An artificial intelligence sorting apparatus

Abstract

The application relates to the technical field of intelligent sorting, and discloses an artificial intelligence sorting device, which comprises a driving wheel, a chain groove, a supporting plate, a turnover motor, a transmission shaft, a transmission bearing block, a supporting frame and a tray. The top end of the driving wheel is fixedly installed with the chain groove, the top end of the chain groove is fixedly installed with the supporting plate, and the top end of the supporting plate is fixedly installed with the turnover motor on one side. The guide connection assembly, the contact assembly, the rotating assembly and the speed reduction assembly are arranged, so that the goods can be autonomously discharged outward in the tilting process of the tray and the supporting frame regardless of the size or weight of the goods, the structural integrity of the goods is effectively ensured, the speed reduction assembly is used to sufficiently buffer the large and heavy goods that are obliquely pushed down, the goods buffering protection is further improved, the goods are prevented from being put into the sorting compartment through the discharge port too early, the sorting accuracy is further improved, and the goods putting impact degree is greatly reduced.

Description

Technical Field

[0001] This application relates to the field of intelligent sorting technology, and more particularly to an artificial intelligence sorting device. Background Technology

[0002] Current logistics sorting often employs artificial intelligence for semi-automatic or automatic sorting. This involves manually placing goods onto sorting pallets, which are then conveyed forward sequentially by a transport device. An intelligent identification system scans and identifies the barcodes on the goods' surfaces, quickly analyzing the information and assigning the goods to designated sorting slots. The transport device then moves the pallets to the corresponding sorting slots, where a tilting device precisely unloads the goods, placing them into their designated sorting slots, thus completing the intelligent sorting process.

[0003] When using existing intelligent sorting equipment, due to the varying sizes and weights of goods, small or light items may not easily fall off the pallet when the tilting device tilts the pallet downwards to unload the goods. This can lead to unsuccessful loading and delayed unloading. Furthermore, existing methods to address this tilting issue typically employ an inverted method, where the pallet is tilted and shaken up and down as it is unloaded, causing the goods to fall and shake off simultaneously. However, this shaking and swaying method can cause collisions and abrasions during the unloading process, resulting in damage to the goods. Summary of the Invention

[0004] This application proposes an artificial intelligence sorting device that has the advantages of autonomously discharging goods during dumping, accelerating sorting efficiency, and effectively protecting the structure of goods, thereby solving the problem that existing sorting devices cannot discharge goods smoothly during dumping and that goods are easily broken.

[0005] To achieve the above objectives, this application adopts the following technical solution: an artificial intelligence sorting device, comprising: a drive wheel, a chain groove, a support plate, a tilting motor, a transmission shaft, a transmission bearing block, a support frame, and a pallet. A chain groove is fixedly installed at the top of the drive wheel, a support plate is fixedly installed at the top of the chain groove, a tilting motor is fixedly installed on one side of the top of the support plate, a transmission shaft is fixedly installed at one end of the tilting motor, a transmission rod is fixedly installed at one end of the transmission shaft, a guide assembly is externally sleeved at one end of the transmission rod, and a conductive plate is provided on one side of the guide assembly. A resistor box is provided on one side. A contact assembly located outside the conductive assembly is fixedly installed on one side of the top of the support plate. A transmission bearing block is fixedly sleeved on the outside of the transmission shaft. A support frame is fixedly installed on the top of the transmission bearing block. A tray is fixedly installed on the top of the support frame. A conveying device is movably installed on the bottom of the tray. A rotating assembly is movably installed on one end of the tray. A baffle is fixedly installed on one side of the rotating assembly. A deceleration assembly is movably installed on the bottom of the baffle. A conductive element is fixedly installed on one side of the support frame. The conductive element consists of a fixed frame and a conductive connector.

[0006] Furthermore, the guiding assembly includes a turntable, a first conductive rod, and a second conductive rod. The turntable is fixedly sleeved on one end of the transmission rod. The first conductive rod is fixedly installed on one side of the top of the turntable, and the second conductive rod is fixedly installed on the other side of the top of the turntable. The turntable is shaped by a ring and a rectangular shaft. Both the first and second conductive rods are conductive, and both are electrically connected to the power supply of the existing sorting equipment.

[0007] Furthermore, the contact assembly includes a fixing rod and a third conductive rod. The fixing rod is fixedly installed on one side of the top of the support plate, and the third conductive rod is fixedly installed on the top of the fixing rod. The third conductive rod is conductive, and one end of the third conductive rod is provided with a wire, and the other end of the wire is electrically connected to the rotating motor.

[0008] Furthermore, the conveying device includes a central shaft, a drive motor, and rollers. The central shaft is movably mounted on the bottom surface of the pallet, a drive motor is fixedly mounted on one end of the central shaft, and rollers are fixedly sleeved on the outer surface of the central shaft.

[0009] Furthermore, the rotating assembly includes a rotating rod, a rotating motor, and contact wires. The rotating rod is movably mounted on the bottom of one end of the tray. A rotating motor is fixedly mounted on one end of the rotating rod. Contact wires are provided inside one end of the rotating rod. The rotating motor is a servo motor, and the rotation angle of the rotating motor varies from 0 degrees to 90 degrees. The contact wires are connected to the third conductive rod wires via wires. Torsion springs are provided at both ends of the rotating rod.

[0010] Furthermore, the deceleration assembly includes a central rod, an adjusting sleeve, and a roller sleeve. The central rod is movably mounted on the bottom surface of the baffle. The adjusting sleeve is fixedly sleeved on the outer surface of the central rod, and the roller sleeve is fixedly sleeved on the outer surface of the adjusting sleeve. The adjusting sleeve is cylindrical in shape and hollow inside, filled with electrorheological fluid. The roller sleeve is elastic and has a rough surface. One end of the adjusting sleeve is provided with a wire, and the adjusting sleeve is electrically connected to the conductive element through the wire.

[0011] Furthermore, the conductive sheet is conductive, and the conductive sheet is fan-shaped. The arc of the fan shape of the conductive sheet is adapted to the arc of the fan shape required for the drive shaft to rotate when unloading. A wire is provided on one side surface of the conductive sheet, and the other end of the wire is electrically connected to the resistor box.

[0012] Furthermore, the resistor box contains a resistor, and the resistance value of the resistor decreases uniformly from the side of the resistor box away from the deceleration component to the side closer to the deceleration component. The wires on one side of the conductive plate are electrically connected to each resistor inside the resistor box. Each resistor inside the resistor box is electrically connected to each of the drive motors through wires. The resistor box is fixedly installed on the top of the support plate by a fixing rod.

[0013] This application has the following beneficial effects:

[0014] This application provides an artificial intelligence sorting device that, by setting up a guide component, a contact component, a rotating component, and a deceleration component, utilizes the rolling conveyor of rollers to enable goods to move autonomously outward during the tilting process of pallets and support frames, regardless of their size or weight. This achieves an autonomous outward discharge effect, ensuring that goods can be successfully unloaded within a limited time, eliminating the problem of unloading failure. Compared with existing bumpy and shaking unloading methods, the roller-driven goods movement and outward discharge avoids collision and wear during the unloading process, effectively ensuring the structural integrity of the goods and improving safety.

[0015] Meanwhile, the deceleration components provide sufficient cushioning for larger and heavier goods that are rushing down at an angle during the unloading process, preventing collision damage and further improving the protection of the goods. Regardless of the size of the goods, the deceleration components can provide effective and thorough cushioning protection. At the same time, the deceleration components intercept larger and heavier goods, preventing them from passing through the discharge outlet and entering the sorting compartments prematurely, thereby improving sorting accuracy and efficiency.

[0016] Furthermore, by setting up a deceleration component, when the goods pass over the surface of the roller sleeve, the friction generated between the roller sleeve surface and the bottom surface of the goods reduces the speed of the goods as they roll off, achieving a deceleration effect. At the same time, the roller sleeve assists the goods in their autonomous outward movement, so that while the goods are decelerated, they are not completely decelerated and become stuck. As a result, when the goods roll off the baffle, the instantaneous speed of the goods is relatively small, and the impact force of the goods rolling outward is small. The goods can fall into the sorting slots more gently and naturally, which greatly reduces the impact force of the goods being placed, provides great protection for the goods, and further improves the sorting quality. Attached Figure Description

[0017] The accompanying drawings, which form part of this specification, illustrate embodiments disclosed in this application and, together with the specification, serve to explain the principles disclosed in this application.

[0018] This application can be more clearly understood with reference to the accompanying drawings and the following detailed description, wherein:

[0019] Figure 1 This is a three-dimensional schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a three-dimensional cross-sectional view of the tray of the present invention;

[0021] Figure 3 This is a front view schematic diagram of the structure of the present invention;

[0022] Figure 4 This is a schematic diagram of the initial state of the structure of the present invention;

[0023] Figure 5 This is a schematic diagram of the state when the structure of the present invention is tilted to unload goods;

[0024] Figure 6 This is a schematic diagram showing the state of the contact wire and the conductive element of the present invention when they are in contact;

[0025] Figure 7 For the present invention Figure 1 A magnified view of the structure at point A in the middle.

[0026] In the diagram: 1. Drive wheel; 2. Chain groove; 3. Support plate; 4. Tilting motor; 5. Drive shaft; 6. Drive rod; 7. Turntable; 8. First transmission rod; 9. Second transmission rod; 10. Transmission plate; 11. Resistor box; 12. Fixing rod; 13. Third transmission rod; 14. Transmission bearing block; 15. Support frame; 16. Tray; 17. Central shaft; 18. Drive motor; 19. Roller; 20. Rotating rod; 21. Rotating motor; 22. Baffle; 23. Center rod; 24. Adjusting sleeve; 25. Roller sleeve; 26. Contact wire; 27. Transmission component. Detailed Implementation

[0027] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this application.

[0028] Please see Figures 1-7 An artificial intelligence sorting device includes: a drive wheel 1, a chain groove 2, a support plate 3, a flip motor 4, a transmission shaft 5, a transmission bearing block 14, a support frame 15, and a pallet 16. The top of the drive wheel 1 is fixedly installed with the chain groove 2, the top of the chain groove 2 is fixedly installed with the support plate 3, the top of the support plate 3 is fixedly installed with the flip motor 4 on one side, the flip motor 4 is fixedly installed with the transmission shaft 5 at one end, the transmission shaft 5 is fixedly installed with the transmission rod 6 at one end, and a guide assembly is fixedly sleeved on one end of the transmission rod 6.

[0029] The guiding assembly includes a turntable 7, a first conductive rod 8, and a second conductive rod 9. The turntable 7 is fixedly sleeved on one end of the transmission rod 6. The first conductive rod 8 is fixedly installed on one side of the top of the turntable 7, and the second conductive rod 9 is fixedly installed on the other side of the top of the turntable 7. The turntable 7 is shaped by a ring and a rectangular shaft. Both the first conductive rod 8 and the second conductive rod 9 are conductive. Both the first conductive rod 8 and the second conductive rod 9 are electrically connected to the power supply of the existing sorting equipment.

[0030] A conductive plate 10 is provided on one side of the conductive assembly, and a resistor box 11 is provided on one side of the conductive plate 10. A contact assembly located outside one side of the conductive assembly is fixedly installed on one side of the top of the support plate 3.

[0031] The contact assembly includes a fixing rod 12 and a third conductive rod 13. The fixing rod 12 is fixedly installed on one side of the top of the support plate 3. The third conductive rod 13 is fixedly installed on the top of the fixing rod 12. The third conductive rod 13 is conductive. One end of the third conductive rod 13 is provided with a wire, and the other end of the wire is electrically connected to the rotating motor 21.

[0032] A transmission bearing block 14 is fixedly sleeved on the outside of the transmission shaft 5. A support frame 15 is fixedly installed on the top of the transmission bearing block 14. A tray 16 is fixedly installed on the top of the support frame 15. A conveying device is movably installed on the bottom of the tray 16.

[0033] The conveying device includes a central shaft 17, a drive motor 18, and a roller 19. The central shaft 17 is movably mounted on the bottom surface of the pallet 16, and the drive motor 18 is fixedly mounted on one end of the central shaft 17. The roller 19 is fixedly sleeved on the outer surface of the central shaft 17.

[0034] A rotating assembly is movably mounted on one end of the tray 16. The rotating assembly includes a rotating rod 20, a rotating motor 21, and a contact wire 26. The rotating rod 20 is movably mounted on the bottom of one end of the tray 16. The rotating motor 21 is fixedly mounted on one end of the rotating rod 20. The contact wire 26 is provided inside one end of the rotating rod 20. The rotating motor 21 is a servo motor, and the rotation angle of the rotating motor 21 varies from 0 degrees to 90 degrees. The contact wire 26 is connected to the third conduction rod 13 by wires. Torsion springs are provided at both ends of the rotating rod 20.

[0035] A baffle 22 is fixedly installed on one side of the rotating assembly, and a deceleration assembly is movably installed at the bottom end of the baffle 22. A conductor 27 is fixedly installed on one side of the support frame 15. The conductor 27 consists of a fixed frame and a conductive connector. The deceleration assembly includes a central rod 23, an adjusting sleeve 24, and a roller sleeve 25. The central rod 23 is movably installed on the bottom surface of the baffle 22. The adjusting sleeve 24 is fixedly sleeved on the outer surface of the central rod 23. The roller sleeve 25 is fixedly sleeved on the outer surface of the adjusting sleeve 24. The adjusting sleeve 24 is cylindrical in shape and hollow inside. The interior of the adjusting sleeve 24 is filled with electrorheological fluid. The roller sleeve 25 is elastic and has a rough surface. One end of the adjusting sleeve 24 is provided with a wire, and the adjusting sleeve 24 is electrically connected to the conductor 27 through the wire.

[0036] Please see Figures 1-7 The conductive sheet 10 is conductive and has a fan-shaped shape. The arc of the fan-shaped conductive sheet 10 is adapted to the arc of the fan-shaped drive shaft 5 when unloading. A wire is provided on one side surface of the conductive sheet 10, and the other end of the wire is electrically connected to the resistor box 11.

[0037] Please see Figures 1-7 The resistor box 11 contains a resistor, and the resistance value of the resistor decreases uniformly from the side of the resistor box 11 away from the deceleration component to the side closer to the deceleration component. The wires on one side of the conductive plate 10 are electrically connected to each resistor inside the resistor box 11. Each resistor inside the resistor box 11 is electrically connected to each drive motor 18 through a wire. The resistor box 11 is fixedly installed on the top of the support plate 3 by a fixing rod.

[0038] By configuring a guide assembly, contact assembly, rotation assembly, and deceleration assembly, when sorting and unloading are required, the flip motor 4 drives the transmission shaft 5 to rotate. When the transmission shaft 5 rotates, it drives the transmission rod 6 to rotate. When the transmission rod 6 rotates, it drives the turntable 7 to rotate. When the turntable 7 rotates, it drives the second conductive rod 9 to rotate, causing the second conductive rod 9 to contact the conductive plate 10. At this time, current is conducted to the resistor box 11 through the second conductive rod 9 and the conductive plate 10. The current is then transmitted to the drive motor 18 through the resistor box 11. Because the internal resistance of the resistor box 11 decreases from large to small, the current value transmitted to each drive motor 18 is different, resulting in a change in the current value at each drive motor 18 from small to large. Consequently, the speed of the drive motor 18 changes from small to large. The drive motor 18 drives the central shaft 17 to rotate, which in turn drives the roller 19 to rotate. The rotational speed of roller 19 also changes from small to large. Therefore, when the transmission shaft 5 drives the transmission bearing block 14 to rotate, and the transmission bearing block 14 drives the support frame 15 and pallet 16 to tilt downwards for unloading, the goods are affected by the rotation of roller 19 and friction, and thus move outwards autonomously. When the tilt angle of pallet 16 and support frame 15 is small, the rotational speed of roller 19 at the location of the goods is small, and the forward speed of the goods is relatively slow, so that the goods will not fly out of pallet 16 quickly. This prevents the problem of roller 19 sending out the goods prematurely before pallet 16 has tilted to the appropriate angle. Similarly, when the tilt angle of pallet 16 and support frame 15 is large, pallet 16 is close to the appropriate angle, and the goods have reached the area where the faster rotating roller 19 is located. The high-speed roller 19 drives the goods to move forward quickly, thereby accelerating the conveying rate of the goods and enabling the goods to reach the discharge outlet quickly and efficiently, thus improving the sorting and unloading efficiency.

[0039] Meanwhile, by utilizing the rolling conveyor of the roller 19, the goods can move outward autonomously during the tilting process of the pallet 16 and support frame 15, regardless of their size or weight, thus achieving autonomous outward discharge. This ensures that the goods can be successfully unloaded within a limited time, eliminating the problem of unloading failure. Compared with existing bumpy and shaking unloading methods, the roller 19 drives the goods, allowing them to move outward autonomously for unloading. This avoids collisions and wear on the goods during the unloading process, effectively ensuring the structural integrity of the goods and improving safety.

[0040] Meanwhile, during unloading, the goods are affected not only by the rotation of the roller 19, but also by their own weight. As a result, larger and heavier goods move faster than smaller and lighter goods. Consequently, before the pallet 16 and support frame 15 are tilted to the appropriate angle, the heavier and larger goods have already moved to the discharge outlet and are rushing downwards at a greater speed. If discharged directly, it will not only prevent the goods from being put into the sorting slots, but also cause serious impact damage to the larger and heavier goods, leading to a serious disposal accident.

[0041] Therefore, by setting up a deceleration component, the electrorheological fluid inside the adjusting sleeve 24 is in a liquid state during the tilting and unloading process of the pallet 16 and support frame 15. As larger and heavier goods are tilted downwards and reach the discharge outlet, the electrorheological fluid inside the adjusting sleeve 24 provides liquid buffering. Combined with the elastic buffering of the roller sleeve 25, this double buffering effectively cushions the larger and heavier goods that are tilted downwards, preventing collision damage to the larger and heavier goods during unloading. This further improves the cushioning protection of the goods, achieving effective and thorough cushioning protection regardless of the size of the goods. At the same time, the deceleration component intercepts the goods, preventing them from crossing the discharge outlet prematurely and entering the sorting slots, further improving sorting accuracy and efficiency.

[0042] By setting a deceleration component, when the pallet 16 and support frame 15 rotate to a suitable angle, the transmission rod 6 drives the turntable 7 to rotate to a certain angle. At this time, the first transmission rod 8 and the third transmission rod 13 come into contact, and the current passes through the first transmission rod 8 and the third transmission rod 13, respectively, to the rotating motor 21 and the contact wire 26. The rotating motor 21 is energized and starts to rotate. The rotating head of the rotating motor 21 rotates 90 degrees, and then the rotating motor 21 drives the rotating rod 20 to rotate 90 degrees. When the rotating rod 20 rotates, the rotating rod 20 drives the baffle 22 to rotate 90 degrees. After the baffle 22 rotates 90 degrees, the deceleration component is horizontal and parallel to the pallet 16. At this time, the goods are discharged outward through the baffle 22 into the sorting slot, achieving accurate placement.

[0043] At the same time, the contact wire 26 comes into contact with the conductor 27, and the current is conducted through the third conductor 13, the contact wire 26 and the conductor 27 to the adjusting sleeve 24, causing the current inside the adjusting sleeve 24 to change from liquid to solid, thus the adjusting sleeve 24 forms a solid rigid shaft, supporting the roller sleeve 25. The surface of the roller sleeve 25 contacts the bottom of the goods. When smaller and lighter goods slide across the surface of the roller sleeve 25, the friction between the surface of the roller sleeve 25 and the bottom of the goods is small, resulting in rolling friction. Therefore, through rolling friction, the speed of smaller and lighter goods can be reduced. However, at the same time, due to the roller drive formed by the roller sleeve 25 and the solid adjusting sleeve 24, smaller and lighter goods can still maintain good autonomous outward movement and will not cause excessive deceleration and stagnation of goods.

[0044] When larger and heavier goods pass through roller sleeve 25, due to their weight, the goods will press the deceleration assembly downwards. Under the pressure of the heavy goods, the deceleration assembly and baffle 22 will deflect downwards around the rotating rod 20 as the fulcrum. When the rotating rod 20 rotates, the contact wire 26 will disengage from the conductor 27, and the adjusting sleeve 24 will be de-energized. The current inside the adjusting sleeve 24 will change to liquid and return to a liquid state. At this time, roller sleeve 25 cannot be supported and will not form a solid shaft state, but will be in an elastic soft sleeve state. Because the surface of roller sleeve 25 is rough, roller sleeve 25 will have a large contact area with the bottom surface of the heavy goods, resulting in greater friction. This can effectively reduce the speed of larger and heavier goods. At the same time, because the heavy goods themselves are heavy, although there is friction to reduce speed, the heavy goods can still pass smoothly through roller sleeve 25 and be put into the sorting slot after the speed reduction.

[0045] Therefore, as can be seen from the above, due to the varying sizes and weights of goods, uniform deceleration would result in inconsistent deceleration effects. To ensure consistent deceleration, a deceleration component is installed. This ensures that regardless of size or weight, the goods receive appropriate deceleration at the moment they exit the discharge port, allowing them to roll smoothly out of the deceleration component and complete the placement process. When the goods roll 25 degrees away from the roller sleeve, their instantaneous speed is relatively low, resulting in a smaller impact force as they are ejected. This allows them to fall gently and naturally into the sorting slots, significantly reducing the impact force during placement and providing substantial protection for the goods. This further improves sorting quality and prevents severe damage to goods during the sorting process.

[0046] The working principle of the method of using this invention is as follows:

[0047] During goods sorting, goods are manually placed inside pallet 16. At this time, pallet 16 and support frame 15 are not horizontal; they are slightly tilted to prevent goods from being thrown out during transportation. The goods are held against the inside of pallet 16. After the goods are placed, drive wheel 1 rotates continuously in the slide rail, driving the entire device forward. During transport, the device passes through an intelligent identification system that scans and analyzes the barcodes on the goods. The analysis is then transmitted to the control systems of the sorting slot and drive wheel 1 via the controller. The control system moves drive wheel 1 to the corresponding sorting slot. Upon reaching the sorting slot, the control system powers on the tilting motor 4, causing it to rotate and drive the transmission shaft 5. When shaft 5 rotates, the transmission shaft 5 drives the transmission rod 6 to rotate together. When the transmission rod 6 rotates, the transmission rod 6 drives the turntable 7 to rotate together. When the rectangular shaft of the turntable 7 rotates to the vertical position, the transmission shaft 5 drives the transmission bearing block 14, and the transmission bearing block 14 drives the rotating support frame 15 and pallet 16 to rotate to the horizontal state. At this time, the surfaces of the second transmission rod 9 and the transmission plate 10 are in contact. Through the conductivity of the second transmission rod 9 and the transmission plate 10, the current is conducted to the resistor box 11, and then through the resistor box 11, the current is conducted to the drive motor 18. The drive motor 18 is energized and starts to run. When the drive motor 18 rotates, the drive motor 18 drives the central shaft 17 to rotate. When the central shaft 17 rotates, the central shaft 17 drives the roller 19 to rotate. When the roller 19 rotates, the roller 19 and the bottom of the goods generate friction. Under the continuous rotation of the roller 19, the goods move forward and outward autonomously for autonomous unloading.

[0048] Because the internal resistance of the resistor box 11 decreases from large to small, the current value at each drive motor 18 is different, and the current value at the drive motor 18 will change from small to large. Consequently, the rotation speed of the drive motor 18 will also change from small to large. Since the drive motor 18 drives the central shaft 17 to rotate, and the central shaft 17 drives the roller 19 to rotate, the rotation speed of the roller 19 will also change from small to large. Therefore, when the pallet 16 and the support frame 15 tilt downward at a small angle, the rotation speed of the roller 19 at the location of the goods is small, and the forward speed of the goods is relatively slow. The goods will not fly out of the pallet 16 quickly, but will move outward more gently. This prevents the roller 19 from prematurely sending out the goods before the pallet 16 has tilted to the appropriate angle.

[0049] When the pallet 16 and the support frame 15 are tilted at a large angle, the pallet 16 has gradually approached the appropriate angle, and the goods have reached the area where the high-speed roller 19 is located. The high-speed roller 19 drives the goods to move forward quickly, thereby accelerating the conveying speed of the goods and enabling the goods to reach the discharge outlet, i.e. the opening of the pallet 16, quickly and efficiently, thereby improving the movement speed of the goods and speeding up the sorting and unloading efficiency.

[0050] Meanwhile, during unloading, the goods are affected not only by the rotation of the roller 19, but also by their own weight. As a result, larger and heavier goods move faster than smaller and lighter goods. Consequently, before the pallet 16 and support frame 15 are tilted to the appropriate angle, the heavier and larger goods have already moved to the discharge outlet and are rushing downwards at a greater speed. If discharged directly, it will not only prevent the goods from being put into the sorting slots, but also cause serious impact damage to the larger and heavier goods, leading to a serious disposal accident.

[0051] At this time, the goods are liquid-buffered by adjusting the electrorheological fluid inside the sleeve 24, and elastically buffered by the roller sleeve 25. With the double buffering, larger and heavier goods rushing down at an angle are fully buffered to prevent collision damage during unloading, further improving the cushioning protection of the goods. At the same time, it can achieve effective and thorough cushioning protection regardless of the size of the goods. In addition, the deceleration component is used to intercept the goods to prevent them from passing the discharge outlet and entering the sorting slot in advance, further improving the sorting accuracy and strengthening the sorting efficiency.

[0052] Therefore, by utilizing the rolling transmission of the roller 19 and the buffering and blocking of the deceleration component, the goods can move forward autonomously during the tipping process of the pallet 16 and support frame 15, regardless of their size or weight, and can be discharged autonomously. This ensures that the goods can be successfully unloaded within a limited time, without any failure to unload the goods. Compared with existing bumpy and shaking unloading methods, the central shaft 17 drives the goods, allowing them to move autonomously and be unloaded. This avoids collisions and wear on the goods during the unloading process, effectively ensuring the structural integrity of the goods and improving safety.

[0053] When the pallet 16 and the support frame 15 rotate to the appropriate angle, the first conductive rod 8 and the third conductive rod 13 come into contact. The current then flows through the first conductive rod 8 and the third conductive rod 13 and is conducted to the rotating motor 21 and the contact wire 26, respectively. The rotating motor 21 is energized and begins to rotate. After the rotating motor 21 is energized, the rotating head of the rotating motor 21 will rotate 90 degrees. The rotating motor 21 will then drive the rotating rod 20 to rotate 90 degrees. When the rotating rod 20 rotates, it will drive the baffle 22 to rotate 90 degrees. After the baffle 22 rotates 90 degrees, the deceleration component is horizontal and parallel to the pallet 16. At this time, the goods can be discharged outward through the baffle 22 into the sorting slot, achieving accurate placement.

[0054] At the same time, the contact wire 26 comes into contact with the conductor 27, and the current is conducted through the third conductor 13, the contact wire 26 and the conductor 27 to the adjusting sleeve 24, causing the current inside the adjusting sleeve 24 to change from liquid to solid, thus the adjusting sleeve 24 forms a solid rigid shaft, supporting the roller sleeve 25. The surface of the roller sleeve 25 contacts the bottom of the goods. When smaller and lighter goods slide across the surface of the roller sleeve 25, the friction between the surface of the roller sleeve 25 and the bottom of the goods is small, resulting in rolling friction. Therefore, through rolling friction, the speed of smaller and lighter goods can be reduced. However, at the same time, due to the roller drive formed by the roller sleeve 25 and the solid adjusting sleeve 24, smaller and lighter goods can still maintain good autonomous outward movement and will not cause excessive deceleration and stagnation of goods.

[0055] When larger and heavier goods pass through roller sleeve 25, due to their weight, the goods will press the deceleration assembly downwards. Under the pressure of the heavy goods, the deceleration assembly and baffle 22 will deflect downwards around the rotating rod 20 as the fulcrum. When the rotating rod 20 rotates, the contact wire 26 will disengage from the conductor 27, and the adjusting sleeve 24 will be de-energized. The current inside the adjusting sleeve 24 will change to liquid and return to a liquid state. At this time, roller sleeve 25 cannot be supported and will not form a solid shaft state, but will be in an elastic soft sleeve state. Because the surface of roller sleeve 25 is rough, roller sleeve 25 will have a large contact area with the bottom surface of the heavy goods, resulting in greater friction. This can effectively reduce the speed of larger and heavier goods. At the same time, because the heavy goods themselves are heavy, although there is friction to reduce speed, the heavy goods can still pass smoothly through roller sleeve 25 and be put into the sorting slot after the speed reduction.

[0056] Once the heavy goods have been loaded, the deceleration assembly and the baffle 22 are rotated back to a position horizontal with the pallet 16 by the torsion springs on both sides of the rotating rod 20, so that they can be put into use again.

[0057] When goods fall into the sorting slot, the control system controls the flip motor 4 to reverse and reset, causing the flip motor 4 to drive the transmission shaft 5 to rotate in the opposite direction. This, in turn, causes the transmission shaft 5 to drive the transmission rod 6 and the turntable 7 to rotate in the opposite direction. When the turntable 7 rotates in the opposite direction, the first transmission rod 8 and the third transmission rod 13 separate, and the power is cut off at the rotating motor 21 and the contact wire 26. After the power is cut off at the rotating motor 21, it automatically reverses and resets, returning to the initial position. Then, the deceleration component rotates in the opposite direction, closing perpendicularly to the pallet 16 at a 90-degree angle. The power is also cut off at the adjusting sleeve 24, and the current inside changes from solid to liquid. When the flip motor 4 rotates in the opposite direction to reset, the transmission shaft 5 also drives the transmission bearing block 14 to rotate in the opposite direction. This causes the support frame 15 and the pallet 16 to rotate in the opposite direction to reset, returning to the initial position. After the device has completed its rotation and reset, the drive wheel 1 drives the entire device to continue moving forward, preparing for the next sorting and transportation operation.

Claims

1. An artificial intelligence sorting device, characterized in that, include: The drive wheel (1), chain groove (2), support plate (3), flip motor (4), transmission shaft (5), transmission bearing block (14), support frame (15) and tray (16) are provided. The top of the drive wheel (1) is fixedly installed with chain groove (2). The top of the chain groove (2) is fixedly installed with support plate (3). The top of the support plate (3) is fixedly installed with flip motor (4) on one side. The flip motor (4) is fixedly installed with transmission shaft (5) at one end. The transmission shaft (5) is fixedly installed with transmission rod (6) at one end. The transmission rod (6) is externally fitted with a guide assembly. The guide assembly has a conductive plate (10) on one side. The conductive plate (10) has a resistor box (11) on one side. A contact assembly located outside the conductor assembly is fixedly installed on one side of the top of the support plate (3). A transmission bearing block (14) is fixedly sleeved on the outside of the transmission shaft (5). A support frame (15) is fixedly installed on the top of the transmission bearing block (14). A tray (16) is fixedly installed on the top of the support frame (15). A conveying device is movably installed on the bottom of the tray (16). A rotating assembly is movably installed on one end of the tray (16). A baffle (22) is fixedly installed on one side of the rotating assembly. A deceleration assembly is movably installed on the bottom of the baffle (22). A conductive element (27) is fixedly installed on one side of the support frame (15). The conductive element (27) is composed of a fixed frame and a conductive connector.

2. The artificial intelligence sorting device according to claim 1, characterized in that, The guiding assembly includes a turntable (7), a first conductive rod (8), and a second conductive rod (9). The turntable (7) is fixedly sleeved on one end of the transmission rod (6). The first conductive rod (8) is fixedly installed on one side of the top of the turntable (7), and the second conductive rod (9) is fixedly installed on the other side of the top of the turntable (7). The turntable (7) is shaped by a ring and a rectangular shaft. The first conductive rod (8) and the second conductive rod (9) are both conductive. The first conductive rod (8) and the second conductive rod (9) are both electrically connected to the power supply of the existing sorting equipment.

3. The artificial intelligence sorting device according to claim 2, characterized in that, The contact assembly includes a fixed rod (12) and a third conductive rod (13). The fixed rod (12) is fixedly installed on one side of the top of the support plate (3). The top of the fixed rod (12) is fixedly installed with the third conductive rod (13). The third conductive rod (13) is conductive. One end of the third conductive rod (13) is provided with a wire, and the other end of the wire is electrically connected to the rotating motor (21).

4. The artificial intelligence sorting device according to claim 3, characterized in that, The conveying device includes a central shaft (17), a drive motor (18), and a roller (19). The central shaft (17) is movably mounted on the bottom surface of the tray (16). The drive motor (18) is fixedly mounted on one end of the central shaft (17), and the roller (19) is fixedly sleeved on the outer surface of the central shaft (17).

5. The artificial intelligence sorting device according to claim 4, characterized in that, The rotating assembly includes a rotating rod (20), a rotating motor (21), and a contact wire (26). The rotating rod (20) is movably installed at the bottom of one end of the tray (16). The rotating motor (21) is fixedly installed at one end of the rotating rod (20). The contact wire (26) is provided inside one end of the rotating rod (20). The rotating motor (21) is a servo motor, and the rotation angle of the rotating motor (21) varies from 0 degrees to 90 degrees. The contact wire (26) is electrically connected to the third conductive rod (13) through a wire. Torsion springs are provided at both ends of the rotating rod (20).

6. The artificial intelligence sorting device according to claim 5, characterized in that, The deceleration assembly includes a central rod (23), an adjusting sleeve (24), and a roller sleeve (25). The central rod (23) is movably mounted on the bottom surface of the baffle (22). The adjusting sleeve (24) is fixedly sleeved on the outer surface of the central rod (23). The roller sleeve (25) is fixedly sleeved on the outer surface of the adjusting sleeve (24). The adjusting sleeve (24) is cylindrical in shape and hollow inside. The interior of the adjusting sleeve (24) is filled with electrorheological fluid. The roller sleeve (25) is elastic and has a rough surface. One end of the adjusting sleeve (24) is provided with a wire, and the adjusting sleeve (24) is electrically connected to the conductor (27) through the wire.

7. The artificial intelligence sorting device according to claim 6, characterized in that, The conductive sheet (10) is conductive and has a fan-shaped shape. The arc of the fan-shaped conductive sheet (10) is adapted to the arc of the fan-shaped drive shaft (5) when unloading. One side surface of the conductive sheet (10) is provided with a wire, and the other end of the wire is electrically connected to the resistor box (11).

8. The artificial intelligence sorting device according to claim 7, characterized in that, The resistor box (11) is equipped with a resistor inside, and the resistance value of the resistor decreases uniformly from the side of the resistor box (11) away from the deceleration component to the side closer to the deceleration component. The wires provided on one side of the conductive plate (10) are electrically connected to each resistor inside the resistor box (11). Each resistor inside the resistor box (11) is electrically connected to each of the drive motors (18) through wires. The resistor box (11) is fixedly installed on the top of the support plate (3) by a fixing rod.

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