A fruit grading apparatus

By combining a screening structure and a drum screen in the fruit grading equipment, and utilizing a rotary drive mechanism and multi-stage screening, the problem of low grading efficiency in traditional equipment is solved, achieving efficient, accurate grading and uniform drying of fruit materials.

CN117644040BActive Publication Date: 2025-12-12HUNAN NONGYOU MACHINERY GRP
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Patent Information

Application Number
CN202311809295.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-12-12
Estimated Expiration
2043-12-26

AI Technical Summary

Technical Problem

Traditional fruit grading equipment is inefficient and uneven in grading, resulting in uneven drying of fruits or energy waste. Existing equipment cannot effectively solve the grading problem caused by differences in the size and diameter of fruits.

Method used

The material is screened in the grading bin and a drum screen is used. The drum screen is driven to rotate by a rotary drive mechanism. The grading and discharge of fruit materials are achieved by the cooperation of the screen plate and the pusher plate. The design of the screen plate and the pusher plate ensures that the material is accurately graded in the material passage. Multi-dimensional grading is achieved through the combination of multi-stage screening and modular bins.

Benefits of technology

It enables efficient and accurate grading of fruit materials, avoids clogging and stagnation, improves grading efficiency and effectiveness, and ensures the uniformity of fruit materials and the effective use of energy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a fruit grading device, which comprises a grading bin, a grading cavity is formed in the grading bin, the grading cavity is provided with a feeding port, a screening structure is arranged in the grading cavity, the screening structure is provided with a material passing channel for the fruit material to pass through, and a grading discharge port is formed above one side of the screening structure in the grading cavity; a drum screen is rotatably installed in the grading cavity; and a rotary driving mechanism is used for driving the drum screen to rotate. The material is graded by using the material passing channel of the screening structure, and the material with a profile greater than the width of the material passing channel is stopped on the screening structure. The rotary driving mechanism continuously drives the drum screen to rotate, so that the fruit material stopped on the corresponding screening structure is output from the corresponding grading discharge port, high efficiency is realized, the material stacked together is rolled and scattered by the rotation of the drum screen, the continuous grading of the fruit material is not affected, and the fruit material is not blocked and stagnated, so that the grading effect and efficiency are ensured.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of fruit grading, in particular, to a fruit grading device. BACKGROUND

[0002] After the fruit agricultural products are harvested, their sizes and diameters are different, and the sizes and diameters will directly affect subsequent processing. For example, large and small tea oil fruits will have differences in drying. If the fruits are not graded and dried, part of the fruits will not be dried completely or part of the fruits will be dried too much, resulting in non-uniform drying effect of the tea oil fruits or energy waste caused by over-drying of part of the fruits. The traditional grading device is relatively simple, and fruit grading is realized by a roller way with gradually increasing diameter. The fruits slide down the roller way, which is prone to power shortage and stagnation, thereby affecting subsequent fruit grading or causing grade skipping due to too fast sliding down, both of which affect the grading efficiency and effect. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a fruit grading device capable of ensuring grading effect and efficiency.

[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:

[0005] A fruit grading device comprises a grading bin, a grading chamber is formed in the grading bin, the grading chamber has a feeding port, a screening structure is arranged in the grading chamber, the screening structure is provided with a material passing channel for fruit material to pass through, and a grading discharge port is formed above one side of the grading chamber.

[0006] Further, the screening structure is a screen plate arranged in the grading chamber and uniformly and spacedly arranged along a first preset direction, the material passing channel is defined by the screen plates arranged adjacent to each other, the outer peripheral wall of the roller screen is provided with a material pushing tooth plate uniformly and spacedly arranged along the first preset direction, the material pushing tooth plate is arranged staggered along the first preset direction with respect to the corresponding screen plate, and the rotating driving mechanism is used to drive the material pushing tooth plate to rotate, so that the fruit material remaining on the screen plate can be output from the corresponding grading discharge port.

[0007] Further, the screen plate is an arc-shaped plate extending around the axis of the corresponding roller screen, and the material pushing tooth plate is partially embedded in the material passing channel.

[0008] Further, the grading bin is provided with a clamping plate, the screen plate is provided with a clamping block extending towards the clamping plate, the clamping block is provided with a clamping groove for clamping the clamping plate, and the screen plate can be moved along the first preset direction with respect to the clamping plate to adjust the position, so as to adjust the width of the material passing channel.

[0009] Further, the screen structures and the drum screens are arranged in multiple groups in vertical direction, and the widths of the material passing channels of the multiple screen structures gradually decrease from top to bottom.

[0010] Further, the grading bin comprises multiple module bins, the module bins are provided with module cavities, the module bins are stacked and spliced to form grading cavities, the number of the module bins corresponds to the number of the screen structures and the drum screens, and the screen structures and the drum screens are both installed on the corresponding module bins.

[0011] Further, the module bin is provided with a guide plate, the guide plate is arranged below the grading discharge port and extends downwardly and inwardly from the grading discharge port.

[0012] Further, the rotating driving mechanism is a motor, the output shaft of the motor is connected with a driving wheel, the same end of all the drum screens extends out of the grading bin and is provided with a driven wheel, and all the driven wheels are connected with the driving wheel in transmission.

[0013] Further, the upper end of the module bin is provided with a first connecting interface, the lower end is provided with a second connecting interface, one side forms a grading discharge port, and the directions of the grading discharge ports of two adjacent module bins are opposite; the first connecting interface of the upper module bin is connected with the second connecting interface of the lower adjacent module bin.

[0014] Further, the outer wall of the grading bin is provided with a material receiving plate below the grading discharge port.

[0015] The present application has the following advantages:

[0016] The material is graded by the material passing channel of the screen structure, and the material with a profile larger than the width of the material passing channel is retained on the screen structure, the rotating driving mechanism continuously drives the drum screen to rotate, so that the fruit material retained on the corresponding screen structure is output from the corresponding grading discharge port, thereby realizing high-efficiency grading and discharging, and the rotation of the drum screen can drive the stacked material to roll and spread, without affecting the continuous grading of the fruit material and causing blockage and stagnation, so as to ensure the grading effect and efficiency.

[0017] In addition to the objects, features and advantages described above, the present application has other objects, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings constituting a part of the present application are used to provide further understanding of the present application, the schematic embodiments of the present application and the description thereof are used to explain the present application, and do not constitute improper limitation on the present application. In the drawings:

[0019] Figure 1is a structural schematic view of an embodiment of the present application;

[0020] Figure 2 is Figure 1 an internal cross-sectional view of the present application;

[0021] Figure 3 is Figure 1 a side view of the present application;

[0022] Figure 4 is a connection structure schematic view of the module bin and the drum screen;

[0023] Figure 5 is a structural schematic view of the module bin;

[0024] Figure 6 is Figure 5 a structural schematic view of another view of the present application;

[0025] Figure 7 is a structural schematic view of the drum screen.

[0026] Legend:

[0027] Classification bin 100, module bin 101, first docking interface 102, second docking interface 103, first splicing plate 104, second splicing plate 105, classification cavity 110, feed inlet 120, classification discharge outlet 130, screen plate 140, clamping block 141, clamping plate 150, guide plate 160, material receiving plate 170;

[0028] Drum screen 200, poking tooth plate 210, driven wheel 220, journal 230;

[0029] Rotary drive mechanism 300, driving wheel 310. DETAILED DESCRIPTION

[0030] It should be understood that the specific embodiments described herein are merely exemplary and are not intended to limit the present application.

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0032] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present application are only used to explain the relative positional relationship, movement condition, etc. between components in a certain posture (as shown in the drawings), and if the certain posture changes, the directional indications will also change accordingly.

[0033] In addition, the description related to "first", "second" and the like in the present application is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical solutions of various embodiments can be combined with each other, but it must be based on the fact that a person skilled in the art can realize it, and when the combination of technical solutions contradicts each other or cannot be realized, it should be considered that the combination of technical solutions does not exist and is not within the protection scope required by the present application.

[0034] Please refer to Figure 1 and Figure 2 In a preferred embodiment of the present application, a fruit grading device is provided, which comprises a grading bin 100, a drum screen 200 and a rotary driving mechanism 300.

[0035] A grading cavity 110 is formed in the grading bin 100, and the grading cavity 110 has a feeding port 120. Specifically, the feeding port 120 is arranged at the upper end of the grading cavity 110, and two guide plates that are inclined towards each other are arranged at the feeding port 120 to concentrate the position of the material during feeding.

[0036] The grading cavity 110 is provided with a screening structure, and the screening structure is provided with a material passing channel for the fruit material to pass through. The grading cavity 110 is formed with a grading discharge port 130 above one side of the screening structure. The drum screen 200 is rotatably installed in the grading cavity 110. The rotary driving mechanism 300 is used to drive the drum screen 200 to rotate, so that the fruit material that stays on the corresponding screening structure is output from the corresponding grading discharge port 130.

[0037] The fruit grading device provided by the present application uses the material passing channel of the screening structure to grade the material, and the material with a profile larger than the width of the material passing channel will stay on the screening structure. The rotary driving mechanism 300 continuously drives the drum screen 200 to rotate, so that the fruit material that stays on the corresponding screening structure is output from the corresponding grading discharge port 130, thereby realizing high-efficiency grading and discharging. The rotation of the drum screen 200 can drive the materials stacked together to roll and spread, without affecting the continuous grading of the fruit material and causing blockage and stagnation, so as to ensure the grading effect and efficiency. In addition, the residues and impurities will eventually fall to the lowest position, which can separate the residues and fruit materials compared with the prior art, and further improve the screening and grading effect.

[0038] Please refer to Figure 4 and Figure 5 In some embodiments of the present application, the screening structure is a screen plate 140 arranged in the grading cavity 110 and uniformly and spacedly arranged along a first preset direction. Figure 4The left-right direction is the direction along the axis of the drum screen 200. The material passing channel is defined by the adjacent and spaced sieve plates 140; the thickness direction of the sieve plate 140 is the left-right horizontal direction, and the thickness of the sieve plate 140 is much smaller than the diameter of the fruit, for example, the thickness of the sieve plate 140 is less than 1 / 10 of the diameter of the fruit, so that when the material on the sieve plate 140 driven by the drum screen 200 moves, the fruit material will not stably stay on the width of a single sieve plate 140, and the fruit material will be stuck between the sieve plates 140; when the diameter of the fruit is smaller than the spacing of the sieve plates 140, the fruit will directly fall down, and when the diameter of the fruit is larger than the spacing of the sieve plates 140, the fruit will stay between the sieve plates 140, thereby improving the accuracy of the classification, and there is no fruit material accumulation or pile to be pushed out of the classification discharge port 130, so that some fruits are not screened and discharged, resulting in poor classification effect. Referring to Figure 4 and Figure 7 The outer peripheral wall of the drum screen 200 is provided with a plurality of material pushing teeth plates 210 arranged uniformly and spaced apart along the first preset direction, and the material pushing teeth plate 210 is arranged in the first preset direction offset from the corresponding sieve plate 140, so that the material pushing teeth plate 210 can push the fruit material staying between the two sieve plates 140 out of the corresponding classification discharge port 130. The rotating drive mechanism 300 is used to drive the material pushing teeth plate 210 to rotate to output the fruit material staying on the sieve plate 140 from the corresponding classification discharge port 130. Compared with the classification by rolling down one by one, the present application uses a plurality of sieve plates 140 arranged to simultaneously screen and classify a large amount of material, greatly improving the classification efficiency, without the need to roll down the material one by one to realize the classification of fruit material as in the prior art.

[0039] Referring to Figure 4 and Figure 5 In some embodiments of the present application, the sieve plate 140 is an arc-shaped plate extending around the axis of the corresponding drum screen 200, and the material pushing teeth plate 210 is partially embedded in the material passing channel, that is, the material pushing teeth plate 210 is partially embedded between two sieve plates 140, so that it is easier to push the material stuck between the two sieve plates 140. The sieve plate 140 is an arc-shaped plate, and one end of the sieve plate 140 extending to the classification discharge port 130 is in a raised state, so that the fruit material needs to be pushed a distance and lifted to a certain height before it can be pushed out of the classification discharge port 130, so that the fruit has a certain length of pushing path and needs to be lifted, avoiding that the material that should fall is misclassified and discharged from the classification discharge port 130, so that the material can also fall from the material passing channel between the two sieve plates 140 in the moving path of pushing and lifting towards the classification discharge port 130 after not falling at the beginning, especially when the material pushing teeth plate 210 pushes three together towards the classification discharge port 130, the small fruit material stacked between the two larger fruit materials will roll down from the two sides and fall into the lower side, improving the accuracy of the classification and ensuring the classification effect.

[0040] Referring to Figure 2 , Figure 5 and Figure 6 , in some embodiments of the present application, the grading bin 100 is provided with a clamping plate 150, the sieve plate 140 is provided with a clamping block 141 extending towards the clamping plate 150, the clamping block 141 is provided with a clamping groove for clamping the clamping plate 150, thereby achieving installation of the sieve plate 140. Generally, the clamping plate 150 can be provided with multiple clamping blocks and arranged along the extension path of the sieve plate 140, thereby achieving multi-position clamping and positioning installation of the sieve plate 140. In addition, the sieve plate 140 can be adjusted in position along the first preset direction relative to the clamping plate 150, thereby adjusting the width of the material passing channel, and thereby achieving adjustment of the screening fruit diameter.

[0041] In some embodiments of the present application, the sieve structure and the drum screen 200 are arranged in multiple groups in the vertical direction, and the widths of the material passing channels of the multiple sieve structures gradually decrease from top to bottom, thereby achieving multi-stage screening. Referring to Figure 2 , the sieve structure and the drum screen 200 are arranged in three groups in the vertical direction, i.e., the material can be divided into three levels, and the slag and impurities will eventually pass through the material passing channel of the lowermost sieve structure and fall to the lowermost position, thereby achieving three-stage material separation and slag separation. A slag collection box can be provided at the lowermost position to collect the slag.

[0042] Referring to Figures 1 to 3 , in some embodiments of the present application, the grading bin 100 includes multiple module bins 101, the module bin 101 is provided with a module cavity, and the module bins 101 are stacked and spliced to form the grading cavity 110. The number of module bins 101 corresponds to the number of sieve structures and drum screens 200, i.e., the numbers of the module bin 101, the sieve structure and the drum screen 200 correspond to each other, and the sieve structure and the drum screen 200 are installed on the corresponding module bin 101. Thus, multiple module bins 101 can be provided as needed, thereby achieving multi-stage material separation, and the position of the sieve plate 140 is adjusted to adjust the width of the material passing channel, thereby achieving multi-dimensional material separation adjustment and improving the adjustment range and application range of the equipment.

[0043] It can be understood that, in specific embodiments of the present application, as shown in Figure 7 , the drum screen 200 is provided with a journal 230 at both ends, and referring to Figure 4 , the module bin 101 is provided with a bearing seat at the position of the journal 230, and the bearing seat is provided with a bearing for inserting the journal 230, thereby reducing the rotational friction of the journal 230.

[0044] Referring to Figures 2 to 6In further embodiments of the present application, the module bin 101 is provided with a guide plate 160, which is arranged below the grading discharge port 130 and extends downwardly and inwardly from the grading discharge port 130, so as to guide the material falling from the module bin 101 into the module bin 101 below, thereby avoiding the material falling directly from the grading discharge port 130 of the module bin 101 below without being screened by the screening structure below.

[0045] With reference to Figure 3 In further embodiments of the present application, the rotating drive mechanism 300 is an electric motor, and the output shaft of the electric motor is connected with a driving wheel 310, and the same end of all the drum screens 200 extends out of the grading bin 100 and is provided with a driven wheel 220, and all the driven wheels 220 are in transmission connection with the driving wheel 310, so that one driving mechanism can realize the rotation of all the drum screens 200, and the grading work of the whole machine device is realized, the structure is simplified, and the cost is saved. Specifically, the driven wheel 220 and the driving wheel 310 can be sprockets, and the driven wheel 220 and the driving wheel 310 can be in transmission connection through a chain.

[0046] With reference to Figure 3 In further embodiments of the present application, the module bin 101 is provided with a first interface 102 at the upper end and a second interface 103 at the lower end, and the grading discharge port 130 is formed on one side, and the directions of the grading discharge ports 130 of the two module bins 101 adjacent to each other are opposite, so that the directions of the module bins 101 adjacent to each other are staggered, which facilitates the arrangement of the subsequent material receiving structure, and the guide plate 160 enables the falling material to fall into the first interface 102 of the module bin 101 arranged oppositely below, so that the material can be accurately screened by the module bin 101 of the next stage. The first interface 102 of the module bin 101 above is in butt joint with the second interface 103 of the module bin 101 below, so as to realize the butt joint of the module bins 101, and a plurality of module bins 101 are spliced to form a continuous grading cavity 110. Specifically, as shown in Figure 5 The upper end of the module bin 101 is provided with a first splicing plate 104, and the lower end is provided with a second splicing plate 105, and the first splicing plate 104 and the second splicing plate 105 are provided with corresponding hole positions, and the hole positions of the first splicing plate 104 of the module bin 101 below are aligned with the hole positions of the second splicing plate 105 of the module bin 101 above and are connected and fixed by fasteners.

[0047] With reference to Figure 1 In further embodiments of the present application, the outer wall of the grading bin 100 is provided with a material receiving plate 170 below the grading discharge port 130, so as to guide the graded fruit materials into the subsequent collecting device.

[0048] The above merely describes the preferred embodiments of the present application, and is not used to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A fruit grading device, characterized in that, include: The grading chamber (100) has a grading cavity (110) inside. The grading cavity (110) has a feed inlet (120). The grading cavity (110) is provided with a screening structure. The screening structure is provided with a material passage for fruit materials to pass through. The grading cavity (110) has a grading outlet (130) above one side of the screening structure. A drum screen (200) is rotatably installed inside the grading chamber (110); A rotary drive mechanism (300) is used to drive the drum screen (200) to rotate, thereby outputting the fruit materials that remain on the corresponding screen structure from the corresponding graded discharge port (130); The screening structure is a screen plate (140) disposed in the grading chamber (110) and evenly spaced along a first preset direction, and the material passage is defined by the screen plates (140) arranged at adjacent intervals; The outer peripheral wall of the drum screen (200) is provided with material-pushing toothed plates (210) evenly spaced along a first preset direction. The material-pushing toothed plates (210) and the corresponding screen plates (140) are staggered along the first preset direction. A rotary drive mechanism (300) is used to drive the material feeding tooth plate (210) to rotate so that the fruit material remaining on the screen plate (140) can be output from the corresponding graded discharge port (130); The screen plate (140) is an arc-shaped plate that extends around the axis of the corresponding drum screen (200). The end of the screen plate (140) extending to the grading outlet (130) is raised. The material feeding tooth plate (210) is partially embedded in the material passage.

2. The fruit grading equipment according to claim 1, characterized in that, The grading bin (100) is provided with a card plate (150), and the screen plate (140) is provided with a card block (141) extending toward the card plate (150). The card block (141) is provided with a card groove for the card plate (150) to be inserted into. The screen plate (140) can move and adjust its position relative to the card plate (150) in a first preset direction, thereby adjusting the width of the material passage.

3. The fruit grading equipment according to any one of claims 1 to 2, characterized in that, The screening structure and the drum screen (200) are arranged in multiple sets along the vertical direction, and the width of the material passage of the multiple screening structures gradually decreases from top to bottom.

4. The fruit grading equipment according to claim 3, characterized in that, The grading bin (100) includes multiple module bins (101). Each module bin (101) has a module cavity. The module bins (101) are stacked and spliced ​​to form a grading cavity (110). The number of module bins (101) corresponds one-to-one with the screening structure and the drum screen (200). The screening structure and the drum screen (200) are both installed on the corresponding module bins (101).

5. The fruit grading equipment according to claim 4, characterized in that, The module compartment (101) is provided with a guide plate (160), which is located below the graded discharge port (130) and extends inward and downward from the graded discharge port (130).

6. The fruit grading equipment according to claim 4, characterized in that, The rotary drive mechanism (300) is a motor, and the output shaft of the motor is connected to a drive wheel (310). All the drum screens (200) extend from the same end to the grading bin (100) and are provided with driven wheels (220). All the driven wheels (220) are connected to the drive wheel (310) for transmission.

7. The fruit grading equipment according to claim 4, characterized in that, The module compartment (101) has a first pair of interfaces (102) at the upper end and a second pair of interfaces (103) at the lower end. A graded discharge port (130) is formed on one side, and the graded discharge ports (130) of two adjacent module compartments (101) face away from each other. The first pair of interfaces (102) of the upper module compartment (101) is connected to the second pair of interfaces (103) of the lower adjacent module compartment (101).

8. The fruit grading equipment according to claim 1, characterized in that, The outer wall of the grading bin (100) is provided with a receiving plate (170) below the grading outlet (130).

Citation Information

Patent Citations

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