A multi-gauge cord embroidery device
By designing the base frame and sliding drive structure, the problems of unreasonable structural layout and excessive use of motors in multi-specification rope embroidery devices are solved, achieving compactness and cost reduction of the device, which is suitable for multi-specification rope embroidery.
Patent Information
- Application Number
- CN202311707034.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2043-12-13
AI Technical Summary
Existing multi-specification rope embroidery devices suffer from unreasonable structural layout, large size, multiple motors, and high cost. Furthermore, the number of rope embroidery stitches is limited, making them inconvenient to install on embroidery machine heads with limited space.
The design adopts a base frame and a sliding drive structure. Through the first drive structure and the second sliding drive structure, the sliding and transmission of the rope embroidery components are realized, reducing the number of motors. The synchronous belt pulley assembly and transmission gear are used to simplify the transmission path and make the rope embroidery mechanism more reasonable.
The multi-specification rope embroidery device has achieved a compact structure, reduced the number of motors, lowered the operating cost, and increased the number of rope embroidery components, making it suitable for multi-specification rope embroidery with three or more colors.
Smart Images

Figure CN117512895B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a multi-specification rope embroidery device. Background Technology
[0002] Rope embroidery uses rope as a decoration, sewing it onto fabric. To enrich the design, multiple rope embroidery pieces are often combined to create multi-colored rope embroidery.
[0003] The earlier application CN202211287803.0 discloses a multi-specification rope embroidery device, which sets the loop heads of the rope feeders of two or more rope embroidery components on a loop head base. Each rope embroidery component includes an independent motor that drives the corresponding rope swing and loop head. The loop head and the drive motor are transmitted through a synchronous belt pulley assembly. As the number of loop heads on the loop head base increases, in order to ensure that the transmission path does not affect the use of other functional mechanisms, the synchronous belt drive needs to be equipped with a steering wheel and a tension wheel. The more loop heads there are, the more complex the transmission becomes. This structure can usually only set three sets for multi-color rope embroidery, and can barely be set to four sets at its limit.
[0004] Each group of rope embroidery components has an independent drive motor for its rope feeder (rope feeding and taking in mechanism), which results in a large rope feeder size. This makes it inconvenient to arrange more than three groups in a compact layout. According to the existing embroidery machine structure, the number of rope feeders should not exceed three; otherwise, the rational layout of the entire device would have to be greatly sacrificed.
[0005] Therefore, the existing multi-specification rope embroidery devices require two motors for each group of rope embroidery components, and six motors for three groups. The large number of motors used results in high costs, and also leads to an unreasonable layout, large size, and limited number of ropes for rope embroidery, making it inconvenient to install on embroidery machine heads with limited space. Summary of the Invention
[0006] To address the problems of unreasonable structural layout, large size, multiple motors, and high cost in existing multi-specification rope embroidery devices, this invention provides a multi-specification rope embroidery device with a reasonable structural layout and fewer motors.
[0007] The technical solution of this invention to solve the existing problems is: a multi-specification rope embroidery device, including a rope embroidery assembly with at least two sets of rope embroidery mechanisms and a rope feeder assembly. Each set of rope embroidery mechanisms includes a support, a loop head set on the support, and a rope swing structure. The rope feeder assembly includes rope feeders corresponding to the number of sets of rope embroidery mechanisms. Each set of rope embroidery mechanisms also includes a first transmission assembly. The first transmission assembly includes a transmission shaft, and a transmission structure for driving the loop head is provided between the transmission shaft and the loop head. The device also includes a base frame, a rope embroidery assembly, a first driving structure, a first sliding driving structure, a second sliding driving structure, and a second transmission assembly.
[0008] The base frame is used to position and install various components; a lifting mechanism for lifting the entire device can be connected and installed on the base frame.
[0009] The first drive structure is used to drive the loop head of the rope embroidery mechanism into the working position. The first drive structure includes a bracket, a third drive motor mounted on the bracket, and a drive shaft connected to the third drive motor. The bracket is slidably connected to the base frame.
[0010] The first sliding drive structure is used to drive the rope embroidery assembly to slide relative to the base frame so as to drive the corresponding rope embroidery mechanism to slide to the working position.
[0011] The second sliding drive structure is used to drive the first drive structure to slide, so that the first drive structure can enter the drive position, thereby enabling the drive shaft to cooperate with the transmission shaft of the corresponding rope embroidery mechanism that has entered the working position, or enabling the first drive structure to disengage from the drive position, thereby disengaging the drive shaft from the transmission shaft.
[0012] The second transmission assembly is used to transmit power from the drive shaft to the transmission shaft. The second transmission assembly includes an active assembly disposed on the drive shaft and a passive assembly disposed on each transmission shaft. The active assembly cooperates with the passive assembly on the transmission shaft of the rope embroidery mechanism when it enters the driving position with the first drive structure, and disengages from the passive assembly when it leaves the driving position with the first drive structure.
[0013] As a further improvement, the first sliding drive structure includes a first drive motor and a first pulley transmission assembly mounted on the base frame. The first pulley transmission assembly includes an active pulley connected to the first drive motor, a passive pulley mounted on the base frame, and a first transmission belt. The rope embroidery assembly is connected to the first transmission belt. The second sliding drive structure includes a hydraulic push rod, a pneumatic push rod, an electromagnetic push rod, or a linear motor mounted between the bracket and the base frame.
[0014] As a further improvement, a first guide rail assembly is provided between the base frame and the rope embroidery assembly; a second guide rail assembly is provided between the bracket and the base frame.
[0015] As a further improvement, the active component is a drive column mounted on the drive shaft, and the passive component is a transmission column mounted on the transmission shaft of each group of rope embroidery mechanisms. The driving column and the transmission column have mating transmission teeth between their mating surfaces.
[0016] As a further improvement, each group of rope embroidery components is equipped with a detection structure to detect the rotation angle of the swing arm of the rope swing structure, so as to provide rope feeding parameters to the rope feeding assembly.
[0017] As a further improvement, the rope feeder assembly is provided with a linkage sliding structure that slides synchronously with the rope embroidery assembly.
[0018] As a further improvement, each rope feeder includes a drive wheel and a clamping wheel that cooperates with the drive wheel. Each set of rope feeders has a wheel frame for mounting the clamping wheel. The rope feeder assembly has a compartment for mounting each set of rope feeder drive wheels and a drive motor for driving each set of rope feeder drive wheels. Each compartment has a wheel frame for driving the clamping wheel and the drive wheel to cooperate and separate. The rope feeder assembly has a control structure that drives the wheel frame of the corresponding rope feeder that has entered the working position so that the clamping wheel cooperates with the corresponding drive wheel. The wheel frame is equipped with a return spring.
[0019] As a further improvement, the clamping wheel and / or drive wheel are provided with rope feeding teeth; the control structure is a pressure bar mounted on the base frame; the pressure bar and wheel frame are provided with a pressure wheel; the rope feeder assembly is provided with a connecting plate that connects to the rope embroidery assembly and / or the first sliding drive structure, which slides with the rope embroidery assembly.
[0020] As a further improvement, each group of rope embroidery mechanisms is equipped with a rope clamp at the rear end, and each group of rope embroidery mechanisms is equipped with a first rope guide ring, while the base frame is equipped with a second rope guide ring corresponding to the rope embroidery mechanism.
[0021] As a further improvement, the support for each group of rope embroidery mechanisms includes a base plate, an upright plate set on the base plate, and a rear support connecting the base plate and / or the upright plate. The looping head is installed on the front side of the base plate. The rope swing structure includes an elastic swing arm installed on the upright plate, and the transmission shaft is rotatably installed on the rear support. It also includes a mounting frame for slidingly connecting the base frame and connecting and positioning each rope embroidery mechanism.
[0022] As a further improvement, the looping head and drive shaft of each group of rope embroidery mechanisms are arranged in front and behind each other, and each group of rope embroidery mechanisms is arranged sequentially on the mounting frame along the axial direction of the swing arm of the rope swing structure.
[0023] As a further improvement, the drive shaft is provided with a positioning structure for positioning the stop position of the drive shaft.
[0024] As a further improvement, the positioning structure includes a sliding rod disposed on each group of rope embroidery mechanisms, a locking assembly disposed on the sliding rod and the transmission shaft of the same rope embroidery mechanism that can be locked and disengaged, and a transmission block disposed on the bracket. The locking assembly includes a positioning slot and a positioning block disposed between the transmission shaft and the sliding rod. The transmission block slides with the first driving structure and cooperates with the rope embroidery mechanism that has entered the working position to drive the sliding rod on the rope embroidery mechanism that has entered the working position to slide, so that the positioning slot and the positioning block disengage and lock. The sliding rod is provided with an elastic body that resets the positioning slot and the positioning block to lock.
[0025] Compared with existing technologies, this invention, through the setting of a base frame, a rope embroidery assembly that slides and cooperates with the base frame to install the rope embroidery component, a first drive structure that drives the loop head of the rope embroidery mechanism to enter the working position, a second sliding drive structure that drives the corresponding rope embroidery mechanism to slide to the working position, a second sliding drive structure that allows the first drive structure to enter the drive position, thereby enabling the drive shaft to cooperate or disengage with the transmission shaft of the corresponding rope embroidery mechanism that has entered the working position, and a second transmission assembly that transmits the power of the drive shaft to the transmission shaft of the corresponding rope embroidery mechanism that has entered the working position, and finally drives the loop head to work through the first transmission assembly. Its beneficial effects are that the multi-specification rope embroidery device of this invention has a reasonable layout and compact structure, with a maximum of three motors and one pneumatic push rod, and can be equipped with multi-specification rope embroidery devices with at least three or four colors. Compared with existing device structures, the number of motors is reduced, the structure is greatly simplified, the use is reliable, the operating cost is reduced, and a number of practically applicable multi-rope rope embroidery mechanisms are increased. It can realize the conveying of multiple colors, multiple ropes, and ropes of the same or different specifications. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the structure of the multi-specification rope embroidery device of the present invention.
[0027] Figure 2 This is a schematic diagram of the rope threading structure of the multi-specification rope embroidery device of the present invention.
[0028] Figure 3-4 These are schematic diagrams of the structure from different perspectives of the local structural decomposition of this invention.
[0029] Figure 5 yes Figure 4 An enlarged schematic diagram of point a.
[0030] Figure 6 yes Figure 4 An enlarged schematic diagram of point b.
[0031] Figure 7 This is an exploded view of the rope feeder.
[0032] Rope embroidery mechanism 1, rope embroidery component 10, support 11, loop head 12, rope swing structure 13, detection structure 14, first guide rope ring 15, second guide rope ring 16, base plate 17, upright plate 18, rear support 19, rope feeder 2, rope feeder component 20, drive wheel 21, clamping wheel 22, wheel frame 23, second drive motor 24, pressure rod 25, connecting plate 26, transmission shaft 3, positioning slot 31, positioning block 32, sliding rod 33, first drive structure 4, bracket 41, third drive motor 42, drive shaft 43, second pulley transmission component 44, transmission block 45, first sliding drive structure 5, first drive motor 51, first pulley transmission component 52, first transmission belt 53, second sliding drive structure 6, second transmission component 7, active component 71, passive component 72, base frame 8, first guide rail component 82, second guide rail component 83, mounting frame 9, rope clamper 91, embroidery rope 92. Detailed Implementation
[0033] See Figure 1-7 This embodiment discloses a multi-specification rope embroidery device, comprising a rope embroidery assembly 10 with at least two sets of rope embroidery mechanisms 1, a rope feeder assembly 20, a base frame 8, a first drive structure 4, a first sliding drive structure 5, a second sliding drive structure 6, and a second transmission assembly 7. Each set of rope embroidery mechanisms 1 includes a support 11, a loop head 12 mounted on the support 11, and a rope swing structure 13 for controlling and adjusting rope tension. The rope feeder assembly 20 includes rope feeders 2 corresponding to the number of sets of rope embroidery mechanisms. Each set of rope embroidery mechanisms 1 also includes a first transmission assembly, which includes a drive shaft 3. A transmission structure for driving the loop head 12 is provided between the drive shaft 3 and the loop head 12. This transmission structure is typically a drive pulley and a drive belt located between the loop head 12 and the drive shaft 3, preferably a synchronous belt, but other existing and easily implemented solutions can also be used instead.
[0034] Base frame 8 is used for positioning and installing various components; see also Figure 1-4 The base frame 8 is provided with necessary mounting parts or mounting structures for installing and connecting various components. The base frame 8 may be composed of multiple base plates connected together to connect different functional components. A lifting mechanism 81 for lifting the entire device may also be connected and installed on the base frame 8. The lifting mechanism 81 typically includes a cylinder that can be connected and installed on the external support and necessary guide rail assemblies.
[0035] The first drive structure 4 is used to drive the loop head 12 of the rope embroidery mechanism 1 into the working position. The first drive structure 4 includes a bracket 41, a third drive motor 42 mounted on the bracket 41, and a drive shaft 43 connected to the third drive motor 42. The third drive motor 42 can be mounted at a corresponding position on the bracket 41. The bracket 41 is slidably connected to the base frame 8. In this embodiment, a second pulley transmission assembly 44 is also provided between the third drive motor 42 and the drive shaft 43. The drive shaft 43 is rotatably mounted on the bracket 41. The second pulley transmission assembly 44 is preferably a synchronous pulley assembly, which typically includes a second driven pulley mounted on the drive shaft 43, a second driving pulley mounted on the third drive motor 42, and a second transmission belt.
[0036] The first sliding drive structure 5, as needed, is usually set between the base frame 8 and the rope embroidery assembly 10, and is used to drive the rope embroidery assembly 10 to slide relative to the base frame 8 so as to drive the corresponding rope embroidery mechanism 1 to slide to the working position.
[0037] The second sliding drive structure 6 is used to drive the first drive structure 4 to slide, allowing the first drive structure 4 to enter the drive position, thereby enabling the drive shaft 43 of the first drive structure 4 to engage with the transmission shaft 3 of the corresponding rope embroidery mechanism in the working position, or to disengage the first drive structure 4 from the drive position, thereby disengaging the drive shaft 43 of the first drive structure 4 from the transmission shaft 3. The second sliding drive structure 6 is typically a lifting structure that drives the first drive structure 4 to rise and fall.
[0038] The second transmission assembly 7 is used to transmit power from the drive shaft 43 to the transmission shaft 3. The second transmission assembly 7 includes an active assembly 71 disposed on the drive shaft 43 and a passive assembly 72 disposed on each transmission shaft 3. The active assembly 71 cooperates with the passive assembly 72 on the transmission shaft 3 of the rope embroidery mechanism when the first drive structure 4 enters the drive position, and disengages from the passive assembly 72 when the first drive structure 4 leaves the drive position.
[0039] The active component 71 is a drive column mounted on the drive shaft 43, and the passive component 82 is a transmission column mounted on the transmission shaft 3 of each group of rope embroidery mechanism 1. The driving column and the transmission column have mating transmission teeth between their mating surfaces.
[0040] The first sliding drive structure 5 and the second sliding drive structure 6 can adopt existing technical structures, such as hydraulic push rods, pneumatic push rods, electromagnetic push rods, linear motors, or lead screw and nut slider assemblies with a drive source. In this embodiment, the first sliding drive structure 5 includes a first drive motor 51 mounted on the base frame 8 and a first pulley transmission assembly 52. The first pulley transmission assembly 52 includes a first driving pulley connected to the first drive motor 51, a first driven pulley mounted on the base frame 8, and a first transmission belt 53. The rope embroidery assembly 10 is connected to the first transmission belt 53. The second sliding drive structure 6 includes a hydraulic push rod, pneumatic push rod, electromagnetic push rod, or linear motor mounted between the bracket 41 and the base frame 8. In this embodiment, the second sliding drive structure 6 is preferably a pneumatic push rod connecting the bracket 41 and the base frame 8.
[0041] To facilitate the installation and use of the rope embroidery assembly 10, the rope embroidery assembly 10 can also be equipped with a mounting frame 9, which is used to slide and connect the base frame 8 and connect and position each rope embroidery mechanism 1. In this embodiment, the mounting frame 9 can be simplified to a long strip that connects each rope embroidery mechanism 1.
[0042] To facilitate smooth sliding drive, a first guide rail assembly 82 is provided between the base frame 8 and the rope embroidery assembly 10; the guide rail of the first guide rail assembly 82 is mounted on the frame 8, and the slider of the first guide rail assembly 82 is connected to the guide rail to install the mounting bracket 9. A second guide rail assembly 83 is provided between the bracket 41 and the base frame 8.
[0043] The rope pendulum structure 13 can adopt existing technology. The rope pendulum structure 13 includes a pendulum arm with elastic restoring force and a rope feeding hole on the pendulum arm. The elastic restoring force controls the tension of the embroidery rope 92 during rope feeding, facilitating rope embroidery. Each rope embroidery assembly 10 is equipped with a detection structure 14 to detect the rotation angle of the pendulum arm of the rope pendulum structure 13, providing rope feeding parameters to the rope feeding assembly 20. This detection structure 14 can be a Hall effect detector, which determines the tension of the embroidery rope 92 of the corresponding rope embroidery assembly 10 by detecting the swing angle of the pendulum arm of the rope pendulum structure 13. The specific swing angle of the pendulum arm being pulled by the embroidery rope during rope embroidery feeding and the relationship between the tension of the embroidery rope 92 are determined according to the actual situation.
[0044] If the detection mechanism indicates a large swing angle of the swing arm, suggesting excessive tension, this is considered a parameter for the corresponding rope feeder and is detected by the system. The system then controls the rope feeder to accelerate the rope feeding process, adjusting the rope tension to a normal level until the swing angle of the swing arm is at an appropriate range. Once this is confirmed, the rope tension is considered within the normal range, and the system controls the corresponding rope feeder to feed normally. Conversely, if the detection mechanism indicates a small swing angle of the swing arm, suggesting insufficient tension, this is considered a parameter for the corresponding rope feeder and is detected by the system. The system then controls the rope feeder to slow down or stop the rope feeding process based on the detection results, adjusting the rope tension to a normal level until the swing angle of the swing arm is at an appropriate range. Once this is confirmed, the rope tension is considered within the normal range, and the system controls the corresponding rope feeder to feed normally.
[0045] The rope feeder assembly 20 may be equipped with a linkage sliding structure that slides synchronously with the rope embroidery assembly 10, so as to minimize the impact on rope tension during the color change of the embroidery rope and facilitate stable rope feeding. The linkage sliding structure of the rope feeder assembly may be equipped with a separate guide rail assembly and a separate sliding driver, specifically designed to slide in conjunction with the rope embroidery assembly 10.
[0046] In this embodiment, preferably, each group of rope feeders 2 includes a drive wheel 21 and a clamping wheel 22 that cooperates with the drive wheel 21. The rope feeder assembly 20 is provided with a cavity for separately mounting the drive wheels 21 of each group of rope feeders 2, and a drive motor for driving the drive wheels 21 of each group of rope feeders 2. This drive motor is referred to as the second drive motor 24. The second drive motor 24 simultaneously drives the drive wheels 21 of each group of rope feeders 2, and the drive wheels of each group of rope feeders 21 can be coaxially mounted in the corresponding cavity. Each cavity is provided with a wheel frame 23 that can drive the clamping wheel 22 to cooperate and separate from the drive wheel 21. The rope feeder assembly is provided with a control structure that drives the wheel frame 23 of the corresponding rope feeder when it enters the working position so that the clamping wheel 22 cooperates with the corresponding drive wheel 21. The wheel frame 23 is provided with a return spring. Referring to the attached diagram, the upper end of the wheel frame 23 is typically rotatably mounted on the partition plate of the corresponding cavity via a return torsion spring. The torsion spring drives the wheel frame 23 to separate the clamping wheel 22 from the drive wheel 21. The control structure drives the wheel frame 23 into the working position, and the wheel frame 23 drives the clamping wheel, causing the clamping wheel in the working position to cooperate with the drive wheel to drive the embroidery rope feed located between the clamping wheel and the drive wheel. Other clamping wheels that have entered the working position are separated from the corresponding drive wheel by the return spring of the wheel frame, thus not driving the embroidery rope.
[0047] The compartment can be easily and quickly assembled into a series of rope feeders 2 via partitions, thus forming a rope feeder assembly 20. Alternatively, the compartment can be used to install the drive wheel 21 and divide the rope feeder assembly 20 into a series of rope feeders 2.
[0048] To facilitate the feeding of embroidery cord, the clamping wheel 22 and / or the drive wheel 21 are provided with cord feeding teeth; the control structure is a pressure rod 25 mounted on the base frame 8; the pressure rod 25 and the wheel frame 23 are provided with a pressure wheel, so that the pressure rod 25 can smoothly switch to drive the wheel frame 23 into the working position. The cord feeding assembly 20 is provided with a connecting plate 26 that connects the cord embroidery assembly 10 and / or the first sliding drive structure 5 to slide with the cord embroidery assembly 10. The connecting plate 26 can form a linkage sliding structure to drive the cord feeding assembly 20 to slide synchronously with the cord embroidery assembly 10. In this embodiment, the lower end of the connecting plate 26 is mounted on the mounting frame 9 of the cord embroidery assembly 10.
[0049] Each group of rope embroidery mechanisms 1 is also provided with a rope clamp 91 at the rear end, and each group of rope embroidery mechanisms 1 is provided with a first rope guide ring 15. The base frame 8 is provided with a second rope guide ring 16 corresponding to the rope embroidery mechanism 1.
[0050] Each set of rope embroidery mechanism 1 has a support 11 including a base plate 17, a vertical plate 18 disposed on the base plate 17, and a rear support 19 connecting the base plate 17 and / or the vertical plate 18. The loop head 12 is installed on the front side of the base plate 17. The rope swing structure 13 includes an elastic swing arm installed on the vertical plate 18. The transmission shaft 3 is rotatably installed on the rear support 19, and the rope clamp 91 can also be installed on the rear support 19. The first guide rope ring 15 can be disposed on the vertical plate 18.
[0051] The loop head 12 on each group of rope embroidery mechanisms 1 is arranged in front of and behind the drive shaft 3. Each group of rope embroidery mechanisms 1 is arranged sequentially on the mounting frame 9 of the rope embroidery assembly 10 along the axial direction of the swing arm provided by the rope swing structure 13. This arrangement can greatly shorten the thickness of the rope embroidery mechanism 1 and maximize the number of groups of rope embroidery mechanisms in the arrangement direction in terms of size.
[0052] The drive shaft 3 is provided with a positioning structure to position the drive shaft 3 at a specific location, so that the passive component 72 on the drive shaft 3 of the rope embroidery mechanism can quickly cooperate with the active component 71 on the drive shaft 43 when it enters the working position.
[0053] The positioning structure includes a sliding rod 33 disposed on each group of rope embroidery mechanisms, a locking assembly disposed on the sliding rod 33 and the transmission shaft 3 of the same rope embroidery mechanism 1 that can be locked and disengaged, and a transmission block 45 disposed on the bracket 41. The locking assembly includes a positioning groove 31 and a positioning block 32 disposed between the transmission shaft 3 and the sliding rod 33. The transmission block 45, as the first driving structure 4 slides and cooperates with the rope embroidery mechanism entering the working position, drives the sliding rod 33 on the rope embroidery mechanism entering the working position to slide, so that the positioning groove 31 and the positioning block 32 disengage. The sliding rod 33 is provided with an elastic body that resets the positioning groove 31 and the positioning block 32 to lock. The sliding rod 33 can be a double rod, slidably disposed in the guide hole provided in the rear support 19, and reset by a reset spring. The reset spring can be disposed on one or both sliding rods of the sliding rod 33. The positioning slot 31 can be set on the drive shaft 3, and the positioning block 32 can be set on the sliding rod 33.
[0054] The aforementioned working position is the position where the leading ring of the rope feeding mechanism can cooperate with the needle, and at the same time, the passive component 72 on the rope feeding mechanism can cooperate with the active component 71 on the drive shaft 43.
[0055] Before use, each embroidery cord of the present invention passes sequentially through the corresponding cord feeder 2, the second cord guide ring 16, the first cord guide ring 15, the cord feed hole and the head ring 13 on the swing arm of the corresponding cord embroidery mechanism 1 of the cord embroidery assembly 20, and finally the cord end is clamped by the corresponding cord clamp 91. After each embroidery cord is threaded, it is ready for cord embroidery. Before use, the pneumatic push rod (i.e., cylinder) of the second sliding drive structure 6, which is raised and lowered by default, can be lifted by the drive shaft 43 of the bracket 41, so that the active component 71 on the drive shaft 43 is disengaged from the position that can cooperate with the passive component 72.
[0056] When the rope embroidery device of the present invention is in use, according to the rope embroidery process, the first drive motor 51 of the first sliding drive structure 5 drives the rope embroidery assembly 10—the rope embroidery mechanism 1—to enter the working position through the first pulley transmission assembly 52. The pneumatic push rod (i.e., cylinder) of the second sliding drive structure 6 drives the drive shaft 43 to move down to the driving position through the bracket 41, so that the active component 71 and the passive component 72 of the second transmission assembly 7 can cooperate, thereby driving the transmission shaft 3. The transmission block 45, which moves down with the bracket 41, simultaneously drives the sliding rod 33 of the rope embroidery mechanism 1, which has entered the working position, so that the positioning block 32 on the sliding rod 33 disengages from the positioning slot 31 on the transmission shaft 3. The third drive motor 42 is started, and the third drive motor 42 drives the drive shaft 43 to rotate through the second pulley transmission assembly 44, and then drives the transmission shaft 3 through the second transmission assembly 7. The transmission shaft 3 drives the loop head 12 through the first transmission assembly to generate the torsional action required for rope embroidery.
[0057] After the rope of the rope embroidery mechanism 1 is finished, the pneumatic push rod (i.e., cylinder) of the second sliding drive structure 6, which is raised and lowered by the first drive structure 4, drives the bracket 41 and drive shaft 43 to be lifted. This causes the active component 71 on the drive shaft 43 to disengage from the position that engages with the passive component 72 of the transmission shaft of the rope embroidery mechanism. The transmission block 45, which moves upward with the support 41, disengages from the sliding rod 33 of the rope embroidery mechanism. Under the action of the return spring, the sliding rod 33 of the rope embroidery mechanism slides upward, causing the positioning block 32 on the sliding rod 33 to lock with the positioning slot 31 on the transmission shaft 3. This ensures that the transmission teeth on the passive component 72 on the transmission shaft are positioned in a position that can engage with the active component 71, ready for the next rope embroidery.
[0058] When it is necessary to continue rope embroidery, according to the rope embroidery process, the first drive motor 51 of the first sliding drive structure 5 drives the other corresponding rope embroidery mechanism 1 of the rope embroidery assembly 10 to enter the working position through the first pulley transmission assembly 52. The workflow can refer to the above process.
Claims
1. A multi-specification rope embroidery device, comprising a rope embroidery assembly with at least two sets of rope embroidery mechanisms and a rope feeder assembly, each set of rope embroidery mechanisms including a support, a loop head disposed on the support, and a rope swing structure, wherein the rope feeder assembly includes rope feeders corresponding to the number of sets of rope embroidery mechanisms, characterized in that: Each group of rope embroidery mechanism is also provided with a first transmission assembly, the first transmission assembly comprises a transmission shaft, and a transmission structure for driving the ring beating head is arranged between the transmission shaft and the ring beating head; and the first transmission assembly further comprises: a base frame for positioning and mounting various components; a first driving structure for driving the ring beating head of the rope embroidery mechanism entering the working position, the first driving structure comprises a support, a third driving motor mounted on the support, and a driving shaft connected with the third driving motor, and the support is slidably connected with the base frame; a first sliding driving structure for driving the rope embroidery assembly to slide relative to the base frame so as to drive the corresponding rope embroidery mechanism to slide to the working position; a second sliding driving structure for driving the first driving structure to slide, so that the first driving structure can enter the driving position, thereby enabling the driving shaft to cooperate with the transmission shaft of the corresponding rope embroidery mechanism entering the working position, or the first driving structure can be separated from the driving position, thereby enabling the driving shaft to be separated from the transmission shaft; a second transmission assembly for transmitting power of the driving shaft to the transmission shaft, the second transmission assembly comprises a driving component arranged on the driving shaft and a driven component arranged on each transmission shaft; the driving component cooperates with the driven component on the transmission shaft of the rope embroidery mechanism entering the working position when the first driving structure enters the driving position, and is separated from the driven component when the first driving structure leaves the driving position. The driving component is a driving column arranged on the driving shaft, and the driven component is a transmission column arranged on the transmission shaft of each group of rope embroidery mechanism, and a transmission tooth capable of cooperating is arranged between the cooperation surface of the driving column and the transmission column.
2. The multi-gauge cord braiding device of claim 1, wherein: The first sliding driving structure comprises a first driving motor mounted on the base frame and a first pulley transmission assembly, the first pulley transmission assembly comprises a driving pulley connected with the first driving motor, a driven pulley mounted on the base frame, and a first transmission belt, and the rope embroidery assembly is connected to the first transmission belt; and the second sliding driving structure comprises a hydraulic push rod, a pneumatic push rod, an electromagnetic push rod or a linear motor mounted between the support and the base frame.
3. The multi-gauge cord braiding device of claim 1, wherein: The base frame and the rope embroidery assembly are provided with a first guide rail assembly; and the support and the base frame are provided with a second guide rail assembly.
4. The multi-gauge cord braiding device of claim 1, wherein: Each group of rope embroidery assembly is provided with a detection structure for detecting the rotation angle of the swing arm of the rope swing structure, so as to provide the rope feeding device assembly with a rope feeding parameter.
5. The multi-gauge cord braiding device of claim 1, wherein: The rope feeding device assembly is provided with a linkage sliding structure which slides synchronously with the rope embroidery assembly; and the base frame is provided with a lifting mechanism for lifting the entire device.
6. The multi-gauge cord braiding device of claim 1, wherein: Each group of rope feeding device comprises a driving wheel and a clamping wheel matched with the driving wheel, each group of rope feeding device is provided with a wheel frame for mounting the clamping wheel, the rope feeding device assembly is provided with a separation cavity for separately mounting the driving wheel of each group of rope feeding device and a driving motor for driving the driving wheel of each group of rope feeding device, each separation cavity is provided with a wheel frame capable of driving and pressing the clamping wheel and the driving wheel to cooperate or separate from each other, the rope feeding device assembly is provided with a control structure, the control structure drives and presses the wheel frame of the corresponding rope feeding device entering the working position, so that the clamping wheel cooperates with the corresponding driving wheel, and the wheel frame is provided with a reset spring.
7. The multi-gauge rope laying apparatus of claim 6, wherein: The clamping wheel or / and the driving wheel is provided with a rope feeding tooth for feeding the rope; the control structure is a pressing rod installed on the base frame; the pressing rod is provided with a pressing wheel at the cooperation position with the wheel frame; the rope feeder assembly is provided with a connecting rope embroidery assembly or / and a connecting plate which is slidable with the first sliding driving structure and the rope embroidery assembly.
8. The multi-gauge cord braiding device of claim 1, wherein: Each set of the rope embroidery mechanism is provided with a rope clamping device at the rear end, and each set of the rope embroidery mechanism is provided with a first rope guide ring; the base frame is provided with a second rope guide ring corresponding to the rope embroidery mechanism.
9. The multi-gauge cord braiding device of claim 1, wherein: The support of each set of the rope embroidery mechanism comprises a bottom plate, a vertical plate installed on the bottom plate, a rear support connected to the bottom plate or / and the vertical plate; the loop punching head is installed on the front side of the bottom plate; the rope swinging structure comprises an elastic swinging arm installed on the vertical plate, and the transmission shaft is rotatably installed on the rear support; the mounting frame is used for slidingly connecting the base frame and positioning each set of the rope embroidery mechanism.
10. The multi-gauge cord braiding device of claim 9, wherein: The loop punching head and the transmission shaft of each set of the rope embroidery mechanism are arranged in front of and behind each other, and each set of the rope embroidery mechanism is arranged in sequence on the mounting frame in the axial direction of the swinging arm shaft of the rope swinging structure.
11. The multi-gauge cord braiding device of claim 1, wherein: The transmission shaft is provided with a positioning structure for positioning the stop position of the transmission shaft.
12. The multi-gauge cord braiding device of claim 11, wherein: The positioning structure comprises a sliding rod installed on each set of the rope embroidery mechanism, a lock catch assembly installed on the sliding rod and the transmission shaft of the same set of the rope embroidery mechanism and being lockable and unlockable, and a transmission block installed on the bracket; the lock catch assembly comprises a positioning clamping groove and a positioning clamping block installed between the transmission shaft and the sliding rod; the transmission block is slidable with the first driving structure and is driven to slide the sliding rod of the rope embroidery mechanism in the working position to make the positioning clamping groove and the positioning clamping block unlockable and lockable; the sliding rod is provided with an elastic body for resetting the lock of the positioning clamping groove and the positioning clamping block.
Citation Information
Patent Citations
Multi-color rope embroidery device, rope embroidery machine and double-color rope embroidery method
CN115637537A
Multi-specification rope embroidery device
CN222594289U