Aluminum liquid and aluminum slag separation device and method for aluminum processing
By introducing regulating and cleaning, crushing and guiding, heat preservation and sealing, and extended rotation mechanisms into the aluminum liquid and aluminum slag separation device, the problem of filter plate clogging has been solved, the separation efficiency and safety have been improved, the cleaning process has been simplified, and the applicability of the device has been enhanced.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SHANDONG INNOVATION METAL TECH
- Filing Date
- 2023-11-20
- Publication Date
- 2026-05-29
AI Technical Summary
In existing aluminum liquid and aluminum slag separation devices, impurities and debris easily accumulate on the surface of the filter plates during use, leading to blockage, increasing cleaning difficulty and device usage time, and affecting process efficiency.
The design incorporates an adjustment and cleaning mechanism, a crushing and guiding mechanism, a heat preservation and sealing mechanism, and an extension and rotation mechanism. These components include a fitting filter plate, a cutting blade, a guide pipe, a ceramic fiber plate, a sliding rod, and a servo motor. This enables the adjustment of the filter plate pore size, the cleaning of impurities, the heat preservation of the molten aluminum, and the movement of the device, thereby improving separation efficiency and safety.
It effectively prevents filter plate clogging, improves the speed and efficiency of aluminum liquid and aluminum slag separation, reduces cleaning difficulty, ensures the purity of aluminum liquid and personnel safety, and enhances the applicability and operability of the device.
Smart Images

Figure CN117443041B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of aluminum liquid and aluminum slag separation devices, specifically to an aluminum liquid and aluminum slag separation device and method for aluminum processing. Background Technology
[0002] Aluminum is a metallic element; its elemental form is a silvery-white, lightweight metal with ductility. Commercially, it is commonly produced in rod, sheet, foil, powder, strip, and wire forms. It is the most abundant metallic element in the Earth's crust. The development of three major industries—aviation, construction, and automobiles—demands materials with the unique properties of aluminum and its alloys, which greatly facilitates the production and application of this new metal. Its applications are extremely widespread, and the demand for aluminum and aluminum alloys in modern society is constantly increasing. Aluminum and aluminum alloys are widely used in construction, aviation, power transmission, automobile manufacturing, and household appliances. With the deepening of aluminum alloy production... With the rapid development of processing enterprises, aluminum alloy processing enterprises have encountered challenges. During the aluminum alloy smelting process, the alloy becomes liquid after being heated at high temperatures, and it contains aluminum slag. Aluminum ash is a waste product from industrial production, with a huge output. Aluminum ash contains metallic aluminum, alumina, nitride, etc. The metallic aluminum can be separated and recycled through processing. For this purpose, aluminum liquid and aluminum slag separation devices are needed. The aluminum liquid and aluminum slag in the aluminum liquid and aluminum slag separation device are first separated by filter plates, and then the separated aluminum liquid and aluminum slag are processed to ensure that the materials can be utilized to the maximum extent.
[0003] Although existing wiring installation auxiliary equipment meets users' needs to a certain extent, it still has certain shortcomings during use. Specifically, the aluminum liquid and aluminum slag separation device does not easily remove impurities and debris adhering to the surface of the filter plate during use, leading to the accumulation of impurities and debris on the filter plate surface. This makes the filter plate prone to clogging after long-term use, requiring personnel to frequently disassemble and clean the filter plate, thus increasing the service life of the device and affecting the operation process. Summary of the Invention
[0004] This invention provides an aluminum liquid and aluminum slag separation device and method for aluminum processing, which can effectively solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an aluminum liquid and aluminum slag separation device for aluminum processing, comprising a device body, a heater installed at one end of the device body, a drive motor installed at the top of the device body, a stirring rod installed at one end of the drive motor inside the device body, a conduit installed at the bottom of one end of the device body, a material pouring frame installed on one side of the top of the device body, a filter plate installed inside the device body, and an adjustment and cleaning mechanism installed on the surface of the filter plate. The adjustment and cleaning mechanism includes a fitting filter plate for adjusting the aperture between the filter plates, a reset spring for moving the connecting block, a collection box for collecting impurities and debris, and a water collection cover and a spray nozzle for cleaning the surface of the filter plate.
[0006] The device body has a crushing and guiding mechanism installed at the top inside. The crushing and guiding mechanism includes a hydraulic column for moving the cutting blade, a guide pipe for guiding the aluminum liquid, and a discharge frame for discharging the aluminum liquid into the rotating frame.
[0007] One end of the conduit is equipped with a heat preservation and sealing mechanism, which includes a material collection frame for collecting molten aluminum, a ceramic fiber board and a vacuum insulation board for heat preservation of the material collection frame, a protective sleeve for protecting the sealing sleeve, and a rubber sealing ring for better sealing.
[0008] The device body is equipped with an extension rotation mechanism, which includes a connecting base and a sliding rod for extending the position of the electric slide rail, a servo motor for driving the second gear to rotate, a first gear for driving the device body to rotate, a connecting plate, and connecting bolts for fixing the connecting plate to the device body.
[0009] Preferably, the adjustment and cleaning mechanism further includes an adjustment block for adjusting the position of the filter plate, a threaded positioning rod for positioning the connecting block, a sealing plate for protecting one end of the device, and a scraper for scraping the surface of the filter plate.
[0010] Preferably, the filter plates are rotatably connected to each other inside the filter plates, one end of the filter plates is fixedly connected to an adjusting block, one end of the fixing frame is connected to a threaded positioning rod by a thread, and one end of the sealing plate is snapped with a scraper at the bottom.
[0011] A reset spring is fixedly connected to one end inside the fixed frame, and the surface of the reset spring is slidably connected to the fixed frame. A water collection cover is fixedly connected to one end of the device body at the top of the collection box, and a nozzle is evenly embedded in the bottom of one end of the water collection cover.
[0012] Preferably, the connecting block and the filter plate are connected by bolts, the sealing plate and one end of the device body are movably connected, the other end of the water pump is connected to the inside of the water collection hood through a pipe, and one end of the bottom of the collection box is connected to the inside of the water tank through a pipe.
[0013] Preferably, hydraulic columns are symmetrically fixedly installed at the top of the positioning frame, a connecting plate is fixedly connected between the two hydraulic columns, a cutting blade is uniformly snapped to one end of the connecting plate, a guide pipe is snapped to the bottom of one end of the inclined plate, a discharge frame is fixedly connected to the bottom of the inclined plate, and a rotating frame is fixedly connected to the surface of the stirring rod.
[0014] Preferably, the cutting blade and the positioning frame are slidably connected, and the discharge frame and the rotating frame are hollow inside.
[0015] Preferably, a material collection frame is snapped onto one end of the conduit, a fixed base is fixedly connected to the bottom surface of the material collection frame, a feed inlet is provided at one end of the material collection frame located at one end of the conduit, a ceramic fiber board is sleeved onto one end of the inside of the material collection frame, a vacuum insulation board is sleeved onto one end of the inside of the material collection frame located at the surface of the ceramic fiber board, a sealing sleeve is slidably connected to the surface of the material collection frame, a protective sleeve is fixedly connected to the surface of the sealing sleeve, and rubber sealing rings are embedded and installed at the top of the fixed base and the bottom of the protective sleeve.
[0016] Preferably, the conduit and the collection frame are internally connected, the two rubber sealing rings are of the same size, and the fixed base and the sealing sleeve are connected by a connecting positioning rod.
[0017] Preferably, a connecting base is placed at the bottom of the device body, and sliding rods are symmetrically slidably connected to both ends of the connecting base. An electric slide rail is fixedly connected between the two opposing sliding rods. A first gear is fixedly connected to the surface of the extension rod, and a servo motor is fixedly connected to the other end of the fixed slider. An extension rod is rotatably connected to one end of the fixed slider, and a first gear is fixedly connected to the surface of the extension rod. A connecting plate is threadedly connected to one end of the extension rod, and connecting bolts are evenly threadedly connected to the surface of the connecting plate. A second gear is fixedly connected to the output end of the servo motor.
[0018] Preferably, a separation method for an aluminum molten aluminum slag separation device for aluminum processing is also provided, comprising the following steps:
[0019] S1. First, place the device body in the required position, then introduce the molten aluminum and aluminum slag into the pouring frame, so that the molten aluminum and aluminum slag enter the device body through the pouring frame. Then, start the heater to raise the temperature inside the device.
[0020] S2. The molten aluminum and aluminum slag enter the fitting filter plate along the inside of the device body. The molten aluminum and aluminum slag are cut and crushed by the cutting blade inside the inclined plate. The cut and crushed molten aluminum and aluminum slag are then guided into the discharge port through the guide pipe. They fall onto the surface of the filter plate along the discharge port. The stirring rod is driven by the drive motor to rotate and stir the molten aluminum and aluminum slag. The stirred molten aluminum and aluminum slag are then discharged through the conduit.
[0021] S3. The discharged molten aluminum can be collected and kept warm through the collection frame, ceramic fiber board and vacuum insulation board. The molten aluminum collected inside the collection frame can be protected through the protective sleeve and fixed base.
[0022] S4. By connecting the base and the sliding rod, devices of different sizes can be connected, thereby improving the applicability of the mechanism. Furthermore, the servo motor and the connecting plate can drive the device body to rotate.
[0023] Compared with the prior art, the beneficial effects of the present invention are: the present invention has a scientific and reasonable structure and is safe and convenient to use.
[0024] 1. Equipped with an adjustment and cleaning mechanism, the filter plate's aperture can be adjusted by engaging the filter plate and adjusting the block. This allows for the use of filter plates with different aperture sizes to meet the needs of personnel, improving the device's effectiveness. This not only reduces the time required for personnel to adjust the filter plate's aperture but also simplifies the actual use of the device. Furthermore, by using a return spring, connecting block, and threaded positioning rod, the filter plate can be disassembled, reducing the difficulty of disassembly and ensuring stability during disassembly. This further reduces the time required for disassembly, thus enhancing the device's overall performance.
[0025] The use of a sealing plate, scraper, and collection box facilitates the simultaneous cleaning of the filter plate surface during disassembly. This separates residual impurities and debris from the filter plate surface, preventing their accumulation and ensuring long-term filter plate lifespan. Furthermore, the addition of a water collection hood, spray nozzle, water pump, and water tank allows for easy rinsing of the filter plate surface, further improving its cleanliness and enhancing its performance during use.
[0026] 2. Equipped with a crushing and guiding mechanism, the device uses a hydraulic column, connecting plate, and cutting blade to cut the molten aluminum and incompletely melted aluminum blocks flowing into the device. This ensures that the incompletely melted aluminum blocks are crushed before stirring, facilitating better stirring and greatly accelerating the separation speed between molten aluminum and aluminum slag, shortening the time significantly and greatly improving the separation efficiency of aluminum slag. Furthermore, by cooperating with the guide pipe, discharge frame, rotating frame, and discharge port, the molten aluminum can be guided and evenly discharged through the discharge port, allowing the molten aluminum to be evenly distributed on the surface of the filter plate and stirring rod, thereby improving the stirring effect of the stirring rod on the molten aluminum.
[0027] 3. Equipped with a heat-insulating and sealing mechanism, the separated pure aluminum liquid is easily kept warm by the collection frame, ceramic fiber board, and vacuum insulation board, thus preventing the pure aluminum liquid from solidifying due to external temperature influences. This ensures the overall effectiveness of the device in separating the aluminum liquid. Furthermore, the sealing sleeve, protective sleeve, rotating motor, screw, and rubber sealing ring facilitate the sealing of the collected aluminum liquid surface, preventing contact between the aluminum liquid and the outside environment. This not only ensures the purity of the aluminum liquid but also protects personnel from accidental contact with the aluminum liquid, reducing construction risks.
[0028] 4. Equipped with an extension and rotation mechanism, the aluminum molten aluminum slag separation device of different sizes can be easily used by connecting the base and sliding rod, thereby improving the efficiency of the mechanism. Furthermore, by using an electric slide rail, extension rod, connecting plate, and connecting bolts, it can easily move and rotate the aluminum molten aluminum slag separation device, thereby draining the residual aluminum molten aluminum inside the device and preventing its accumulation. This ensures the cleanliness of the device's interior and facilitates cleaning by personnel, reducing the difficulty of cleaning and further improving the device's effectiveness. Attached Figure Description
[0029] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0030] Figure 1 This is a schematic diagram of the structure of the present invention;
[0031] Figure 2 This is a cross-sectional structural schematic diagram of the present invention;
[0032] Figure 3 This is a schematic diagram of the structure of the cleaning adjustment mechanism of the present invention;
[0033] Figure 4 This is a schematic diagram of the installation structure of the scraper of the present invention;
[0034] Figure 5 This is a schematic diagram of the pulverizing and guiding mechanism of the present invention;
[0035] Figure 6 This is a schematic diagram of the installation structure of the material discharge frame of the present invention;
[0036] Figure 7 This is a cross-sectional view of the material discharge frame of the present invention;
[0037] Figure 8 This is a schematic diagram of the thermal insulation and sealing mechanism of the present invention;
[0038] Figure 9 This is a schematic diagram of the extended rotation mechanism of the present invention.
[0039] The diagram shows: 1. Device body; 2. Heater; 3. Drive motor; 4. Stirring rod; 5. Guide tube; 6. Discharge frame; 7. Filter plate;
[0040] 8. Adjustment and cleaning mechanism; 801. Fitting filter plate; 802. Adjusting block; 803. Fixing frame; 804. Return spring; 805. Connecting block; 806. Threaded positioning rod; 807. Sealing plate; 808. Scraper; 809. Collection box; 810. Water collection cover; 811. Spray head; 812. Water pump; 813. Water tank;
[0041] 9. Crushing and guiding mechanism; 901. Inclined plate; 902. Positioning frame; 903. Hydraulic column; 904. Connecting plate; 905. Cutting blade; 906. Guide block; 907. Guide pipe; 908. Discharge frame; 909. Rotating frame; 910. Discharge port;
[0042] 10. Thermal insulation and sealing mechanism; 1001. Feed inlet; 1002. Fixed base; 1003. Material collection frame; 1004. Ceramic fiber board; 1005. Vacuum insulation board; 1006. Sealing sleeve; 1007. Protective sleeve; 1008. Rotating motor; 1009. Screw; 1010. Rubber sealing ring;
[0043] 11. Extended rotating mechanism; 1101. Connecting base; 1102. Sliding rod; 1103. Electric slide rail; 1104. Fixed slider; 1105. Extension rod; 1106. First gear; 1107. Connecting plate; 1108. Connecting bolt; 1109. Servo motor; 1110. Second gear. Detailed Implementation
[0044] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.
[0045] Example: Figure 1-9 As shown, the present invention provides a technical solution: an aluminum liquid and aluminum slag separation device for aluminum processing, comprising a device body 1, a heater 2 installed at one end of the device body 1, a drive motor 3 installed at the top of the device body 1, a stirring rod 4 installed inside the device body 1 at one end of the drive motor 3, a conduit 5 installed at the bottom of one end of the device body 1, a material pouring frame 6 installed on one side of the top of the device body 1, a filter plate 7 installed inside the device body 1, and an adjustment and cleaning mechanism 8 installed on the surface of the filter plate 7. The adjustment and cleaning mechanism 8 includes a fitting filter plate 801, an adjusting block 802, a fixing frame 803, a reset spring 804, a connecting block 805, a threaded positioning rod 806, a sealing plate 807, a scraper 808, a collection box 809, a water collection cover 810, a nozzle 811, a water pump 812, and a water tank 813.
[0046] The filter plates 7 are rotatably connected to each other with a fitting filter plate 801. An adjusting block 802 is fixedly connected to one end of the fitting filter plate 801. A fixing frame 803 is symmetrically embedded at both ends of the device body 1, located on both sides of the filter plates 7. A return spring 804 is fixedly connected to one end of each fixing frame 803, and the surface of the return spring 804 is slidably connected to the fixing frame 803. A connecting block 805 is slidably connected to the fixing frame 803 on the other side of the return spring 804. One end of the fixing frame 803 is threadedly connected to a threaded positioning element. Rod 806, sealing plates 807 are movably connected to both ends of the device body 1 at one side of the filter plate 7. A scraper 808 is snapped to the bottom of one end of the sealing plate 807. A collection box 809 is snapped to one end of the device body 1. A water collection cover 810 is fixedly connected to the top of the collection box 809 at one end of the device body 1. Spray nozzles 811 are evenly embedded at the bottom of one end of the water collection cover 810. A water pump 812 is placed and connected to the bottom of the other end of the device body 1. A water tank 813 is connected to one end of the water pump 812 through a pipe.
[0047] The device body 1 is equipped with a crushing and guiding mechanism 9 at its top. The crushing and guiding mechanism 9 includes an inclined plate 901, a positioning frame 902, a hydraulic column 903, a connecting plate 904, a cutting blade 905, a guiding block 906, a guiding pipe 907, a discharge frame 908, a rotating frame 909, and a discharge port 910.
[0048] An inclined plate 901 is fixedly installed at one end inside the main body 1 of the device. A positioning frame 902 is fixedly connected to the top of the inclined plate 901. Hydraulic columns 903 are symmetrically fixedly installed at the top of the positioning frame 902. A connecting plate 904 is fixedly connected between the two hydraulic columns 903. A cutting blade 905 is evenly snapped onto one end of the connecting plate 904. A guide block 906 is symmetrically fixedly connected to one end of the positioning frame 902. A guide pipe 907 is snapped onto the bottom of one end of the inclined plate 901. A discharge frame 908 is fixedly connected to the bottom of the inclined plate 901. A rotating frame 909 is fixedly connected to the surface of the stirring rod 4. The tops of the rotating frame 909 and the discharge frame 908 are closely fitted together, so that the discharge frame 908 can guide the material into the rotating frame 909. Discharge ports 910 are evenly opened at the bottom of the rotating frame 909.
[0049] One end of the conduit 5 is equipped with a heat-insulating and sealing mechanism 10, which includes an inlet 1001, a fixed base 1002, a material collection frame 1003, a ceramic fiber board 1004, a vacuum insulation board 1005, a sealing sleeve 1006, a protective sleeve 1007, a rotating motor 1008, a screw 1009, and a rubber sealing ring 1010.
[0050] One end of the conduit 5 is snapped with a material collection frame 1003. A fixed base 1002 is fixedly connected to the bottom surface of the material collection frame 1003. An inlet 1001 is provided at one end of the material collection frame 1003, located at one end of the conduit 5. A ceramic fiber board 1004 is sleeved inside the material collection frame 1003 at one end. A vacuum insulation board 1005 is sleeved at the surface of the ceramic fiber board 1004 at one end of the material collection frame 1003. A sealing sleeve 1006 is slidably connected to the surface of the material collection frame 1003. A protective sleeve 1007 is fixedly connected to the surface of the sealing sleeve 1006. A rotating motor 1008 is fixedly connected to one end of the protective sleeve 1007. A screw 1009 is fixedly connected to the output end of the rotating motor 1008. Rubber sealing rings 1010 are embedded and installed at the top of the fixed base 1002 and the bottom of the protective sleeve 1007.
[0051] The device body 1 is equipped with an extension rotation mechanism 11, which includes a connecting base 1101, a sliding rod 1102, an electric slide rail 1103, a fixed slider 1104, an extension rod 1105, a first gear 1106, a connecting plate 1107, a connecting bolt 1108, a servo motor 1109, and a second gear 1110.
[0052] The device body 1 has a connecting base 1101 at its bottom. Sliding rods 1102 are symmetrically slidably connected to both ends of the connecting base 1101. An electric slide rail 1103 is fixedly connected between the two opposing sliding rods 1102. A fixed slider 1104 is fixedly connected to one end of the output end of the electric slide rail 1103. An extension rod 1105 is rotatably connected to one end of the fixed slider 1104. A first gear 1106 is fixedly connected to the surface of the extension rod 1105. A connecting disc 1107 is threadedly connected to one end of the extension rod 1105. Connecting bolts 1108 are evenly threadedly connected to the surface of the connecting disc 1107. A servo motor 1109 is fixedly connected to the other end of the fixed slider 1104. A second gear 1110 is fixedly connected to the output end of the servo motor 1109. The second gear 1110 and the first gear 1106 mesh with each other.
[0053] A separation method for an aluminum molten metal and aluminum slag separation device used in aluminum processing includes the following steps:
[0054] S1. First, place the device body 1 in the required position, then introduce the molten aluminum and aluminum slag into the pouring frame 6, so that the molten aluminum and aluminum slag enter the device body 1 through the pouring frame 6. Then, start the heater 2 to raise the temperature inside the device.
[0055] S2. The molten aluminum and aluminum slag enter the fitting filter plate 801 along the inside of the device body 1. The molten aluminum and aluminum slag are cut and crushed by the cutting blade 905 inside the inclined plate 901. The molten aluminum and aluminum slag after being cut and crushed are introduced into the discharge port 910 through the guide pipe 907. The molten aluminum and aluminum slag fall onto the surface of the filter plate 7 along the inside of the discharge port 910. The stirring rod 4 is driven by the drive motor 3 to rotate and stir the molten aluminum and aluminum slag. The stirred molten aluminum and aluminum slag are discharged through the conduit 5.
[0056] S3. The discharged molten aluminum can be collected and kept warm through the collection frame 1003, ceramic fiber board 1004 and vacuum insulation board 1005. The molten aluminum collected inside the collection frame 1003 can be protected through the protective sleeve 1007 and the fixed base 1002.
[0057] S4. By connecting the base 1101 and the sliding rod 1102, devices of different sizes can be connected, thereby improving the applicability of the mechanism. Furthermore, the servo motor 1109 and the connecting plate 1107 can drive the device body 1 to rotate.
[0058] In this implementation scheme: During use, the adjusting block 802 is moved, causing it to move. This movement of the adjusting block 802 moves the mating filter plate 801, allowing the filter plate 801 to be moved to the desired position, thus adjusting the aperture size of the filter plate 7. Furthermore, by disassembling the threaded positioning rod 806 from the inside of the fixed frame 803, the threaded positioning rod 806 is separated from the inside of the fixed frame 803, causing the movable end of the return spring 804 to move the connecting block 805. The movement of the connecting block 805 moves the filter plate 7, which in turn moves the sealing plate 807. The movement of the sealing plate 807 then moves the scraper 808, which removes impurities adhering to the surface of the filter plate 7. The filter plate 7 is cleaned by scraping away debris and activating the water pump 812, which draws water from the water tank 813 into the water collection hood 810. The water then flows through the water collection hood 810 into the nozzle 811 and is finally discharged through the nozzle 811. The water discharged through the nozzle 811, in conjunction with the scraper 808, ensures the cleanliness of the filter plate 7 surface. After the filter plate 7 moves to a certain position, it falls through the surface of the filter plate 7 and the scraper 808 into the collection box 809. The remaining water flows back into the water tank 813 through the pipe. The filter plate 7 is then removed by disassembling the connecting block 805, separating it from the filter plate 7.
[0059] In operation, molten aluminum is poured into the pouring frame 6, allowing it to flow into the device body 1. The heater 2 is then activated to ensure the molten aluminum is at a suitable temperature. The molten aluminum then flows through the device body 1 onto the surface of the inclined plate 901, and then through the inclined plate 901 into the positioning frame 902. The hydraulic column 903 is then activated, causing the connecting plate 904 to move. This movement of the connecting plate 904 moves the cutting blade 905, which cuts any incompletely melted aluminum blocks, ensuring the aluminum blocks are properly positioned. After being sized appropriately, the processed molten aluminum and debris flow through the guide block 906 into the guide pipe 907, then through the guide pipe 907 into the discharge frame 908, and then through the discharge frame 908 into the rotating frame 909. Then, the operator starts the drive motor 3, which drives the stirring rod 4 to run. When the stirring rod 4 rotates, it drives the rotating frame 909 to rotate. When the rotating frame 909 rotates, the molten aluminum inside is thrown out through the discharge port 910, causing the molten aluminum to fall onto the surface of the filter plate 7. After being filtered by the filter plate 7, it is discharged through the conduit 5.
[0060] After the molten aluminum enters the conduit 5, it flows through the conduit 5 into the inlet 1001, and then along the inlet 1001 into the collecting frame 1003, where it is stored. The ceramic fiber board 1004 and vacuum insulation board 1005 on the surface of the collecting frame 1003 provide insulation for the molten aluminum inside. Then, by starting the rotary motor 1008, the screw 1009 rotates. The protective sleeve 1007 moves synchronously with the sealing sleeve 1006 and the rubber sealing ring 1010. After the rubber sealing ring 1010 is connected to the top of the fixed base 1002, the rotating motor 1008 stops running, thereby positioning the protective sleeve 1007. The protective sleeve 1007 and the protective sleeve 1006 can seal the aluminum liquid flowing into the collection frame 1003, thereby preventing the aluminum liquid from accidentally flowing out and affecting the personal safety of personnel.
[0061] In use, the connecting base 1101 is placed in the desired position, and then the sliding rods 1102 on both sides are pulled, causing the sliding rods 1102 to move the electric slide rail 1103. After the electric slide rail 1103 is moved to the desired position, the sliding rods 1102 are stopped. Then, the connecting plate 1107 is installed onto the surface of the device body 1 by the connecting bolts 1108 through the extension rod 1105. Then, the electric slide rail 1103 is started, causing it to run. When the electric slide rail 1103 runs, it drives the fixed slider 1104 to move. When the fixed slider 1104 moves, it synchronously drives the servo motor 1109 and the extension rod 1105 to move. When the servo motor 1109 moves, it drives the second gear 1110 to move. When the extension rod 1105 moves, it drives the first gear 1106 and the... The connecting plate 1107 moves, which in turn moves the connecting bolt 1108. The connecting bolt 1108 moves, which in turn moves the device body 1. After the device body 1 is moved to the desired position, the electric slide rail 1103 stops running. Then, the servo motor 1109 is started, which drives the second gear 1110 to rotate. When the second gear 1110 rotates, it drives the first gear 1106 to rotate. When the first gear 1106 rotates, it drives the extension rod 1105 to move. When the extension rod 1105 moves, it drives the connecting plate 1107 to rotate. When the connecting plate 1107 rotates, it drives the device body 1 to move via the connecting bolt 1108. After the device body 1 is moved to the appropriate position, the servo motor 1109 stops running.
[0062] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. An aluminum molten aluminum slag separation device for aluminum processing, comprising a device body (1), a heater (2) installed at one end of the device body (1), a drive motor (3) installed at the top of the device body (1), a stirring rod (4) installed at one end of the drive motor (3) inside the device body (1), a conduit (5) installed at the bottom of one end of the device body (1), a pouring frame (6) installed on one side of the top of the device body (1), and a filter plate (7) installed inside the device body (1), characterized in that: The filter plate (7) is equipped with an adjustment and cleaning mechanism (8). The adjustment and cleaning mechanism (8) includes a matching filter plate (801) for adjusting the aperture between the filter plates (7), a reset spring (804) for moving the connecting block (805), a collection box (809) for collecting impurities and debris, and a water collection cover (810) and a nozzle (811) for cleaning the surface of the filter plate (7). The device body (1) has a crushing and guiding mechanism (9) installed at the top inside. The crushing and guiding mechanism (9) includes a hydraulic column (903) for moving the cutting blade (905), a guide pipe (907) for guiding the aluminum liquid, and a discharge frame (908) for discharging the aluminum liquid into the rotating frame (909). One end of the conduit (5) is equipped with a heat-insulating and sealing mechanism (10). The heat-insulating and sealing mechanism (10) includes a collection frame (1003) for collecting molten aluminum, a ceramic fiber board (1004) and a vacuum insulation board (1005) for heat-insulating the collection frame (1003), a protective sleeve (1007) for protecting the sealing sleeve (1006), and a rubber sealing ring (1010) for better sealing. The device body (1) is equipped with an extension rotation mechanism (11). The extension rotation mechanism (11) includes a connecting base (1101) and a sliding rod (1102) for extending the position of the electric slide rail (1103), a servo motor (1109) for driving the second gear (1110) to rotate, a first gear (1106) for driving the device body (1) to rotate, a connecting plate (1107), and a connecting bolt (1108) for fixing the connecting plate (1107) to the device body (1). The adjustment and cleaning mechanism (8) also includes an adjustment block (802) for adjusting the position of the mating filter plate (801), a threaded positioning rod (806) for positioning the position of the connecting block (805), a sealing plate (807) for protecting one end of the device, and a scraper (808) for scraping the surface of the filter plate (7). The filter plates (7) are rotatably connected to each other. An adjusting block (802) is fixedly connected to one end of the filter plate (801). A threaded positioning rod (806) is threadedly connected to one end of the fixed frame (803). A scraper (808) is snapped into the bottom of one end of the sealing plate (807). A reset spring (804) is fixedly connected to one end of the fixed frame (803). The surface of the reset spring (804) and the fixed frame (803) are slidably connected. A water collection cover (810) is fixedly connected to one end of the device body (1) at the top of the collection box (809). A nozzle (811) is evenly embedded at the bottom of one end of the water collection cover (810). The connecting block (805) and the filter plate (7) are connected by bolts. The sealing plate (807) and one end of the device body (1) are movably connected. The other end of the water pump (812) is connected to the inside of the water collection cover (810) through a pipe. One end of the bottom of the collection box (809) is connected to the inside of the water tank (813) through a pipe.
2. The aluminum molten aluminum slag separation device for aluminum processing according to claim 1, characterized in that, Hydraulic columns (903) are symmetrically fixedly installed at the top of the positioning frame (902). A connecting plate (904) is fixedly connected between the two hydraulic columns (903). A cutting blade (905) is evenly snapped onto one end of the connecting plate (904). A guide pipe (907) is snapped onto the bottom of one end of the inclined plate (901). A discharge frame (908) is fixedly connected to the bottom of the inclined plate (901). A rotating frame (909) is fixedly connected to the surface of the stirring rod (4).
3. The aluminum molten aluminum slag separation device for aluminum processing according to claim 2, characterized in that, The cutting blade (905) and the positioning frame (902) are slidably connected inside, and the discharge frame (908) and the rotating frame (909) are hollow inside.
4. The aluminum molten aluminum slag separation device for aluminum processing according to claim 1, characterized in that, One end of the conduit (5) is snapped with a material collection frame (1003). A fixed base (1002) is fixedly connected to the bottom of the surface of the material collection frame (1003). A material inlet (1001) is opened at one end of the material collection frame (1003) at one end of the conduit (5). A ceramic fiber board (1004) is sleeved and connected to one end of the inside of the material collection frame (1003). A vacuum insulation board (1005) is sleeved and connected to one end of the inside of the material collection frame (1003) at the surface of the ceramic fiber board (1004). A sealing sleeve (1006) is slidably connected to the surface of the material collection frame (1003). A protective sleeve (1007) is fixedly connected to the surface of the sealing sleeve (1006). Rubber sealing rings (1010) are embedded and installed at the top of the fixed base (1002) and the bottom of the protective sleeve (1007).
5. The aluminum molten aluminum slag separation device for aluminum processing according to claim 4, characterized in that, The conduit (5) and the collection frame (1003) are internally connected. The two rubber sealing rings (1010) are the same size. The fixed base (1002) and the sealing sleeve (1006) are connected by a connecting positioning rod.
6. The aluminum molten aluminum slag separation device for aluminum processing according to claim 1, characterized in that, The device body (1) has a connecting base (1101) at the bottom. The connecting base (1101) has sliding rods (1102) symmetrically slidably connected at both ends. An electric slide rail (1103) is fixedly connected between the two sliding rods (1102). A servo motor (1109) is fixedly connected to the other end of a fixed slider (1104). An extension rod (1105) is rotatably connected to one end of the fixed slider (1104). A first gear (1106) is fixedly connected to the surface of the extension rod (1105). A connecting plate (1107) is connected to one end of the extension rod (1105) by a threaded connection. Connecting bolts (1108) are evenly connected to the surface of the connecting plate (1107) by threads. A second gear (1110) is fixedly connected to the output end of the servo motor (1109).
7. A method for separating molten aluminum and aluminum slag in aluminum processing, characterized in that, The aluminum molten aluminum slag separation device for aluminum processing according to any one of claims 1-6 includes the following steps: S1. First, place the device body (1) in the required position, then introduce the aluminum liquid and aluminum slag into the pouring frame (6), so that the aluminum liquid and aluminum slag enter the device body (1) through the pouring frame (6), and then start the heater (2) to raise the temperature inside the device. S2. The molten aluminum and aluminum slag enter the fitting filter plate (801) along the inside of the device body (1). The molten aluminum and aluminum slag are cut and crushed by the cutting blade (905) inside the inclined plate (901). The molten aluminum and aluminum slag after being cut and crushed are introduced into the discharge port (910) through the guide pipe (907). The molten aluminum and aluminum slag fall onto the surface of the filter plate (7) along the discharge port (910). The stirring rod (4) is driven by the drive motor (3) to rotate and stir the molten aluminum and aluminum slag. The stirred molten aluminum and aluminum slag are discharged through the conduit (5). S3. The discharged molten aluminum can be collected and kept warm through the collection frame (1003), ceramic fiber board (1004) and vacuum insulation board (1005), and the molten aluminum collected inside the collection frame (1003) can be protected through the protective sleeve (1007) and fixed base (1002). S4. By connecting the base (1101) and the sliding rod (1102), devices of different sizes can be connected, thereby improving the applicability of the device. Furthermore, the device body (1) can be rotated by the servo motor (1109) and the connecting plate (1107).