Intelligent bed frame circuit control panel protection film packaging device

Abstract

The application relates to a smart bed frame circuit control panel protection film packaging device, characterized in that: a control box, a film sealing box and a protection film packaging device are included; the control box is arranged above the film sealing box, and the protection film packaging device is arranged in the film sealing box; a continuous vacuum protection film packaging device is used for packaging the protection film of the smart bed frame circuit control panel, modular production is divided, multiple single steps are integrated, a carrier plate or a flexible circuit board with a pre-stuck dry film is conveyed into a cavity in a vacuum section through a PET film, at this time, a lower hot disc in the vacuum cavity rises and tightly sticks to an upper hot disc to form a sealed space; then a vacuum pump attached to the equipment performs vacuumization on the sealed space, pressure is increased and heating is simultaneously started when the vacuum degree reaches a set value; when the pressure increasing time reaches a set value, the lower hot disc falls, the plate is conveyed to a discharge port through the PET film, and one cycle is finished; the above process is repeated according to the process.

Description

Technical Field

[0001] This invention relates to the field of smart bed frame technology, and in particular to a protective film encapsulation device for a smart bed frame circuit control board. Background Technology

[0002] Smart bed frames use circuit control boards and sensors to control multiple tilt angles to meet the support needs of the human body in different scenarios. Traditional smart bed frame circuit control boards are bare boards placed inside the frame. In coastal areas, due to the salt spray and other environmental factors of the marine environment, although the circuit components themselves have protective layers such as black glue, corrosion can occur at the circuit boards and component connections, reducing their lifespan. Since smart bed frames are expensive and designed for a long lifespan, the reliability of the control board is significantly reduced in such environments. If the circuit control board of a smart bed frame can be treated with anti-corrosion protection, its lifespan can smoothly reach the overall design lifespan of the smart bed frame. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a protective film encapsulation device that can improve the service life of the circuit control board of a smart bed frame.

[0004] To solve the above-mentioned technical problems, the technical solution of the present invention is: a protective film encapsulation device for a smart bed frame circuit control board, the innovation of which is: it includes a control box, a sealing box, and a protective film encapsulation device; the control box is disposed above the sealing box, and the protective film encapsulation device is disposed inside the sealing box;

[0005] The control box has a polyhedral shell structure with an opening at the bottom; a control panel is provided on one side of the control box; a partition for installing a protective film sealing device is provided on the bottom surface of the opening of the control box.

[0006] The sealing box is a rectangular shell structure located below the partition, and a sealed door is provided on the side of the sealing box that is on the same side as the control panel; a heating rod is provided on the side of the sealing box opposite to the sealed door, and the heating rod extends into the sealing box and is connected to the protective film sealing device; a pneumatic connector is also provided on this side and is connected to a vacuum source through the pneumatic connector; an air filter pressure reducing valve that is connected to the inside of the sealing box is provided on one side of the sealing box;

[0007] The protective film sealing device includes a drive cylinder, a sealing frame, a lifting plate, a sealing seat, and a sealing plate. The drive cylinder is vertically positioned on the upper surface of the partition, and its output end extends into the sealing box. The sealing frame is located inside the sealing box and includes a top plate and a linear guide shaft. The top plate has a through hole for the output end of the drive cylinder to pass through. The top end of the linear guide shaft is connected to the lower surface of the top plate, and the bottom end of the linear guide shaft is connected to the inner wall of the bottom of the sealing box to support the top plate. The lifting plate... The device is positioned below the top plate, with the upper surface of the lifting plate connected to the output end of the drive cylinder. The drive cylinder drives the lifting plate to move up and down vertically. The sealing base includes an upper sealing base and a lower sealing base. The upper sealing base is installed on the lower surface of the lifting plate, and the lower sealing base is located on the inner wall of the bottom end of the sealing box. The sealing plate includes an upper sealing plate and a lower sealing plate, which are respectively installed on the lower surface of the upper sealing base and the upper surface of the lower sealing base. The sides of both the upper and lower sealing plates are connected to the heating rod.

[0008] Furthermore, cooling fans are installed on the end faces of the control box located on both sides of the control panel.

[0009] Furthermore, the lifting plate has guide holes at its end corners that mate with the linear guide shaft, and the guide holes of the lifting plate and the linear guide shaft are connected by bushings; the upper surface of the lifting plate is provided with anti-collision pads.

[0010] Furthermore, the lower sealing plate includes a film plate body, a sealing base plate, springs, and a sealing pressure plate; the film plate body is provided with a plurality of rectangular cavities, and each rectangular cavity has an oblong groove on its edge to facilitate the placement and removal of the sealing base plate; the film plate body is provided with a plurality of spring holes circumferentially arranged in the rectangular cavities; the sealing base plate is placed in the rectangular cavities of the film plate body; there are a plurality of springs, and the springs are correspondingly arranged in the spring holes on the film plate body; the sealing pressure plate is located at the top of the springs and above the sealing base plate, and the sealing pressure plate and the sealing base plate accommodate a pressing cavity for sealing the circuit board film; the upper sealing plate cooperates with the sealing pressure plate to seal the film under the drive of the driving cylinder.

[0011] Furthermore, the sealing plate has a grid-like structure, and the grid cutout area of ​​the sealing plate avoids the area where control components are installed on the bed frame circuit control board.

[0012] The advantages of this invention are:

[0013] 1) This invention employs a continuous vacuum protective film encapsulation device to encapsulate the protective film of the intelligent bed frame circuit control board. The process is modularized, integrating multiple individual steps. A carrier board or a flexible circuit board pre-applied with dry film is conveyed through a PET film from the inlet into the vacuum chamber. At this point, the lower heating plate in the vacuum chamber rises and adheres tightly to the upper heating plate, forming a sealed space. Then, a vacuum pump attached to the equipment evacuates the sealed space. Once the vacuum level reaches a set value, pressure is applied while heating occurs. After the pressure application time reaches the set value, the lower heating plate descends, and the board is conveyed to the outlet through the PET film, completing one cycle. This process is repeated continuously. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0015] Figure 1 This is a three-dimensional structural diagram of a protective film encapsulation device for a smart bed frame circuit control board according to the present invention.

[0016] Figure 2 This is an internal structural diagram of a protective film encapsulation device for a smart bed frame circuit control board according to the present invention.

[0017] Figure 3 This is a structural diagram of the lower sealing film plate of a protective film packaging device for a smart bed frame circuit control board according to the present invention. Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. The components of the embodiments of the present invention described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the invention without inventive effort are within the scope of protection of the invention.

[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0021] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this invention is in use. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. In addition, the terms "first," "second," "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0022] Furthermore, terms such as "horizontal" and "vertical" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0023] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0024] like Figures 1 to 3 The device shown is a protective film encapsulation device for a smart bed frame circuit control board, comprising a control box 1, a sealing box 2, and a protective film encapsulation device 3; the control box 1 is disposed above the sealing box 2, and the protective film encapsulation device 3 is disposed inside the sealing box 2.

[0025] The control box 1 has a polyhedral shell structure with an opening at the bottom; a control panel 11 is provided on one side of the control box 1; a partition 12 for installing a protective film sealing device is provided on the bottom surface of the opening of the control box 1.

[0026] The sealing box 2 is a rectangular shell structure located below the partition 12, and a sealing door 21 is provided on the side of the sealing box 2 that is on the same side as the control panel 11; a heating rod 22 is provided on the side of the sealing box opposite to the sealing door 21, and the heating rod 22 extends into the sealing box 2 and is connected to the protective film sealing device 3. A pressure connector is also provided on this side and is connected to a vacuum source through a pressure connector 23; an air filter pressure reducing valve 24 that is in communication with the inside of the sealing box 2 is provided on one side of the sealing box 2.

[0027] The protective film sealing device 3 includes a drive cylinder 31, a sealing frame 32, a lifting plate 33, a sealing seat 34, and a sealing plate 35. The drive cylinder 31 is vertically disposed on the upper surface of the partition 12, and its output end extends into the sealing box 2. The sealing frame 32 is disposed within the sealing box 2 and includes a top plate 321 and a linear guide shaft 322. The top plate 321 has a through hole for the output end of the drive cylinder 31 to pass through. The top end of the linear guide shaft 322 is connected to the lower surface of the top plate 321, and the bottom end of the linear guide shaft 322 is connected to the inner wall of the bottom of the sealing box 2 to support the top plate 322. The lifting plate 33 is located below the top plate 321, and the upper surface of the lifting plate 33 is connected to the output end of the drive cylinder 31. The drive cylinder 31 drives the lifting plate 33 to rise and fall vertically. The sealing film seat 34 includes an upper sealing film seat and a lower sealing film seat. The upper sealing film seat is installed on the lower surface of the lifting plate 33, and the lower sealing film seat is located on the inner wall of the bottom end of the sealing film box 2. The sealing film plate 35 includes an upper sealing film plate 351 and a lower sealing film plate 352, and the upper sealing film plate 351 and the lower sealing film plate 352 are respectively installed on the lower surface of the upper sealing film seat and the upper surface of the lower sealing film seat. The side of the upper sealing film plate 351 and the side of the lower sealing film plate 352 are both connected to the heating rod 22.

[0028] Cooling fans 13 are installed on the end faces of the control box 1 located on both sides of the control panel.

[0029] The lifting plate 33 has a guide hole at one end corner that mates with the linear guide shaft 322, and the guide hole of the lifting plate 33 is connected to the linear guide shaft by a bushing; the upper surface of the lifting plate 33 is provided with an anti-collision pad 331.

[0030] The lower sealing plate 352 includes a film plate body 353, a sealing base plate 354, springs 355, and a sealing pressure plate 356. The film plate body 353 is provided with a plurality of rectangular cavities, and each rectangular cavity has a waist-shaped groove on its edge to facilitate the placement and removal of the sealing base plate. The film plate body 353 is provided with a plurality of spring holes around the rectangular cavities. The sealing base plate 354 is placed in the rectangular cavities of the film plate body 353. There are a plurality of springs 355, and each spring 355 is correspondingly disposed in the spring holes on the film plate body 353. The sealing pressure plate 356 is disposed at the top of the springs and is located above the sealing base plate 354. The sealing pressure plate 356 and the sealing base plate 354 accommodate a pressing cavity for sealing the circuit board film. The upper sealing plate 351 cooperates with the sealing pressure plate 356 to seal the film under the drive of the driving cylinder 31.

[0031] The sealing plate 356 has a grid-like structure, and the open area of ​​the grid on the sealing plate 356 avoids the area where control components are installed on the bed frame circuit control board.

[0032] The process for encapsulating the protective film on the intelligent bed frame circuit control board is as follows:

[0033] S1: Sealing plate loading: Turn on the continuous vacuum sealing machine, take out the lower sealing plate, and clean the lower film pressure plate; place the sealing base plate carrying the circuit board into the rectangular cavity of the film plate body, and at the same time position the sealing pressure plate with spring into the spring hole around the rectangular cavity. This can achieve rapid loading of the sealing base plate and sealing pressure plate within 1 minute. Close the sealing box door.

[0034] S2: Sealing plate heating: The heating rod is controlled by the control panel to heat the sealing plate to 60-80℃ and maintain the temperature for 14-16 minutes;

[0035] S3: Vacuuming: Use the vacuuming device on the control panel to perform vacuuming on the sealing box for 9-11 minutes.

[0036] S4: Sealing: The control panel controls the drive cylinder to press down, and the pressing pressure is 2-5 MPa, and the sealing time is 2-4 minutes.

[0037] S5: Setting: After sealing, hold for 19-21 minutes to set;

[0038] S6: Vacuum Break: Open the air filter pressure reducing valve on the side of the sealing box via the control panel to complete the pressure balance inside and outside the sealing box within 2-4 minutes;

[0039] S7: Cooling: After the vacuum is broken, turn off the heating rod through the control panel and allow it to cool naturally for 9-11 minutes.

[0040] S8: Output: After cooling is complete, the cylinder is depressurized via the control panel, and the sealed circuit board is conveyed to the discharge port.

[0041] The working principle of this invention is as follows: A continuous vacuum protective film encapsulation device is used to encapsulate the protective film of the intelligent bed frame circuit control board. The production process is modularized, integrating multiple individual steps. The carrier board or a flexible circuit board pre-applied with dry film is conveyed from the inlet to the vacuum section cavity through a PET film. At this time, the lower heating plate in the vacuum cavity rises and closely adheres to the upper heating plate, forming a sealed space. Then, the vacuum pump attached to the equipment evacuates the sealed space. After the vacuum level reaches the set value, pressurization begins, and heating is carried out simultaneously. When the pressurization time reaches the set value, the lower heating plate descends, and the board is conveyed to the outlet through the PET film again, completing one cycle. This process is repeated continuously.

[0042] Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to this invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.

Claims

1. A protective film encapsulation device for a smart bed frame circuit control board, characterized in that: It includes a control box, a sealing box, and a protective film sealing device; the control box is located above the sealing box, and the protective film sealing device is located inside the sealing box; The control box has a polyhedral shell structure with an opening at the bottom; a control panel is provided on one side of the control box; a partition for installing a protective film sealing device is provided on the bottom surface of the opening of the control box. The sealing box is a rectangular shell structure located below the partition, and a sealed door is provided on the side of the sealing box that is on the same side as the control panel; a heating rod is provided on the side of the sealing box opposite to the sealed door, and the heating rod extends into the sealing box and is connected to the protective film sealing device; a pneumatic connector is also provided on this side and is connected to a vacuum source through the pneumatic connector; an air filter pressure reducing valve that is connected to the inside of the sealing box is provided on one side of the sealing box; The protective film sealing device includes a drive cylinder, a sealing frame, a lifting plate, a sealing seat, and a sealing plate. The drive cylinder is vertically positioned on the upper surface of the partition, and its output end extends into the sealing box. The sealing frame is located inside the sealing box and includes a top plate and a linear guide shaft. The top plate has a through hole for the output end of the drive cylinder to pass through. The top end of the linear guide shaft is connected to the lower surface of the top plate, and the bottom end of the linear guide shaft is connected to the inner wall of the bottom of the sealing box to support the top plate. The lifting plate... The device is positioned below the top plate, with the upper surface of the lifting plate connected to the output end of the drive cylinder. The drive cylinder drives the lifting plate to move vertically. The sealing base includes an upper sealing base and a lower sealing base. The upper sealing base is installed on the lower surface of the lifting plate, and the lower sealing base is located on the inner wall of the bottom end of the sealing box. The sealing plate includes an upper sealing plate and a lower sealing plate, which are respectively installed on the lower surface of the upper sealing base and the upper surface of the lower sealing base. The sides of both the upper and lower sealing plates are connected to the heating rod. The lower sealing plate includes a film plate body, a sealing base plate, springs, and a sealing pressure plate. The film plate body has several rectangular cavities, and each rectangular cavity has an oblong groove on its edge to facilitate the placement and removal of the sealing base plate. The film plate body has several spring holes circumferentially located within the rectangular cavities. The sealing base plate is placed within the rectangular cavities of the film plate body. Several springs are present, each corresponding to a spring hole on the film plate body. The sealing pressure plate is positioned at the top of the springs and above the sealing base plate, with a clamping cavity for the circuit board sealing film located between the sealing pressure plate and the sealing base plate. The upper sealing plate, driven by the driving cylinder, cooperates with the sealing pressure plate to seal the film; The sealing plate has a grid-like structure, and the grid cutout area of ​​the sealing plate avoids the area where control components are installed on the bed frame circuit control board.

2. The protective film encapsulation device for the intelligent bed frame circuit control board according to claim 1, characterized in that: Cooling fans are installed on the end faces of the control box located on both sides of the control panel.

3. The protective film encapsulation device for the circuit control board of an intelligent bed frame according to claim 1, characterized in that: The lifting plate has guide holes at its end corners that mate with the linear guide shaft, and the guide holes of the lifting plate and the linear guide shaft are connected by bushings; the upper surface of the lifting plate is provided with anti-collision pads.

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