A colored concrete embossed terrace equipment and process thereof

Abstract

The application relates to a color concrete embossing terrace equipment and a process thereof, which comprises a body, a guide roller and an embossing roller are rotationally connected to the body, a storage box and a conveying cylinder are arranged on the body, the conveying cylinder is communicated with the storage box and rotationally connected with a spiral blade, a driving belt pulley is coaxially fixedly connected to the guide roller, the spiral blade is coaxially fixedly connected with a worm wheel, a worm is rotationally connected to the body and engaged with the worm wheel, the worm is coaxially fixedly connected with a driven belt pulley, and a transmission belt is connected between the driven belt pulley and the driving belt pulley. The rotating guide roller drives the driving belt pulley to rotate, the driving belt pulley drives the driven belt pulley to rotate, and then drives the worm to rotate, the worm drives the worm wheel to rotate and then drives the spiral blade to rotate, the rotating spiral blade conveys the release powder in the conveying cylinder to an outlet and spreads the release powder on the surface of the concrete, and automatic spreading of the release powder is realized. The application has the effect of improving the construction efficiency of concrete embossing.

Description

Technical Field

[0001] This application relates to the field of concrete stamping construction technology and equipment, and in particular to a colored concrete stamping flooring equipment and process. Background Technology

[0002] Concrete stamping is a technique that creates textured and patterned decorative concrete surfaces by applying pressure and using molds. This technique can impart various textures to concrete surfaces, such as masonry, slate, and wood grain, thereby enhancing their aesthetics and decorative appeal. Concrete stamping is commonly used for outdoor pavements, sidewalks, terraces, patios, parking lots, and can also be used for indoor floor decoration. This technique requires steps including concrete pouring, surface treatment, mold stamping, curing, and sealing to ensure the final decorative effect and durability.

[0003] Currently, the main construction method for concrete stamping is to manually stamp the concrete using a template when it is initially set. To facilitate demolding, release powder needs to be sprinkled on the initially set concrete surface before stamping. After stamping, once the concrete has completely solidified, the release powder on the surface is washed off, and the concrete stamping work is complete.

[0004] The aforementioned techniques require the application of release powder to the ground before concrete stamping, which increases the construction steps and affects the efficiency of concrete stamping. Summary of the Invention

[0005] To improve the construction efficiency of concrete stamping, this application provides a colored concrete stamping flooring equipment and process.

[0006] In the first aspect, this application provides a colored concrete stamping flooring device, which adopts the following technical solution:

[0007] A colored concrete stamping flooring device and its process include a main body, on which a guide roller for traveling on a concrete surface and an stamping roller for stamping on the concrete surface are rotatably connected. The main body is provided with a storage box for storing release powder. The main body is provided with a horizontally arranged conveyor cylinder, which is connected to the bottom end of the storage box. A spiral blade for driving the release powder to move along the length direction of the conveyor cylinder is rotatably connected inside the conveyor cylinder. A drive pulley is coaxially fixedly connected to the guide roller. A worm gear is coaxially fixedly connected to the spiral blade. A worm gear meshing with the worm gear is rotatably connected to the main body. A driven pulley is coaxially fixedly connected to the worm gear. A transmission belt for transmission is connected between the driven pulley and the drive pulley.

[0008] By adopting the above technical solution, after the concrete has initially set, the main body is transferred to the concrete surface. Both the guide roller and the impression roller are in contact with the concrete surface, driving the main body to travel on the concrete surface. The guide roller and the impression roller rotate synchronously. The rotating guide roller drives the drive pulley to rotate, which in turn drives the driven pulley to rotate via the transmission belt. The driven pulley drives the worm gear to rotate, which in turn drives the worm wheel to rotate, thereby driving the spiral blades to rotate. The release powder in the storage box enters the conveying cylinder under its own gravity. The rotating spiral blades continuously transport the release powder in the conveying cylinder to the outlet of the conveying cylinder and spread it onto the concrete surface. This achieves automatic spreading of release powder during concrete impression construction, which helps to improve the construction efficiency of concrete impression.

[0009] Optionally, the main body is provided with a balance hopper for receiving the release powder from the conveying cylinder. The balance hopper is horizontally arranged and its length direction is parallel to the rotation axis of the impression roller. A guide plate extends from the opening of the balance hopper to uniformly discharge the release powder in the balance hopper.

[0010] By adopting the above technical solution, if the release powder is directly sprinkled onto the concrete surface after being discharged from the conveying cylinder, it is easy to cause uneven distribution of the release powder on the concrete pavement, affecting the imprinting effect. By setting up a balancing hopper, the release powder discharged from the conveying cylinder can accumulate inside the hopper. The release powder has a certain degree of fluidity and can flow horizontally during the accumulation process, and then flow to the concrete surface through the guide plate, which helps to improve the uniformity of the release powder distribution.

[0011] Optionally, the balancing bucket is equipped with a vibration motor for driving the balancing bucket to vibrate.

[0012] By adopting the above technical solution, the vibration motor can drive the balancing bucket and the stripping powder to vibrate, which helps to accelerate the balancing process of the stripping powder in the balancing bucket and further improves the uniformity of the stripping powder spreading.

[0013] Optionally, a buffer elastic element for cushioning the vibration of the balance bucket is connected between the balance bucket and the body.

[0014] By adopting the above technical solution, the impression roller is rotatably connected to the main body. If the main body vibrates along with the balancing bucket, it will affect the impression effect. The buffer elastic element can buffer the vibration from the balancing bucket, preventing the main body from vibrating as well, thus helping to ensure the impression effect.

[0015] Optionally, the body is provided with a balancing funnel for uniformly spreading release powder. The inlet end of the balancing funnel is adapted to the conveying end of the guide plate. The length direction of the balancing funnel is parallel to the rotation axis of the impression roller, and the outlet end of the balancing funnel is the same length as the impression roller.

[0016] By adopting the above technical solution, the balancing funnel can make the speed at which the release powder is spread at all parts along the rotation axis of the impression roller the same, which helps to further improve the uniformity of the release powder spreading.

[0017] Optionally, the body is provided with a smooth brush for evenly applying release powder to the concrete surface.

[0018] By adopting the above technical solution, the smoothing brush can ensure the flatness of the release powder on the concrete surface before imprinting, and promptly sweep away clumps of release powder from the imprinting area, which helps to ensure the imprinting effect.

[0019] Optionally, the body is provided with a cleaning brush for cleaning the release powder on the surface of the impression roller. The cleaning brush abuts against the surface of the impression roller and is located on the side of the impression roller away from the conveyor cylinder.

[0020] By adopting the above technical solution, some release powder will adhere to the printed portion of the impression roller. However, this release powder is randomly distributed. If the portion of the impression roller with release powder directly participates in the subsequent printing process, it will affect the printing effect. Setting up a cleaning brush can promptly remove the release powder adhering to the surface of the impression roller, helping to maintain a stable printing effect.

[0021] Optionally, a support roller is rotatably connected to the main body to share the pressure between the guide roller and the concrete surface.

[0022] By adopting the above technical solution, the support roller can effectively share the pressure between the guide roller and the concrete surface, thereby reducing the pressure between the guide roller and the concrete surface and reducing the impact of the guide roller on the initially set concrete surface.

[0023] Secondly, this application provides a colored concrete stamped flooring process, which adopts the following technical solution:

[0024] S1: Pouring concrete;

[0025] S2: Concrete leveling;

[0026] S3: Place the main body on the concrete surface after the concrete has initially set.

[0027] S4: Add release agent to the storage bin and drive the body to move on the concrete surface.

[0028] In summary, this application includes at least one of the following beneficial technical effects:

[0029] 1. During the stamping process, the rotating guide roller drives the drive pulley to rotate synchronously. The drive pulley drives the driven pulley to rotate through the transmission belt. The worm rotates accordingly and drives the worm wheel to rotate, which in turn drives the spiral blades to rotate. The release powder in the storage box enters the conveying cylinder under its own gravity. The rotating spiral blades transport the release powder in the conveying cylinder to the outlet of the conveying cylinder and spread it onto the concrete surface, realizing the automatic spreading of release powder, which helps to improve the construction efficiency of concrete stamping.

[0030] 2. During the printing process, some release powder will adhere to the surface of the printing roller after printing. This release powder will embed itself into the texture of the printing roller, causing changes in the surface shape of the printing roller. If this part directly participates in the subsequent printing work, it will affect the printing effect. The main body is equipped with a cleaning brush. The cleaning brush is in contact with the surface of the printing roller and is located on the side of the printing roller away from the conveyor cylinder. It can remove the release powder adhering to the surface of the printing roller in a timely manner, which helps to maintain the stability of the printing effect. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.

[0032] Figure 2 This is a schematic diagram illustrating the internal structure of the spiral blade in an embodiment of this application.

[0033] Figure 3 This is a schematic diagram illustrating the internal structure of the worm gear in an embodiment of this application.

[0034] Figure 4 yes Figure 3 An enlarged schematic diagram of part A in the middle.

[0035] Explanation of reference numerals in the attached drawings: 1. Body; 11. Flat brush; 12. Cleaning brush; 13. Worm gear; 2. Guide roller; 21. Drive pulley; 22. Transmission belt; 3. Imprinting roller; 4. Storage bin; 5. Conveying cylinder; 51. Spiral blade; 511. Driven pulley; 512. Worm gear; 6. Balancing hopper; 61. Guide plate; 62. Vibration motor; 63. Buffer elastic element; 7. Balancing funnel; 8. Support roller. Detailed Implementation

[0036] The present application will be further described in detail below with reference to all the accompanying drawings.

[0037] This application discloses a colored concrete stamping flooring device.

[0038] Reference Figure 1 and Figure 2A colored concrete stamping flooring equipment and its process are disclosed. The equipment includes a main body 1, on which a guide roller 2 and an stamping roller 3 are rotatably connected. The guide roller 2 and the stamping roller 3 together support the main body 1 on the partially set concrete surface. The surface of the stamping roller 3 is textured for stamping a predetermined pattern. Traditional stamping construction requires manual application of release powder to the concrete surface before stamping, increasing the construction steps and affecting efficiency. The main body 1 is equipped with a storage bin 4 for storing release powder, and its upper part has an inlet for adding release powder. A conveyor cylinder 5 is installed on the main body 1, horizontally positioned with one end connected to the bottom of the storage bin 4. A spiral blade 51 is rotatably connected inside the conveyor cylinder 5. As the main body 1 travels on the concrete surface, the rotating spiral blade 51 continuously transports the release powder from the conveyor cylinder 5 to its outlet and spreads it onto the concrete surface. This achieves automatic application of release powder during concrete stamping construction, helping to improve the efficiency of concrete stamping.

[0039] Reference Figure 2 , Figure 3 and Figure 4 After the concrete has initially set, the main body 1 is transferred to the surface of the concrete. Both the guide roller 2 and the impression roller 3 are in contact with the concrete surface. A motor is installed on the main body 1 to drive the rotation of the impression roller 3, thereby driving the main body 1 to travel on the concrete surface. Other driving methods or manual pushing methods can also be used, which will not be elaborated in this application. During the travel of the main body 1, the guide roller 2 and the impression roller 3 rotate synchronously. A drive pulley 21 is coaxially fixedly connected to the guide roller 2, and a worm gear 512 is coaxially fixedly connected to the spiral blade 51. A worm 13 that meshes with the worm gear 512 is rotatably connected to the main body 1. A driven pulley 511 is coaxially fixedly connected to the worm 13, and a transmission belt 22 connects the driven pulley 511 and the drive pulley 21. The rotating guide roller 2 drives the drive pulley 21 to rotate. The rotation of the drive pulley 21 drives the driven pulley 511 to rotate via the transmission belt 22. The driven pulley 511 drives the worm 13 to rotate. The worm 13 drives the worm wheel 512 to rotate, which in turn drives the spiral blade 51 to rotate. Thus, the spiral blade 51 rotates automatically during the movement of the main body 1.

[0040] Reference Figure 2 and Figure 3During the movement of the main body 1, the release powder is continuously discharged from the end of the conveying cylinder 5 as the spiral blades 51 rotate. If the release powder is directly and randomly scattered onto the surface of the initially set concrete after being discharged from the conveying cylinder 5, it is easy to cause uneven distribution of the release powder on the concrete pavement, and even some concrete surfaces may not be covered by release powder, affecting the imprinting effect and the subsequent separation of the imprinting roller 3 from the concrete surface. A balance hopper 6 is installed on the main body 1. The balance hopper 6 is horizontally set and its length direction is parallel to the rotation axis of the imprinting roller 3. It is used to receive the release powder from the conveying cylinder 5. The opening of the balance hopper 6 extends with a guide plate 61 for evenly discharging the release powder in the balance hopper 6. The release powder discharged from the conveying cylinder 5 first falls into the balance hopper 6 and accumulates. The release powder particles are small and have a certain degree of fluidity. They can flow horizontally during the accumulation process, and the accumulation height at each position tends to maintain a balance. Then, it is evenly spread to the concrete surface through the guide plate 61, which helps to improve the uniformity of the release powder spreading and ensure the imprinting effect.

[0041] Reference Figure 1 Although the stripping powder particles are small and have a certain degree of fluidity, their fluidity is not enough to quickly achieve a high degree of balance of the stripping powder in the balance hopper 6. The balance hopper 6 is equipped with a vibration motor 62, which can drive the balance hopper 6 to vibrate, thereby causing the stripping powder inside the balance hopper 6 to vibrate together, which helps to accelerate the flow of the stripping powder and further improve the uniformity of the stripping powder spreading.

[0042] Reference Figure 1 The impression roller 3 and guide roller 2 are both rotatably connected to the body 1. During the impression process, both rollers directly contact the initially set concrete surface. If the body 1 vibrates along with the balancing bucket 6, the impression roller 3 and guide roller 2 will also vibrate, causing the pressure between them and the concrete surface to fluctuate with the vibration, which will affect the impression effect. A buffer elastic element 63 is installed between the balancing bucket 6 and the body 1. The buffer elastic element 63 can be a spring or other elastic components. It can buffer the vibration from the balancing bucket 6, reduce the vibration of the body 1, and thus reduce the vibration of the impression roller 3 and guide roller 2, helping to ensure the impression effect.

[0043] Reference Figure 3 The main body 1 is equipped with a balancing funnel 7. The inlet end of the balancing funnel 7 is adapted to the conveying end of the guide plate 61. The release powder from the guide plate 61 will first fall onto the balancing funnel 7, and then be spread onto the concrete surface at a uniform speed. The length direction of the balancing funnel 7 is parallel to the rotation axis of the impression roller 3, and the outlet end of the balancing funnel 7 is the same length as the impression roller 3. The balancing funnel 7 can make the release powder spread at the same speed in all parts along its length, which helps to further improve the uniformity of the release powder spreading.

[0044] Reference Figure 1 The main body 1 is equipped with a flat brush 11. The flat brush 11 is close to the surface of the concrete but has a certain gap. The flat brush 11 is used to spread the release powder on the concrete surface evenly, which can ensure the flatness of the release powder on the concrete surface before imprinting, and promptly sweep away the clumps of release powder from the area to be imprinted, which helps to ensure the imprinting effect.

[0045] Reference Figure 2 The impression roller 3 will have some release powder adhering to the printed portion. This release powder will be embedded in the texture of the impression roller 3, and this portion of the release powder is randomly distributed, causing changes in the surface shape of the impression roller 3. If the portion of the impression roller 3 with release powder adhering to it directly participates in the subsequent printing process, it will affect the printing effect. A cleaning brush 12 is installed on the main body 1. The cleaning brush 12 abuts against the surface of the impression roller 3 and is located on the side of the impression roller 3 away from the conveyor cylinder 5. It can promptly remove the release powder adhering to the surface of the impression roller 3, helping to maintain the stability of the printing effect.

[0046] Reference Figure 1 The guide roller 2 and the impression roller 3 support the body 1 at the same time. The impression roller 3 needs a certain pressure to obtain a better impression effect. However, in order to ensure the flatness of the concrete surface, the pressure between the guide roller 2 and the concrete surface should not be too large. The body 1 is rotatably connected to the support roller 8, which is used to share the pressure between the guide roller 2 and the concrete surface, thereby reducing the pressure between the guide roller 2 and the concrete surface and reducing the influence of the guide roller 2 on the initially set concrete surface.

[0047] The implementation principle of a colored concrete stamping flooring device and its process in this application embodiment is as follows: A concrete floor is laid according to existing concrete pouring and leveling processes. After the concrete initially sets, the main body 1 is transferred to the concrete surface. At this time, the guide roller 2 and the stamping roller 3 simultaneously contact the concrete surface. The main body 1 is driven to travel on the concrete surface, and both the guide roller 2 and the stamping roller 3 rotate synchronously. The rotating guide roller 2 drives the drive pulley 21 to rotate, which in turn drives the driven pulley 511 to rotate via the transmission belt 22. The driven pulley 511 drives the worm gear 13 to rotate, which in turn drives the worm wheel 512 to rotate, thereby driving the spiral blade 51 to rotate. The release powder in the storage bin 4 enters the conveying cylinder 5 under its own gravity. The rotating spiral blade 51 transports the release powder in the conveying cylinder 5 to the outlet of the conveying cylinder 5 and finally sprinkles it onto the concrete surface. This achieves automatic spreading of the release powder during concrete stamping construction, which helps improve the construction efficiency of concrete stamping.

[0048] This application also discloses a colored concrete stamped flooring process, which adopts the following technical solution:

[0049] S1: Pouring concrete;

[0050] S2: Concrete leveling;

[0051] S3: After the concrete has initially set, place the main body 1 on the concrete surface.

[0052] S4: Add release powder to storage bin 4 and drive body 1 to move on concrete surface.

[0053] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A colored concrete stamping flooring device, comprising a body (1), characterized in that: The main body (1) is rotatably connected to a guide roller (2) for cooperating with the main body (1) to travel on the concrete surface and an imprinting roller (3) for imprinting on the concrete surface. The main body (1) is provided with a storage box (4) for storing release powder. The main body (1) is provided with a horizontally arranged conveying cylinder (5). The bottom end of the conveying cylinder (5) is connected to the storage box (4) and a spiral blade (51) for driving the release powder to move along the length direction of the conveying cylinder (5) is rotatably connected inside the conveying cylinder (5). The guide roller (2) is coaxially fixedly connected to a drive pulley (21). The spiral blade (51) is coaxially fixedly connected to a worm wheel (512). The main body (1) is rotatably connected to a worm (13) that meshes with the worm wheel (512). The worm (13) is coaxially fixedly connected to a driven pulley (511). A transmission belt (22) for transmission is connected between the driven pulley (511) and the drive pulley (21). The main body (1) is provided with a balance hopper (6) for receiving the demolding powder from the conveying cylinder (5). The balance hopper (6) is horizontally arranged and its length direction is parallel to the rotation axis of the impression roller (3). The opening of the balance hopper (6) extends with a guide plate (61) for uniformly discharging the demolding powder in the balance hopper (6). The balancing bucket (6) is equipped with a vibration motor (62) for driving the balancing bucket (6) to vibrate; A buffer elastic element (63) for buffering the vibration of the balance bucket (6) is connected between the balance bucket (6) and the body (1); The main body (1) is provided with a balance funnel (7) for uniformly spreading release powder. The inlet end of the balance funnel (7) is adapted to the conveying end of the guide plate (61). The length direction of the balance funnel (7) is parallel to the rotation axis of the impression roller (3) and the outlet end of the balance funnel (7) is the same length as the impression roller (3). The body (1) is provided with a smooth brush (11) for evenly applying release powder to the concrete surface; The main body (1) is provided with a cleaning brush (12) for cleaning the release powder on the surface of the impression roller (3). The cleaning brush (12) abuts against the surface of the impression roller (3) and the cleaning brush (12) is located on the side of the impression roller (3) away from the conveying cylinder (5). The main body (1) is rotatably connected to a support roller (8) for sharing the pressure between the guide roller (2) and the concrete surface.

2. A colored concrete stamping flooring process, comprising the colored concrete stamping flooring equipment as described in claim 1, characterized in that: Includes the following steps: S1: Pouring concrete; S2: Concrete leveling; S3: After the concrete has initially set, place the main body (1) on the concrete surface; S4: Add release powder to the storage bin (4) and drive the body (1) to move on the concrete surface.

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