Tempered glass production laminating device and implementation method thereof

Abstract

The application discloses a laminating device for tempered glass production and an implementation method thereof, and belongs to the technical field of X. The laminating device for tempered glass production comprises a device main body and a clamping frame, the inside of the device main body is provided with a pushing plate, one side of the pushing plate is provided with an auxiliary frame, the upper end and the lower end of the clamping frame are both provided with mounting boxes, and the inside of the two mounting boxes is respectively provided with an upper pressing plate and a lower pressing plate. The laminating device solves the problem that the laminating device has a single structure, lacks a limiting structure for double-layer glass and influences processing efficiency in actual use, the second piece of tempered glass to be processed is arranged above the positioning plate, two pieces of tempered glass to be processed are covered, the second piece of tempered glass to be processed is pushed to move, the two pieces of tempered glass to be processed are attached, installation work is quickly performed, the structure is simple, the device is convenient to use, the working efficiency is effectively improved, manual adjustment and limiting are not needed, and the working quality is improved.

Description

Technical Field

[0001] This invention relates to the field of tempered glass production technology, specifically to a laminating device for tempered glass production and its implementation method. Background Technology

[0002] Tempered glass is a special type of high-hardness glass with strong load-bearing capacity. However, when a single piece of glass breaks, it will shatter into multiple small fragments. To prevent glass shards from falling and causing danger, adhesive is often applied between multiple glass sheets and then cured under high temperature and pressure to improve the connection strength between the glass sheets. However, the feeding plate of a typical laminating device has a fixed height, making it inconvenient to apply adhesive and difficult to adjust the laminating process according to the number of glass sheets to be laminated.

[0003] Chinese Patent No. CN218171703U discloses a laminating device for tempered glass production, including a housing and a first vertical groove. This laminating device for tempered glass production has a first vertical groove set at the center of each side of the housing. When the motor at the bottom is turned on, the rotation of the gear connected to the top causes the gears on both sides and the double-headed screw to rotate through the chain. This allows for the opposite adjustment of the externally threaded sleeve block and the long strip, thereby pushing the two horizontal plates embedded in the long strip and the adsorbed glass plate together and solving the problem of difficulty in adjusting the plate feeding distance.

[0004] In actual use, the laminating device of the aforementioned patent has a simple structure and lacks a limiting structure for the double-layer glass, which affects processing efficiency. Summary of the Invention

[0005] The purpose of this invention is to provide a laminating device and its implementation method for tempered glass production, which solves the problem that the laminating device mentioned in the background art has a simple structure and lacks a limiting structure for double-layer glass, thus affecting processing efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a laminating device for tempered glass production, comprising a device body and a clamping frame, wherein the clamping frame is installed on one side of the device body, a push plate is provided inside the device body, an auxiliary frame is provided on one side of the push plate, and mounting boxes are provided at the upper and lower ends of the clamping frame, wherein an upper pressure plate and a lower pressure plate are respectively installed inside the two mounting boxes.

[0007] Preferably, a glue tank is installed at the upper end of the main body of the device, and a sealing cover is installed between the glue tank and the main body of the device, and the glue tank is sealed to the main body of the device through the sealing cover.

[0008] Preferably, a mounting base is welded to the lower interior of the main body of the device, a linear guide rail is provided inside the mounting base, and a pusher is mounted on the upper end of the mounting base. The pusher is slidably connected to the mounting base through the linear guide rail.

[0009] Preferably, an electric lead screw is installed at the rear end of the mounting base, and a telescopic rod is installed at the lower end of the pushing frame. The electric lead screw is threadedly connected to the telescopic rod. The pushing frame is used to electrically push the tempered glass to be processed. A rotating roller is installed at the upper end of the mounting base. The rotating roller is rotatably connected to the mounting base through a bearing. An electric motor is installed inside the mounting base. The electric motor is connected to the rotating roller through a gear transmission.

[0010] Preferably, a glue spraying box is installed below the glue tank, and an electric spray head is installed at the lower end of the glue spraying box.

[0011] Preferably, auxiliary frames are installed on both sides of the main body of the device, a protective support plate is installed at the lower end of the auxiliary frame, and a positioning plate is installed on one side of the protective support plate. The positioning plate and the protective support plate are used to cooperate with the pusher to transport double-layer tempered glass.

[0012] Preferably, an electric cylinder is installed at both the upper and lower ends of the clamping frame. The electric cylinder is fixedly connected to the upper and lower pressure plates. A heater is installed inside the upper and lower pressure plates. The upper and lower pressure plates are used to press the double-layer tempered glass together. The heater is used to accelerate the drying of the glass adhesive.

[0013] This invention also provides another technical solution: a method for implementing a laminating device for tempered glass production, comprising the following steps:

[0014] Step 1: Place the tempered glass to be glued on the mounting base, and move the tempered glass by starting the electric motor to drive the rotating roller.

[0015] Step 2: During the movement of the tempered glass to be processed, glass adhesive is sprayed onto the surface of the tempered glass through a glue spraying box to perform the lamination process;

[0016] Step 3: The continuously moving tempered glass to be processed ensures that the adhesive is sprayed evenly. After the spraying is completed, a second tempered glass to be processed is placed above the positioning plate so that the two tempered glass pieces cover each other. The electric screw rotates, driving the telescopic rod and the pusher to retract, pushing the second tempered glass to be processed to move and attach the two tempered glass pieces.

[0017] Step 4: After the two pieces of tempered glass to be processed are moved to the middle of the clamping frame, they are limited by the clamping frame. Two electric cylinders squeeze the lower pressure plate and the upper pressure plate respectively to apply pressure to the two pieces of tempered glass to be processed. The heater is turned on to quickly heat the adhesive and complete the clamping work.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. This invention places the tempered glass to be glued on a mounting base, and moves the glass by starting an electric motor to drive a rotating roller. Electric conveying saves labor intensity and provides structural stability. Furthermore, a second piece of tempered glass is placed above the positioning plate, covering the two pieces. An electric screw rotates, causing a telescopic rod and pusher to retract, pushing the second piece of tempered glass to adhere to the base. This allows for rapid installation, a simple structure, and convenient use, effectively improving work efficiency. It eliminates the need for manual adjustment of limits, thus improving work quality.

[0020] 2. This invention uses a continuously moving tempered glass to ensure uniform adhesive spraying. After spraying, a second piece of tempered glass is placed above the positioning plate, covering the two pieces. Once the two pieces are moved to the center of the clamping frame, they are positioned by the clamping frame. Two electric cylinders press the lower and upper pressure plates respectively, applying pressure to the two pieces of tempered glass. The heater is then turned on to quickly heat the adhesive, completing the clamping process. This effectively improves work efficiency. Furthermore, the electric cylinders allow for easy adjustment of the positions of the upper and lower pressure plates, accommodating tempered glass of different thicknesses and resulting in better working performance. Attached Figure Description

[0021] Figure 1 This is an isometric view of the front view of the present invention;

[0022] Figure 2 This is a top-view axonometric view of the present invention;

[0023] Figure 3 This is an isometric view of the side view of the present invention;

[0024] Figure 4 This is an internal structural diagram of the main body of the device of the present invention;

[0025] Figure 5 This is a diagram showing the internal structure of the clamping frame of the present invention.

[0026] In the diagram: 1. Main body of the device; 101. Adhesive tank; 102. Sealing cover; 103. Mounting base; 104. Pushing plate; 105. Rotating roller; 106. Electric lead screw; 107. Spraying box; 108. Electric motor; 2. Auxiliary frame; 201. Protective support plate; 202. Positioning plate; 3. Tempered glass to be processed; 4. Pushing frame; 401. Telescopic rod; 5. Clamping frame; 501. Mounting box; 502. Upper pressure plate; 503. Lower pressure plate; 504. Electric cylinder; 505. Heater. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] To address the issue of existing laminating devices having a simple structure and lacking a limiting mechanism for the double-layered glass, thus affecting processing efficiency, please refer to... Figure 1 - Figure 3 This embodiment provides the following technical solution:

[0029] A laminating device for tempered glass production includes a main body 1 and a clamping frame 5. The clamping frame 5 is installed on one side of the main body 1. A pusher plate 104 is provided inside the main body 1. The tempered glass 3 to be glued is placed on the mounting base 103. The tempered glass 3 to be glued is moved by rotating the rotating roller 105. The device is electrically conveyed, saving labor intensity. An auxiliary frame 2 is provided on one side of the pusher plate 104. Mounting boxes 501 are provided at the upper and lower ends of the clamping frame 5. An upper pressure plate 502 and a lower pressure plate 503 are respectively installed inside the two mounting boxes 501.

[0030] In this embodiment, auxiliary frames 2 are installed on both sides of the main body 1 of the device. A protective support plate 201 is installed at the lower end of the auxiliary frame 2. A positioning plate 202 is installed on one side of the protective support plate 201. The positioning plate 202 and the protective support plate 201 are used to cooperate with the pusher 4 to transport double-layer tempered glass. By rotating the electric screw 106, the telescopic rod 401 and the pusher 4 are driven to retract, pushing the second piece of tempered glass 3 to be processed to move, so that the two pieces of tempered glass 3 to be processed are attached, and the installation work is carried out quickly. The structure is simple and easy to use, which effectively improves the work efficiency. There is no need for manual adjustment of the limit, which improves the work quality. The lower end of the device main body 1 is welded to the mounting base 103. The mounting base 103 is provided with a linear guide rail inside. The upper end of the mounting base 103 is equipped with a pusher 4. The pusher 4 is slidably connected to the mounting base 103 through the linear guide rail.

[0031] Specifically, the tempered glass 3 to be glued is placed above the mounting base 103. The tempered glass 3 is moved by rotating rollers. The electric conveying saves labor intensity and has a stable structure. A second piece of tempered glass 3 is placed above the positioning plate 202, so that the two pieces of tempered glass 3 cover each other. The electric screw 106 rotates, which drives the telescopic rod 401 and the pusher 4 to retract, pushing the second piece of tempered glass 3 to move, so that the two pieces of tempered glass 3 are attached. The installation work is quick and easy to carry out. The structure is simple and easy to use, which effectively improves work efficiency. There is no need for manual adjustment of the limit, which improves the work quality.

[0032] To address the technical problem in existing technologies where laminated structures generally have low strength and cannot accommodate tempered glass of varying thicknesses, thus affecting usability, please refer to [link to relevant documentation]. Figure 1 , Figure 4 - Figure 5 The following technical solutions are provided:

[0033] In this embodiment, an adhesive tank 101 is installed at the upper end of the device body 1, and a sealing cover plate 102 is installed between the adhesive tank 101 and the device body 1. The adhesive tank 101 is sealed to the device body 1 through the sealing cover plate 102. A glue spraying box 107 is installed below the adhesive tank 101, and an electric spray head is installed at the lower end of the glue spraying box 107. During the movement of the tempered glass 3 to be processed, glass adhesive is sprayed onto the surface of the tempered glass 3 to be processed through the glue spraying box 107 to perform the bonding work.

[0034] Specifically, an electric screw 106 is installed at the rear end of the mounting base 103. Rotation of the electric screw 106 retracts the telescopic rod 401 and the pusher frame 4, moving the second piece of tempered glass 3 to be processed, thus attaching the two pieces of tempered glass 3 together. The lower end of the pusher frame 4 is equipped with the telescopic rod 401, and the electric screw 106 is threadedly connected to the telescopic rod 401. The pusher frame 4 is used for electrically pushing the tempered glass 3 to be processed. A rotating roller 105 is installed at the upper end of the mounting base 103. The rotating roller 105 is rotatably connected to the mounting base 103 via bearings. An electric motor 108 is installed inside the mounting base 103. The electric motor 108 is connected to the rotating roller 105 via gears. Starting the electric motor 108 drives the rotating roller 105 to rotate, causing the tempered glass 3 to be processed to move. This electric conveying method saves labor intensity and provides structural stability.

[0035] In this embodiment, electric cylinders 504 are installed at both the upper and lower ends of the clamping frame 5. The electric cylinders 504 are fixedly connected to the upper pressure plate 502 and the lower pressure plate 503. The positions of the upper pressure plate 502 and the lower pressure plate 503 can be easily adjusted by the electric cylinders 504 to adapt to tempered glass of different thicknesses, resulting in better working effect. Heaters 505 are installed inside the upper pressure plate 502 and the lower pressure plate 503. The upper pressure plate 502 and the lower pressure plate 503 are used to press the double-layer tempered glass together. The heaters 505 are used to accelerate the drying of the glass adhesive. Turning on the heaters 505 quickly heats the adhesive to complete the clamping work, effectively improving work efficiency.

[0036] Specifically, the adhesive is sprayed evenly by continuously moving the tempered glass 3 to be processed. After spraying, a second tempered glass 3 to be processed is placed above the positioning plate 202, so that the two tempered glass 3 to be processed cover each other. After the two tempered glass 3 to be processed are moved to the middle of the clamping frame 5, they are limited by the clamping frame 5. Two electric cylinders 504 press the lower pressure plate 503 and the upper pressure plate 502 respectively to pressurize the two tempered glass 3 to be processed. The heater 505 is turned on to quickly heat the adhesive, completing the clamping work. This effectively improves the work efficiency. In addition, the electric cylinders 504 can easily adjust the position of the upper pressure plate 502 and the lower pressure plate 503 to adapt to tempered glass of different thicknesses, resulting in better working effect.

[0037] This embodiment also proposes a method for implementing a laminating device for tempered glass production, including the following steps:

[0038] The tempered glass 3 to be glued is placed above the mounting base 103. The electric motor 108 drives the rotating roller 105 to move the tempered glass 3. During this movement, glass adhesive is sprayed onto the surface of the tempered glass 3 through the glue spray box 107, performing a clamping process. The adhesive is sprayed evenly through an electric spray nozzle. The continuously moving tempered glass 3 ensures even adhesive application. After spraying, a second piece of tempered glass 3 is placed above the positioning plate 202, covering the two pieces. The electric screw 106 rotates, causing the telescopic rod 401 and the pusher frame 4 to retract, pushing the second piece of tempered glass. 3. The movement allows two pieces of tempered glass 3 to be attached, enabling rapid installation. The structure is simple and easy to use, effectively improving work efficiency. No manual adjustment of the limit position is required, thus improving work quality. After the two pieces of tempered glass 3 are moved to the middle of the clamping frame 5, they are limited by the clamping frame 5. Two electric cylinders 504 press the lower pressure plate 503 and the upper pressure plate 502 respectively, applying pressure to the two pieces of tempered glass 3. The heater 505 is then turned on to quickly heat the adhesive, completing the clamping process. This effectively improves work efficiency. Furthermore, the electric cylinders 504 allow for convenient adjustment of the positions of the upper pressure plate 502 and the lower pressure plate 503, adapting to tempered glass of different thicknesses and resulting in better working effects.

[0039] Working principle: The tempered glass 3 to be glued is placed above the mounting base 103. The electric motor 108 drives the rotating roller 105 to move the tempered glass 3. During this movement, glass adhesive is sprayed onto the surface of the tempered glass 3 through the glue spray box 107, performing the gluing process. The adhesive is evenly sprayed through the electric nozzle, and the continuously moving tempered glass 3 ensures uniform application. After spraying, a second piece of tempered glass 3 is placed above the positioning plate 202, covering the two pieces. The electric screw 106 rotates, causing the telescopic rod 401 and the pusher frame 4 to retract, pushing the second piece of tempered glass 3... The tempered glass 3 moves to allow two pieces of tempered glass 3 to be processed to adhere together, enabling rapid installation. The structure is simple and easy to use, effectively improving work efficiency. No manual adjustment of the limit position is required, thus improving work quality. After the two pieces of tempered glass 3 are moved to the middle of the clamping frame 5, they are limited by the clamping frame 5. Two electric cylinders 504 respectively press the lower pressure plate 503 and the upper pressure plate 502, applying pressure to the two pieces of tempered glass 3. The heater 505 is then turned on to quickly heat the adhesive, completing the clamping process. This effectively improves work efficiency. Furthermore, the electric cylinders 504 allow for convenient adjustment of the positions of the upper pressure plate 502 and the lower pressure plate 503, accommodating tempered glass of different thicknesses and resulting in better working effects.

[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0041] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A laminating device for tempered glass production, comprising a main body (1) and a clamping frame (5), characterized in that, The clamping frame (5) is installed on one side of the device body (1). The device body (1) is provided with a push plate (104). An auxiliary frame (2) is provided on one side of the push plate (104). The upper and lower ends of the clamping frame (5) are provided with mounting boxes (501). The two mounting boxes (501) are respectively equipped with an upper pressure plate (502) and a lower pressure plate (503). The lower end of the device body (1) is welded to a mounting base (103). A linear guide rail is provided inside the mounting base (103). A pusher (4) is installed at the upper end of the mounting base (103). The pusher (4) is slidably connected to the mounting base (103) through the linear guide rail. An electric lead screw (106) is installed at the rear end of the mounting base (103), and a telescopic rod (401) is installed at the lower end of the pusher (4). The electric lead screw (106) is threadedly connected to the telescopic rod (401). The pusher (4) is used to electrically push the tempered glass (3) to be processed. A rotating roller (105) is installed at the upper end of the mounting base (103). The rotating roller (105) is rotatably connected to the mounting base (103) through a bearing. An electric motor (108) is installed inside the mounting base (103). The electric motor (108) is connected to the rotating roller (105) through a gear. Auxiliary frames (2) are installed on both sides of the main body (1) of the device. A protective support plate (201) is installed at the lower end of the auxiliary frame (2). A positioning plate (202) is installed on one side of the protective support plate (201). The positioning plate (202) and the protective support plate (201) are used to cooperate with the pusher (4) to transport double-layer tempered glass. Electric cylinders (504) are installed at both the upper and lower ends of the clamping frame (5). The electric cylinders (504) are fixedly connected to the upper pressure plate (502) and the lower pressure plate (503). Heaters (505) are installed inside the upper pressure plate (502) and the lower pressure plate (503). The upper pressure plate (502) and the lower pressure plate (503) are used to press the double-layer tempered glass together. The heaters (505) are used to accelerate the drying of the glass adhesive.

2. The laminating device for tempered glass production according to claim 1, characterized in that: A glue tank (101) is installed at the upper end of the main body (1) of the device. A sealing cover plate (102) is installed between the glue tank (101) and the main body (1) of the device. The glue tank (101) is sealed to the main body (1) of the device through the sealing cover plate (102).

3. The laminating device for tempered glass production according to claim 2, characterized in that: A glue spraying box (107) is installed below the glue tank (101), and an electric spray head is installed at the lower end of the glue spraying box (107).

4. A method for implementing the laminating device for tempered glass production according to claim 3, characterized in that, Includes the following steps: Step 1: Place the tempered glass (3) to be glued on the mounting base (103) and start the electric motor (108) to drive the rotating roller to move the tempered glass (3). Step 2: During the movement of the tempered glass (3) to be processed, glass adhesive is sprayed onto the surface of the tempered glass (3) to be processed through the glue spraying box (107) to perform the glue-coating work; Step 3: The constantly moving tempered glass (3) to be processed makes the adhesive spray even. After the spraying is completed, a second tempered glass (3) to be processed is placed above the positioning plate (202) so that the two tempered glass (3) to be processed cover each other. The electric screw (106) is rotated to drive the telescopic rod (401) and the pusher (4) to retract, pushing the second tempered glass (3) to be processed to move so that the two tempered glass (3) to be processed are attached. Step 4: After the two pieces of tempered glass (3) to be processed are moved to the middle of the clamping frame (5), they are limited by the clamping frame (5). The two electric cylinders (504) squeeze the lower pressure plate (503) and the upper pressure plate (502) respectively to press the two pieces of tempered glass (3) to be processed, and turn on the heater (505) to quickly heat the adhesive to complete the clamping work.

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