A special clamp for the splitting blade seat of a smoke machine part
By designing a special fixture for the splitting blade holder of a tobacco machine part, the problem of complex clamping during the processing of the splitting blade holder was solved, achieving efficient and low-cost processing and improving production efficiency and processing accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2026-03-06
AI Technical Summary
In the existing technology, the machining process of the cleaver holder is complicated by clamping and requires multiple orientation changes, resulting in low production efficiency and high cost.
Design a special fixture for splitting blade holders of tobacco machine parts, including a fixture mounting assembly, vertical and horizontal machining fixture assemblies, a hydraulic unit and an air source unit. By setting an I-beam structure fixture mounting assembly on the machine tool worktable and combining it with the hydraulic unit to control clamping, vertical and horizontal machining can be combined, reducing the number of clamping operations.
It improved processing efficiency, reduced production costs, and ensured consistency in processing precision and product quality.
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Figure CN117549112B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of tobacco equipment processing technology, specifically relating to a special fixture for a splitting blade holder for tobacco machine parts. Background Technology
[0002] With the rapid development of social living standards, people have different consumption demands for tobacco products based on their individual needs, which has promoted the rapid development of the tobacco industry. Tobacco cigarette machinery and equipment have also been updated and optimized accordingly. However, problems have also arisen in the production and manufacturing process of tobacco cigarette machinery and equipment. In the processing of tobacco machinery parts, it is often necessary to manufacture non-standard parts with special production processes. Ordinary general-purpose clamps cannot stably clamp the parts, which leads to deviations in production and processing.
[0003] Currently, there are similar problems in the processing and manufacturing of irregularly shaped parts for cleaver holders. Furthermore, the cleaver holders need to change the clamping direction during the processing and manufacturing process, and are clamped and processed on vertical and horizontal machining centers. In particular, the center hole of the cleaver holder needs to be processed by reverse boring, which is very time-consuming.
[0004] Therefore, given the complex machining and clamping of the cleaver holder, which leads to low production efficiency, there is an urgent need to provide a special fixture for machining the cleaver holder in order to improve production speed. Summary of the Invention
[0005] The technical problem to be solved by the present invention is to provide a special fixture for machining a cleaver seat that improves machining efficiency and reduces the number of clamping operations, so as to solve the problems of low machining efficiency, need for multiple fixtures, repeated clamping in vertical and horizontal directions, low machining efficiency and high production cost of the current cleaver seat.
[0006] The present invention provides a special fixture for a splitting blade holder for a smoke machine part, the specific technical solution of which is as follows: a fixture mounting assembly, a vertical machining fixture assembly, a horizontal machining fixture assembly, a hydraulic unit, and an air source unit;
[0007] The fixture mounting assembly is detachably mounted on the machine tool worktable, specifically having an I-beam structure with a vertical mounting surface and a horizontal mounting surface. The top surface of the fixture mounting assembly is the vertical mounting surface used to support and mount the vertical machining fixture assembly; the side surface of the fixture mounting assembly is the horizontal mounting surface used to support and mount the horizontal machining fixture assembly.
[0008] The horizontal mounting surface is also provided with through holes for the horizontal machining center cutting tools to pass through the machining center holes;
[0009] The hydraulic unit is connected to the vertical machining fixture assembly and the horizontal machining fixture assembly, and is used to control the clamping and fixing of the cleaver seat;
[0010] The air source unit is used to detect the clamping status of the splitter holder and to clean the splitter holder by blowing air after processing.
[0011] Preferably, the fixture mounting assembly specifically includes: a fixture base plate, a vertical fixture mounting plate, a horizontal fixture mounting plate, and a fixture reinforcing rib plate;
[0012] The fixture base plate and the vertical fixture mounting plate are arranged in parallel, wherein the fixture base plate is in contact with the machine tool worktable, and the vertical machining fixture assembly is mounted on the vertical fixture mounting plate;
[0013] The horizontal fixture mounting plate, the fixture base plate, and the vertical fixture mounting plate are all perpendicular to each other and are disposed between the fixture base plate and the vertical fixture mounting plate to form an I-beam structure of the fixture mounting assembly. The horizontal machining fixture assembly is mounted on one side of the horizontal fixture mounting plate.
[0014] The clamp reinforcing ribs are perpendicular to the clamp base plate and the vertical clamp mounting plate, and are disposed on both sides of the horizontal clamp mounting plate, between the clamp base plate and the vertical clamp mounting plate, for support.
[0015] Preferably, the vertical machining fixture assembly specifically includes: a vertical clamping base, a centering vise, a workpiece support, and a shape positioning component;
[0016] The vertical clamping base is disposed on the vertical clamping mounting plate, and the centering vise is movably disposed on the vertical clamping base. The centering vise is controlled by the hydraulic unit to clamp the center pin of the splitter seat.
[0017] The workpiece support is mounted on the vertical clamping base and the vertical clamping plate to support the cleaver base.
[0018] The shape positioning component is arranged around the vertical clamping base to clamp and position the side of the cleaver base.
[0019] Preferably, the shape positioning component specifically includes: a shape positioning seat, a shape positioning head, and a part limiting rod;
[0020] The top of the shape positioning seat is movably connected to a shape positioning head, which is used to abut against the chopping block seat for clamping and positioning.
[0021] The part limiting rod is detachably connected to the workpiece support to limit the position of the cleaver seat.
[0022] Preferably, the horizontal machining fixture assembly specifically includes: a linkage clamp, a product positioning pin, and an anti-fall device;
[0023] The linkage clamp is connected to the hydraulic unit to drive the linkage to clamp and fix the base of the cleaver seat;
[0024] The product positioning pin is inserted into the pin hole on the base of the splitting blade seat to assist in positioning the splitting blade seat;
[0025] The anti-fall device is used to support the cutting blade base by abutting against it.
[0026] Preferably, the anti-fall device specifically includes: an anti-fall bar, an anti-fall seat, an anti-fall hinge pin, and an elastic element;
[0027] One end of the anti-fall bar is provided with the anti-fall hinge pin, which is hinged to the anti-fall seat.
[0028] The elastic element is disposed on the anti-fall seat;
[0029] The other end of the anti-fall bar is connected to the elastic element to achieve flexible clamping of the anti-fall bar onto the splitting blade seat.
[0030] Preferably, the hydraulic unit includes: an accumulator, a pressure reducing valve, a sequence valve, an oil inlet, an oil outlet, and a pressure gauge;
[0031] The clamp base plate is provided with the oil inlet and the oil outlet of the hydraulic unit, forming a complete hydraulic circuit;
[0032] The accumulator is located on the other side of the horizontal fixture mounting plate to maintain balance with the horizontal machining fixture assembly;
[0033] The pressure reducing valve and the sequence valve are mounted on the vertical clamp mounting plate;
[0034] The pressure gauge is mounted on the bottom surface of the vertical clamp mounting plate;
[0035] The accumulator and the pressure gauge are also provided with protective covers to prevent processing debris from splashing.
[0036] The hydraulic unit is connected to the vertical machining fixture assembly and the horizontal machining fixture assembly through hydraulic pipelines. The sequence valve is used to control the clamping and fixing of the cutting tool holder, and the accumulator is used to keep the clamping stable.
[0037] Preferably, the fixture base plate is also provided with an air inspection port of the air source system, which is used by the air source system to confirm the clamping status of the vertical machining fixture assembly and the horizontal machining fixture assembly;
[0038] The vertical machining fixture assembly and the horizontal machining fixture assembly are equipped with nozzles for air cleaning after machining the cleaver seat.
[0039] Preferably, the vertical clamp mounting plate is also equipped with lifting rings to facilitate the transfer and installation of the clamp.
[0040] Preferably, the bottom of the fixture base plate is also provided with a positioning pin, which facilitates the installation of the fixture on the machine tool worktable.
[0041] To address the issue that current technologies require multiple clamping orientation changes and different fixtures during the manufacturing process of splitting tool holders, thus impacting production efficiency, this invention provides a dedicated fixture for splitting tool holders used in tobacco machinery. This fixture utilizes a fixture mounting assembly on the machine tool worktable, and offers vertical and horizontal machining fixture assemblies for different processing steps. A hydraulic unit controls the clamping unit, merging the original two sets of fixtures. The entire splitting tool holder can be machined on a single fixture, effectively improving processing efficiency and reducing production costs. Furthermore, machining the splitting tool holder on a single machine tool ensures greater consistency in machining accuracy and improves product quality. Attached Figure Description
[0042] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0043] Figure 1 A three-dimensional structural diagram of a special fixture for a cutting tool holder for a smoke machine part, as shown in a specific embodiment;
[0044] Figure 2 Main view of a special fixture for a splitting blade holder for tobacco machine parts;
[0045] Figure 3 Side view of a special fixture for a splitting blade holder for a smoke machine part;
[0046] Figure 4 Top view of a special fixture for the splitting blade holder of a tobacco machine part. Detailed Implementation
[0047] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0048] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly set on the other component; when a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to the other component.
[0049] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.
[0050] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "a plurality of" or "several" means two or more, unless otherwise explicitly specified.
[0051] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce.
[0052] Please refer to the following: Figures 1 to 4 The present invention describes a specific embodiment of a special fixture for a cutting tool holder for a smoke measuring machine part. The fixture includes: a fixture mounting assembly 1, a vertical machining fixture assembly 2, a horizontal machining fixture assembly 3, a hydraulic unit 4, and an air source unit 5.
[0053] like Figure 1 and Figure 3As shown, the fixture mounting assembly 1 is specifically an I-beam structure, which is set and fixed on the machine tool worktable by means of bolts and other fasteners for disassembly and connection. It is provided with a vertical mounting surface and a horizontal mounting surface respectively.
[0054] The top surface of the fixture mounting assembly 1 is the vertical mounting surface, used to support and mount the vertical machining fixture assembly 2. In this embodiment, according to actual production needs, the vertical machining fixture assembly 2 is provided with two sets of fixtures on the fixture mounting assembly 1. In other embodiments, several sets of fixtures can also be provided according to actual production needs. The vertical machining fixture assembly 2 is a vertical machining center fixture, located at the center of the top surface of the fixture mounting assembly 1.
[0055] The side of the fixture mounting assembly 1 is the horizontal mounting surface, used to support and mount the horizontal machining fixture assembly 3. In this embodiment, similarly, according to actual production needs, two sets of fixtures are correspondingly provided on the fixture mounting assembly 1 for the horizontal machining fixture assembly 3. In other embodiments, several sets of fixtures can also be provided according to actual production needs. The horizontal machining fixture assembly 3 is a horizontal machining center fixture, located at the center of the side of the fixture mounting assembly 1, and as shown... Figure 1 and Figure 4 As shown, in this embodiment, since the center hole of the cleaver seat needs to be machined on a horizontal machining center, the cutting tool of the horizontal machining center needs to be inserted into it. Therefore, a through hole is also provided on the horizontal mounting surface to facilitate the passage of the cutting tool of the horizontal machining center to machine the center hole.
[0056] The hydraulic unit 4 is connected to the vertical machining fixture assembly 2 and the horizontal machining fixture assembly 3 through hydraulic pipes, and the clamping and fixing of the cleaver seat is controlled by hydraulic pressure.
[0057] The air source unit 6 is connected to compressed air, and uses the principle of airtightness to detect the clamping status of the splitter seat. After processing, the splitter seat is blown with air to remove processing waste and residue from the surface of the part.
[0058] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the fixture mounting assembly 1 specifically includes: a fixture base plate 11, a vertical fixture mounting plate 12, a horizontal fixture mounting plate 13, and a fixture reinforcing rib plate 14;
[0059] The fixture base plate 11 and the vertical fixture mounting plate 12 are arranged in parallel, forming the upper and lower planes of the I-beam structure of the fixture mounting assembly 1. The fixture base plate 11 is the lower layer and contacts the machine tool worktable, and is connected by a detachable connection method such as bolts. The vertical fixture mounting plate 12 is the upper layer, and the vertical mounting surface is the top surface of the vertical fixture mounting plate 12. The vertical machining fixture assembly 2 is detachably connected and mounted on the vertical mounting surface of the vertical fixture mounting plate 12.
[0060] The horizontal fixture mounting plate 13, the fixture base plate 11, and the vertical fixture mounting plate 12 are all perpendicular to each other and are disposed between the fixture base plate 11 and the vertical fixture mounting plate 12, forming the middle plane of the I-beam structure of the fixture mounting assembly 1. The horizontal mounting surface is the surface of the horizontal fixture mounting plate 13, and the horizontal machining fixture assembly 3 is detachably connected and mounted on the horizontal mounting surface on one side of the horizontal fixture mounting plate 13.
[0061] Meanwhile, in order to maintain the stability of the I-beam structure of the fixture mounting assembly 1, in this embodiment, the fixture reinforcing rib plate 14 is also perpendicular to the fixture base plate 11 and the vertical fixture mounting plate 12, and is disposed on both sides of the horizontal fixture mounting plate 13. By providing the fixture reinforcing rib plate 14 between the fixture base plate 11 and the vertical fixture mounting plate 12, the I-beam structure of the fixture mounting assembly 1 is stabilized, and other functional equipment can be installed on the vertical mounting surface on the vertical fixture mounting plate 12 and the horizontal mounting surface on the horizontal fixture mounting plate 13.
[0062] Preferred, such as Figure 1 and Figure 4 As shown, in this embodiment, the vertical machining fixture assembly 2 specifically includes: a vertical clamping base 21, a centering vise 22, a workpiece support 23, and a shape positioning component 24;
[0063] The vertical clamping base 21 is set on the vertical fixture mounting plate 12 and serves as the main bearing device for the cleaver base. The cleaver base is placed on it during machining in the vertical machining center. Meanwhile, the centering vise 22 is movably set on both sides of the top of the vertical clamping base 21. The centering vise 22 is controlled by the hydraulic unit 4 to clamp the cleaver base placed between them and the center pin of the cleaver base.
[0064] Meanwhile, in this embodiment, since the chopping block seat is an asymmetrical irregular part, in order to ensure clamping stability, a workpiece support 23 is also provided around the vertical clamping block 21. The workpiece support 23 is connected to and controlled by the hydraulic unit 4 to support the inverted chopping block seat at the bottom.
[0065] Furthermore, since the vertical machining fixture assembly 2 is the first machining step of the splitter seat, and the machining cutting amount is large, in order to ensure that the splitter seat will not move during the machining process, the external positioning component 24 is also provided around the vertical clamping base 21 to clamp and position the side of the splitter seat base.
[0066] Furthermore, such as Figure 1 and Figure 4 As shown, in this embodiment, the external positioning component 24 specifically includes: external positioning seat 241, external positioning head 242, and part limiting rod 243;
[0067] As shown in the figure, the outer circumferential surface of the cleaver seat is clamped in the vertical machining fixture assembly 2. The outer shape positioning seat 241 and the outer shape positioning head 242 are arranged around the vertical clamping seat 21, surrounding the outer shape of the cleaver seat part.
[0068] The outer shape positioning head 242 is disposed on the top of the outer shape positioning seat 241;
[0069] Under the control of the hydraulic unit 4, the shape positioning head 242 drives the ball head it is provided with to extend and retract relative to the shape positioning seat 241.
[0070] This enables the cutting tool holder to be pushed and clamped together by the external positioning heads 242;
[0071] Meanwhile, in this embodiment, the part limiting rod 243 is an L-shaped bracket structure, which is detachably connected to the workpiece support 23 by bolts. The bottom of the part limiting rod 243 is also provided with a hollow mounting groove, which can adjust the installation position of the part limiting rod 243 on the workpiece support 23 according to the actual situation of the splitting tool seat, so as to better limit and maintain the position during the processing.
[0072] Preferred, such as Figures 1 to 3 As shown, in this embodiment, the horizontal machining fixture assembly 3 specifically includes: a linkage clamp 31, a product positioning pin 32, and an anti-fall device 33;
[0073] The horizontal machining fixture assembly 3 is mounted on the horizontal fixture mounting plate 13 and serves as a horizontal machining center fixture. The linkage clamping device 31 is used to clamp the cleaver seat. Its linkage mechanism is controlled by the hydraulic unit 4 to clamp the cleaver seat placed between them. Specifically, it clamps and fixes the base of the cleaver seat.
[0074] like Figure 2As shown, since the splitting blade seat needs to overcome its gravity while being clamped and fixed on the horizontal clamp mounting plate 13, in order to better support the load, in this embodiment, the product positioning pin is provided on the horizontal clamp mounting plate 13, perpendicular to the horizontal clamp mounting plate 13, and is inserted into the pin hole on the splitting blade seat base to better support and position the splitting blade seat.
[0075] Meanwhile, in order to prevent the horizontal machining fixture assembly 3 from failing and causing the splitting tool holder to fall off the horizontal fixture mounting plate 13, the anti-fall device 33 is also provided in this embodiment. It supports the splitting tool holder and prevents it from falling by abutting against the side of the splitting tool holder.
[0076] Furthermore, such as Figure 1 and Figure 2 As shown, in this embodiment, the anti-fall device 33 specifically includes: an anti-fall bar 331, an anti-fall seat 332, an anti-fall hinge pin 333, and an elastic element 334;
[0077] As a component that directly abuts against and supports the anti-fall bar 331, one end of the anti-fall bar 331 is provided with the anti-fall hinge pin 333. The anti-fall hinge pin 333 is hinged to the anti-fall seat 332, so that the anti-fall bar 331 can rotate around the anti-fall hinge pin 333 relative to the anti-fall seat 332.
[0078] The elastic element 334 is disposed on the anti-fall seat 332. In this embodiment, the anti-fall seat 332 has a T-shaped structure. The anti-fall rod 331 is hinged to one end of the horizontal part of the anti-fall seat 332. The elastic element 334 is disposed on the vertical part of the anti-fall seat 332. In this embodiment, the elastic element 334 is specifically a spring.
[0079] The other end of the anti-fall bar 331 is connected to the elastic member 334. Under the elastic force of the elastic member, the anti-fall bar 331 is used to flexibly clamp the blade seat, preventing it from falling off the horizontal clamp mounting plate 13.
[0080] Preferred, such as Figures 2 to 4 As shown, in this embodiment, the hydraulic unit 4 includes: an accumulator 41, a pressure reducing valve 42, a sequence valve 43, an oil inlet 44, an oil outlet 45, and a pressure gauge 46.
[0081] Specifically, the hydraulic unit 4 has an oil inlet 44 and an oil outlet 45 on the clamp base plate 11, which form a complete hydraulic circuit through external hydraulic supply and recovery.
[0082] The accumulator 41 is disposed on the other side of the horizontal fixture mounting plate 13 to maintain balance with the horizontal machining fixture assembly 3; the pressure reducing valve 42 and the sequence valve 43 are disposed on the vertical fixture mounting plate 12; the pressure gauge 46 is disposed on the bottom surface of the vertical fixture mounting plate 12.
[0083] By arranging the functional components of the hydraulic unit 4 at various locations on the fixture mounting assembly 1, and connecting them to the vertical machining fixture assembly 1 and the horizontal machining fixture assembly 2 via hydraulic pipelines, specifically, the connection or disconnection of the sequence valve 43 is controlled by an electrical signal to control the clamping and fixing of the cutting tool seat, and by providing the accumulator 41, the vertical machining fixture assembly 1 and the horizontal machining fixture assembly 2 can maintain a certain hydraulic pressure after clamping, thus keeping the clamping stable;
[0084] Meanwhile, in this embodiment, the accumulator 41 and the pressure gauge 46 are also provided with protective covers. Since they are located between the fixture base plate 11 and the vertical fixture mounting plate 12, the protective covers are provided to prevent the processing debris from splashing and causing damage, thereby improving the stability of the fixture.
[0085] Furthermore, such as Figure 1 and Figure 2 As shown, in this embodiment, the fixture base plate 11 is also provided with an air detection port 51 of the air source system 5, which is used by the air source system 5 to confirm the clamping status of the vertical machining fixture assembly 1 and the horizontal machining fixture assembly 2. Specifically, both the vertical machining fixture assembly 1 and the horizontal machining fixture assembly 2 are provided with air detection holes. When the splitting tool holder is clamped, the air detection hole is closed by the splitting tool holder, which indicates that the clamping is complete.
[0086] like Figure 1 and Figure 2 As shown, the air source system 5 is also equipped with nozzles 52 on the vertical machining fixture assembly 1 and the horizontal machining fixture assembly 2 for blowing air to clean the cutting tool seat after machining, which facilitates the cleaning of residual waste and stains on the surface of the cutting tool seat.
[0087] Preferred, such as Figure 1 and Figure 2 As shown, in this embodiment, a lifting ring 15 is also installed on the vertical fixture mounting plate 12 to facilitate the transfer and installation of the fixture. When it is necessary to remove the fixture from the machine tool workbench or install it on the workbench, a crane or other transfer tool can be used to lift the fixture by passing a rope through the lifting ring 15.
[0088] Furthermore, such as Figure 2 and Figure 3In this embodiment, the bottom of the fixture base plate 11 is also provided with a positioning pin 16. The positioning pin 16 is located at the center of the fixture base plate 11, which facilitates the installation of the fixture on the machine tool workbench. During the installation process, the machine tool workbench is provided with corresponding mounting holes to facilitate quick positioning and installation.
[0089] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A special fixture for a smoke machine part split knife seat, characterized in that, The utility model relates to a kind of machining center clamp installation structure, including: Clamp mounting assembly, vertical machining clamp assembly, horizontal machining clamp assembly, hydraulic unit, gas source unit; The clamp mounting assembly is detachably arranged on machine tool workbench, specifically H-shaped structure, is respectively provided with vertical mounting surface and horizontal mounting surface;The top surface of the clamp mounting assembly is the vertical mounting surface for loading and installing the vertical machining clamp assembly;The side surface of the clamp mounting assembly is the horizontal mounting surface for loading and installing the horizontal machining clamp assembly; A through hole is further provided on the horizontal mounting surface, for horizontal machining center cutter to pass through machining center hole; The hydraulic unit is communicated with the vertical machining clamp assembly, the horizontal machining clamp assembly, and is used to control the clamping and fixing of the split blade holder; The gas source unit is used to detect the clamping state of the split blade holder and blow and clean the split blade holder after machining; The horizontal machining clamp assembly specifically includes: a connecting rod type clamp, a product positioning pin, and a fall-preventing device; The connecting rod type clamp is communicated with the hydraulic unit to drive the connecting rod to clamp and fix the split blade holder base; The product positioning pin is inserted into the pin hole on the split blade holder base to assist in positioning the split blade holder; The fall-preventing device abuts against the split blade holder to support the split blade holder; The fall-preventing device specifically includes: a fall-preventing rod, a fall-preventing seat, a fall-preventing hinge pin, and an elastic member; One end of the fall-preventing rod is provided with the fall-preventing hinge pin, which is hinged to the fall-preventing seat; The elastic member is arranged on the fall-preventing seat; The other end of the fall-preventing rod is connected to the elastic member to achieve flexible clamping of the split blade holder by the fall-preventing rod.
2. The special purpose fixture for smoke machine parts splitter seat of claim 1, wherein, The specific structure of the clamp mounting assembly includes: a clamp bottom plate, a vertical clamp mounting plate, a horizontal clamp mounting plate, and a clamp reinforcing rib plate; The clamp bottom plate and the vertical clamp mounting plate are arranged in parallel, wherein the clamp bottom plate is in contact with the machine tool workbench, and the vertical machining clamp assembly is installed on the vertical clamp mounting plate; The horizontal clamp mounting plate is arranged perpendicular to the clamp bottom plate and the vertical clamp mounting plate, between the clamp bottom plate and the vertical clamp mounting plate, forming an H-shaped structure of the clamp mounting assembly, and the horizontal machining clamp assembly is installed on one side of the horizontal clamp mounting plate; The clamp reinforcing rib plate is perpendicular to the clamp bottom plate and the vertical clamp mounting plate, arranged on both sides of the horizontal clamp mounting plate, between the clamp bottom plate and the vertical clamp mounting plate, to provide support.
3. The special purpose fixture for smoke machine parts splitter seat of claim 2, wherein, The vertical machining clamp assembly specifically includes: a vertical clamping seat, a center vice, a workpiece support, and a contour positioning member; The vertical clamping seat is arranged on the vertical clamp mounting plate, the movable center vice is arranged on the vertical clamping seat, and the center vice is controlled by the hydraulic unit to clamp the center pin of the split blade holder; The workpiece support is arranged around the vertical clamping seat to support the split blade holder; The contour positioning member is arranged around the vertical clamping seat to clamp and position the side surface of the split blade holder base.
4. The special purpose fixture for smoke machine parts splitter seat of claim 3, wherein, The outer shape positioning member specifically comprises an outer shape positioning seat, an outer shape positioning head and a part limiting rod; The outer shape positioning head is movably connected on the top of the outer shape positioning seat, and is used for abutting against the wedge seat to clamp and position; The part limiting rod is detachably connected on the workpiece support, and is used for limiting the wedge seat.
5. The special purpose fixture for smoke machine parts splitter seat of claim 2, wherein, The hydraulic unit comprises an accumulator, a pressure reducing valve, a sequence valve, an oil inlet, an oil outlet and a pressure gauge; The oil inlet and the oil outlet of the hydraulic unit are arranged on the clamp bottom plate, forming a complete hydraulic circuit; The accumulator is arranged on the other side of the horizontal clamp mounting plate, and is used for keeping balance with the horizontal machining clamp assembly; The pressure reducing valve and the sequence valve are arranged on the vertical clamp mounting plate; The pressure gauge is arranged on the bottom surface of the vertical clamp mounting plate; The outer surfaces of the accumulator and the pressure gauge are further provided with protective covers, so as to avoid the splashing of machining debris; The hydraulic unit is communicated with the vertical machining clamp assembly and the horizontal machining clamp assembly through a hydraulic pipeline, and the sequence valve is used for controlling the clamping and fixing of the wedge seat, and the accumulator is used for keeping the clamping stable.
6. The special purpose fixture for smoke machine parts splitter seat of claim 5, wherein, The clamp bottom plate is further provided with a gas detection port of the gas source system, so as to confirm the clamping state of the vertical machining clamp assembly and the horizontal machining clamp assembly by the gas source system; And the vertical machining clamp assembly and the horizontal machining clamp assembly are provided with nozzles, so as to blow and clean after the machining of the wedge seat.
7. The special fixture for the smoke machine part splitter seat according to any one of claims 2 to 6, characterized in that, The vertical clamp mounting plate is further provided with a lifting ring, so as to facilitate the transfer and installation of the clamp.
8. The special purpose fixture for smoke machine parts splitter seat of claim 7, wherein, The clamp bottom plate is further provided with a positioning pin, so as to facilitate the installation of the clamp on the machine tool workbench.
Citation Information
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