A graphite tray monitoring system for an automated process line

By combining a limit device, a feeding device, and a monitoring device, the problem of misjudgment during the feeding process of graphite material trays is solved, achieving accurate material positioning and feeding quantity judgment, reducing misjudgment and waste, and saving human resources.

CN117485926BActive Publication Date: 2025-11-07LUOBEI AOXING NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202311186152.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-14
Publication Date
2025-11-07
Estimated Expiration
2043-09-14

AI Technical Summary

Technical Problem

Existing monitoring systems are prone to misjudgment during the graphite feeding process due to debris, material splashing, or positional deviation, making it impossible to accurately observe the amount of material fed, resulting in material waste and human resource waste.

Method used

By combining a limiting device, a feeding device, a monitoring device, and a tilting device, and through the cooperation of a distance sensor, a camera, and a computing sensor, the graphite material tray can be accurately positioned and the amount of material can be accurately judged, thus avoiding misjudgment and overfeeding.

Benefits of technology

It reduces monitoring errors caused by debris or material splashing, saves manpower, avoids material waste, and improves the accuracy and efficiency of material feeding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of graphite tray monitoring, and provides a graphite tray monitoring system of an automatic process line, which comprises a base, characterized in that a shell is arranged on the base, a motor one is arranged in the shell, a cam divider is arranged on the upper end face of the shell, the cam divider is connected with the motor one through a belt, a supporting shaft is sleeved on the upper end face of the cam divider, a limiting device is arranged on the upper end face of the supporting shaft, a rotating disc is connected with the upper end face of the supporting shaft, and a graphite tray is rotatably connected with the upper end face of the rotating disc, the reasonable collocation of the limiting device and the feeding device can reduce the possibility that the material is dropped to the surface of the graphite tray due to the leakage of the bottom of the feeding box and affects the misjudgment of the camera, whether the material is full can be judged by shooting whether there is material on the surface of the graphite tray, and all of the above are beneficial to avoid excessive feeding of the material and cause waste of the material, and are also beneficial to save manpower and labor.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of graphite tray monitoring, in particular to a graphite tray monitoring system of an automatic process line. BACKGROUND

[0002] A typical monitoring system mainly consists of five parts, namely front-end audio and video acquisition equipment, audio and video transmission equipment, back-end storage, control and display equipment, wherein the back-end equipment can be further divided into central control equipment and sub-control equipment, and the front-end and back-end equipment can be connected (also known as transmission system) through coaxial cable, twisted pair, optical fiber, microwave, wireless and other ways.

[0003] During the feeding process, some debris may be attached to the surface of the graphite tray after processing, which may be misjudged as material in the monitoring picture, or during the feeding process, if the feeding bin is too far from the graphite tray, the material may splash onto the surface of the graphite tray, or the graphite tray may be displaced during rotation, so that the feeding bin and the feeding groove in the graphite tray are not on the same horizontal plane, resulting in feeding to the surface of the graphite tray, which may affect the monitoring system to misjudge that the graphite tray is full. In addition, the material in some graphite trays does not need to be full, and the monitoring system cannot accurately observe the amount of material feeding, resulting in overfeeding or underfeeding of the material. In summary, the present application provides a graphite tray monitoring system of an automatic process line. SUMMARY

[0004] In order to solve the above technical problems, the present application provides a graphite tray monitoring system of an automatic process line to solve the problem of misjudgment of the monitoring system caused by debris or material splashing in the prior art.

[0005] The prior art of the present application is as follows:

[0006] A graphite tray monitoring system of an automatic process line, comprising: a base, a shell is arranged on the base, a motor one is arranged in the shell, a cam divider is arranged on the upper end face of the shell, the cam divider is connected with the motor one through a belt, a support shaft is sleeved on the upper end face of the cam divider, a limiting device is arranged on the upper end face of the support shaft, a turntable is connected with the upper end face of the support shaft, a graphite tray is rotatably connected with the upper end face of the turntable, a cleaning machine is arranged on each corner of the upper end face of the cam divider, an electric telescopic rod is arranged on the cam divider, and a distance measuring sensor one is arranged on the electric telescopic rod.

[0007] The upper end face of the base and located on one side of the shell is provided with a support, the upper end face of the support is fixedly connected with a support column, a feeding device is sleeved on the support column, a monitoring device is sleeved on the support column below the feeding device, the upper end face of the base is provided with a supporting block, and the supporting block is provided with a turnover device.

[0008] Preferably, the limiting device comprises a gear one, a gear two, a fixed block one, a fixed block two and a sliding rod; the fixed block is sleeved on the support shaft, the bottom of the gear one is rotatably connected to the upper end face of the fixed block one, the gear one is in meshing connection with the gear two, the fixed block two is arrayed around the fixed block one, the bottom end of the gear two is rotatably connected to the upper end face of the fixed block two, a long slot one is formed in the fixed block two, one side of the sliding rod is in sliding connection with the inside of the long slot one, and the end of the sliding rod away from the gear one is fixedly connected with a limiting block one.

[0009] An arc-shaped slot is formed in the gear one, a sliding column is arranged in the arc-shaped slot, the bottom end of the sliding column is connected with the upper end face of the sliding rod, and the bottom of the sliding rod is provided with a distance measuring sensor two.

[0010] Preferably, the feeding device comprises a feeding box and an electric telescopic pipe; one side of the feeding box is fixedly connected with one side of the support column, the bottom end of the feeding box is in communication with the electric telescopic pipe, and an electric valve is arranged between the feeding box and the electric telescopic pipe.

[0011] Preferably, the monitoring device comprises a bevel gear coupling and a camera; one side of the bevel gear coupling is rotatably connected with one side of the support column, the other end of the bevel gear coupling is rotatably connected with one end of the camera, and one side of the camera is provided with a calculation sensor.

[0012] Preferably, the turnover device comprises a fixed block three, a fixed block four and a connecting block; the bottom end of the fixed block three is fixedly connected to the upper end face of the supporting block, a long slot two is formed in the fixed block three, a U-shaped block is arranged in the long slot two, and the upper end face of the bottom plate of the U-shaped block is fixedly connected with a triangular block.

[0013] The bottom end of the fixed block four is fixedly connected to the upper end face of the supporting block, a long slot three is formed in the fixed block four, a sliding block is slidably connected in the long slot three, a mounting piece is rotatably connected to the side of the sliding block close to the fixed block three, a connecting column one is arranged on the side of the mounting piece away from the sliding block, rotating columns are arranged on the opposite sides of the connecting column one, a hydraulic telescopic rod is arranged between the connecting column one and the rotating columns, the other end of the connecting column one is rotatably connected with one side of the connecting block one, the opposite sides of the connecting block one are provided with grippers, and the other end of the hydraulic telescopic rod is connected with one side of the gripper.

[0014] Preferably, the turnover device further comprises a connecting rod one, a connecting column two, a connecting block two, a connecting column three and a spring; one end of the connecting rod one is fixedly connected with one side of the sliding block away from the mounting piece, one end of the connecting rod one away from the sliding block is rotationally connected with one end of the connecting column two, the bottom end of the sliding block is fixedly connected with one side of the connecting block two, one side of the connecting block two away from the triangular block is fixedly connected with one end of the connecting column three, one end of the spring is connected with the other end of the connecting column two, and the other end of the spring is connected with the other end of the connecting column three.

[0015] Preferably, the upper end face of the shell is provided with a fixing piece, and the upper end face of the fixing piece is provided with a guide wheel.

[0016] Preferably, the limiting block one and the gripper are respectively provided with protective pads, and the protective pads are graphene high-temperature super wear-resistant non-stick coating materials.

[0017] Compared with the prior art, the present application has the following beneficial effects:

[0018] 1. Through the reasonable matching of the limiting device and the feeding device, the present application can reduce the possibility of misjudgment of the camera caused by the material falling from the bottom of the feeding box to the surface of the graphite material disc, and can judge whether the material is full by shooting the surface of the graphite material disc, and can also avoid overfeeding of the material and waste of the material.

[0019] 2. Through the reasonable matching of the distance measuring sensor two, the distance measuring sensor one, the calculation sensor and the camera, the present application can avoid overfeeding of the material and waste of the material by shooting the graphite material disc, matching the outer diameter of the graphite material disc, judging the diameter of the groove in the graphite material disc through the calculation sensor, matching the depth of the groove of the graphite material disc and controlling the flow rate of the material through the electric valve.

[0020] 3. Through the reasonable matching of the motor one, the cam divider and the turntable, the present application can make the groove of the graphite material disc accurately stop below the electric telescopic pipe, prevent the material from being fed to the surface during feeding, reduce the possibility of misjudgment of the camera, and avoid overfeeding of the material and waste of the material. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a front perspective structural schematic view of the overall structure of the present application;

[0022] Figure 2 is a side perspective structural schematic view of the overall structure of the present application;

[0023] Figure 3 is a perspective structural schematic view of the limiting device of the present application;

[0024] Figure 4 is a front perspective view of the limiting device of the present application;

[0025] Figure 5 is a perspective view of part of the structure of the present application;

[0026] Figure 6 is a front perspective view of the turnover device of the present application;

[0027] Figure 7 is a side perspective view of the turnover device of the present application;

[0028] Figure 8 is a perspective view of part of the structure of the present application;

[0029] Figure 9 is a perspective view of the monitoring structure and the feeding device of the present application.

[0030] In the figure:

[0031] 1. base; 2. shell; 3, motor one; 4, cam divider; 5, belt; 6, support shaft; 7, limiting device; 70, gear one; 71, gear two; 72, fixed block one; 73, fixed block two; 74, long slot one; 75, sliding rod; 76, limiting block one; 77, arc-shaped slot; 78, sliding column; 79, distance measuring sensor two; 8, turntable; 9, graphite tray; 10, sweeper; 11, electric telescopic rod; 12, distance measuring sensor one; 13, support; 14, support column; 15, feeding device; 150, feeding box; 151, electric valve; 152, electric telescopic pipe; 16, monitoring device; 160, bevel gear coupling; 161, camera; 162, calculation sensor; 17, support block; 18, turnover device; 180, fixed block three; 181, long slot two; 182, U-shaped block; 183, triangular block; 184, fixed block four; 185, long slot three; 186, sliding block; 187, mounting; 188, connecting column one; 189, rotating column, 1810, hydraulic telescopic rod; 1811, connecting block one; 1812, gripper; 1813, connecting rod one; 1814, connecting column two; 1815, connecting block two; 1816, connecting column three; 1817, spring; 19, fixed part; 20, guide wheel. DETAILED DESCRIPTION

[0032] The embodiments of the present application will be further described in conjunction with the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0033] The application provides a graphite material disc monitoring system of an automatic process line, which comprises a base 1, characterized in that: a shell 2 is arranged on the base 1, a motor one 3 is arranged in the shell 2, a cam divider 4 is arranged on the upper end face of the shell 2, the cam divider 4 is connected with the motor one 3 through a belt 5, a supporting shaft 6 is sleeved on the upper end face of the cam divider 4, a limiting device 7 is arranged on the upper end face of the supporting shaft 6, a rotating disc 8 is connected with the upper end face of the supporting shaft 6, a graphite material disc 9 is rotatably connected with the upper end face of the rotating disc 8, a cleaning machine 10 is arranged on each corner of the upper end face of the cam divider 4, an electric telescopic rod 11 is arranged on the cam divider 4, and a distance measuring sensor one 12 is arranged on the electric telescopic rod 11.

[0034] The cam divider 4 is used for converting the continuous rotation of the rotating disc 8 into intermittent rotation, thereby achieving intermittent indexing positioning, avoiding that the material feeding device 15 feeds the material to the surface of the graphite material disc 9 and misleads the camera 161, and thereby making the groove in the graphite material disc 9 not full, that is, not playing the maximum role; the electric telescopic rod 11 is elongated to make one end of the electric telescopic rod 11 extend into the groove in the graphite material disc, thereby making the distance measuring sensor one 12 measure the depth of the groove; the cleaning machine 10 is used for cleaning the debris on the surface of the graphite material disc 9, preventing the debris on the surface of the graphite material disc 9 from misleading the camera 161, and thereby making the groove in the graphite material disc 9 not full, that is, not playing the maximum role, or the debris on the graphite material disc 9 causing the graphite material disc 9 to be unstable on the rotating disc 8, thereby causing the graphite material disc 9 to be inclined, and thereby causing waste of the material and misleading the camera 161.

[0035] A support 13 is arranged on the upper end face of the base 1 and located at one side of the shell 2, a supporting column 14 is fixedly connected with the upper end face of the support 13, a material feeding device 15 is sleeved on the supporting column 14, a monitoring device 16 is sleeved on the supporting column 14 and located below the material feeding device 15, a supporting block 17 is arranged on the upper end face of the base 1, and a turnover device 18 is arranged on the supporting block 17.

[0036] The electric telescopic pipe 152 in the material feeding device 15 is on the same horizontal plane as the groove in the graphite material disc 9, that is, the electric telescopic pipe 152 is aligned with the graphite material disc 9, thereby facilitating feeding of the material; the monitoring device 16 is used for judging whether the groove in the graphite material disc 9 is full.

[0037] The limiting device 7 comprises a gear one 70, a gear two 71, a fixed block one 72, a fixed block two 73 and a sliding rod 75; the fixed block 72 is sleeved on the supporting shaft 6, the gear one 70 is rotatably connected to the upper end face of the fixed block one 72, the gear one 70 is meshingly connected with the gear two 71, the fixed block two 73 is arrayed around the fixed block one 72, the gear two 71 is rotatably connected to the upper end face of the fixed block two 73, a long slot one 74 is formed in the fixed block two 73, one side of the sliding rod 75 is slidably connected with the inside of the long slot one 74, and a limiting block one 76 is fixedly connected with the end of the sliding rod 75 away from the gear one 70.

[0038] Gear one 70 is provided with an arc-shaped slot 77, and a sliding column 78 is arranged in the arc-shaped slot 77, the bottom end of the sliding column 78 is connected with the upper end surface of a sliding rod 75, and the bottom of the sliding rod 75 is provided with a distance measuring sensor two 79.

[0039] As an embodiment of the application, the bottom end of gear two 71 is fixedly connected with a motor two (not shown in the figure), the driving shaft of the motor two drives gear two 71 to rotate counterclockwise, that is, drives gear one 70 to rotate counterclockwise, the sliding rod 75 slides in the long slot one 74 and the arc-shaped slot 77, that is, drives the sliding rod 75 to move towards the center of gear one 70, thereby drives the limiting block one 76 to move in the same direction, that is, to show the state of inward contraction, thereby limiting the graphite material disc 9, preventing the graphite material disc from producing displacement, thereby affecting the precision of the throwing, making the material thrown to the surface of the graphite material disc 9, causing the camera 161 to shoot, and the backstage to produce the illusion of being full.

[0040] And the distance measuring sensor two 79 can judge the diameter of the graphite material disc 9 through the positions of the sliding rod 75 and the limiting block one 76, and then transmit the data to the backstage.

[0041] The feeding device 15 includes a feeding box 150 and an electric telescopic pipe 152; one side of the feeding box 150 is fixedly connected with one side of the supporting column 14, the bottom end of the feeding box 150 is communicated with the electric telescopic pipe 152, and an electric valve 151 is arranged between the feeding box 150 and the electric telescopic pipe 152.

[0042] As an embodiment of the application, when feeding is needed, the electric telescopic pipe 152 moves downward, that is, moves to the upper side of the groove of the graphite material disc 9, and the distance between them is close; if feeding is not needed, the electric telescopic pipe is retracted upward, thereby not affecting the operation of other devices; the electric valve 151 controls whether the material in the feeding box 150 moves downward, and further controls the speed of the material descending by controlling the valve itself.

[0043] The monitoring device 16 includes a bevel gear coupling 160 and a camera 161; one side of the bevel gear coupling 160 is rotatably connected with one side of the supporting column 14, the other end of the bevel gear coupling 160 is rotatably connected with one end of the camera 161, and one side of the camera 161 is provided with a calculation sensor 162.

[0044] As an embodiment of the present application, the bevel gear coupling 160 can change direction by 180 degrees, that is, it can drive the camera 161 to take pictures at multiple angles; when the camera head of the camera 161 is turned upward, the bottom of the feeding box 150 can be scanned, reducing the possibility of misjudgment of the camera 161 due to leakage of the bottom of the feeding box 150, which will cause the material to fall onto the surface of the graphite material tray 9; when the camera head of the camera 161 is turned to the direction of the graphite material tray 9, the graphite material tray 9 is photographed, on the one hand, whether the material is full can be judged by whether there is material on the surface of the graphite material tray 9 (because the material will overflow after being full), on the other hand, the graphite material tray 9 will be photographed, and the outer diameter of the graphite material tray 9 is known at this time, then the diameter of the inner groove of the graphite material tray is judged by the sensor 162, and the depth of the groove of the graphite material tray 9 and the flow rate of the electric valve 151 are matched to control the material, so as to judge whether the graphite material tray 9 is full.

[0045] The turnover device 18 comprises fixed block three 180, fixed block four 184, connecting block 1810; the bottom end of the fixed block three 180 is fixedly connected to the upper end face of the supporting block 17, a long groove two 181 is formed in the upper end face of the fixed block three 180, a U-shaped block 182 is arranged in the long groove two 181, and a triangular block 183 is fixedly connected to the upper end face of the bottom plate of the U-shaped block 182;

[0046] The bottom end of the fixed block four 184 is fixedly connected to the upper end face of the supporting block 17, a long groove three 185 is formed in the upper end face of the fixed block four 184, a sliding block 186 is slidably connected in the long groove three 185, a mounting piece 187 is rotatably connected to one side of the sliding block 186 close to the fixed block three 180, a connecting column one 188 is arranged on the side of the mounting piece 187 away from the sliding block 186, rotating columns 189 are arranged on the opposite sides of the connecting column one 188, a hydraulic telescopic rod 1810 is arranged between the connecting column one 188 and the rotating column 189, one end of the hydraulic telescopic rod 1810 is rotatably connected to one side of the connecting block one 1811, and grippers 1812 are arranged on the opposite sides of the connecting block one 1811.

[0047] As an embodiment of the present application, the gripper 1812 can grab the graphite material tray by controlling the hydraulic telescopic rod 1810; when the sliding block 186 moves upward in the long groove three 185, the mounting piece 187, the connecting column one 188, the rotating column 189, the hydraulic telescopic rod 1810, the connecting block one 1811 and the gripper 1812 move in the same direction, until the rotating column 189 collides with the baffle on the U-shaped block 182, and then rotates by 180 degrees; when the rotation is completed and the rotating column 189 collides with the triangular block 183, the horizontal displacement of the green baffle is realized; then the above operation is repeated until the graphite material tray 9 is turned to the front.

[0048] When the graphite tray 9 is first turned to the front down (the face with the trough is the front), the electric telescopic rod 11 is extended to measure the depth of the trough; the position of the gripper 1812 grabbing the graphite tray does not conflict with the limiting block 176.

[0049] The turning device 18 further comprises a connecting rod 1813, a connecting column 1814, a connecting block 1815, a connecting column 1816 and a spring 1817; one end of the connecting rod 1813 away from the sliding block 186 is fixedly connected with one end of the connecting rod 1813, the other end of the connecting rod 1813 away from the sliding block 186 is rotatably connected with one end of the connecting column 1814, the bottom end of the sliding block 186 is fixedly connected with one side of the connecting block 1815, one side of the connecting block 1815 away from the triangular block 183 is fixedly connected with one end of the connecting column 1816, one end of the spring 1817 is connected with the other end of the connecting column 1814, and the other end of the spring 1817 is connected with the other end of the connecting column 1816.

[0050] As an embodiment of the present application, the spring 1817 has two functions: one is to pull the connecting block 1811 to turn during movement, and the other is to quickly turn when the connecting block 1811 encounters the green baffle.

[0051] As an embodiment of the present application, the upper end surface of the shell 2 is provided with a fixing piece 19, and the upper end surface of the fixing piece 19 is provided with a guide wheel 20; the reasonable matching of the guide wheel 20 and the fixing piece 19 has two functions: one is to support the graphite tray 9, and the other is to serve as a cam follower to guide and cooperate with the movement of the cam divider 4.

[0052] As an embodiment of the present application, the limiting block 176 and the inner part of the gripper 1810 are respectively provided with protective pads made of graphene high-temperature super-wear-resistant non-stick coating material; since the graphite tray 9 itself is brittle, the protective pads can reduce the possibility of damage to the graphite tray 9 during use.

[0053] Specific working principle:

[0054] Preparation work: place the material in the feeding box 150, place the graphite tray 9 on the rotating disc 8, and contract the electric telescopic pipe 152.

[0055] When the material is placed in the feeding box 150, the bevel gear coupling 160 can drive the camera 161 to shoot at multiple angles; when the camera head of the camera 161 is turned upward, the bottom of the feeding box 150 can be scanned and shot, reducing the possibility of material falling onto the surface of the graphite tray 9 due to leakage at the bottom of the feeding box 150, and affecting the possibility of misjudgment of the camera 161; when the camera head of the camera 161 is turned to the direction of the graphite tray 9, the graphite tray 9 is shot.

[0056] When the graphite tray 9 is placed on the rotating disc 8, the bottom end of the gear two 71 is fixedly connected with a motor two (not shown in the figure), and the driving shaft of the motor two drives the gear two 71 to rotate counterclockwise, that is, drives the gear one 70 to rotate counterclockwise, and the sliding rod 75 slides in the long groove one 74 and the arc-shaped groove 77, that is, drives the sliding rod 75 to move towards the center of the gear one 70, thereby driving the limiting block one 76 to move in the same direction, that is, to show the state of inward contraction, thereby limiting the graphite tray 9.

[0057] After the limiting is completed, the limiting distance measuring sensor two 79 can determine the diameter of the graphite tray 9 through the position of the sliding rod 75 and the limiting block one 76, and then transmit the data to the background.

[0058] The gripper 1812 holds the graphite tray through the control of the hydraulic telescopic rod 1810. When the sliding block 186 moves upward in the long groove three 185, the mounting piece 187, the connecting column one 188, the rotating column 189, the hydraulic telescopic rod 1810, the connecting block one 1811 and the gripper 1810 move in the same direction, until the rotating column 189 collides with the baffle on the U-shaped block 182, and then rotates by 180 degrees. When the rotation is completed and moves downward, the rotating column 189 collides with the triangular block 183, so as to realize the transverse displacement of the U-shaped block 182 in the long groove two 181. After the first overturning is completed, the limiting block two (not shown in the figure) controls the position of the connecting block 1811 to be unchanged, until the debris is removed, the limiting block two is retracted, and then the above operation is repeated until the graphite tray 9 is overturned to the front.

[0059] When the graphite tray 9 is overturned to the front downward for the first time (the face with the trough is the front face), the electric telescopic rod 11 is elongated, thereby measuring the depth of the trough; and during the two processes of overturning the graphite tray 9 to the rotating disc 8, the rotating disc 8 rotates counterclockwise at the same time, so that the sweeper 10 sweeps the debris on the surface of the graphite tray 9. In addition, during the rotation of the overturning device 18, the debris on the surface of the graphite tray 9 may fall off during the overturning process.

[0060] After the debris is removed, when the material needs to be poured, the electric telescopic pipe 152 moves downward, that is, moves to the upper side of the trough of the graphite tray 9, and the distance between them is close. The electric valve 151 is opened, and the material enters the graphite tray 9 through the electric telescopic pipe 152.

[0061] The elongated length of the electric telescopic rod 11 makes one end of it extend into the trough in the graphite tray, so that the distance measuring sensor one 12 measures the depth of the trough, and the distance measuring sensor two 79 can determine the diameter of the graphite tray 9 through the position of the sliding rod 75 and the limiting block one 76, and then transmit the data to the background. Then, through the calculation of the sensor 162, the diameter of the trough in the graphite tray is determined, and the depth of the trough of the graphite tray 9 and the flow rate of the material controlled by the electric valve 151 are matched, so as to determine whether the graphite tray 9 is full.

[0062] When the material is about to be filled or about to reach the requirement (because some materials do not need to be filled), the electric valve 151 gradually closes, thereby controlling the flow rate, preventing the flow rate from being too fast, and preventing the material from pouring too much. At this time, the camera head of the camera 161 is turned to the direction of the graphite material tray 9, and the graphite material tray 9 continues to be photographed, and whether the material is filled is judged by whether there is material on the surface of the graphite material tray (because the material will overflow after being filled).

[0063] And the motor 3 drives the cam divider 4 and the rotating disc 8 to rotate, so that the groove of the graphite material tray 9 is accurately stopped below the electric telescopic pipe 152, preventing the material from being poured to the surface when being poured, reducing the possibility of false judgment of the camera 161, that is, the possibility of the illusion that the graphite material tray 9 is filled.

[0064] The embodiments of the present application are given for example and description, although the embodiments of the present application have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and cannot be understood as limiting the present application, and those skilled in the art can make changes, modifications, replacements and modifications to the above-mentioned embodiments within the scope of the present application.

Claims

1. A graphite puck monitoring system for an automated process line, comprising: The base (1) is characterized in that: the base (1) is provided with a shell (2), the shell (2) is provided with a motor (3), the upper end surface of the shell (2) is provided with a cam divider (4), the cam divider (4) is connected with the motor (3) through a belt (5), the upper end surface of the cam divider (4) is provided with a support shaft (6), the upper end surface of the support shaft (6) is provided with a limiting device (7), the upper end surface of the support shaft (6) is connected with a rotating disc (8), the upper end surface of the rotating disc (8) is rotatably connected with a graphite disc (9), the upper end surface of the cam divider (4) is provided with a cleaning machine (10) at four corners respectively, the cam divider (4) is provided with an electric telescopic rod (11), and the electric telescopic rod (11) is provided with a distance measuring sensor (12); The upper end surface of the base (1) and one side of the shell (2) are provided with a support (13), the upper end surface of the support (13) is fixedly connected with a support column (14), the support column (14) is sleeved with a feeding device (15), the support column (14) and the feeding device (15) below are sleeved with a monitoring device (16), and the upper end surface of the base (1) is provided with a supporting block (17), and the supporting block (17) is provided with a turnover device (18); The limiting device (7) comprises a gear one (70), a gear two (71), a fixed block one (72), a fixed block two (73) and a sliding rod (75). The fixed block one (72) is sleeved on the support shaft (6), the gear one (70) is rotatably connected to the upper end surface of the fixed block one (72), the gear one (70) is in meshing connection with the gear two (71), the fixed block two (73) is arranged around the fixed block one (72), the gear two (71) is rotatably connected to the upper end surface of the fixed block two (73), the fixed block two (73) is provided with a long slot one (74), one side of the sliding rod (75) is slidably connected with the inside of the long slot one (74), and the end, away from the gear one (70), of the sliding rod (75) is fixedly connected with a limiting block one (76); An arc-shaped slot (77) is formed in the gear one (70), and a sliding column (78) is arranged in the arc-shaped slot (77). The bottom end of the sliding column (78) is connected with the upper end surface of the sliding rod (75), and the bottom of the sliding rod (75) is provided with a distance measuring sensor two (79); The feeding device (15) comprises a feeding box (150) and an electric telescopic pipe (152). One side of the feeding box (150) is fixedly connected with one side of the support column (14), the bottom end of the feeding box (150) is communicated with the electric telescopic pipe (152), and an electric valve (151) is arranged between the feeding box (150) and the electric telescopic pipe (152). The monitoring device (16) comprises a bevel gear coupling (160) and a camera (161); one side of the bevel gear coupling (160) is rotatably connected with one side of the supporting column (14), and the other end of the bevel gear coupling (160) is rotatably connected with one end of the camera (161); and one side of the camera (161) is provided with a calculation sensor (162).

2. The graphite puck monitoring system for an automated process line of claim 1, wherein: The overturning device (18) comprises a fixed block three (180), a fixed block four (184), a connecting block, the bottom end of the fixed block three (180) is fixedly connected to the upper end face of the supporting block (17), a long groove two (181) is formed in the fixed block three (180), and a U-shaped block (182) is arranged in the long groove two (181); the bottom plate of the U-shaped block (182) is fixedly connected with a triangular block (183) on the upper end face. The bottom end of the fixed block four (184) is fixedly connected to the upper end face of the supporting block (17), a long groove three (185) is formed in the fixed block four (184), a sliding block (186) is slidably connected in the long groove three (185), a mounting piece (187) is rotatably connected to the side of the sliding block (186) close to the fixed block three (180), a connecting column one (188) is arranged on the side of the mounting piece (187) away from the sliding block (186), rotating columns (189) are arranged on the opposite sides of the connecting column one (188), a hydraulic telescopic rod (1810) is arranged between the connecting column one (188) and the rotating columns (189), and one end of the connecting column one (188) is rotatably connected with a connecting block one (1811); the opposite sides of the connecting block one (1811) are provided with grippers (1812), and the other end of the hydraulic telescopic rod (1810) is connected with one side of the grippers (1812).

3. The graphite puck monitoring system for an automated process line of claim 2, wherein: The overturning device (18) further comprises a connecting rod one (1813), a connecting column two (1814), a connecting block two (1815), a connecting column three (1816) and a spring (1817); one end of the connecting rod one (1813) is fixedly connected with the side of the sliding block (186) away from the mounting piece (187), the other end of the connecting rod one (1813) is rotatably connected with one end of the connecting column two (1814), the bottom end of the sliding block (186) is fixedly connected with one side of the connecting block two (1815), the side of the connecting block two (1815) away from the triangular block (183) is fixedly connected with one end of the connecting column three (1816), one end of the spring (1817) is connected with the other end of the connecting column two (1814), and the other end of the spring (1817) is connected with the other end of the connecting column three (1816).

4. The graphite puck monitoring system for an automated process line of claim 1, wherein: The upper end face of the shell (2) is provided with a fixing piece (19), and the upper end face of the fixing piece (19) is provided with a guide wheel (20).

5. The graphite puck monitoring system for an automated process line of claim 3, wherein: The limiting block one (76) and the inner part of the gripper are respectively provided with a protective pad, and the protective pad is a graphene high-temperature super wear-resistant non-stick coating material.

Citation Information

Patent Citations

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    CN106081656A

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