An efficient concrete filling device with void detection function
By arranging a detection probe and a telescopic structure on the concrete filling device, real-time detection and precise positioning of the voids are achieved, solving the problem of insufficient void detection in the existing technology and improving construction safety and efficiency.
Patent Information
- Application Number
- CN202410010760.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-04
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2044-01-04
AI Technical Summary
Existing concrete pouring machinery is prone to voids during the filling process and lacks void detection capabilities, resulting in low construction safety and efficiency.
An efficient concrete filling device with void detection function was designed. Fixed and movable detection probes were set on the outer wall of the filling output pipe. Resistivity detection was used to determine the presence of voids and whether there was water inside. The telescopic structure and rotation adjustment were combined to achieve precise positioning and efficient filling.
It realizes real-time detection and precise positioning of voids during the concrete filling process, improves the accuracy and efficiency of the filling operation, avoids safety hazards, and ensures that there are no voids and water problems inside the concrete.
Smart Images

Figure CN117661417B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to concrete filling equipment, and in particular to a high-efficiency concrete filling device with a cavity detection function. Background Art
[0002] With the development of science and technology, the intelligence of construction machinery has gradually improved. During the construction and repair of roads, bridges and buildings, it is necessary to pour concrete slurry on the structure. During the concrete pouring process, a concrete filling and output machine is needed to output the concrete slurry into the structure to be poured. However, the concrete slurry filling and output machine in the existing technology still has the following shortcomings:
[0003] 1. Existing concrete pouring and filling output machines can only achieve inclined output of concrete slurry through pumps and pipes. During the output process, it is easy to be affected by factors such as structure and concrete output rate, resulting in the problem of voids in the poured concrete, affecting the safety of the later building structure;
[0004] 2. The output end of the existing concrete pouring and filling machine lacks a functional structure that helps detect the voids in the filled concrete during the filling process. This makes it impossible to determine whether there are voids or water in the concrete filled into the structure, resulting in uncertainty in the filling operation and posing a safety hazard.
[0005] 3. In the existing technology, the machines used for concrete pouring and filling can only realize the output and pouring of concrete. Therefore, after the construction is completed, it is necessary to conduct additional quality inspections to detect the void problem, and at the same time, additional filling and repair are required. At this time, the concrete is affected by the solidification problem and the repair requires additional drilling and other filling operations, which affects the actual construction efficiency. Summary of the Invention
[0006] The object of the present invention is to provide a high-efficiency concrete filling device with a cavity detection function, so as to overcome the above-mentioned defects in the prior art.
[0007] The present invention is achieved through the following technical solutions.
[0008] The present invention provides an efficient concrete filling device with a void detection function, comprising a support frame, a slurry guide hopper is fixedly mounted on the top frame of the support frame, a processing power mechanism is fixedly mounted on the bottom frame of the support frame, the processing power mechanism comprises a fixed carrying component, a transmission linkage component, a slurry output end pipe, a slurry pressure pump, and a back-up processing pump, the back-up port of the slurry pressure pump is connected to the slurry guide hopper through the transmission linkage component, the output end of the slurry pressure pump is connected to the slurry output end pipe through the output pipe, a back-up storage mechanism is fixedly mounted on the lower side of the top frame of the support frame, the back-up end of the back-up processing pump is connected to the back-up storage mechanism through a conduit, the back-up storage mechanism connection end and the back-up storage mechanism connection end are connected to the back-up storage mechanism. The slurry output end pipe output end is connected to the filling processing mechanism through a pipeline structure. The filling processing mechanism includes a filling output pipe. A rotating connecting pipe is rotatably installed on the upper side of the filling output pipe. A filling output port is provided at the bottom of the filling output pipe. The outer wall array of the bottom of the filling output pipe is provided with a withdrawal processing port for realizing the withdrawal function. The filling output pipe is provided with a detection fixed probe on the outer wall near the top and the middle position. The filling output pipe is fixedly installed with a movable guide on the outer wall near the bottom position. The movable guide is rotatably installed with a detection movable probe. The detection movable probe can be moved outward after being guided by the movable guide. The side wall of the filling output pipe is embedded and fixedly installed with a detection processing terminal.
[0009] A further technical solution is that the inner wall of the filling output pipe is provided with a terminal embedding groove, the detection and processing terminal is embedded and fixedly installed in the terminal embedding groove, the outer notch of the terminal embedding groove is fixedly sealed by an inspection guard plate, the detection and processing terminal includes a power supply module, a main control module, a local communication module, a relay module, and a voltage resistance signal detection module, the inner wall of the filling output pipe is provided with an embedding transmission groove, the bottom of the rotating connecting pipe is provided with an end pipe embedding end and the side is provided with a meshing tooth portion, the end pipe embedding end is embedded and rotatably arranged in the embedding transmission groove, the inner wall of the filling output pipe is provided with a motor fixing groove, a steering micro motor is fixedly installed in the motor fixing groove, the output shaft of the steering micro motor is fixedly installed with a meshing transmission gear, and the meshing transmission gear meshes with the meshing tooth portion for transmission.
[0010] A further technical solution is provided in the terminal embedding groove symmetrically up and down, the detection circuit groove is provided with a detection fixed circuit connected with the detection processing terminal, the end of the detection fixed circuit is connected to the detection fixed probe, the end of the detection circuit groove is connected and fixedly installed with a probe fixing tube, and the probe fixing tube is fixedly installed with the detection fixed probe, the inner wall of the filling output tube is provided with a tube body sliding groove, the tube body sliding groove is provided with a detection long wire circuit connected with the detection processing terminal, a telescopic slide tube is slidably installed in the tube body sliding groove, the telescopic slide tube is connected and fixedly installed with a line support slide tube, the long detection wire circuit passes through the end of the line support slide tube and is connected with the detection movable probe, the filling output tube is provided with a telescopic slide groove connected with the tube body sliding groove, the inner wall of the telescopic slide groove is fixedly installed with a telescopic electromagnetic ejector, the telescopic slider is slidably installed in the telescopic slide groove, the end of the telescopic electromagnetic ejector is fixedly installed on the telescopic slider, the outer wall of the telescopic slide tube is fixedly installed on the side wall of the telescopic slider, and a reset spring is provided between the bottom of the telescopic slider and the telescopic slide groove.
[0011] A further technical solution is that the movable guide member includes a fixed end seat, the fixed end seat is fixedly installed on the outer wall of the filling output pipe by a fixed arc piece and a screw provided on the top, a fixed shaft body is fixedly installed in the fixed end seat, the fixed shaft body is fixedly installed on the pipe guide seat, a guide pipe mounting groove is provided in the pipe guide seat and a guide support tube is rotatably installed, the line support slide tube passes through the bottom of the tube body sliding groove and the end thereof slides on the guide support tube, the detection movable probe is arranged on the outside of the guide support tube, tube wall end shafts are provided at both ends of the guide support tube, and end shaft embedded rings are symmetrically provided on the inner wall of the guide tube mounting groove. The end shaft of the tube wall is rotatably set in the end shaft embedding ring and is equipped with a return spring part. An adjusting slot is provided in the filling output pipe, and an adjusting electromagnetic ejector is fixedly installed on the inner wall of the adjusting slot. The end of the adjusting electromagnetic ejector is connected to an adjusting slider and is equipped with an adjusting spring. The adjusting slider is slidably installed in the adjusting slot, and an adjusting linkage line is provided on the bottom wall of the adjusting slider. A connecting wire groove connected to the adjusting slot is provided on the inner wall of the fixed end seat, and a wiring groove is provided on the inner wall of the tube guide seat. The adjusting linkage line passes through the connecting wire groove and the wiring groove, and the end of the adjusting linkage line is wound and fixed to the tube wall end shaft on the corresponding side.
[0012] A further technical solution is that a sloped drag reduction portion is provided at the bottom of the filling output pipe, a slurry output cavity is provided in the filling output pipe, the filling output port is provided at the bottom of the slurry output cavity, a withdrawal connecting groove is provided on the inner wall of the filling output pipe, a withdrawal connecting port is provided on the top of the withdrawal connecting groove, a withdrawal ring groove is provided on the inner wall of the filling output pipe and is connected to the withdrawal connecting groove, the withdrawal ring groove array is provided with the withdrawal processing port, and the withdrawal processing port is arranged on the outer wall of the sloped drag reduction portion.
[0013] A further technical solution is that a fixed frame plate is fixedly installed at the bottom of the slurry output end pipe, and the fixed frame plate is fixedly installed on the support frame base by bolts. The slurry output end pipe is connected to a pressure gauge fixedly installed, and the slurry output end pipe is connected to a control valve fixedly installed. The slurry output end pipe is provided with an input port, and the output end of the slurry pressure pump is connected to the input port through the output pipe, and an output port is provided on the front side of the slurry output end pipe.
[0014] A further technical solution is that the top frame of the supporting frame is fixedly installed with a frame guard plate, the side wall of the frame guard plate is fixedly installed with a docking fixing plate, the docking fixing plate is provided with two groups of through holes, the through hole at the left end of the docking fixing plate is fixedly installed with a slurry transmission pipe, and the end of the slurry transmission pipe is connected to the output port.
[0015] A further technical solution is provided, wherein the backdraw storage mechanism includes a backdraw storage box, the top of the backdraw storage box is provided with a box fixing seat and is fixedly installed at the bottom mounting position of the top frame of the support frame by bolts, the backdraw storage box is provided with a backdraw storage chamber, and the backdraw storage chamber is provided with a backdraw connecting port, the right end of the docking fixing plate is fixedly provided with a backdraw transmission pipe, the end of the backdraw transmission pipe is connected with the backdraw connecting port, the bottom of the backdraw storage box is connected and fixed with a docking backdraw pipe, the docking backdraw pipe is connected with the backdraw end of the backdraw treatment pump through a conduit, a raised connecting pipe is fixedly installed on the inner wall of the backdraw storage chamber and a through pipe backdraw port and an infrared detector are provided on the top of the raised connecting pipe, the bottom of the raised connecting pipe is fixedly connected with the docking backdraw pipe, the slurry transmission pipe is connected and installed with a long transmission hose, the end of the long transmission hose is fixedly connected to the rotating connecting pipe fitting, the backdraw transmission pipe is connected and installed with a long backdraw hose, and the end of the long backdraw hose is connected to the backdraw connecting port.
[0016] A further technical solution is that a trough body is provided on the top of the frame guard plate and the slurry guide hopper is supported and fixedly installed thereon; a stirring function shaft is rotatably provided on the inner bottom of the slurry guide hopper; a spiral introduction portion is provided on the outer wall of the stirring function shaft; the top cover of the slurry guide hopper is provided with an opening and an opening and closing door panel is rotatably installed thereon; a fixing buckle is fixed between the opening and closing door panel and the side wall of the slurry guide hopper.
[0017] The top of the hydraulic cylinder is fixedly mounted on the driving mechanism, and the hydraulic cylinder is connected along the hydraulic cylinder to the hydraulic cylinder to drive the hydraulic cylinder to move upwards and downwards to drive the hydraulic cylinder to move upwards and downwards.
[0018] Beneficial effects of the present invention:
[0019] The present invention provides a high-efficiency concrete filling device with a void detection function. The device is provided with a void detection function for concrete filling. During the filling operation, the filling output port at the bottom is continuously outputted from the bottom into the structure at a high speed. During the concrete filling process, voids are inevitably caused by the influence of the structure. In the present application, a fixed detection probe and a movable detection probe are arranged on the outer wall of the filling output pipe, so that the filling output pipe can be filled and moved in the concrete during the concrete filling operation. The relay module and the voltage resistance signal detection module in the detection processing terminal work, so that the detection between the fixed detection probe and the movable detection probe can be realized. Resistivity can be used to determine whether there are voids and water problems between the filled concrete, and the terminal can view the data. When the construction workers find that the resistivity is infinite, it means that there are voids in this section that are not filled. When the resistance is a large value, it indicates that there are voids but the voids are filled with water. When the resistance is less than 4k ohms, it means that the concrete has been filled. Therefore, by detecting the resistance between the probes and the difference in conductivity, it can be determined whether there are voids and whether there is water in the voids. This can greatly improve the filling accuracy and actual filling effect during the concrete filling operation, improve the filling operation efficiency and avoid safety hazards caused by the existence of voids without knowing it.
[0020] The void detection function provided in the high-efficiency concrete filling device with void detection function of the present invention can achieve a wide range of detection effects. Fixed detection probes are provided on the outer wall, middle section and upper section of the filling output tube, so that the resistance detection between the two fixed detection probes and the movable detection probe is carried out simultaneously, so that when moving, filling and finding the void, the approximate vertical position of the void can be determined more quickly and the position can be adjusted. During the position adjustment process, the resistivity change between the two groups of fixed detection probes and the movable detection probe can be used to accurately judge the vertical range of the void and ensure that the filling output port end is placed in the void. At the same time, the movable detection probe has a telescopic structure and can achieve a guiding adjustment effect through a movable guide, so that the function of rapid detection and positioning of the void in the vertical direction is achieved. At the same time, the telescopic electromagnetic ejector drives the telescopic slider to slide, so that the telescopic slide tube slides up and down and slides through the line support. The tube pushes the detection movable probe outward in the horizontal direction of the concrete, thereby expanding the detection range and being used to find and determine the position of the cavity. At the same time, by energizing the adjustment slide, the adjustment slider is driven to move up or down, thereby stretching or releasing the adjustment linkage line, so that the guide support tube rotates on the tube wall end shaft, the return spring and the adjustment linkage line. The line support slide tube adopts a metal hose and has a built-in elastic colloid structure with a certain supporting strength and elastic effect. Therefore, the line support slide tube is supported by the guide support tube, which can be guided by the rotation of the guide support tube. At the same time, by starting the steering micro motor, the meshing transmission gear and the meshing tooth part are driven to rotate the filling output tube for direction adjustment, thereby realizing the precise positioning detection function of the cavity position and range in conjunction with the two sets of tube wall end shafts, greatly improving the efficiency of cavity detection and processing.
[0021] The invention provides a high-efficiency concrete filling device with a void detection function. The device can accurately locate the void and efficiently process the filling effect through the cooperation of the void high-precision and large-scale detection function and the void filling function. The device can quickly locate the void by using a detection movable probe with telescopic and sliding adjustment position and two sets of detection fixed probes. At the same time, the construction personnel adjust the pipeline so that the filling output port at the bottom of the filling output pipe is placed in the void. The pump is started to realize negative pressure back-drawing in the back-drawing storage box through the back-drawing port at the top of the elevated connecting pipe. The transmission pipe, the back-draw connecting groove and the back-draw ring groove enable each group of back-draw processing ports to back-draw air or liquid in the cavity. During the process, the filling output port is coordinated to evenly output concrete, which can realize the concrete filling operation in the cavity and the gap caused by movement. In addition, the pipeline is adjusted and moved, so that the back-draw processing port can efficiently back-draw the internal air and liquid and cooperate with the output function to realize the rapid filling of the internal cavity of the concrete, thereby avoiding the problem that there are cavities and liquids in the concrete and the conventional filling method cannot quickly discharge the internal cavity gas and liquid for filling operation when the concrete is not solidified. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] The present invention will be further described below with reference to the accompanying drawings and examples.
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a front view structural schematic diagram of the present invention;
[0026] Figure 3 It is a side structural schematic diagram of the present invention;
[0027] Figure 4 It is a schematic diagram of the front cross-sectional structure of the present invention;
[0028] Figure 5 yes Figure 1 A schematic diagram of the overall structure of the middle processing power mechanism 15;
[0029] Figure 6 yes Figure 1 A schematic side view of the structure of the middle processing power mechanism 15;
[0030] Figure 7 yesFigure 1 A schematic diagram of the overall structure of the filling processing mechanism 20;
[0031] Figure 8 yes Figure 1 A schematic cross-sectional view of the filling processing mechanism 20;
[0032] Figure 9 yes Figure 8 Schematic diagram of the enlarged structure at A in the middle;
[0033] Figure 10 yes Figure 8 Schematic diagram of the enlarged structure at B in the middle;
[0034] Figure 11 yes Figure 10 A schematic side view of the connection structure of the movable guide member 60;
[0035] Figure 12 yes Figure 3 Schematic diagram of the internal structure of the middle withdrawal storage mechanism 30; DETAILED DESCRIPTION
[0036] The following combination Figures 1-12 The present invention is described in detail. For the convenience of description, the directions mentioned below are defined as follows: the up, down, left, right, front and back directions mentioned below are the same as Figure 1 The up, down, left, right, front and back directions of the projection relationship itself are consistent.
[0037] Combined with attachment Figures 1-12The described high-efficiency concrete filling device with a void detection function includes a support frame 11, a slurry guide hopper 25 is fixedly installed on the top frame of the support frame 11, and a processing power mechanism 15 is fixedly installed on the bottom frame of the support frame 11. The processing power mechanism 15 includes a fixed carrying component, a transmission linkage component, a slurry output end pipe 37, a slurry pressure pump 34, and a back-drawing processing pump 35. The back-drawing port of the slurry pressure pump 34 is connected to the slurry guide hopper 25 through the transmission linkage component, and the output end of the slurry pressure pump 34 is connected to the slurry output end pipe 37 through the output pipe. A back-drawing storage mechanism 30 is fixedly installed on the lower side of the top frame of the support frame 11. The back-drawing end of the back-drawing processing pump 35 is connected to the back-drawing storage mechanism 30 through a conduit. The back-drawing storage mechanism 30 is connected to the slurry output The output end of the end tube 37 is connected to a filling processing mechanism 20 through a pipeline structure. The filling processing mechanism 20 includes a filling output tube 51. A rotating connecting pipe 52 is rotatably installed on the upper side of the filling output tube 51. A filling output port 55 is provided at the bottom of the filling output tube 51. A retraction processing port 56 for realizing a retraction function is provided in an array on the outer wall of the bottom of the filling output tube 51. A detection fixed probe 58 is provided on the outer wall of the filling output tube 51 near the top and the middle. A movable guide 60 is fixedly installed on the outer wall of the filling output tube 51 near the bottom. A detection movable probe 59 is rotatably installed on the movable guide 60. The detection movable probe 59 can be moved outward after being guided by the movable guide 60. A detection processing terminal 65 is embedded and fixedly installed on the side wall of the filling output tube 51.
[0038] Preferably, the inner wall of the filling output tube 51 is provided with a terminal embedding groove 75, and a detection and processing terminal 65 is embedded and fixedly installed in the terminal embedding groove 75. The outer notch of the terminal embedding groove 75 is fixedly sealed by an inspection guard plate. The detection and processing terminal 65 includes a power module, a main control module, a local communication module, a relay module, and a voltage resistance signal detection module. The inner wall of the filling output tube 51 is provided with an embedding transmission groove 68, and the bottom of the rotating connecting pipe 52 is provided with an end tube embedding end 64 and a meshing tooth portion 67 on the side. The end tube embedding end 64 is embedded and rotatably set in the embedding transmission groove 68. The inner wall of the filling output tube 51 is provided with a motor fixing groove 70, and a steering micro motor 71 is fixedly installed in the motor fixing groove 70. The output shaft of the steering micro motor 71 is fixedly installed with a meshing transmission gear 69, and the meshing transmission gear 69 is meshed with the meshing tooth portion 67 for transmission.
[0039] Preferably, the terminal embedding groove 75 is symmetrically provided with a detection circuit groove 72, the detection circuit groove 72 is provided with a detection fixed circuit 73 connected with the detection processing terminal 65, the detection fixed circuit 73 is connected with the detection fixed probe 58 at the end, the detection circuit groove 72 is connected with the probe fixed tube 57 at the end, the probe fixed tube 57 is fixedly installed with the detection fixed probe 58, the inner wall of the filling output tube 51 is provided with a pipe body sliding groove 80, the pipe body sliding groove 80 is provided with a detection long guide circuit 81 in communication with the detection processing terminal 65, the pipe body sliding groove 80 is slidingly installed with an extension sliding pipe 82, the extension sliding pipe 82 is in communication and fixedly installed with a circuit support sliding pipe 83, the detection long guide circuit 81 is connected with the detection mobile probe 59 at the end through the circuit support sliding pipe 83, the filling output tube 51 is provided with an extension sliding groove 77 in communication with the pipe body sliding groove 80, the extension sliding groove 77 is fixedly installed with an extension electromagnetic ejector pin 76 on the inner wall, the extension sliding groove 77 is slidingly installed with an extension sliding block 78, the extension electromagnetic ejector pin 76 is fixedly installed at the end of the extension sliding block 78, the extension sliding block 78 is fixedly installed with the outer wall of the extension sliding pipe 82 on the side wall, and the extension sliding block 78 is provided with a reset spring 79 between the bottom and the extension sliding groove 77.
[0040] Preferably, the mobile guide 60 includes a fixed end seat 89, the fixed end seat 89 is fixedly installed on the outer wall of the filling output tube 51 through the fixed arc piece 90 provided on the top and cooperating with the screw, the fixed end seat 89 is fixedly installed with a fixed shaft body 91 in the inside, the fixed shaft body 91 is fixedly installed with a pipe direction guide seat 92, the pipe direction guide seat 92 is provided with a guide pipe installation groove 93 in the inside and rotatably installed with a guide support pipe 97, the circuit support sliding pipe 83 is out of the pipe body sliding groove 80 from the bottom and slidingly at the end of the guide support pipe 97, the detection mobile probe 59 is arranged outside the guide support pipe 97, the guide support pipe 97 is provided with a pipe wall end shaft 98 at both ends, the guide pipe installation groove 93 is symmetrically provided with an end shaft embedding ring 99 on the inner wall, the pipe wall end shaft 98 is rotatably arranged in the end shaft embedding ring 99 and cooperatively installed with a return spring 100, the filling output tube 51 is provided with an adjustment sliding groove 84 in the inside, the adjustment sliding groove 84 is fixedly installed with an adjustment electromagnetic ejector pin 85 on the inner wall, the adjustment electromagnetic ejector pin 85 is connected with an adjustment sliding block 86 at the end and installed with an adjustment spring 87, the adjustment sliding block 86 is slidingly installed in the adjustment sliding groove 84, the adjustment sliding block 86 is provided with an adjustment linkage line 88 on the bottom wall, the fixed end seat 89 is provided with a communication line groove 102 in the inner wall in communication with the adjustment sliding groove 84, the pipe direction guide seat 92 is provided with a wire groove 101 on the inner wall, the adjustment linkage line 88 passes through the communication line groove 102 and the wire groove 101, and the adjustment linkage line 88 is wound and fixed at the end on the corresponding side of the pipe wall end shaft 98.
[0041] Preferably, a sloped drag reduction portion 54 is provided at the bottom of the filling output pipe 51, a slurry output chamber 66 is provided in the filling output pipe 51, a filling output port 55 is provided at the bottom of the slurry output chamber 66, a backflow connecting groove 61 is provided on the inner wall of the filling output pipe 51, a backflow connecting port 53 is provided on the top of the backflow connecting groove 61, a backflow annular groove 62 is provided on the inner wall of the filling output pipe 51 and is connected to the backflow connecting groove 61, a backflow processing port 56 is provided in the array of the backflow annular groove 62, and the backflow processing port 56 is arranged on the outer wall of the sloped drag reduction portion 54.
[0042] Preferably, a fixed frame plate 41 is fixedly installed at the bottom of the slurry output end pipe 37, and the fixed frame plate 41 is fixedly installed on the base frame of the support frame 11 by bolts. The slurry output end pipe 37 is connected to a pressure gauge 46 fixedly installed, and the slurry output end pipe 37 is connected to a control valve 38 fixedly installed. The slurry output end pipe 37 is provided with an input port 40, and the output end of the slurry pressure pump 34 is connected to the input port 40 through the output pipe, and an output port 39 is provided on the front side of the slurry output end pipe 37.
[0043] Preferably, a frame guard plate 13 is fixedly installed on the top frame of the support frame 11, and a docking fixing plate 19 is fixedly installed on the side wall of the frame guard plate 13. The docking fixing plate 19 is provided with two groups of through holes. A slurry transmission pipe 17 is fixedly installed on the through hole at the left end of the docking fixing plate 19, and the end of the slurry transmission pipe 17 is connected to the output port 39.
[0044] Preferably, the retraction storage mechanism 30 includes a retraction storage box 103, a box fixing seat 109 is provided on the top of the retraction storage box 103 and is fixedly installed on the bottom mounting position of the top frame of the support frame 11 through bolts, a retraction storage chamber 104 is provided in the retraction storage box 103, and the retraction storage chamber 104 is provided with a retraction connecting port 105, a retraction transmission pipe 24 is fixedly installed on the right end through hole of the docking fixing plate 19, and the end of the retraction transmission pipe 24 is connected to the retraction connecting port 105, and a docking retraction pipe 106 is fixedly provided on the bottom of the retraction storage box 103. The return pipe 106 is connected to the return end of the return treatment pump 35 through a conduit. A raised connecting pipe 107 is fixedly installed on the inner wall of the return storage chamber 104, and a return port 108 and an infrared detector are provided on the top. The bottom of the raised connecting pipe 107 is fixedly connected to the docking return pipe 106. The slurry transmission pipe 17 is connected and installed with a long transmission hose 21. The end of the long transmission hose 21 is fixedly connected to the rotating connecting pipe 52. The return transmission pipe 24 is connected and installed with a long return hose 22. The end of the long return hose 22 is connected to the return communication port 53.
[0045] Preferably, a trough is provided on the top of the frame guard plate 13 and a slurry guide hopper 25 is supported and fixedly installed thereon. A stirring function shaft 44 is rotatably provided on the bottom inner side of the slurry guide hopper 25, and a spiral introduction portion 49 is provided on the outer wall of the stirring function shaft 44. The top cover of the slurry guide hopper 25 is provided with an opening and an opening and closing door panel 28 is rotatably installed thereon. A fixing buckle 29 is fixed between the opening and closing door panel 28 and the side wall of the slurry guide hopper 25.
[0046] Preferably, the fixed mounting assembly includes a mounting fixing seat 31, a fixed base plate 50 is provided at the bottom of the mounting fixing seat 31, and the mounting fixing seat 31 is fixedly mounted on the chassis mounting position of the support frame 11 through the fixed base plate 50 with bolts, and the transmission linkage assembly includes a slurry reeling machine base 32 fixedly mounted inside the mounting fixing seat 31, a motor is fixedly mounted inside the slurry reeling machine base 32, a slurry introduction barrel 33 is fixedly mounted on the outer wall of the top of the slurry reeling machine base 32, a support connecting seat 42 is fixedly mounted on the top of the slurry introduction barrel 33, and a support connecting seat 42 is provided on the top of the support connecting seat 42. The base body barrel end 43 is fixedly connected to the bottom of the slurry guide hopper 25. The motor output shaft that draws the slurry into the machine base 32 passes through the bottom wall of the slurry introduction barrel 33 and is fixedly installed with a stirring function shaft 44. The side wall of the slurry introduction barrel 33 is provided with a slurry outlet port 36 that is connected to the interior. The slurry outlet port 36 is connected to the withdrawal end of the slurry pressure pump 34 through a pipeline. The outer wall of the mounting fixed base 31 is fixedly installed with an installation fixed base 48, and the installation fixed base 48 is fixedly installed with a pump body fixing frame 47. The end of the pump body fixing frame 47 is fixedly installed with a withdrawal treatment pump 35.
[0047] Preferably, a support leg 16 is provided at the bottom of the support frame 11 bottom frame, a moving wheel group 14 is rotatably installed on the front side of the support frame 11 bottom frame, a pushing handle 12 is installed on the rear side of the support frame 11 frame body, and a control terminal 27 is fixedly installed on the bottom of the support frame 11 top frame.
[0048] Specific use of the present invention:
[0049] During concrete pouring and filling, the top opening and closing door 28 of the slurry guide hopper 25 is opened, and the concrete slurry is continuously outputted into the slurry guide hopper 25 through the transmission pipeline. The slurry is drawn into the motor in the machine base 32, which starts the motor, thereby driving the stirring function shaft 44 to rotate. The spiral introduction part 49 rotates and continuously and evenly brings the concrete slurry into the slurry introduction barrel 33, so that the slurry pressure pump 34 is started, the slurry is pressurized, and is inputted into the slurry output end pipe 37 through the pipeline. The slurry passes through the output port 39 through the slurry transmission pipe 17 and the long transmission hose 21, and finally is outputted from the filling output port 55 at the bottom of the filling output pipe 51 to the structure to be poured and filled, thereby performing the concrete pouring and filling operation.
[0050] The present invention provides a high-efficiency concrete filling device with a void detection function. The void detection function for concrete filling is provided. During the filling operation, the filling output pipe 51 continuously outputs the filling operation from the bottom of the structure through the bottom filling output port 55. During the concrete filling process, the void problem is inevitably caused by the influence of the structure. In this application, the filling output pipe 51 is provided with a fixed detection probe 58 and a movable detection probe 59 on the outer wall of the filling output pipe 51. During the concrete filling operation, the filling output pipe 51 is filled and moved in the concrete. The relay module and the voltage resistance signal detection module in the detection processing terminal 65 work to detect the fixed detection probe 58 and the movable detection probe 59. The resistivity between the mobile probes 59 can be used to determine whether there are voids and water problems between the filled concrete, and the terminal can view the data. When the construction workers find that the resistivity is infinite, it means that there are voids in this section that are not filled. When the resistance is a large value, it indicates that there are voids but the voids are filled with water. When the resistance is less than 4k ohms, it means that the concrete has been filled. Therefore, by detecting the resistance between the probes and the difference in conductivity, it can be determined whether there are voids and whether there is water in the voids. This can greatly improve the filling accuracy and actual filling effect during the concrete filling operation, improve the filling operation efficiency and avoid safety hazards caused by the existence of voids without knowing it.
[0051] The void detection function provided in the concrete efficient filling device with void detection function of the present invention can achieve a wide range of detection effects. Fixed detection probes 58 are provided on the outer wall, middle section and upper section of the filling output pipe 51. Thus, through the simultaneous resistance detection between the two fixed detection probes 58 and the movable detection probe 59, it is possible to more quickly determine the approximate vertical position of the void and perform position adjustment when moving, filling and finding the void. During the position adjustment process, the resistivity change between the two groups of fixed detection probes 58 and the movable detection probe 59 can be used to accurately judge the vertical range of the void and ensure that the filling output port 55 is placed in the void. At the same time, the movable detection probe 59 has a telescopic structure and can achieve a guiding adjustment effect through the movable guide 60. Thus, while achieving the effect of rapid detection and positioning of the void in the vertical direction, the telescopic slide 78 is driven to slide by the telescopic electromagnetic ejector 76, so that the telescopic slide tube 82 slides up and down and the detection is supported by the line support slide tube 83. The movable probe 59 is pushed outward in the horizontal direction of the concrete, thereby expanding the detection range and being used to find and determine the position of the cavity. At the same time, by energizing the adjustment slide 84, the adjustment slider 86 is driven to move up or down, thereby stretching or releasing the adjustment linkage line 88, so that the guide support tube 97 rotates on the pipe wall end shaft 98, the return spring member 100 and the adjustment linkage line 88. The line support slide tube 83 adopts a metal hose and has a built-in elastic colloid structure with a certain supporting strength and elastic effect. Therefore, the line support slide tube 83 is supported by the guide support tube 97, and can be guided by the rotation of the guide support tube 97. At the same time, by starting the steering micro motor 71, the meshing transmission gear 69 and the meshing tooth portion 67 can be driven to rotate the filling output tube 51 for direction adjustment, thereby realizing the precise positioning detection function of the cavity position and range in cooperation with the two sets of pipe wall end shafts 98, thereby greatly improving the efficiency of cavity detection and treatment.
[0052] The present invention provides a high-efficiency concrete filling device with a void detection function. Through the cooperation of the void high-precision and large-scale detection function and the void filling function, the void can be accurately located and the filling effect can be efficiently processed. The detection movable probe 59 with adjustable position and two sets of fixed detection probes 58 are used to quickly locate the void. At the same time, the construction personnel adjust the pipeline so that the filling output port 55 at the bottom of the filling output pipe 51 is placed in the void. The pump 35 is started to realize negative pressure backflow in the backflow storage box 103 through the backflow connection port 108 at the top of the elevated connecting pipe 107. 05. The withdrawal transmission pipe 24, the withdrawal connecting groove 61, and the withdrawal annular groove 62 enable each group of withdrawal processing ports 56 to withdraw air or liquid in the cavity. During the process, the filling output port 55 is coordinated to evenly output concrete, which can realize the concrete filling operation in the cavity and the gap caused by movement, and cooperate with the pipeline adjustment movement to make the withdrawal processing port 56 to efficiently withdraw the internal air and liquid and cooperate with the output function to realize the rapid filling of the internal cavity of the concrete, thereby avoiding the problem that there are cavities and liquids in the concrete and the conventional filling method cannot quickly discharge the internal cavity gas and liquid for filling operation when the concrete is not solidified.
[0053] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those skilled in the art to understand and implement the present invention. They are not intended to limit the scope of protection of the present invention. Any equivalent changes or modifications made in accordance with the spirit of the present invention are intended to be covered by the scope of protection of the present invention.
Claims
1. An efficient concrete filling device with a void detection function, comprising a support frame, a slurry guide hopper being fixedly mounted on a top frame of the support frame, and characterized in that: A processing power mechanism is fixedly installed on the support frame underframe, and the processing power mechanism includes a fixed mounting component, a transmission linkage component, a slurry output end pipe, a slurry pressure pump, and a back-drawing processing pump. The back-drawing port of the slurry pressure pump is connected with the slurry guide hopper through the transmission linkage component, and the output end of the slurry pressure pump is connected with the slurry output end pipe through the output pipe. A back-drawing storage mechanism is fixedly installed on the lower side of the support frame top frame, and the back-drawing end of the back-drawing processing pump is connected with the back-drawing storage mechanism through a conduit, and the connecting end of the back-drawing storage mechanism and the output end of the slurry output end pipe are connected together through a pipeline structure and a filling processing is installed. The filling processing mechanism includes a filling output pipe, a rotating connecting pipe is rotatably installed on the upper side of the filling output pipe, a filling output port is provided at the bottom of the filling output pipe, and a retraction processing port array is provided on the outer wall of the bottom of the filling output pipe for realizing the retraction function. The filling output pipe is provided with a fixed detection probe on the outer wall near the top and the middle section, and a movable guide is fixedly installed on the outer wall near the bottom of the filling output pipe. The movable guide is rotatably installed with a detection movable probe, and the detection movable probe can be guided by the movable guide and moved outward. The side wall of the filling output pipe is embedded and fixedly installed with a detection processing terminal; The detection and processing terminal includes a power supply module, a main control module, a local communication module, a relay module, and a voltage resistance signal detection module; By working the relay module and the voltage resistance signal detection module in the detection processing terminal, the resistivity between the fixed detection probe and the movable detection probe can be detected, thereby determining whether there are voids and water problems between the filled concrete.
2. The efficient concrete filling device with void detection function according to claim 1, characterized in that: The inner wall of the filling output pipe is provided with a terminal embedding groove, and the detection and processing terminal is embedded and fixedly installed in the terminal embedding groove. The outer notch of the terminal embedding groove is fixedly sealed by an inspection guard plate. The inner wall of the filling output pipe is provided with an embedding transmission groove, and the bottom of the rotating connecting pipe is provided with an end pipe embedding end and the side is provided with an engaging tooth portion. The end pipe embedding end is embedded and rotatably set in the embedding transmission groove. The inner wall of the filling output pipe is provided with a motor fixing groove, and a steering micro motor is fixedly installed in the motor fixing groove. The output shaft of the steering micro motor is fixedly installed with an engaging transmission gear, and the meshing transmission gear meshes with the meshing tooth portion for transmission.
3. The high-efficiency concrete filling device with a cavity detection function according to claim 2, characterized in that: The terminal embedding slot is symmetrically provided with a detection circuit slot up and down, and a detection fixed circuit connected to the detection processing terminal is provided in the detection circuit slot, and the end of the detection fixed circuit is connected to the detection fixed probe, and the end of the detection circuit slot is connected and fixedly installed with a probe fixing tube, and the detection fixed probe is fixedly installed on the probe fixing tube. The inner wall of the filling output tube is provided with a tube body sliding groove, and a long detection wire circuit connected with the detection processing terminal is provided in the tube body sliding groove, and a telescopic slide tube is slidably installed in the tube body sliding groove, and the telescopic slide tube is connected and fixedly installed with a line support slide tube, and the end of the detection long wire circuit passes through the line support slide tube and is connected with the detection movable probe, and a telescopic slide slot connected with the tube body sliding slot is provided in the filling output tube, and a telescopic electromagnetic ejector pin is fixedly installed on the inner wall of the telescopic slide slot, and a telescopic slider is slidably installed in the telescopic slide slot, and the end of the telescopic electromagnetic ejector pin is fixedly installed on the telescopic slider, and the outer wall of the telescopic slide tube is fixedly installed on the side wall of the telescopic slider, and a reset spring is provided between the bottom of the telescopic slider and the telescopic slide slot.
4. The high-efficiency concrete filling device with a cavity detection function according to claim 3, characterized in that: The movable guide member includes a fixed end seat, and the fixed end seat is fixedly installed on the outer wall of the filling output pipe by a fixed arc piece and a screw provided on the top. A fixed shaft body is fixedly installed in the fixed end seat, and a pipe-direction guide seat is fixedly installed on the fixed shaft body. A guide pipe mounting groove is provided in the pipe-direction guide seat and a guide support tube is rotatably installed. The line support slide tube passes through the bottom of the pipe body sliding groove and the end thereof slides on the guide support tube. The detection movable probe is arranged on the outside of the guide support tube. Tube wall end shafts are provided at both ends of the guide support tube, and end shaft embedding rings are symmetrically provided on the inner wall of the guide tube mounting groove. The cam is fixed on the inner wall of the adjusting groove, and the adjusting spring is installed on the inner wall of the adjusting groove. The adjusting spring is connected to the adjusting slider and installed with an adjusting spring. The adjusting slider is slidably installed in the adjusting groove. The bottom wall of the adjusting slider is provided with an adjusting linkage line. The inner wall of the fixed end seat is provided with a connecting wire groove connected with the adjusting groove. The inner wall of the tube guide seat is provided with a wiring groove. The adjusting linkage line passes through the connecting wire groove and the wiring groove. The end of the adjusting linkage line is wound and fixed to the tube wall end shaft on the corresponding side.
5. The high-efficiency concrete filling device with a cavity detection function according to claim 4, characterized in that: A sloped drag reduction portion is provided at the bottom of the filling output pipe, a slurry output cavity is provided in the filling output pipe, the filling output port is provided at the bottom of the slurry output cavity, a backflow connecting groove is provided on the inner wall of the filling output pipe, a backflow connecting port is provided on the top of the backflow connecting groove, a backflow ring groove is provided on the inner wall of the filling output pipe and is connected to the backflow connecting groove, the backflow ring groove array is provided with the backflow processing port, and the backflow processing port is arranged on the outer wall of the sloped drag reduction portion.
6. The high-efficiency concrete filling device with a cavity detection function according to claim 5, characterized in that: A fixed frame plate is fixedly installed at the bottom of the slurry output end pipe, and the fixed frame plate is fixedly installed on the support frame base by bolts. The slurry output end pipe is connected to a pressure gauge fixedly installed, and the slurry output end pipe is connected to a control valve fixedly installed. The slurry output end pipe is provided with an input port, and the output end of the slurry pressure pump is connected to the input port through the output pipe, and the front side of the slurry output end pipe is provided with an output port.
7. The efficient concrete filling device with void detection function according to claim 6, characterized in that: The support frame top frame is fixedly installed with a frame guard plate, the side wall of the frame guard plate is fixedly installed with a docking fixing plate, the docking fixing plate is provided with two groups of through holes, the through hole at the left end of the docking fixing plate is fixedly installed with a slurry transmission pipe, and the end of the slurry transmission pipe is connected to the output port.
8. The high-efficiency concrete filling device with a cavity detection function according to claim 7, characterized in that: The bottom of the pumping station is fixed with a lifting device, and the lifting device is connected with the lifting device to the lifting device to lift the lifting device to the lifting device.
9. The efficient concrete filling device with void detection function according to claim 8, characterized in that: A trough body is provided on the top of the frame guard plate and supports and fixes the slurry guide hopper. A stirring function shaft is rotatably provided at the bottom inner of the slurry guide hopper. A spiral introduction part is provided on the outer wall of the stirring function shaft. The top cover of the slurry guide hopper is provided with an opening and a rotatably installed opening and closing door panel. A fixed buckle is fixed between the opening and closing door panel and the side wall of the slurry guide hopper.
10. The efficient concrete filling device with cavity detection function according to claim 9, characterized in that: The top of the hydraulic cylinder is fixedly mounted on the driving mechanism, and the hydraulic cylinder is connected along the hydraulic cylinder to the hydraulic cylinder to drive the hydraulic cylinder to move upwards and downwards to drive the hydraulic cylinder to move upwards and downwards.
Citation Information
Patent Citations
Cavity part detection system of concrete body, and cavity part detection method of concrete body
JP2015121472A
Method for concrete crack repair
US20140248460A1