft fan 12 that is connected to the interior of the odor prevention shed 1 is provided at the top of the odor prevention shed 1 and on the other side of the partition 11. The odor adsorbent is activated carbon granules.
[0055] like Figure 1 , 4 As shown in Figures 5 and 6, the mixing assembly 2 includes a mixing box 20 with a feed pipe 200 that passes through the partition 11 and the odor-proof shed 1 at its upper end, two device boxes 21 respectively located on both sides of the mixing box 20, a mounting frame 22 located inside the mixing box 20, and cutting components 23 located inside the two device boxes 21 and capable of penetrating the mixing box 20; a sealing cover is provided on the feed pipe 200; 13 fixed cutting blades 22 are evenly distributed on the two side walls of the mounting frame 22 opposite to the two device boxes 21. 0; The cutting component 23 includes two push boxes 230 that are slidably engaged inside the two device boxes 21 respectively, movable cutting strips 231 that are equidistantly distributed on the side walls of the push boxes 230 and can penetrate the mixing box 20, and two push motors 233 that are slidably arranged on the outer walls of the two device boxes 21 respectively, and whose output shafts are provided with push screws 232 that are threadedly connected to the push boxes 230; the movable cutting strips 231 are arranged in 13 rows, with 23 strips in each row; the ends of each movable cutting strip 231 slide... The moving cutting strips 231 are snapped onto the push box 230, and each moving cutting strip 231 is fitted with a return spring 2310 that abuts against the inner wall of the push box 230. Thirteen shafts 234 are horizontally rotatably snapped onto the inside of the push box 230. The number of shafts 234 corresponds to the number of rows of moving cutting strips 231 on the push box 230, and each shaft 234 is fitted with a cam 235 that abuts against each moving cutting strip 231. One end of each shaft 234 passes through the push box 230 and is provided with interlocking connections. Gear 236; an intermittent motor 237 is provided on the side wall of the push box 230 to provide power to one of the connecting gears 236; a lifting plate 24 is provided at the bottom of the mixing box 20 and is sleeved on the mounting frame 22. The lifting plate 24 is provided with a through groove 240. A connecting frame 241 connected to the lifting plate 24 is slidably engaged inside the mounting frame 22; a lifting motor 25 is provided at the bottom of the odor-proof shed 1. A lifting screw 250 is provided on the output shaft of the lifting motor 25 and is threadedly connected to the connecting frame 241.
[0056] like Figure 1 , 3As shown in Figure 7, the fermentation assembly 3 includes a fermentation tank 30 connected to the mixing tank 20 via a conduit, a stirring component 31 disposed inside the fermentation tank 30, and a stirring motor 32 disposed at the top of the fermentation tank 30; a peristaltic pump 33 is disposed at the connection between the fermentation tank 30 and the mixing tank 20, and an exhaust pipe 300 and a dosing pipe 303 are disposed at the top of the fermentation tank 30, which penetrate the odor-proof shed 1; a discharge plate 301 is movably hinged to the side wall of the fermentation tank 30; the stirring component 31 includes a lifting plate 310 that is slidably engaged with the inner wall of the fermentation tank 30 and four rotating brackets. The stirring paddle 311 is attached to the lifting plate 310. The lifting plate 310 is inclinedly provided with 20 pressing plates 312. One end of each stirring paddle 311 is rotatably engaged with the respective lifting plate 310. The other end of each stirring paddle 311 is distributed through the lifting plate 310 and is provided with a small gear 313. The inner wall of the fermentation tank 30 is provided with a tooth groove 302 that meshes with each small gear 313. The output shaft of the stirring motor 32 is provided with a lifting screw 320 that passes through the lifting plate 310 and is threadedly connected to the lifting plate 310.
[0057] Example 4
[0058] This embodiment describes a microbial enzyme fermentation method for the harmless treatment of poultry and livestock manure using the apparatus of Embodiment 3, including the following steps:
[0059] S1. Connect the induced draft fan 12, the drive motor 233, the intermittent motor 237, the lifting motor 25, the stirring motor 32, and the peristaltic pump 33 to an external power source, respectively.
[0060] S2. Livestock manure is fed into the mixing box 20 through the feed pipe 200, and biological straw is added into the mixing box 20. The drive motor 233 is turned on, which drives the drive screw 232 to rotate, thereby moving the push box 230 inside the device box 21 and pushing the moving cutting strip 231 into the mixing box 20. The moving cutting strip 231 and the fixed cutting blade 220 on the mounting frame 22 are used together to cut and crush the livestock manure and biological straw to obtain a mixture. The intermittent motor 237 is turned on, which drives one of the connecting gears 236 to rotate. The rotation causes the connecting gears 236 to drive the corresponding shafts 234 to rotate. The cams 235 on the shafts 234 push the moving cutting strips 231 at the corresponding positions to move back and forth along the inner wall of the mixing box 20. The moving cutting strips 231 and the fixed cutting discs 220 work together to cut and crush the poultry and livestock manure. The lifting motor 25 is turned on, which drives the lifting screw 250 to rotate. As the connecting frame 241 moves inside the mounting frame 22, it drives the lifting plate 24 to move, realizing the compression and lifting of poultry and livestock manure. The mass ratio of biological straw to poultry and livestock manure is 1:28.
[0061] S3. Turn on the peristaltic pump 33 and the stirring motor 32. Use the peristaltic pump 33 to introduce the mixture from step S1 into the fermentation tank 30 through the conduit. Then, add Fuyuandi composting agricultural enzyme into the fermentation tank 30 through the dosing pipe 303. Use the stirring motor 32 to drive the lifting screw 320 to rotate, so that the lifting plate 310 and the stirring paddle 311 move up and down along the inner wall of the fermentation tank 30 under the action of the lifting screw 320. During the movement of the lifting plate 310, the mixture is mixed again after passing through the gap between two adjacent pressing plates 312. At the same time, due to the meshing of the pinion 313 and the tooth groove 302, each stirring paddle 311 rotates during the up and down movement, stirring the mixture. The biogas generated during the fermentation process is discharged through the exhaust pipe 300 and collected in the odor-proof shed 1. After the fermentation is completed, enzyme organic fertilizer is obtained. The mass ratio of Fuyuandi composting agricultural enzyme to the mixture is 1:2000.
[0062] S4. During the fermentation of the mixed materials, the blower 12 is turned on so that the odor gas inside the odor-proof shed 1 passes through the air inlet 110 of the partition 11 and is absorbed and treated by the odor absorbent at the upper end of the partition 11, and finally discharged from the odor-proof shed 1.
[0063] S5. Open the wall panel 10 on the odor-proof shed 1, and then open the unloading plate 301 on the side wall of the fermentation tank 30 to transfer the enzyme organic fertilizer obtained in step S3.
[0064] Example 5
[0065] like Figure 1 , 2 The device shown is a microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention. It includes an odor prevention shed 1 and a mixing component 2 and a fermentation component 3 respectively installed inside the odor prevention shed 1. The odor prevention shed 1 has wall panels 10 that are slidably snapped onto both sides. A partition 11 is provided at the upper end of the interior of the odor prevention shed 1. An air inlet 110 is provided on one side of the bottom surface of the partition 11. Odor adsorbent is filled between the partition 11 and the top of the interior of the odor prevention shed 1. An induced draft fan 12 that is connected to the interior of the odor prevention shed 1 is provided at the top of the odor prevention shed 1 and on the other side of the partition 11. The odor adsorbent is activated carbon granules.
[0066] like Figure 1 , 4As shown, the mixing assembly 2 includes a mixing box 20 with a feed pipe 200 passing through the partition 11 and the odor-proof shed 1 at the top, two device boxes 21 respectively located on both sides of the mixing box 20, a mounting frame 22 located inside the mixing box 20, and cutting components 23 located inside the two device boxes 21 and capable of penetrating the mixing box 20; a sealing cover is provided on the feed pipe 200; 13 fixed cutting blades 220 are evenly distributed on the two side walls of the mounting frame 22 opposite to the two device boxes 21; the cutting component 23 includes two push boxes 230 that are slidably engaged with the two device boxes 21 respectively, movable cutting strips 231 that are equidistantly distributed on the side walls of the push boxes 230 and can penetrate the mixing box 20, and two push motors 233 that are correspondingly located on the outer walls of the two device boxes 21 and have push screws 232 threadedly connected to the push boxes 230 on their output shafts; the movable cutting strips 231 are arranged in 13 rows, with 23 in each row.
[0067] like Figure 1 , 3 As shown in Figure 7, the fermentation assembly 3 includes a fermentation tank 30 connected to a mixing tank 20 via a conduit, a stirring component 31 disposed inside the fermentation tank 30, and a stirring motor 32 disposed at the top of the fermentation tank 30; a peristaltic pump 33 is disposed at the connection between the fermentation tank 30 and the mixing tank 20, and an exhaust pipe 300 and a dosing pipe 303 are disposed at the top of the fermentation tank 30, penetrating the odor-proof shed 1; a discharge plate 301 is movably hinged to the side wall of the fermentation tank 30; the stirring component 31 includes a lifting plate 310 slidably engaged with the inner wall of the fermentation tank 30 and four stirring paddles 311 rotatably engaged with the lifting plate 310; 20 pressing plates 312 are inclinedly disposed inside the lifting plate 310, and one end of each stirring paddle 311 is connected to the respective lifting plate. The 310 is rotated and snapped together. The other end of each stirring paddle 311 is distributed through the lifting plate 310 and each is equipped with a small gear 313. The inner wall of the fermentation tank 30 is provided with a tooth groove 302 that meshes with each small gear 313. The output shaft of the stirring motor 32 is provided with a lifting screw 320 that passes through the lifting plate 310 and is threadedly connected to the lifting plate 310. There are two stirring components 31. The two stirring components 31 are symmetrically arranged in the fermentation tank 30 and are threadedly connected to the lifting screw 320 respectively. The two stirring components 31 move in opposite directions. A filter plate 34 is provided at the bottom of the fermentation tank 30. A drain pipe 340 located at the lower end of the filter plate 34 and passing through the odor-proof shed 1 is provided on the fermentation tank 30.
[0068] Example 6
[0069] The microbial enzyme fermentation method for harmless treatment of poultry and livestock manure described in this embodiment, using the apparatus of Embodiment 5, includes the following steps:
[0070] S1. Connect the induced draft fan 12, the drive motor 233, the stirring motor 32 and the peristaltic pump 33 to an external power source respectively;
[0071] S2. Poultry and livestock manure is fed into the mixing box 20 through the feed pipe 200, and biological straw is added into the mixing box 20. The drive motor 233 is turned on, and the drive motor 233 drives the drive screw 232 to rotate, thereby moving the drive box 230 inside the device box 21 and pushing the moving cutting strip 231 into the mixing box 20. The moving cutting strip 231 and the fixed cutting blade 220 on the mounting frame 22 are used together to cut and crush the poultry and livestock manure and biological straw to obtain a mixture. The mass ratio of biological straw to poultry and livestock manure is 1:22.
[0072] S3. Turn on the peristaltic pump 33 and the stirring motor 32. Use the peristaltic pump 33 to introduce the mixture from step S1 into the fermentation tank 30 through the conduit. Then, add Fuyuandi composting agricultural enzyme into the fermentation tank 30 through the dosing pipe 303. Use the stirring motor 32 to drive the lifting screw 320 to rotate, so that the two lifting plates 310 and the stirring paddle 311 move in opposite directions along the inner wall of the fermentation tank 30 under the action of the lifting screw 320. During the movement of the lifting plates 310, the mixture is mixed again after passing through the gap between the two adjacent pressing plates 312. At the same time, due to the meshing of the pinion 313 and the tooth groove 302, each stirring paddle 311 rotates up and down to stir the mixture. During the fermentation process, the biogas produced is discharged through the exhaust pipe 300 and collected in the odor-proof shed 1. After the fermentation is completed, enzyme organic fertilizer is obtained. The mass ratio of Fuyuandi composting agricultural enzyme to the mixture is 1:1800.
[0073] S4. During the fermentation of the mixed materials, the blower 12 is turned on so that the odor gas inside the odor-proof shed 1 passes through the air inlet 110 of the partition 11 and is absorbed and treated by the odor absorbent at the upper end of the partition 11, and finally discharged from the odor-proof shed 1.
[0074] S5. Drain the liquid fermented fertilizer inside the fermentation tank 30 through the drain pipe 340, open the wall panel 10 on the odor-proof shed 1, and then open the unloading plate 301 on the side wall of the fermentation tank 30 to transfer the enzyme organic fertilizer obtained in step S3.
[0075] Example 7
[0076] like Figure 1 , 2The device shown is a microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention. It includes an odor prevention shed 1 and a mixing component 2 and a fermentation component 3 respectively installed inside the odor prevention shed 1. The odor prevention shed 1 has wall panels 10 that are slidably engaged on both sides. A partition 11 is provided at the upper part of the interior of the odor prevention shed 1. An air inlet 110 is provided on one side of the bottom surface of the partition 11. Odor adsorbent is filled between the partition 11 and the top of the odor prevention shed 1. An induced draft fan 12 is provided at the top of the odor prevention shed 1 and on the other side of the partition 11, which is connected to the interior of the odor prevention shed 1. The odor adsorbent is activated carbon granules. A rack 13 is provided at the upper part of the side wall of the wall panel 10. Several opening gears 14 that are equidistantly connected to the rack 13 are provided on the side wall of the odor prevention shed 1. An opening motor 15 is provided on the side wall of the odor prevention shed 1 and connected to each opening gear 14 by a chain. An ultraviolet sterilization lamp 16 is provided on the bottom surface of the partition 11.
[0077] like Figure 1 , 4As shown, the mixing assembly 2 includes a mixing tank 20 with a feed pipe 200 passing through the partition 11 and the odor-proof shed 1 at its upper end, two device boxes 21 respectively disposed on both sides of the mixing tank 20, a mounting frame 22 disposed inside the mixing tank 20, and a cutting component 23 disposed inside the two device boxes 21 and capable of penetrating the mixing tank 20; a sealing cap is provided on the feed pipe 200; 13 fixed cutting blades 220 are evenly distributed on the two side walls of the mounting frame 22 opposite to the two device boxes 21; the cutting component 23 includes The device comprises two push boxes 230 that are slidably engaged with each other inside the two device boxes 21; movable cutting strips 231 that are equidistantly distributed on the side walls of the push boxes 230 and can penetrate the mixing box 20; and two push motors 233 that are slidably engaged with each other on the outer walls of the two device boxes 21 and have push screws 232 threadedly connected to the push boxes 230 on their output shafts. The movable cutting strips 231 are arranged in 13 rows, with 23 strips in each row. The ends of each movable cutting strip 231 are slidably engaged with the push boxes 230, and each movable cutting strip... Each cutting bar 231 is fitted with a return spring 2310 that abuts against the inner wall of the push box 230; 13 shafts 234 are horizontally rotatably engaged inside the push box 230, the number of shafts 234 corresponding to the number of rows of moving cutting bars 231 on the push box 230, and each shaft 234 is fitted with a cam 235 that abuts against each moving cutting bar 231; one end of each shaft 234 passes through the push box 230 and is provided with a connecting gear 236 that meshes with each other; the side wall of the push box 230 is provided with a... An intermittent motor 237 powered by a connecting gear 236; two adjacent cams 235 on the same shaft 234 are perpendicular in height to each other; a lifting plate 24 sleeved on a mounting frame 22 is provided at the bottom of the mixing box 20, and a through groove 240 is provided on the lifting plate 24; a connecting frame 241 connected to the lifting plate 24 is slidably engaged inside the mounting frame 22; a lifting motor 25 is provided at the bottom of the odor-proof shed 1, and a lifting screw 250 threadedly connected to the connecting frame 241 is provided on the output shaft of the lifting motor 25;
[0078] like Figure 1 , 3As shown in Figure 7, the fermentation assembly 3 includes a fermentation tank 30 connected to a mixing tank 20 via a conduit, a stirring component 31 disposed inside the fermentation tank 30, and a stirring motor 32 disposed at the top of the fermentation tank 30; a peristaltic pump 33 is disposed at the connection between the fermentation tank 30 and the mixing tank 20, and an exhaust pipe 300 and a dosing pipe 303 are disposed at the top of the fermentation tank 30, penetrating the odor-proof shed 1; a discharge plate 301 is movably hinged to the side wall of the fermentation tank 30; the stirring component 31 includes a lifting plate 310 slidably engaged with the inner wall of the fermentation tank 30 and four stirring paddles 311 rotatably engaged with the lifting plate 310; 20 pressing plates 312 are inclinedly disposed inside the lifting plate 310; one end of each stirring paddle 311 is rotatably engaged with the respective lifting plate 310, and the other end of each stirring paddle 311 is... A cloth is provided through the lifting plate 310, and each plate is equipped with a small gear 313. The inner wall of the fermentation tank 30 is provided with a tooth groove 302 that meshes with each small gear 313. The output shaft of the stirring motor 32 is provided with a lifting screw 320 that passes through the lifting plate 310 and is threadedly connected to the lifting plate 310. There are two stirring components 31, which are symmetrically arranged in the fermentation tank 30 and are threadedly connected to the lifting screw 320 respectively. The two stirring components 31 move in opposite directions. A filter plate 34 is provided at the bottom of the fermentation tank 30. A drain pipe 340 located at the lower end of the filter plate 34 and passing through the odor-proof shed 1 is provided on the fermentation tank 30. An aeration plate 35 is provided at the bottom of the fermentation tank 30. A hot air blower 36 connected to the aeration plate 35 is provided at the bottom of the odor-proof shed 1.
[0079] Example 8
[0080] This embodiment describes a microbial enzyme fermentation method for the harmless treatment of poultry and livestock manure using the apparatus of Embodiment 7, including the following steps:
[0081] S1. Connect the induced draft fan 12, the start motor 15, the ultraviolet sterilization lamp 16, the push motor 233, the intermittent motor 237, the lifting motor 25, the stirring motor 32, the peristaltic pump 33, and the hot air blower 36 to an external power source respectively.
[0082] S2. Turn on the ultraviolet sterilization lamp 16, and feed the poultry and livestock manure into the mixing box 20 through the feed pipe 200, and add biological straw into the mixing box 20; turn on the push motor 233, and use the push motor 233 to drive the push screw 232 to rotate, thereby moving the push box 230 inside the device box 21, and pushing the moving cutting strip 231 into the mixing box 20. The moving cutting strip 231 and the fixed cutting blade 220 on the mounting frame 22 are used together to cut and crush the poultry and livestock manure and biological straw to obtain a mixture; turn on the intermittent motor 237, and use the intermittent motor 237 to drive one of the connecting teeth. The rotation of wheel 236 causes each connecting gear 236 to drive the corresponding shaft 234 to rotate. The cams 235 on the shaft 234 push the moving cutting strip 231 at the corresponding position to move back and forth along the inner wall of the mixing box 20. The moving cutting strip 231 and the fixed cutting blade 220 work together to cut and crush the poultry and livestock manure. The lifting motor 25 is turned on, which drives the lifting screw 250 to rotate. As the connecting frame 241 moves inside the mounting frame 22, it drives the lifting plate 24 to move, realizing the compression and lifting of poultry and livestock manure. The mass ratio of biological straw to poultry and livestock manure is 1:28.
[0083] S3. Turn on the peristaltic pump 33, stirring motor 32, and hot air blower 36. Use the peristaltic pump 33 to introduce the mixture from step S1 into the fermentation tank 30 through the conduit. Then, add Fuyuandi compost-type agricultural enzyme into the fermentation tank 30 through the dosing pipe 303. Use the stirring motor 32 to drive the lifting screw 320 to rotate, so that the lifting plate 310 and the stirring paddle 311 move up and down along the inner wall of the fermentation tank 30 under the action of the lifting screw 320. During the movement of the lifting plate 310, the mixture passes through the adjacent two... The material is mixed twice after the gap between the pressing plates 312; at the same time, due to the meshing of the pinion 313 and the tooth groove 302, the stirring paddles 311 rotate up and down to stir the mixture; hot air is introduced into the mixture through the aeration disc 35 using the hot air blower 36; biogas produced during fermentation is discharged through the exhaust pipe 300 and collected in the odor-proof shed 1; after fermentation, enzyme organic fertilizer is obtained; the mass ratio of Fuyuan composting type agricultural enzyme to the mixture is 1:2000.
[0084] S4. During the fermentation of the mixed materials, the blower 12 is turned on so that the odor gas inside the odor-proof shed 1 passes through the air inlet 110 of the partition 11 and is absorbed and treated by the odor absorbent at the upper end of the partition 11, and finally discharged from the odor-proof shed 1.
[0085] S5. Discharge the liquid fermented fertilizer inside the fermentation tank 30 through the drain pipe 340, turn on the start motor 15, and use the start motor 15 to drive each start gear 14 to rotate, so that the wall plate 10 slides open along the odor-proof shed 1 under the meshing action of the rack 13 and the start gear 14. Then open the unloading plate 301 on the side wall of the fermentation tank 30 to transfer the enzyme organic fertilizer obtained in step S3.
[0086] It should be noted that the induced draft fan 12, start-up motor 15, ultraviolet sterilization lamp 16, push motor 233, intermittent motor 237, lifting motor 25, stirring motor 32, peristaltic pump 33 and hot air fan 36 used in this invention all adopt existing technologies and are not specifically limited here. Appropriate products can be selected according to actual needs.
Claims
1. A microbial enzyme fermentation device for the harmless treatment of odor-proof poultry and livestock manure, characterized in that, It includes an odor-proof shed (1) and a mixing component (2) and a fermentation component (3) respectively installed inside the odor-proof shed (1); the odor-proof shed (1) has wall panels (10) slidably connected to both sides; a partition (11) is provided at the upper end of the interior of the odor-proof shed (1); an air inlet (110) is provided on one side of the bottom surface of the partition (11); an odor absorbent is filled between the partition (11) and the top of the interior of the odor-proof shed (1); and an exhaust fan (12) connected to the interior of the odor-proof shed (1) is provided at the top of the odor-proof shed (1) and on the other side of the partition (11). The mixing assembly (2) includes a mixing tank (20) with a feed pipe (200) at the top that passes through a partition (11) and an odor-proof shed (1), two device boxes (21) respectively located on both sides of the mixing tank (20), a mounting frame (22) located inside the mixing tank (20), and a cutting component (23) located inside the two device boxes (21) and capable of penetrating the mixing tank (20); a sealing cap is provided on the feed pipe (200); the mounting frame (22) and the two device boxes (21) are connected. Several fixed cutting blades (220) are evenly distributed on the two opposite side walls; the cutting component (23) includes two push boxes (230) that are slidably connected to the two device boxes (21) respectively, several moving cutting strips (231) that are equidistantly distributed on the side walls of the push boxes (230) and can penetrate the mixing box (20), and two push motors (233) that are correspondingly set on the outer walls of the two device boxes (21) and have push screws (232) that are threadedly connected to the push boxes (230) on their output shafts. The fermentation assembly (3) includes a fermentation tank (30) connected to a mixing tank (20) via a conduit, a stirring component (31) disposed inside the fermentation tank (30), and a stirring motor (32) disposed at the top of the fermentation tank (30); a peristaltic pump (33) is provided at the connection between the fermentation tank (30) and the mixing tank (20); an exhaust pipe (300) and a dosing pipe (303) penetrating the odor-proof shed (1) are provided at the top of the fermentation tank (30); a discharge plate (301) is movably hinged to the side wall of the fermentation tank (30); the stirring component (31) includes a lifting plate (310) that slides and engages with the inner wall of the fermentation tank (30) and several rotating engagements. The stirring paddle (311) on the lifting plate (310) has several pressure plates (312) inclinedly arranged inside the lifting plate (310). One end of each stirring paddle (311) is rotatably engaged with the respective lifting plate (310). The other end of each stirring paddle (311) is distributed through the lifting plate (310) and is provided with a small gear (313). The inner wall of the fermentation tank (30) is provided with a tooth groove (302) that meshes with each of the small gears (313). The output shaft of the stirring motor (32) is provided with a lifting screw (320) that passes through the lifting plate (310) and is threadedly connected to the lifting plate (310). Each of the moving cutting strips (231) has its end slidably engaged with the push box (230), and each moving cutting strip (231) is fitted with a return spring (2310) that abuts against the inner wall of the push box (230); several shafts (234) are horizontally engaged inside the push box (230), the number of shafts (234) corresponds to the number of rows of moving cutting strips (231) on the push box (230), and cams (235) are fitted on the shafts (234) that abut against each of the moving cutting strips (231) in a one-to-one correspondence; one end of each shaft (234) passes through the push box (230) and is provided with a connecting gear (236) that meshes with each other, and an intermittent motor (237) is provided on the side wall of the push box (230) to provide power to one of the connecting gears (236); The mixing box (20) has a lifting plate (24) sleeved on the mounting frame (22) at the bottom. The lifting plate (24) has a through groove (240). The mounting frame (22) has a connecting frame (241) that is connected to the lifting plate (24) and is slidably engaged inside. The odor-proof shed (1) has a lifting motor (25) at the bottom. The output shaft of the lifting motor (25) has a lifting screw (250) that is threadedly connected to the connecting frame (241). The height directions of two adjacent cams (235) on the same shaft (234) are perpendicular to each other; There are two stirring components (31). The two stirring components (31) are symmetrically arranged in the fermentation tank (30) and are respectively threadedly connected to the lifting screw (320). The two stirring components (31) move in opposite directions.
2. The microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention as described in claim 1, characterized in that, The fermenter (30) is equipped with a filter plate (34) at the bottom and a drain pipe (340) located at the lower end of the filter plate (34) and passing through the odor-proof shed (1) is provided on the fermenter (30).
3. The microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention as described in claim 1, characterized in that, The upper end of the side wall of the wall panel (10) is provided with a rack (13), and there are several opening gears (14) that mesh with the rack (13) on the side wall of the odor-proof shed (1) at equal intervals. An opening motor (15) is provided on the side wall of the odor-proof shed (1) and connected to each of the opening gears (14) by a chain.
4. The microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention as described in claim 1, characterized in that, An aeration disc (35) is provided at the bottom of the fermentation tank (30), and a hot air blower (36) connected to the aeration disc (35) is provided at the bottom of the odor-proof shed (1).
5. A microbial enzyme fermentation device for the harmless treatment of poultry and livestock manure with odor prevention as described in any one of claims 1-4, characterized in that, The method of using the device includes the following steps: S1. Connect the induced draft fan (12), the drive motor (233), the stirring motor (32) and the peristaltic pump (33) to an external power source respectively; S2. Poultry and livestock manure is fed into the mixing box (20) through the feed pipe (200), and biological straw is added into the mixing box (20). The drive motor (233) is turned on, and the drive screw (232) is rotated by the drive motor (233), so that the drive box (230) moves inside the device box (21) and pushes the moving cutting strip (231) into the mixing box (20). The moving cutting strip (231) and the fixed cutting blade (220) on the mounting frame (22) are used together to cut and crush the poultry and livestock manure and biological straw to obtain a mixture. The mass ratio of biological straw to poultry and livestock manure is 1:15~28. S3. Turn on the peristaltic pump (33) and the stirring motor (32). Use the peristaltic pump (33) to pass the mixture from step S1 into the fermentation tank (30) through the conduit. Then, add agricultural enzymes into the fermentation tank (30) through the dosing pipe (303). Use the stirring motor (32) to drive the lifting screw (320) to rotate, so that the lifting plate (310) and the stirring paddle (311) move up and down along the inner wall of the fermentation tank (30) under the action of the lifting screw (320). During the movement, the mixture is mixed a second time through the gap between two adjacent pressing plates (312); at the same time, due to the meshing of the pinion (313) and the tooth groove (302), each stirring paddle (311) rotates up and down to stir the mixture; biogas generated during fermentation is discharged through the exhaust pipe (300) and collected in the odor-proof shed 1; after fermentation, enzyme organic fertilizer is obtained; the mass ratio of agricultural enzyme to mixture is 1:1500~2000. S4. During the fermentation of the mixed materials, the blower (12) is turned on so that the odor gas inside the odor-proof shed (1) passes through the air inlet (110) on the partition (11), is adsorbed and treated by the odor adsorbent at the top of the partition (11), and finally discharged from the odor-proof shed (1). S5. Open the wall panel (10) on the odor-proof shed (1), and then open the unloading plate (301) on the side wall of the fermentation tank (30) to transfer the enzyme organic fertilizer obtained in step S3.