Batching apparatus and system for refractory materials

Abstract

The application relates to the technical field of refractory material production, and discloses a batching device and system for refractory materials. In the application, the top of a base is fixedly connected with an electric sliding rail, the top of the base is fixedly connected with a supporting plate, the top of the supporting plate is fixedly connected with a storage box, a reset mechanism is arranged on the supporting plate, the reset mechanism comprises a sliding frame body, the outer wall of the sliding frame body is fixedly connected with the supporting plate, the inner wall of the sliding frame body is slidably connected with a reset plate, the outer wall of the reset plate is fixedly connected with one end of a spring, the other end of the spring is fixedly connected with the inner wall of the sliding frame body, a discharging mechanism is arranged on the base, and in the application, the automatic feeding mechanism and the discharging mechanism are arranged, so that when the electric sliding rail drives the batching box to move in front of a group of storage boxes, the discharging box is automatically moved outward through the design of the convex arc plate and the inclined plate, and the bottom arranged sealing plate is opened, so that the automatic discharging purpose is achieved.

Description

Technical Field

[0001] This invention relates to the field of refractory material production technology, and in particular to a refractory material batching device and system. Background Technology

[0002] In the process of processing and producing refractory materials, it is necessary to add and mix a variety of different materials. This requires the use of a batching device to take different materials to form refractory materials.

[0003] Existing batching devices typically use electrically controlled valves. When different ingredients need to be dispensed, the storage tank is opened by the electrically controlled valve, allowing the ingredients to be discharged outwards along the electrically controlled valve and fall into the batching tank, thereby achieving the purpose of batching.

[0004] Considering that the batching device requires the use of multiple different materials, it necessitates the installation of multiple electrically controlled valves, resulting in high costs. Small enterprises and manufacturers cannot afford to equip it with such equipment. Furthermore, the electrically controlled valves require manual control during operation, and inexperienced personnel may not be able to accurately control the proportions and weights of different materials, thus affecting the subsequent production of refractory materials. Summary of the Invention

[0005] To overcome the above shortcomings, the present invention provides a refractory material batching device and system, which aims to improve the problem in the prior art that the feeding of refractory materials is usually controlled by workers through an electric device, which makes it impossible to accurately quantify the proportion of refractory materials.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a refractory material batching device and system, comprising a base, an electric slide rail fixedly connected to the top of the base, a batching box slidably connected to the top of the electric slide rail, a support plate fixedly connected to the top of the base, a storage box fixedly connected to the top of the support plate, a reset mechanism provided on the support plate, the reset mechanism comprising a sliding frame, the outer wall of the sliding frame being fixedly connected to the support plate, a reset plate slidably connected to the inner wall of the sliding frame, the outer wall of the reset plate being elastically connected to the inner wall of the sliding frame by a spring, a discharge mechanism provided on the base, the discharge mechanism comprising an inclined plate, a discharge box fixedly connected to the reset plate, a closing plate hinged to the bottom of the discharge box, a pulley B rotatably connected to the bottom of the closing plate, an automatic feeding mechanism provided on the base, the automatic feeding mechanism comprising a convex arc plate, a pulley A rotatably connected to the bottom of the convex arc plate, a groove formed on the outer wall of the inclined plate, the outer wall of the convex arc plate being slidably connected to the inner wall of the groove.

[0007] As a further description of the above technical solution:

[0008] The outer wall of the reset plate is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to the inner wall of the sliding frame.

[0009] As a further description of the above technical solution:

[0010] The bottom of the inclined plate is fixedly connected to the top of the base, and the outer wall of the convex arc plate is fixedly connected to the outer wall of the mixing box.

[0011] As a further description of the above technical solution:

[0012] The inner wall of the groove is slidably connected to the outer wall of the convex arc plate, and a slider is fixedly connected to the outer wall of the convex arc plate, the slider being slidably connected to the inner wall of the groove.

[0013] As a further description of the above technical solution:

[0014] The discharge box is equipped with a metering mechanism, which includes an L-shaped plate. A closed outer plate is fixedly connected to the outer wall of the discharge box, and a threaded rod is rotatably connected to the outer wall of the closed outer plate.

[0015] As a further description of the above technical solution:

[0016] The outer wall of the L-shaped plate penetrates the outer wall of the discharge box, and the interior of the closed outer plate is hollow.

[0017] As a further description of the above technical solution:

[0018] The outer wall of the L-shaped plate is slidably connected to the inner wall of the closed outer plate, and the outer wall of the threaded rod is threadedly connected to the L-shaped plate.

[0019] A refractory material batching device system includes a mobile batching module that controls an electric slide rail. The mobile batching module is connected to a control module, which allows operators to control other modules via the control module. The control module is connected to a liquid level metering module that collects refractory material values ​​through a data acquisition module and monitors the stored refractory material values. A display module is connected to the control module and displays the values ​​recorded by the liquid level metering module.

[0020] The present invention has the following beneficial effects:

[0021] 1. In this invention, by setting up an automatic feeding mechanism and a discharging mechanism, when the control electric slide rail drives the batching box to move in front of a set of storage boxes, the design of the convex arc plate and the inclined plate makes the discharging box automatically move outward and open the sealing plate set at the bottom, thereby achieving the purpose of automatic discharging.

[0022] 2. In this invention, by setting a reset mechanism and a discharge box, when the batching box moves to the next set of storage boxes, the force of the spring drives the discharge box to move to the bottom of the storage box, so that the discharge box, in conjunction with the closed outer plate, can perform quantitative discharge, thereby improving the accuracy of batching.

[0023] 3. In this invention, by setting a quantitative mechanism, even with the effect of quantitative feeding, the lateral position of the L-shaped plate in the inner wall of the discharge box can still be changed by rotating the threaded rod, which facilitates changing the size of the space inside the discharge box, thereby achieving the purpose of changing the quantitative feeding quantity, further adapting to the proportion values ​​of different refractory materials, and improving the adaptability of the device. Attached Figure Description

[0024] Figure 1 This is a front view schematic diagram of a refractory material batching device proposed in this invention;

[0025] Figure 2 This is a rear view schematic diagram of a refractory material batching device proposed in this invention;

[0026] Figure 3 This is an exploded structural diagram of the storage box and sliding frame of the refractory material batching device proposed in this invention.

[0027] Figure 4 This is a schematic diagram of the discharge box structure of a refractory material batching device proposed in this invention;

[0028] Figure 5 This is a schematic diagram of the automatic feeding mechanism of a refractory material batching device proposed in this invention;

[0029] Figure 6 This is a schematic diagram of the support plate structure of a refractory material batching device proposed in this invention;

[0030] Figure 7 This is a schematic cross-sectional view of the discharge box of a refractory material batching device proposed in this invention.

[0031] Figure 8 This is a system flow diagram of a refractory material batching device proposed in this invention.

[0032] Legend:

[0033] 1. Base; 2. Support plate; 3. Discharge mechanism; 301. Discharge box; 302. Enclosed plate; 303. Pulley B; 304. Inclined plate; 4. Storage box; 5. Electric slide rail; 6. Batching box; 7. Automatic feeding mechanism; 701. Convex arc plate; 702. Pulley A; 703. Groove; 8. Reset mechanism; 801. Sliding frame; 802. Spring; 803. Reset plate; 9. Quantitative mechanism; 901. Enclosed outer plate; 902. L-shaped plate; 903. Threaded rod. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Reference Figures 1-6 This invention provides an embodiment of a refractory material batching device and system, comprising a base 1, an electric slide rail 5 fixedly connected to the top of the base 1, the base 1 providing support for the electric slide rail 5, and the electric slide rail 5 being composed of a sliding rail, a motor, and a lead screw, serving to ensure the lateral movement of the batching box 6. By activating the electric slide rail 5, the electric slide rail 5 drives the batching box 6 to move laterally for batching. The batching box 6 is slidably connected to the top of the electric slide rail 5, and the batching box 6, through movement, picks up and stores various different refractory materials, thereby achieving the purpose of batching. A support plate 2 is fixedly connected to the top of the base 1, providing support for the support plate 2. A storage box 4 is fixedly connected to the top of the support plate 2, providing support for the storage box 4. The storage box 4 is provided in three sets, with each set storing and placing different refractory materials.

[0036] Reference Figures 3-4A reset mechanism 8 is provided on the support plate 2. The reset mechanism 8 includes a sliding frame 801. The outer wall of the sliding frame 801 is fixedly connected to the support plate 2, so that the support plate 2 provides support and fixation for the sliding frame 801. A reset plate 803 is slidably connected to the inner wall of the sliding frame 801. Two sets of reset plates 803 are provided on the outer wall of the discharge box 301. The two sets of reset plates 803 move along the inner wall of the sliding frame 801 to maintain the stability of the discharge box 301 when it moves laterally. The outer wall of the reset plate 803 is fixedly connected to one end of the spring 802. The other end of the spring 802 is fixedly connected to the inner wall of the sliding frame 801. By providing the spring 802 on one side of the outer wall of the reset plate 803, after the convex arc plate 701 releases the squeezing effect on the discharge box 301, it drives the reset plate 803 and the discharge box 301 to move laterally inward to reset.

[0037] Reference Figure 4 and Figure 7 A discharge mechanism 3 is provided on the base 1. The discharge mechanism 3 includes an inclined plate 304. The bottom of the inclined plate 304 is fixedly connected to the top of the base 1, so that the base 1 provides support and fixation for the inclined plate 304. The top side of the inclined plate 304 is inclined, so that when the discharge box 301 moves outward, the pulley B303 at the bottom moves downward along the inclined surface, causing the closing plate 302 at the bottom of the discharge box 301 to open, thereby achieving the purpose of automatic discharge. The discharge box 301 is fixedly connected to the reset plate 803, and the discharge box 301 is used to discharge the stored material. The refractory material in storage box 4 is stored in a fixed quantity to achieve the purpose of quantitative discharge. The bottom of the discharge box 301 is hinged with a closing plate 302, so that the outer wall of the closing plate 302 can be flipped downward along the bottom of the discharge box 301. When the closing plate 302 is flipped downward and opened, the refractory material stored in the inner wall of the discharge box 301 is discharged downward. The bottom of the closing plate 302 is rotatably connected with a pulley B303. By setting the pulley B303, the discharge box 301 moves laterally, driving the pulley B303 to move simultaneously along the top of the inclined plate 304.

[0038] Reference Figure 2 and Figure 5An automatic feeding mechanism 7 is provided on the base 1. The automatic feeding mechanism 7 includes a convex arc plate 701. The outer wall of the convex arc plate 701 is fixedly connected to the outer wall of the mixing box 6, so that the convex arc plate 701 moves simultaneously when the mixing box 6 moves laterally. A pulley A702 is rotatably connected to the bottom of the convex arc plate 701 to provide support for the convex arc plate 701 and to move simultaneously when the convex arc plate 701 moves laterally. A groove 703 is opened on the outer wall of the inclined plate 304. The inner wall of the groove 703 is slidably connected to the outer wall of the convex arc plate 701, so that the convex arc plate 701 moves laterally along the groove 703 opened in the inclined plate 304. A slider is fixedly connected to the outer wall of the convex arc plate 701. The slider is slidably connected to the inner wall of the groove 703 to maintain the stability of the convex arc plate 701 when it moves laterally.

[0039] Reference Figure 7 The discharge box 301 is equipped with a metering mechanism 9, which includes an L-shaped plate 902. The outer wall of the L-shaped plate 902 penetrates the outer wall of the discharge box 301, allowing the outer wall of the L-shaped plate 902 to move laterally along one side of the outer wall of the discharge box 301. Simultaneously, the outer wall of the L-shaped plate 902 also moves in contact with the inner wall of the discharge box 301, changing the size of the space within the inner wall of the discharge box 301. A sealing outer plate 901 is fixedly connected to the outer wall of the discharge box 301. After the discharge box 301 moves outward and separates from the bottom of the storage box 4, the sealing outer plate 901 seals the discharge port at the bottom of the storage box 4, thereby ensuring... To ensure stability during the material discharge process, the interior of the closed outer plate 901 is hollow. The outer wall of the L-shaped plate 902 is slidably connected to the inner wall of the closed outer plate 901. Through the hollow treatment of the inner wall of the closed outer plate 901, the outer wall of the L-shaped plate 902 can shrink along the inner wall of the closed outer plate 901 to achieve the purpose of storing the L-shaped plate 902. The outer wall of the closed outer plate 901 is rotatably connected to a threaded rod 903, which allows the outer wall of the threaded rod 903 to rotate along one side of the outer wall of the closed outer plate 901. The outer wall of the threaded rod 903 is threadedly connected to the L-shaped plate 902, and by rotating the threaded rod 903, the threaded rod 903 drives the L-shaped plate 902 to move laterally to achieve the purpose of adjustment.

[0040] A refractory material batching device system includes a mobile batching module, which controls an electric slide rail 5 to move the batching box 6 laterally to sample the refractory material. The mobile batching module is connected to a control module, which allows operators to control other modules and facilitate batching. The control module is connected to a liquid level metering module, which collects data on the refractory material levels on the inner wall of a storage tank 4 via a data acquisition module. The liquid level metering module is located on the inner wall of the storage tank 4 to monitor the levels of refractory material stored therein. The control module is also connected to a display module, which displays the liquid level metering module's data, allowing operators to easily observe the remaining material levels on the inner wall of the storage tank 4.

[0041] Working principle: When refractory materials need to be batched, the electric slide rail 5 is activated, causing the batching box 6 to move laterally. During the lateral movement of the batching box 6, the convex arc plate 701 moves simultaneously, moving laterally along the outer wall of the inclined plate 304. The outer wall of the convex arc plate 701 presses against the outer wall of the discharge box 301, causing the discharge box 301 to slide outward along the inner wall of the sliding frame 801 via the reset plate 803. The closing plate 302 at the bottom of the discharge box 301 opens downward along the inclined surface of the inclined plate 304, allowing the refractory materials stored in the inner wall of the discharge box 301 to fall into the inner wall of the batching box 6, thus achieving automatic material discharge.

[0042] Simultaneously, after the discharge box 301 moves outward, the sealing outer plate 901 on the outer wall of the discharge box 301 fits and seals the bottom of the storage box 4, thereby achieving the purpose of quantitative measurement. After the batching box 6 moves to the next set of storage boxes 4, the force of the spring 802 drives the discharge box 301 to reset inward, so that the discharge box 301 is moved to the bottom of the storage box 4. The refractory material in the storage box 4 falls into the inner wall of the discharge box 301 for storage, ensuring the accuracy of the next batching value.

[0043] Furthermore, the required mixing ratio will vary depending on the material ratio. Therefore, the operator can adjust the inner wall space of the discharge box 301 to adapt to different material values. When adjustment is needed, the operator can rotate the threaded rod 903, which will cause the L-shaped plate 902 to move laterally along the inner wall of the closed outer plate 901. This changes the size of the space inside the discharge box 301, thereby achieving the purpose of adjusting the quantity and improving the adaptability of the device.

[0044] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A refractory material dispensing device, comprising a base (1), characterized in that: An electric slide rail (5) is fixedly connected to the top of the base (1), and a dispensing box (6) is slidably connected to the top of the electric slide rail (5). A support plate (2) is fixedly connected to the top of the base (1), and a storage box (4) is fixedly connected to the top of the support plate (2). A reset mechanism (8) is provided on the support plate (2). The reset mechanism (8) includes a sliding frame (801). The outer wall of the sliding frame (801) is fixedly connected to the support plate (2). A reset plate (803) is slidably connected to the inner wall of the sliding frame (801). The outer wall of the reset plate (803) is elastically connected to the inner wall of the sliding frame (801) by a spring (802). The base (1) is provided with a discharge mechanism (3), which includes an inclined plate (304). A discharge box (301) is fixedly connected to the reset plate (803). A closing plate (302) is hinged to the bottom of the discharge box (301). A pulley B (303) is rotatably connected to the bottom of the closing plate (302). An automatic feeding mechanism (7) is provided on the base (1). The automatic feeding mechanism (7) includes a convex arc plate (701). A pulley A (702) is rotatably connected to the bottom of the convex arc plate (701). A groove (703) is opened on the outer wall of the inclined plate (304). The outer wall of the convex arc plate (701) is slidably connected to the inner wall of the groove (703). The outer wall of the reset plate (803) is fixedly connected to one end of the spring (802), and the other end of the spring (802) is fixedly connected to the inner wall of the sliding frame (801). The bottom of the inclined plate (304) is fixedly connected to the top of the base (1), and the outer wall of the convex arc plate (701) is fixedly connected to the outer wall of the mixing box (6). The inner wall of the groove (703) is slidably connected to the outer wall of the convex arc plate (701), and a slider is fixedly connected to the outer wall of the convex arc plate (701). The slider is slidably connected to the inner wall of the groove (703). The discharge box (301) is provided with a metering mechanism (9), the metering mechanism (9) includes an L-shaped plate (902), the outer wall of the discharge box (301) is fixedly connected to a closed outer plate (901), and the outer wall of the closed outer plate (901) is rotatably connected to a threaded rod (903). The outer wall of the L-shaped plate (902) penetrates the outer wall of the discharge box (301), and the interior of the closed outer plate (901) is hollow; The outer wall of the L-shaped plate (902) is slidably connected to the inner wall of the closed outer plate (901), and the outer wall of the threaded rod (903) is threadedly connected to the L-shaped plate (902). The convex arc plate (701) moves laterally along the outer wall of the inclined plate (304), so that the outer wall of the convex arc plate (701) presses against the outer wall of the discharge box (301), so that the discharge box (301) slides outward along the inner wall of the sliding frame (801) through the reset plate (803), so that the closing plate (302) at the bottom of the discharge box (301) opens downward along the inclined surface of the inclined plate (304); Meanwhile, after the discharge box (301) moves outward, the closed outer plate (901) on the outer wall of the discharge box (301) will fit and seal the bottom of the storage box (4); The threaded rod (903) drives the L-shaped plate (902) to move laterally along the inner wall of the closed outer plate (901), thereby changing the size of the space inside the discharge box (301) and thus achieving the purpose of adjusting the quantity.

2. A system comprising a batching device for a refractory material as described in claim 1, characterized in that: The device includes a mobile batching module that controls an electric slide rail (5). The mobile batching module is connected to a control module. The device controls other modules by having the operator operate the control module. The control module is connected to a liquid level metering module that collects refractory material values ​​through a data acquisition module. The liquid level metering module monitors the stored refractory material values. The control module is connected to a display module that displays the values ​​recorded by the liquid level metering module.

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