A reel disc stacking, boxing and packaging apparatus

By designing the storage mechanism, the back-and-forth movement of the robotic arm is reduced, improving the overall packaging efficiency of the equipment and simplifying the robotic arm's movement.

CN117533582BActive Publication Date: 2025-12-05GUANG DONG IMKSUN MFG CO LTD
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Patent Information

Application Number
CN202311703285.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-12-05
Estimated Expiration
2043-12-12

AI Technical Summary

Technical Problem

In existing technologies, the robotic arm needs to move twice to pick up and place two reel trays, resulting in low packaging efficiency, and the length of the equipment limits the range of motion of the robotic arm.

Method used

A stacking and packaging device for reel trays was designed, including a storage mechanism for temporarily storing reel trays at the picking station. The reel trays are picked up and put into the storage mechanism directly by a robotic arm, reducing back-and-forth movement and improving overall packaging efficiency.

Benefits of technology

The design of the storage mechanism reduces the back-and-forth movement of the robotic arm, improving packaging efficiency and the overall packaging efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The reel disc stacking, boxing and packaging equipment relates to a reel disc stacking, boxing and packaging equipment, which comprises a frame, an opening and closing box mechanism arranged on the frame and used for placing an airplane box and opening and closing the box cover, a box sealing mechanism used for closing the front cover and the ear plate of the airplane box after loading, a mechanical arm moving device arranged on the frame, a mechanical arm installed on the mechanical arm moving device, a clamping mechanism connected with the mechanical arm, and a storage mechanism arranged on the frame and used for storing the reel disc clamped by the clamping mechanism of the material taking station and clamped by the clamping mechanism of the box placing station. The reel disc temporary storage mechanism is arranged, so that the material taking of two reel discs can be completed at the material taking station, the reel disc temporarily stored in the storage mechanism can be directly taken by the mechanical arm during the box placing, the long-time back-and-forth material taking can be avoided, and the overall packaging efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of packaging equipment, in particular to a reel disc stacking, boxing and packaging equipment. BACKGROUND

[0002] In the semiconductor industry, the tape and reel (reel, reel, reel, reel) as the main packaging material of IC is an important product for IC storage, transportation and back-end supply; the tape is also called IC tape, which is a kind of tape that can be used to pack a variety of electronic components with a tape, and then the tape is wound on a reel.

[0003] The reel disc is put into the aluminum foil bag and then vacuum packaged, and then the aluminum foil bag containing the reel disc needs to be put into the airplane box, and then the airplane box is closed, as shown in Figure 14 The box body is folded, the box cover is in an open state, the cover side plate needs to be folded into the box body, and then the ear plate is folded into the box body, and then the cover front plate is closed.

[0004] Sometimes, two reel discs need to be put into a box body, so the mechanical arm needs to cooperate with the clamping mechanism to take and place the reel disc twice. Due to the overall length of the equipment, the mechanical arm needs to cooperate with the linearly moving mechanical arm moving device to adjust the position of the mechanical arm and the length of the mechanical arm to realize the taking and placing of the reel disc. When two reel discs are placed, the mechanical arm moving device needs to move to the reel disc taking station twice and the reel disc boxing station twice, which takes a long time to take and place back and forth, thereby affecting the overall packaging efficiency. SUMMARY

[0005] The purpose of the present application is to provide a reel disc stacking, boxing and packaging equipment, which sets a storage mechanism for temporarily storing reel discs, so that two reel discs can be taken at the taking station, and the reel discs temporarily stored in the storage mechanism can be directly taken by the mechanical arm when boxing, so that the long time of taking and placing back and forth can be avoided, and the overall packaging efficiency can be improved.

[0006] In order to achieve the above purpose, the technical scheme adopted by the present application is as follows: a reel disc stacking, boxing and packaging equipment, comprising a rack, an opening and closing box mechanism arranged on the rack for placing an airplane box and opening and closing the box cover, and a box closing mechanism for closing the front cover and ear plate of the loaded airplane box, the rack is provided with a mechanical arm moving device, the mechanical arm moving device is provided with a mechanical arm, the mechanical arm is connected with a clamping mechanism, the rack is provided with a storage mechanism, the storage mechanism is used for storing the reel disc clamped by the clamping mechanism of the taking station, and the stored reel disc is clamped by the clamping mechanism of the boxing station.

[0007] The storage mechanism is arranged for temporarily storing the reel discs, so that two reel discs can be taken at the taking station, and the reel discs temporarily stored in the storage mechanism can be directly taken by the mechanical arm at the box placing station, so that the long-time back-and-forth taking of the reel discs can be avoided, and the overall packaging efficiency is improved.

[0008] Preferably, the storage mechanism comprises a storage rack on the rack 1, the storage rack is provided with a storage rotating shaft and a storage motor, the storage rotating shaft is connected with a storage rotating block, and the storage rotating block is provided with a storage suction disc, the lower portion of the storage suction disc is provided with a transfer suction structure, the transfer suction structure is arranged on a transfer lifting device, and the transfer lifting device is arranged on a transfer movable device arranged on the rack.

[0009] The reel discs taken by the preferred scheme can be adjusted in position by the transfer suction structure, the transfer lifting device and the transfer movable device, so that the reel discs can be reached by the mechanical arm at the box placing station.

[0010] Preferably, the clamping mechanism comprises a clamping rack connected with the mechanical arm, the lower portion of the clamping rack is provided with a disc clamping structure for clamping the reel discs and a box clamping structure for clamping the aircraft boxes, the box clamping structure comprises a suction box taking structure and a rotating box clamping structure, the disc clamping structure is lower than the suction box taking structure, the disc clamping structure comprises a disc clamping movable structure in an annular array on the clamping rack, the disc clamping movable structure is connected with a disc clamping movable block capable of moving in the radial direction, the lower portion of the disc clamping movable block is connected with a disc clamping arc block, the box clamping structure comprises a box taking lifting cylinder arranged in a vertical direction on the clamping rack, the box taking lifting cylinder is connected with a box taking block, the suction box taking structure is a box taking suction disc mounted below the box taking block, the rotating box clamping structure comprises a box taking rotating shaft mounted at the end of the box taking block, the box taking rotating shaft is sleeved with a box taking rotating block and a box taking gear, the box taking block is mounted with a box taking cylinder, the box taking cylinder is connected with a box taking rack, and the box taking rack is engaged with the box taking gear.

[0011] The clamping mechanism of the preferred scheme clamps the reel discs through the disc clamping structure, clamps the closed boxes through the suction box taking structure, and clamps the empty boxes through the rotating box clamping structure, so that one mechanism can clamp the boxes and the reel discs in two states, the number of clamping mechanisms is reduced, the occupied space of the clamping structure is reduced, the closed boxes are taken by the box taking suction disc, the empty boxes are clamped in a rotating manner, the box taking rotating block is rotated to a position flush with the box taking block when the box taking rotating block does not need to clamp the boxes, and the clamping of the boxes or the reel discs is not interfered, and the design of the box taking lifting cylinder can clamp the aircraft boxes with different depths.

[0012] Preferably, the opening and closing box mechanism comprises a box placing table arranged on the frame for placing the aircraft box, an opening and closing box device, and a cover side plate pressing device for pressing the cover side plate into the box body when closed, the opening and closing box device comprises an opening and closing box seat arranged on the frame, the opening and closing box seat is provided with an opening and closing box motor and an opening and closing box rotating shaft matched with each other, the opening and closing box rotating shaft is sleeved with an opening and closing box rotating arm at both ends, the opening and closing box rotating arm is provided with an opening and closing box sliding seat at both ends, the opening and closing box sliding seat is provided with an opening and closing box suction disc for sucking the box cover, and the opening and closing box sliding seat is matched with an opening and closing box sliding rail on the opening and closing box rotating arm.

[0013] The opening and closing box device of the preferred scheme realizes the opening and closing of the box through the cooperation of the rotating arm and the suction disc, and the opening and closing box suction disc is arranged on the slidable opening and closing box sliding seat, so that when the box is opened and closed, errors caused by the difference between the opening and closing rotation center of the box and the rotation center of the opening and closing box rotating shaft do not occur.

[0014] Preferably, the opening and closing box rotating arm is provided with a reset structure for returning the opening and closing box sliding seat to the initial position, the reset structure comprises a resilient seat arranged between the two opening and closing box rotating arms, the resilient seat is provided with a spring rod running in parallel with the opening and closing box rotating arm, and the other end of the spring rod is connected with the opening and closing box sliding seat.

[0015] The reset structure is arranged in the preferred scheme, and through the design of the spring rod, the opening and closing box sliding seat can be pushed by the spring rod in the closing operation, so that the opening and closing box sliding seat can return to the original position.

[0016] Preferably, the cover side plate pressing device comprises cover side plate pressing seats arranged on both sides of the box placing table, the side plate pressing seat is provided with a cover side plate pressing cylinder running in the same direction as the opening and closing box rotating shaft, the cover side plate pressing cylinder is connected with a cover side plate pressing block, the opening and closing box seat is provided with two cover side plate pressing adjusting cylinders running in the same direction as the opening and closing box rotating shaft, and the cover side plate pressing seat is connected with the cover side plate pressing adjusting cylinders.

[0017] In the preferred scheme, the side cover plate is preliminarily folded in the opening process through the side plate pressing seat, and in the closing process, the preliminarily folded cover side plate can be further pressed inward through the cooperation of the cover side plate pressing cylinder and the cover side plate pressing block, so that the cover side plate can be pressed into the box body along with the closing of the box.

[0018] Preferably, the box placing table is provided with a box suction disc, the frame is provided with a side box clamping device and a front box clamping device matched with the aircraft box placed on the box suction disc, the front box clamping device comprises a front box clamping movable cylinder arranged below the panel of the frame, the front box clamping movable cylinder is connected with a front box clamping movable seat, the front box clamping movable seat is provided with a front box clamping lifting cylinder, the front box clamping lifting cylinder is connected with a front box clamping block, and the panel of the frame is provided with a front box clamping movable slot through which the front box clamping block passes.

[0019] The preferred scheme sucks the aircraft box through the box suction chuck, and positions the aircraft box through the side box clamping device and the front box clamping device, ensures that the aircraft box can be accurately matched with the opening and closing box device and the cover side plate pressing device, and the side box clamping device and the front box clamping device can limit the side surface of the box body to avoid deformation of the box body when the material is put in, and the structural design of the front box clamping device can avoid interference with the box sealing mechanism.

[0020] Preferably, the side box clamping device comprises a side box clamping seat arranged below the rack panel, a side box clamping motor and a side box clamping screw are arranged on the side box clamping seat in cooperation, the side box clamping screw is in a structure with two sections of opposite winding wires, a side box clamping movable seat is sleeved on each section of winding wire, a side box clamping block penetrating through the rack panel is arranged on the side box clamping movable seat, and a side box clamping movable groove matched with the side box clamping block is formed in the rack panel.

[0021] The two ear folding movable blocks of the preferred scheme move towards or away from each other, can preliminarily fold the ear plate through the ear folding block and partially press it into the box body, and then close the ear plate and the cover front plate as a whole with the box body through the ear folding block, realizing the closure of the ear plate and the cover front plate in two steps, the side box clamping device realizes the synchronous downward or away movement of the two side box clamping blocks through the motor and the screw with different winding directions, thereby ensuring that the clamped aircraft box is in the centering position.

[0022] Preferably, the box sealing mechanism comprises a box sealing mounting seat arranged on the rack, a box sealing adjusting structure is arranged on the box sealing mounting seat, the box sealing adjusting structure is connected with a box sealing seat and makes the box sealing seat move in the vertical direction and the direction parallel to the side surface of the aircraft box body, a box sealing motor is arranged on the box sealing seat, the box sealing motor is connected with an ear folding movable gear, two ear folding movable blocks are further matched with the box sealing seat through a slide rail, an ear folding movable rack engaged with the ear folding movable gear is arranged on the ear folding movable block, the two ear folding movable blocks move towards or away from each other, an ear folding block is arranged below the outer end of the ear folding movable block, two material pressing push rods parallel to the side surface of the aircraft box body are arranged on the box sealing seat, and the material pressing push rods are connected with material pressing blocks extending into the box body and pressing the product packaging bag in the box body.

[0023] The two ear folding movable blocks of the preferred scheme move towards or away from each other, can prelimarily fold the ear plate through the ear folding block and partially press it into the box body, and then close the ear plate and the cover front plate as a whole with the box body through the ear folding block, realizing the closure of the ear plate and the cover front plate in two steps, the side box clamping device realizes the synchronous downward or away movement of the two side box clamping blocks through the motor and the screw with different winding directions, thereby ensuring that the clamped aircraft box is in the centering position.

[0024] Preferably, the box closing adjusting structure comprises a box closing movable motor and a box closing movable screw rod matched with each other on the box closing mounting base, a box closing movable seat arranged on the box closing movable screw rod, a box closing lifting support arranged on the box closing movable seat, a box closing lifting motor and a box closing lifting screw rod matched with each other arranged on the box closing lifting support, and a box closing lifting seat sleeved on the box closing lifting screw rod, wherein the box closing seat is arranged on the box closing lifting seat.

[0025] The box closing adjusting structure of the preferred scheme realizes the movement and lifting of the box closing seat by using the motor and the screw rod, and the motor and screw rod structure can improve the precision of the movement and lifting. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a perspective view of a reel disc stacking and boxing packaging equipment.

[0027] Figure 2 It is a perspective view of a storage mechanism.

[0028] Figure 3 It is a perspective view of a clamping mechanism from a top view angle.

[0029] Figure 4 It is a perspective view of a clamping mechanism from a bottom view angle.

[0030] Figure 5 It is a perspective view of a box closing equipment for loading.

[0031] Figure 6 It is a perspective view of a box closing equipment for loading from a second view angle.

[0032] Figure 7 It is a perspective view of a box closing equipment for loading.

[0033] Figure 8 It is a perspective view of a box closing equipment for loading.

[0034] Figure 9 It is a perspective view of a box closing equipment for loading.

[0035] Figure 10 It is a perspective view of a box closing equipment for loading.

[0036] Figure 11 It is a perspective view of a box closing equipment for loading.

[0037] Figure 12 It is a perspective view of a box closing equipment for loading.

[0038] Figure 13 It is a perspective view of a box closing equipment for loading.

[0039] Figure 14 Fig. 1 is a perspective view of the aircraft box.

[0040] The text annotations shown in the figure are as follows: 1, frame; 2, opening and closing box mechanism; 3, aircraft box; 4, sealing box mechanism; 5, mechanical arm; 6, clamping mechanism; 7, storage mechanism; 8, mechanical arm moving device; 11, box placing table; 12, box placing suction disc; 13, side box clamping device; 14, front box clamping device; 15, opening and closing box device; 16, cover side plate pressing in device; 21, opening and closing box seat; 22, opening and closing box motor; 23, opening and closing box rotating shaft; 24, opening and closing box rotating arm; 25, opening and closing box sliding seat; 26, opening and closing box suction disc; 27, elastic seat; 28, spring rod; 29, cover side plate pressing in adjusting cylinder; 30, cover side plate pressing in seat; 31, cover side plate pressing in cylinder; 32, cover side plate pressing in block; 33, opening and closing box sliding rail; 41, front box clamping moving cylinder; 42, front box clamping moving seat; 43, front box clamping lifting cylinder; 44, front box clamping block; 45, side box clamping seat; 46, side box clamping motor; 47, side box clamping screw rod; 48, side box clamping moving seat; 49, side box clamping block; 51, sealing box mounting seat; 52, sealing box moving motor; 53, sealing box moving screw rod; 54, sealing box moving seat; 55, sealing box lifting support; 56, sealing box lifting motor; 57, sealing box lifting seat; 58, sealing box seat; 59, sealing box motor; 60, ear folding moving block; 61, ear folding moving rack; 62, ear folding block; 63, material pressing push rod; 64, material pressing block; 71, clamping frame; 72, chuck moving structure; 73, chuck moving block; 74, chuck arc block; 75, box taking block; 76, box taking suction disc; 77, box taking rotating shaft; 78, box taking rotating block; 79, box taking gear; 80, box taking cylinder; 81, box taking rack; 82, box taking lifting cylinder; 86, storage frame; 87, storage motor; 88, storage rotating shaft; 89, storage rotating block; 90, storage suction disc; 91, reel disc; 92, transferring moving device; 93, transferring lifting device; 94, transferring suction structure. DETAILED DESCRIPTION

[0041] In order for those skilled in the art to better understand the technical solutions of the present application, the present application will be described in detail below with reference to the drawings, and the description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present application.

[0042] As Figures 1-2The reel disc stacking, boxing and packaging equipment comprises a rack 1, an opening and closing box mechanism 2 arranged on the rack 1 and used for placing an aircraft box 3 and opening and closing the box cover, and a box sealing mechanism 4 used for closing the front cover and the ear plate of the aircraft box 3 after the aircraft box 3 is filled with materials, wherein a mechanical arm moving device 8 is arranged on the rack 1, a mechanical arm 5 is arranged on the mechanical arm moving device 8, and a clamping mechanism 6 is connected to the mechanical arm 5, characterized in that a storage mechanism 7 is arranged on the rack 1, the storage mechanism 7 is used for storing the reel disc 91 clamped by the clamping mechanism 6 of the material taking station and clamping the stored reel disc 91 by the clamping mechanism 6 of the box placing station, the storage mechanism 7 comprises a storage rack 86 on the rack 1, a storage rotating shaft 88 and a storage motor 87 arranged on the storage rack 86, a storage rotating block 89 connected to the storage rotating shaft 88, and a storage suction disc 90 arranged on the storage rotating block 89, and a transfer suction structure 94 is arranged below the storage suction disc 90, the transfer suction structure is arranged on a transfer lifting device 93, and the transfer lifting device 93 is arranged on a transfer moving device 92 arranged on the rack 1.

[0043] In specific use, the aircraft box 3 is placed on the box placing table 11 by a mechanical hand (or manually), then the box cover is opened by the opening and closing box mechanism 2, at the same time, the mechanical arm 5 moves to the material taking station of the reel disc 91 under the action of the mechanical arm moving device 8, then one reel disc 91 is clamped by the mechanical arm 5 cooperating with the clamping mechanism 6 and transferred to the storage suction disc 90, the second reel disc is clamped after the first reel disc is adsorbed by the storage suction disc 90 under negative pressure adsorption, and the second reel disc is placed into the opened aircraft box 3 by cooperating with the mechanical arm moving device 8, at the same time, the first reel disc adsorbed by the storage suction disc 90 is adsorbed by the transfer suction structure 94 after being rotated by 90 degrees under the action of the storage motor 87, and then moves to the box placing table 11 under the action of the transfer lifting device 93 and the transfer moving device 92, then the first reel disc is placed into the aircraft box 3 by the mechanical arm cooperating with the clamping mechanism 6, so that the placing of two reel discs into one box is completed, then the box cover is closed and pressed into the cover side plate by the opening and closing box mechanism 2, then the front cover and the ear plate are closed by the box sealing mechanism 4, so that the boxing of two reel discs is completed.

[0044] As Figures 3-4As shown, the clamping mechanism 6 includes a clamping frame 71 connected with the mechanical arm 5, a chucking structure for clamping the reel disc is arranged below the clamping frame 71, and a clamping box structure for clamping the aircraft box 3 is arranged below the chucking structure, and the clamping box structure includes a suction box taking structure and a rotating clamping box structure, the chucking structure is lower than the suction box taking structure, the chucking structure includes a chucking movable structure 72 in an annular array on the clamping frame 71, the chucking movable structure 72 is connected with a chucking movable block 73 capable of moving radially, and a chucking arc block 74 is connected to the lower part of the chucking movable block 73, the clamping box structure includes a box taking lifting cylinder 82 arranged vertically on the clamping frame 71, the box taking lifting cylinder 82 is connected with a box taking block 75, the suction box taking structure is a box taking suction disc 76 mounted below the box taking block 75, and the rotating clamping box structure includes a box taking rotating shaft 77 mounted at the end of the box taking block 75, the box taking rotating shaft 77 is sleeved with a box taking rotating block 78 and a box taking gear 79, a box taking cylinder 80 is mounted on the box taking block 75, and the box taking cylinder 80 is connected with a box taking rack 81, and the box taking rack 81 is engaged with the box taking gear 79.

[0045] The present scheme can clamp both the box body and the reel disc through the structural design of the clamping mechanism 6, the box body is clamped by moving the clamping mechanism 6 to the upper part of the empty box through the mechanical arm 5, then the whole clamping mechanism 6 is lowered, the clamping suction disc 76 contacts the box cover, then the box taking rack 81 is pushed by the box taking cylinder 80, and the box taking gear 79 is rotated, so as to drive the box taking rotating block 78 to rotate 90 degrees to clamp the side of the box body, only two box taking rotating blocks 78 are needed to clamp the box body to complete the clamping of the empty box, then the clamping box is taken out by the mechanical arm 5 and placed on the opening and closing box mechanism 2, the box cover is opened through the opening and closing box mechanism 2, then the clamping mechanism is moved to the upper part of the reel disc through the mechanical arm moving device 8 and the mechanical arm 5, then the whole clamping mechanism 6 is lowered, the chucking arc block 74 is moved to the height matched with the reel disc, then the chucking arc block 74 is moved by the chucking movable structure 72 to complete the clamping of the reel disc, then the clamped reel disc is placed in the opened aircraft box 3 through the mechanical arm 5, then the opening and closing box mechanism 2 is closed, and the cover side plate is pressed into the box body 1, then the front cover plate and the ear plate of the aircraft box 3 after loading are closed through the sealing box mechanism, then the clamping mechanism 6 is moved by the mechanical arm 5, the clamping box suction disc 76 contacts the aircraft box after loading, and the clamping box suction disc 76 is suctioned by the negative pressure component connected with the clamping box suction disc 76 to clamp the aircraft box, then the mechanical arm 5 is shifted away, so as to complete the packaging operation of the reel disc, and the mechanical arm cooperates with the clamping mechanism to clamp the box body and the reel disc in two states.

[0046] As Figures 5-6 and Figures 8-9The opening and closing box mechanism 2 comprises a box placing table 11 arranged on the frame 1 for placing the aircraft box 3, an opening and closing box device 15, and a cover side plate pressing device 16 for pressing the cover side plate into the box body when closed. The opening and closing box device 15 comprises an opening and closing box seat 21 arranged on the frame 1, and an opening and closing box motor 22 and an opening and closing box rotating shaft 23 arranged on the opening and closing box seat 21 in cooperation with each other. Two ends of the opening and closing box rotating shaft 23 are sleeved with opening and closing box rotating arms 24. Two ends of the opening and closing box rotating arms 24 are provided with opening and closing box sliding seats 25. The opening and closing box sliding seats 25 are provided with opening and closing box suction cups 26 for sucking the box cover. The opening and closing box sliding seats 25 are matched with opening and closing box sliding rails 33 on the opening and closing box rotating arms 24. The opening and closing box rotating arms 24 are provided with a reset structure for returning the opening and closing box sliding seats 25 to the initial position. The reset structure comprises elastic seats 27 arranged between the two opening and closing box rotating arms 24. The elastic seats 27 are provided with spring rods 28 running in parallel with the opening and closing box rotating arms 24. The other ends of the spring rods 28 are connected with the opening and closing box sliding seats 25. The cover side plate pressing device 16 comprises cover side plate pressing seats 30 arranged on both sides of the box placing table 11. The cover side plate pressing seats 30 are provided with cover side plate pressing cylinders 31 running in the same direction as the opening and closing box rotating shaft 23. The cover side plate pressing cylinders 31 are connected with cover side plate pressing blocks 32. The opening and closing box seat 21 is provided with two cover side plate pressing adjusting cylinders 29 running in the same direction as the opening and closing box rotating shaft 23. The cover side plate pressing seats 30 are connected with the cover side plate pressing adjusting cylinders 29.

[0047] The specific operation of the opening and closing box is as follows: first, the opening and closing box motor 22 drives the opening and closing box shaft 23 to rotate, and then drives the opening and closing box arm 24 to rotate, so that the opening and closing box sliding seat 25 is in a horizontal state, and then the opening and closing box suction cup 26 contacts the box cover, and then the negative pressure air path connected with the opening and closing box suction cup 26 is used for suction, so that the opening and closing box suction cup 26 performs negative pressure suction on the box cover, and then the opening and closing box motor 22 drives the opening and closing box shaft 23 to rotate reversely, that is, the opening and closing box arm 24, the opening and closing box suction cup 26 and the suctioned box cover are rotated as a whole. Since the rotation centers of the opening and closing box shaft 23 and the box cover are not on the same straight line, the opening and closing box suction cup 26 is installed on the opening and closing box sliding seat 25, and in the process of opening the cover, the opening and closing box sliding seat 23 slides along the opening and closing box sliding rail 33 under the action of gravity and the box cover, so as to ensure the stable opening of the cover. In the process of opening the cover, the suctioned box cover passes through the cover side plate pressing seat 30, so that the cover side plate is preliminarily folded, then the material is put in, and then the cover closing operation is performed. The cover closing operation is that the opening and closing box motor 22 drives the opening and closing box shaft 23 to rotate, and then drives the opening and closing box arm 24, the opening and closing box sliding seat 25, the opening and closing box suction cup 26 and the suctioned box cover to rotate, so that the box cover covers on the box body, and in this process, the deformation of the spring rod 28 caused by gravity will become smaller and smaller until it returns to the original length, which can also ensure the stable closing operation of the box cover. Then the opening and closing box suction cup stops negative pressure adsorption, and the closing of the box cover is completed. Then the opening and closing box device returns to the original position, and in the process of closing the cover, the cover side plate pressing adjusting cylinder 29 is used to move the cover side plate pressing seat 30 outward, so that the preliminarily folded cover side plate in the closing process is not interfered by the cover side plate pressing seat 30, and then the cover side plate pressing cylinder 31 drives the cover side plate pressing block 32 to press the cover side plate in the rotating process, so that the cover side plate is pressed into the box body in the closing process without additional process. The cover side plate is pressed into the box body at the same time of opening and closing the box, which further simplifies the structure and improves the overall efficiency.

[0048] As Figure 7 and Figures 10-11As shown, the box placing table 11 is provided with a box placing suction cup 12, the rack 1 is provided with a side box clamping device 13 and a front box clamping device 14 matched with the aircraft box 3 placed on the box placing suction cup 12, the front box clamping device 14 includes a front box clamping movable cylinder 41 arranged below the panel of the rack 1, the front box clamping movable cylinder 41 is connected with a front box clamping movable seat 42, the front box clamping movable seat 42 is provided with a front box clamping lifting cylinder 43, the front box clamping lifting cylinder 43 is connected with a front box clamping block 44, and the panel of the rack 1 is provided with a front box clamping movable slot through which the front box clamping block 44 passes, the side box clamping device 13 includes a side box clamping seat 45 arranged below the panel of the rack 1, the side box clamping seat 45 is provided with a side box clamping motor 46 and a side box clamping screw 47 matched with each other, and the side box clamping screw 47 is a structure with two sections of opposite wires, each section of wire is sleeved with a side box clamping movable seat 48, the side box clamping movable seat 48 is provided with a side box clamping block 49 passing through the panel of the rack 1, and the panel of the rack 1 is provided with a side box clamping movable slot matched with the side box clamping block 49.

[0049] The opening and closing of the aircraft box, the pressing of the cover side plate and the placing of the material require accurate positioning of the aircraft box (i.e. the repeatedly placed aircraft box is kept in the set area to realize repeated loading), the aircraft box placed on the box placing table 11 may deviate during material placing, the front box clamping movable cylinder 11 drives the front box clamping movable seat 42 to move, at the same time, the front box clamping lifting cylinder 43 drives the front box clamping block 44 to move, so that the front box clamping block 44 contacts the front outer side of the box body and pushes the box body, at the same time, the side box clamping movable motor 52 drives the side box clamping screw 47 to rotate, so that the two side box clamping blocks 49 move towards each other, so that the box body is centered, thus the positioning of the box body is completed, and the front side and the left and right sides of the box body are also limited, avoiding the deformation of the box body during subsequent material loading, and further ensuring the smooth closing of the front cover plate and the ear plate, after the positioning of the box body is completed, the box body bottom surface is adsorbed by the negative pressure pipeline connected with the box placing suction cup 12, avoiding the movement of the box body caused by the opening and closing of the box.

[0050] As Figures 12-13As shown, the sealing mechanism 4 comprises a sealing mounting seat 51 arranged on the frame 1, the sealing mounting seat 51 is provided with a sealing adjusting structure, the sealing adjusting structure is connected with a sealing seat 58 and enables the sealing seat to move in the vertical direction and the parallel direction of the side surface of the box body of the aircraft box 3, the sealing seat 58 is provided with a sealing motor 59, the sealing motor 59 is connected with a folding lug movable gear, and the sealing seat 58 is further matched with two folding lug movable blocks 60 through a slide rail, the folding lug movable blocks 60 are provided with folding lug movable racks 61 engaged with the folding lug movable gear, and the two folding lug movable blocks 60 move towards or away from each other, the outer end of the folding lug movable block 60 is provided with a folding lug block 62 below, the sealing adjusting structure comprises a sealing movable motor 52 and a sealing movable screw rod 53 matched with each other on the sealing mounting seat 52, the sealing movable screw rod 53 is provided with a sealing movable seat 54, the sealing movable seat 54 is provided with a sealing lifting support 55, and the sealing lifting support 55 is provided with a sealing lifting motor 56 and a sealing lifting screw rod matched with each other, the sealing lifting screw rod is sleeved with a sealing lifting seat 57, and the sealing seat 58 is arranged on the sealing lifting seat 57.

[0051] After the material loading and the box cover closing are completed, the ear plate and the cover front plate need to be closed, initially, the two folding lug blocks 62 are in a state of large spacing, the specific operation of closing is to realize the movement (adjust the spacing between the folding lug block 62 and the box body) in the horizontal direction through the sealing movable motor 52 driving the sealing movable screw rod 53, and simultaneously realize the lifting of the sealing lifting seat 57 through the sealing lifting motor 56 and the sealing lifting screw rod, that is, adjust the height of the folding lug block 62, so that the folding lug block 62 is matched with the position of the box body in the closed state, then the sealing motor 59 drives the folding lug movable gear to rotate, and then the two folding lug movable racks 61 are engaged to drive the two folding lug movable blocks 60 to move towards each other, so that the two folding lug blocks 62 move downwards to realize the bending of the ear plate relative to the cover front plate, and then the sealing movable motor 52 drives the sealing movable screw rod 53 to continuously drive the sealing movable seat 54 to move forward a little, so that part of the bent ear plate is inserted into the box body, then the sealing movable seat 54 is retracted, then the folding lug movable blocks 60 are continuously moved towards each other, so that the folding lug blocks are matched with the position of the cover front plate, then the sealing movable motor 52 drives the sealing movable screw rod 53 to continuously drive the sealing movable seat 54 to move forward, at this time, the folding lug blocks 62 will contact the cover front plate and the ear plate at the same time, and the ear plate will be continuously pressed into the box body and the cover front plate is closed, in the final pressing process, the front clamping box block 44 needs to be separated from the limiting of the box body to avoid interfering with the closing of the cover front plate, in specific application, the sealing movable seat 54 will be used in cooperation with the slide rail, and the sealing lifting seat 57 will take the support rod of the sealing lifting support 55 as a guide rail.

[0052] As Figures 12-13As shown, the sealing seat 58 is provided with two material pressing push rods 63 parallel to the side surface of the box body of the aircraft box 3, and the material pressing push rods 63 are connected with material pressing blocks 64 extending into the box body and pressing the product packaging bags in the box body.

[0053] After the aluminum foil bag with the reel disc is placed into the box body, the aluminum foil bag is easy to interfere with the closure of the box cover. The application is to install the material pressing push rod 63 on the sealing seat 58, and the material pressing block 64 is extended into the box body by the material pressing push rod 63 to press the aluminum foil bag in the box body. When the first reel disc is placed, the material pressing push rod 63 can also be pushed into the box body, so it can also have the effect of limiting the aluminum foil bag of the reel disc, mainly for pressing the aluminum foil bag of the second reel disc stacked, and the material pressing block 64 can be pulled out when the closure is about to be completed.

[0054] It should be noted that in this document, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles or devices that include a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles or devices.

[0055] The principles and implementation modes of the present application are described by specific examples in this document, and the above examples are only used to help understand the method of the present application and its core idea. The above description is only the preferred embodiment of the present application. It should be noted that due to the limitation of language expression, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, refinements or changes can be made without departing from the principles of the present application, and the above technical features can be combined in an appropriate manner. These improvements, refinements, changes or combinations, or the application of the inventive concept and technical solution to other fields without improvement, shall be regarded as the protection scope of the present application.

Claims

1. A stacking and packaging device for reel trays, comprising a frame and an opening / closing mechanism mounted on the frame for placing reel trays and opening / closing the tray lids, and a sealing mechanism for closing the front panel and ear plates of the reel trays after loading; wherein a robotic arm is mounted on the frame, a robotic arm is mounted on the robotic arm, and the robotic arm is connected to a gripping mechanism, characterized in that... The rack is provided with a storage mechanism for storing the reel disc clamped by the clamping mechanism of the material taking station and clamping the stored reel disc by the clamping mechanism of the box placing station, the storage mechanism comprises a storage rack on the rack, the storage rack is provided with a storage rotating shaft and a storage motor, the storage rotating shaft is connected with a storage rotating block, the storage rotating block is provided with a storage suction disc, the lower portion of the storage suction disc is provided with a transfer suction structure, the transfer suction structure is arranged on a transfer lifting device, the transfer lifting device is arranged on a transfer movable device arranged on the rack, the opening and closing box mechanism comprises a box placing table arranged on the rack for placing the aircraft box, an opening and closing box device and a cover side plate pressing device for pressing the cover side plate into the box body when closing, the opening and closing box device comprises an opening and closing box seat arranged on the rack, the opening and closing box seat is provided with an opening and closing box motor and an opening and closing box rotating shaft which are matched with each other, the two ends of the opening and closing box rotating shaft are sleeved with opening and closing box rotating arms, the two ends of the opening and closing box rotating arms are provided with opening and closing box sliding seats, the opening and closing box sliding seats are provided with opening and closing box suction discs for suction of the box cover, and the opening and closing box sliding seats are matched with the opening and closing box sliding rails on the opening and closing box rotating arms, the opening and closing box rotating arms are provided with a reset structure for returning the opening and closing box sliding seats to the initial position, the reset structure comprises an elastic seat arranged between the two opening and closing box rotating arms, the elastic seat is provided with spring rods which are parallel to the opening and closing box rotating arms, the other ends of the spring rods are connected with the opening and closing box sliding seats, the sealing box mechanism comprises a sealing box mounting seat arranged on the rack, the sealing box mounting seat is provided with a sealing box adjusting structure, the sealing box adjusting structure is connected with a sealing box seat and enables the sealing box seat to move in the vertical direction and the parallel direction of the side surface of the aircraft box body, the sealing box seat is provided with a sealing box motor, the sealing box motor is connected with a ear folding movable gear, and the sealing box seat is further matched with two ear folding movable blocks through sliding rails, the ear folding movable blocks are provided with ear folding movable racks which are engaged with the ear folding movable gear, and the two ear folding movable blocks move towards or away from each other, the outer ends of the ear folding movable blocks are provided with ear folding blocks below, the sealing box seat is provided with two pressure material push rods which are parallel to the side surface of the aircraft box body, the pressure material push rods are connected with pressure material blocks which extend into the box body and press the product packaging bag in the box body.

2. A reel disc stacking, boxing and packaging apparatus according to claim 1, wherein, The clamping mechanism comprises a clamping frame connected with the mechanical arm, the lower portion of the clamping frame is provided with a clamping disc structure for clamping the reel disc and a clamping box structure for clamping the aircraft box, and the clamping box structure comprises a suction box taking structure and a rotating clamping box structure, the clamping disc structure is lower than the suction box taking structure, the clamping disc structure comprises annular array clamping disc movable structures on the clamping frame, the clamping disc movable structures are connected with clamping disc movable blocks which can move radially, the lower portion of the clamping disc movable blocks is connected with clamping disc arc blocks, the clamping box structure comprises a vertical taking box lifting cylinder arranged on the clamping frame, the taking box lifting cylinder is connected with a taking box block, the suction box taking structure is a taking box suction disc mounted below the taking box block, the rotating clamping box structure comprises a taking box rotating shaft mounted at the end of the taking box block, the taking box rotating shaft is sleeved with a taking box rotating block and a taking box gear, the taking box block is mounted with a taking box cylinder, the taking box cylinder is connected with a taking box rack, and the taking box rack is engaged with the taking box gear.

3. A reel disc stacking, boxing and packaging apparatus as claimed in claim 1, wherein, The cover side plate pressing device comprises cover side plate pressing seats on both sides of the box placing table, cover side plate pressing cylinders on the side plate pressing seats, cover side plate pressing blocks connected with the cover side plate pressing cylinders, two cover side plate pressing adjusting cylinders on the opening and closing box seat, and the cover side plate pressing seat is connected with the cover side plate pressing adjusting cylinder.

4. A reel disc stacking, boxing and packaging apparatus as claimed in claim 1, wherein, The box placing table is provided with a box placing suction disc, the rack is provided with a side clamping device and a front clamping device matched with the airplane box placed on the box placing suction disc, the front clamping device comprises a front clamping movable cylinder arranged below the rack panel, a front clamping movable seat connected with the front clamping movable cylinder, a front clamping lifting cylinder arranged on the front clamping movable seat, a front clamping block connected with the front clamping lifting cylinder, and a front clamping movable slot formed in the rack panel and passed through by the front clamping block.

5. A reel disc stacking, boxing and packaging apparatus as claimed in claim 4, wherein, The side clamping device comprises a side clamping seat arranged below the rack panel, a side clamping motor and a side clamping screw rod arranged on the side clamping seat and matched with each other, the side clamping screw rod has two sections of opposite winding wires, a side clamping movable seat is sleeved on each section of the winding wire, a side clamping block is arranged on the side clamping movable seat and passes through the rack panel, and a side clamping movable slot matched with the side clamping block is formed in the rack panel.

6. A reel disc stacking, boxing and packaging apparatus as claimed in claim 1, wherein, The sealing box adjusting structure comprises a sealing box activity motor and a sealing box activity screw rod matched with each other on the sealing box mounting seat, a sealing box activity seat arranged on the sealing box activity screw rod, a sealing box lifting support arranged on the sealing box activity seat, a sealing box lifting motor and a sealing box lifting screw rod matched with each other on the sealing box lifting support, a sealing box lifting seat sleeved on the sealing box lifting screw rod, and the sealing box seat is arranged on the sealing box lifting seat.

Citation Information

Patent Citations

  • Full-automatic REEL disc packaging equipment

    CN116750300A

  • Folding and blanking integrated equipment for cover-closing type airplane box

    CN117087236A