Intelligent batching and conveying system for glass product processing

Abstract

The application relates to the technical field of glass processing, and discloses an intelligent batching and conveying system for glass product processing, a magnetic attraction mechanism comprising: a scaffold, which supports a main body of the magnetic attraction mechanism; a movable shaft; a rotating disc, which is connected to the outside of the movable shaft; a deflection shaft, one end of which is connected to the inside of the rotating disc; a support rod, which is connected to the other end of the deflection shaft; and a magnetic attraction rod, which is connected to the outside of the support rod. The magnetic attraction rod is provided with at least three groups, and is connected to the outside of the support rod. The magnetic attraction rod reciprocates in the conveying hopper, continuously stirs the quartz sand in the conveying hopper, meanwhile, the magnetic attraction rod also adsorbs the iron scraps in the quartz sand, absorbs all the iron scraps attached to the quartz sand on the magnetic attraction rod, and avoids the existence of a large amount of iron scraps in the quartz sand.

Description

Technical Field

[0001] This invention relates to the field of glass processing, and more particularly to an intelligent batching and conveying system for glass product processing. Background Technology

[0002] Glass products are a general term for household and industrial products made primarily from glass. Glass is a relatively transparent solid that forms a continuous network structure when molten, and gradually increases in viscosity and hardens without crystallizing during cooling; it is a silicate-based non-metallic material.

[0003] The iron content of quartz sand has a particularly important impact on glass products; the lower the iron content, the better the brightness of the glass. Iron or iron oxides are often found in glass raw materials, especially in recycled and reused materials, which negatively affect glass production.

[0004] Therefore, when glass products have high requirements, in addition to selecting quartz sand with low iron content, it is necessary to remove iron from the batch materials when necessary. During the batch preparation process, some foreign iron impurities may also be mixed in, such as iron from equipment wear, iron from equipment parts, nails, screws, etc., or iron introduced due to improper handling of broken glass. Currently, existing glass production equipment is not equipped with iron filings removal devices, so iron filings cannot be effectively removed before the glass raw materials enter the glass melting furnace, which is detrimental to strictly controlling and improving glass quality. Summary of the Invention

[0005] To address the technical problem that existing technologies cannot effectively remove iron filings, which is detrimental to the strict control and improvement of glass quality, this invention provides an intelligent batching and conveying system for glass product processing.

[0006] This invention is achieved using the following technical solution: an intelligent batching and conveying system for glass product processing, comprising a conveying system body, the conveying system body including:

[0007] The mixing mechanism is used to mix the quartz sand in the glass product batching.

[0008] The conveying mechanism transports the quartz sand.

[0009] The conveying mechanism is divided into a first conveying unit, a second conveying unit and a third conveying unit. The bottom of the third conveying unit is equipped with a third slide rail, and the top of the third slide rail is equipped with a conveying hopper.

[0010] The tilting mechanism is installed on the support frame on the outside of the conveying hopper;

[0011] The magnetic attraction mechanism attracts iron filings from the quartz sand.

[0012] A first conveyor rail is provided, with a pad installed on top of it. A second conveyor rail is connected to the outside of the first conveyor rail, and the first and second conveyor rails are installed perpendicularly to each other.

[0013] The magnetic attraction mechanism includes:

[0014] Scaffolding, scaffolding support magnetic suction mechanism main body;

[0015] Movable axis;

[0016] A rotating disk is attached to the outside of a movable shaft; a deflection shaft is inserted into the inside of the rotating disk at one end; a support rod passes through the other end of the deflection shaft; and a magnetic rod is connected to the outside of the support rod. At least three sets of magnetic rods are provided, each connected to the outside of the support rod.

[0017] After the quartz sand enters the conveying hopper, the second motor drives the second screw to rotate, and the second screw then synchronously drives the third conveying unit to move, moving the conveying hopper to the position of the magnetic suction mechanism.

[0018] When the conveying hopper moves to the magnetic suction mechanism, the movable shaft on the magnetic suction mechanism rotates, which in turn drives the rotating disk to rotate. The rotating disk then drives the deflection shaft to move synchronously, which in turn drives the support rod connected to its top to move synchronously. The support rod then drives the magnetic suction rod connected to it to move synchronously back and forth. The magnetic suction rod then moves back and forth in the conveying hopper, constantly agitating the quartz sand in the conveying hopper. At the same time, the magnetic suction rod also attracts iron filings in the quartz sand, absorbing all the iron filings attached to the quartz sand onto the magnetic suction rod, thus preventing a large amount of iron filings from existing in the quartz sand.

[0019] As a further improvement to the above solution, the stirring mechanism includes:

[0020] The system includes: a support frame that supports the entire mixing mechanism; a mounting bracket that is installed at the top of the support frame; a mixing dish that is installed above the mounting bracket; a rotating shaft that is installed on the inner wall of the mixing dish; a mixing shaft that is connected to the outside of the rotating shaft and drives the mixing shaft to rotate; and a discharge port that is located at the bottom of the mixing dish.

[0021] Quartz sand is placed inside the mixing dish of the mixing mechanism. By rotating the shaft, the shaft drives the mixing shaft to rotate, which then stirs the quartz sand in the mixing dish to prevent it from sticking together. The evenly stirred quartz sand then flows out from the discharge port and falls into the conveying hopper on the third conveying unit.

[0022] As a further improvement to the above scheme, the first conveying unit includes:

[0023] A first mounting plate supports the main body of the first conveying unit; a first slide rail is mounted above the first mounting plate; a first motor is mounted above the first mounting plate; and a first screw is connected to the outside of the first motor.

[0024] As a further improvement to the above solution, the second conveying unit includes:

[0025] The second mounting plate supports the main body of the second conveying unit, and the bottom end of the second mounting plate overlaps the top of the first slide rail; the second slide rail is installed above the second mounting plate; the second motor is installed above the second mounting plate; and the second screw is connected to the outside of the second motor.

[0026] As a further improvement to the above scheme, the third conveying unit is installed above the second conveying unit, and the support frame is installed in a U-shape on the outside of the conveying hopper. The support frame is fixed to the outer wall of the conveying hopper by nuts.

[0027] As a further improvement to the above scheme, the conveying hopper has a rectangular frame, with an opening on one side and an inclined bottom.

[0028] As a further improvement to the above solution, after the magnetic suction mechanism completes the adsorption of iron filings, the first motor on the first conveying unit starts to work. The first motor then drives the first screw to rotate, and the first screw then drives the second mounting plate to slide on the first slide rail, moving the second conveying unit to the first conveying unit. The second conveying unit covers the first conveying unit, and the conveying hopper that has moved on the second conveying unit during the above process moves synchronously to the first conveying unit. The bottom end of the tilting mechanism set on the outside of the conveying hopper then overlaps the pad.

[0029] As a further improvement to the above solution, the dumping mechanism includes:

[0030] Hydraulic rod;

[0031] Telescopic rod, which is connected above the hydraulic rod; deflection shaft, which is installed at the top of the telescopic rod and connected to the support frame;

[0032] Mounting rack;

[0033] The mounting block is connected to the outside of the mounting bracket. The mounting block and the mounting bracket are connected by a pin. The mounting block is connected to the support frame.

[0034] After the bottom of the tilting mechanism is supported on the pad, the hydraulic rod pushes the telescopic rod upward through the operation of the hydraulic rod. The telescopic rod then extends upward and pushes upward synchronously. The deflection shaft connected to the top of the telescopic rod pushes synchronously, and the deflection shaft drives the support frame to move synchronously. The support frame drives the conveying hopper to move synchronously, and the conveying hopper is then driven by the tilting mechanism to flip over, thus tilting the conveying hopper and dumping out the quartz sand inside. The quartz sand inside the conveying hopper is then transported to the second conveying rail, where it is transported to the glass furnace for melting.

[0035] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0036] 1. This invention uses a magnetic rod that moves back and forth in the conveying hopper to continuously agitate the quartz sand in the hopper. At the same time, the magnetic rod also attracts iron filings in the quartz sand, absorbing all the iron filings attached to the quartz sand onto the magnetic rod, thus avoiding the presence of a large amount of iron filings in the quartz sand.

[0037] 2. In this invention, the hydraulic rod pushes the telescopic rod upwards, causing it to extend upwards. The telescopic rod then extends upwards synchronously, simultaneously pushing the deflection shaft connected to its top. This deflection shaft drives the support frame to move synchronously, which in turn drives the conveying hopper to move synchronously. The conveying hopper is then tilted by the tilting mechanism, causing it to empty its contents of quartz sand. The quartz sand is then transported to the second conveying rail and finally to the glass furnace for melting. Attached Figure Description

[0038] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0039] Figure 2 This is a schematic diagram of the connection structure of the stirring mechanism of the present invention;

[0040] Figure 3 This is a schematic diagram of the connection structure of the conveying mechanism of the present invention;

[0041] Figure 4 This is a schematic diagram of the connection structure of the tilting mechanism of the present invention;

[0042] Figure 5 This is a schematic diagram of the connection structure of the magnetic attraction mechanism of the present invention.

[0043] Explanation of key symbols:

[0044] 1. Conveying system main body; 2. Mixing mechanism; 21. Support frame; 22. Mounting bracket; 23. Mixing dish; 24. Rotating shaft; 25. Mixing shaft; 26. Discharge port; 3. Conveying mechanism; 31. First conveying unit; 311. First mounting plate; 312. First slide rail; 313. First motor; 314. First screw; 32. Second conveying unit; 321. Second mounting plate; 322. Second slide rail; 323. Second motor; 324. Second screw 33. Third conveying unit; 331. Third slide rail; 332. Conveying hopper; 333. Support frame; 34. Tilting mechanism; 341. Hydraulic rod; 342. Telescopic rod; 343. Deflection shaft; 344. Mounting bracket; 345. Mounting shaft block; 4. Magnetic attraction mechanism; 41. Scaffold; 42. Movable shaft; 43. Rotating disc; 44. Deflection shaft; 45. Support rod; 46. Magnetic rod; 5. First conveying rail; 51. Pad block; 6. Second conveying rail. Detailed Implementation

[0045] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0046] Example 1:

[0047] Please combine Figures 1-5 This embodiment proposes an intelligent batching and conveying system for glass product processing, including a conveying system body 1, which includes:

[0048] Stirring mechanism 2, which stirs the quartz sand in the glass product batching;

[0049] Conveying mechanism 3 conveys the quartz sand;

[0050] The conveying mechanism 3 is divided into a first conveying unit 31, a second conveying unit 32 and a third conveying unit 33. The bottom end of the third conveying unit 33 is provided with a third slide rail 331 and the top of the third slide rail 331 is provided with a conveying hopper 332.

[0051] The tilting mechanism 34 is installed on the support frame 333 on the outside of the conveying hopper 332;

[0052] Magnetic attraction mechanism 4, which attracts iron filings in quartz sand;

[0053] A first conveyor rail 5 is provided, with a pad 51 installed above it. A second conveyor rail 6 is connected to the outside of the first conveyor rail 5, and the first conveyor rail 5 and the second conveyor rail 6 are installed perpendicularly to each other.

[0054] The stirring mechanism 2 includes:

[0055] Support frame 21 supports the entire stirring mechanism 2;

[0056] Mounting bracket 22 is mounted on the top of support frame 21;

[0057] Stirring dish 23 is mounted above mounting bracket 22;

[0058] Rotate the shaft 24, which is mounted on the inner wall of the stirring dish 23;

[0059] The stirring shaft 25 is connected to the outside of the rotating shaft 24. The rotating shaft 24 drives the stirring shaft 25 to rotate. The outer surface of the stirring shaft 25 is provided with inverted triangular barbs.

[0060] The discharge port 26 is located at the bottom of the mixing dish 23.

[0061] Quartz sand is placed inside the mixing dish 23 of the mixing mechanism 2. By deflecting the rotating shaft 24, the rotating shaft 24 drives the mixing shaft 25 to rotate. The mixing shaft 25 then stirs the quartz sand in the mixing dish 23 to prevent the quartz sand from sticking together. The uniformly stirred quartz sand then flows out from the discharge port 26 and falls into the conveying hopper 332 on the third conveying unit 33.

[0062] The first conveying unit 31 includes:

[0063] The first mounting plate 311 supports the main body of the first conveying unit 31;

[0064] The first slide rail 312 is mounted above the first mounting plate 311;

[0065] The first motor 313 is mounted on top of the first mounting plate 311;

[0066] The first screw 314 is connected to the outside of the first motor 313.

[0067] The second conveying unit 32 includes:

[0068] The second mounting plate 321 supports the main body of the second conveying unit 32, and the bottom end of the second mounting plate 321 overlaps the top of the first slide rail 312.

[0069] The second slide rail 322 is mounted above the second mounting plate 321;

[0070] The second motor 323 is mounted above the second mounting plate 321;

[0071] The second screw 324 is connected to the outside of the second motor 323.

[0072] The third conveying unit 33 is installed above the second conveying unit 32. The support frame 333 is installed in a U-shape on the outside of the conveying hopper 332 and is fixed to the outer wall of the conveying hopper 332 by nuts. The conveying hopper 332 is a rectangular frame with an opening on one side and an inclined bottom.

[0073] After the magnetic suction mechanism 4 completes the adsorption of iron filings, the first motor 313 on the first conveying unit 31 starts to work. The first motor 313 then drives the first screw 314 to rotate. The first screw 314 then drives the second mounting plate 321 to slide on the first slide rail 312, moving the second conveying unit 32 to the first conveying unit 31. The second conveying unit 32 covers the first conveying unit 31. The conveying hopper 332, which has moved on the second conveying unit 32 during the above process, moves synchronously to the first conveying unit 31. The bottom end of the tilting mechanism 34 provided on the outside of the conveying hopper 332 then rests on the pad block 51.

[0074] The tipping mechanism 34 includes:

[0075] Hydraulic rod 341;

[0076] Telescopic rod 342 is connected above hydraulic rod 341;

[0077] The deflection shaft 343 is installed at the top of the telescopic rod 342 and is connected to the support frame 333.

[0078] Mounting bracket 344;

[0079] Mounting shaft block 345 is connected to the outside of mounting bracket 344. Mounting shaft block 345 and mounting bracket 344 are movably connected by pins. Mounting shaft block 345 is connected to support frame 333.

[0080] After the bottom of the tilting mechanism 34 is supported on the pad 51, the hydraulic rod 341 pushes the telescopic rod 342 upward through the operation of the hydraulic rod 341. The telescopic rod 342 then extends upward and pushes upward synchronously. The deflection shaft 343 connected to the top of the telescopic rod 342 pushes synchronously. The deflection shaft 343 drives the support frame 333 to push synchronously. The support frame 333 drives the conveying hopper 332 to move synchronously. The conveying hopper 332 is then driven by the tilting mechanism 34 to flip over, and the conveying hopper 332 tilts, emptying the quartz sand inside. The quartz sand inside the conveying hopper 332 is then transported to the second conveying rail 6, and then transported to the glass furnace for melting.

[0081] The magnetic attraction mechanism 4 includes:

[0082] Scaffolding 41, scaffolding 41 supports the main body of magnetic attraction mechanism 4;

[0083] Movable axis 42;

[0084] Rotate the disc 43, which is connected to the outside of the movable shaft 42;

[0085] A deflection shaft 44, one end of which is inserted into the inner side of the rotating disk 43;

[0086] Support rod 45, which passes through the other end of deflection shaft 44;

[0087] Magnetic rod 46 is connected to the outside of support rod 45. At least three sets of magnetic rods 46 are provided, and they are connected to the outside of support rod 45.

[0088] After the quartz sand enters the conveying hopper 332, the second motor 323 drives the second screw 324 to rotate, and the second screw 324 then synchronously drives the third conveying unit 33 to move as a whole, moving the conveying hopper 332 to the position of the magnetic suction mechanism 4.

[0089] When the conveying hopper 332 moves to the magnetic attraction mechanism 4, the movable shaft 42 on the magnetic attraction mechanism 4 rotates. The movable shaft 42 then drives the rotating disk 43 to rotate. The rotating disk 43 then drives the deflection shaft 44 to move synchronously. The deflection shaft 44 then drives the support rod 45 connected to its top to move synchronously. The support rod 45 then drives the magnetic attraction rod 46 connected to it to move synchronously back and forth. The magnetic attraction rod 46 then moves back and forth in the conveying hopper 332, constantly agitating the quartz sand in the conveying hopper 332. At the same time, the magnetic attraction rod 46 also attracts iron filings in the quartz sand, absorbing all the iron filings attached to the quartz sand onto the magnetic attraction rod 46, thus avoiding the presence of a large amount of iron filings in the quartz sand.

[0090] Specific implementation steps of this invention:

[0091] In use, quartz sand is placed inside the mixing dish 23 in the mixing mechanism 2. By rotating the shaft 24, the shaft 24 drives the mixing shaft 25 to rotate. The mixing shaft 25 then stirs the quartz sand in the mixing dish 23 to prevent the quartz sand from sticking together. The uniformly stirred quartz sand then flows out from the discharge port 26 and falls into the conveying hopper 332 on the third conveying unit 33.

[0092] After the quartz sand enters the conveying hopper 332, the second motor 323 drives the second screw 324 to rotate, and the second screw 324 then synchronously drives the third conveying unit 33 to move as a whole, moving the conveying hopper 332 to the position of the magnetic suction mechanism 4.

[0093] When the conveying hopper 332 moves to the magnetic suction mechanism 4, the movable shaft 42 on the magnetic suction mechanism 4 rotates. The movable shaft 42 then drives the rotating disk 43 to rotate. The rotating disk 43 then drives the deflection shaft 44 to move synchronously. The deflection shaft 44 then drives the support rod 45 connected to its top to move synchronously. The support rod 45 then drives the magnetic suction rod 46 connected to it to move synchronously back and forth. The magnetic suction rod 46 then moves back and forth in the conveying hopper 332, constantly agitating the quartz sand in the conveying hopper 332. At the same time, the magnetic suction rod 46 also attracts iron filings in the quartz sand, absorbing all the iron filings attached to the quartz sand onto the magnetic suction rod 46, thus avoiding the presence of a large amount of iron filings in the quartz sand.

[0094] After the magnetic suction mechanism 4 completes the adsorption of iron filings, the first motor 313 on the first conveying unit 31 starts to work. The first motor 313 then drives the first screw 314 to rotate. The first screw 314 then drives the second mounting plate 321 to slide on the first slide rail 312, which drives the second conveying unit 32 to move to the first conveying unit 31. The second conveying unit 32 covers the first conveying unit 31. The conveying hopper 332, which has moved on the second conveying unit 32 during the above process, moves synchronously to the first conveying unit 31. The bottom end of the tilting mechanism 34 provided on the outside of the conveying hopper 332 then rests on the pad block 51.

[0095] After the bottom of the tilting mechanism 34 is supported on the pad 51, the hydraulic rod 341 pushes the telescopic rod 342 upward through the operation of the hydraulic rod 341. The telescopic rod 342 then extends upward and pushes upward synchronously. The deflection shaft 343 connected to the top of the telescopic rod 342 pushes synchronously. The deflection shaft 343 drives the support frame 333 to push synchronously. The support frame 333 drives the conveying hopper 332 to move synchronously. The conveying hopper 332 is then driven by the tilting mechanism 34 to flip over, and the conveying hopper 332 tilts, emptying the quartz sand inside. The quartz sand inside the conveying hopper 332 is then transported to the second conveying rail 6, and then transported to the glass furnace for melting.

[0096] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. An intelligent batch delivery system for glassware processing comprising a delivery system body, characterized by, The conveying system body comprises: a stirring mechanism for stirring quartz sand in a glass product batch; a conveying mechanism for conveying the quartz sand; The conveying mechanism is divided into a first conveying unit, a second conveying unit, and a third conveying unit, the bottom end of the third conveying unit is provided with a third sliding rail, and the upper side of the third sliding rail is provided with a conveying hopper; a pouring mechanism mounted on a support frame outside the conveying hopper; a magnetic attraction mechanism for attracting iron filings in the quartz sand; a first conveying rail, the upper side of which is provided with a cushion block, the outer side of which is connected with a second conveying rail, and the first conveying rail and the second conveying rail are vertically mounted; The stirring mechanism comprises: a support frame supporting the whole stirring mechanism; a mounting bracket mounted at the top end of the support frame; a stirring dish mounted above the mounting bracket; a rotating shaft mounted on the inner wall of the stirring dish; a stirring shaft connected to the outer side of the rotating shaft, the rotating shaft drives the stirring shaft to rotate, and the outer surface of the stirring shaft is provided with a reverse triangular barb; a discharge port provided at the bottom end of the stirring dish; The first conveying unit comprises: a first mounting plate supporting the first conveying unit body; a first sliding rail mounted above the first mounting plate; a first motor mounted above the first mounting plate; a first screw connected to the outer side of the first motor; The second conveying unit comprises: a second mounting plate supporting the second conveying unit body, the bottom end of the second mounting plate is overlapped above the first sliding rail; a second sliding rail mounted above the second mounting plate; a second motor mounted above the second mounting plate; a second screw connected to the outer side of the second motor; The pouring mechanism comprises: a hydraulic rod; a telescopic rod connected above the hydraulic rod; a deflection shaft mounted at the top end of the telescopic rod, the deflection shaft is connected to the support frame; a mounting bracket; a mounting shaft block connected to the outer side of the mounting bracket, the mounting shaft block and the mounting bracket are movably connected through a pin, and the mounting shaft block is connected to the support frame.

2. An intelligent batch delivery system for glassware processing as claimed in claim 1, wherein, The third conveying unit is mounted above the second conveying unit, the support frame is U-shapedly mounted outside the conveying hopper, and the support frame is fixed to the outer wall of the conveying hopper through a nut.

3. An intelligent batch delivery system for glassware processing as defined in claim 1, wherein, The conveying hopper is a rectangular frame, one side of the conveying hopper is open, and the bottom of the conveying hopper is inclined.

4. An intelligent batch delivery system for glassware processing as defined in claim 1, wherein, The magnetic attraction mechanism comprises: a scaffold supporting the main body of the magnetic attraction mechanism; a movable shaft; a rotating disc penetrating the outer side of the movable shaft; A deflection shaft rod, one end of which is inserted into the inner side of the rotating disc; A support rod, which is inserted through the other end of the deflection shaft rod; A magnetic attraction rod, which is connected to the outer side of the support rod.

5. An intelligent batch delivery system for glassware processing as defined in claim 4, wherein, The magnetic attraction rod is provided with at least three groups, which are connected to the outer side of the support rod.

6. An intelligent batch delivery system for glassware processing as defined in claim 1, wherein, When the pouring mechanism moves to the first conveying unit area, the bottom end of the pouring mechanism is supported on the cushion block.

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