Activated carbon verification device and verification method

By optimizing backwashing and operating parameters through an activated carbon validation device, the problem of activated carbon easily becoming saturated in wastewater treatment was solved, enabling efficient recycling of activated carbon and stable compliance of water plant effluent, while reducing costs.

CN117756218BActive Publication Date: 2026-02-24DASMART ENVIRONMENTAL SCI & TECH (BEIJING) CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202211735858.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-12-31
Publication Date
2026-02-24
Estimated Expiration
2042-12-31

AI Technical Summary

Technical Problem

In existing technologies, activated carbon is easily saturated in wastewater treatment, resulting in high replacement costs and energy consumption. Furthermore, there is a lack of effective methods for selecting activated carbon and determining operating parameters, which affects the stable compliance of water plant effluent with standards.

Method used

An activated carbon verification device was designed, including a water supply system, a performance reaction verification system, a backwashing system, and a controller. The operation of activated carbon is optimized by backwashing parameters. A similarity correlation is established between the mathematical model and the actual operating parameters of the water plant to achieve automated detection and backwashing, and provide stable operating parameters.

Benefits of technology

It improves the efficiency of activated carbon selection and determination, extends the service life of activated carbon, reduces operating and maintenance costs, ensures that the water plant's effluent meets the standards, and the device has a simple structure, is easy to move, and works efficiently.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117756218B_ABST
    Figure CN117756218B_ABST
Patent Text Reader

Abstract

Provided are an activated carbon verification device and a verification method. The activated carbon verification device comprises: a water supply system configured to supply water to be treated; a performance reaction verification system connected to the water supply system and configured to treat the water to be treated from the water supply system to obtain treated water and obtain a treatment result, the performance reaction verification system comprising at least one performance reaction verification unit, and each performance reaction verification unit being provided with activated carbon; and a backwashing system connected to the performance reaction verification system and configured to perform backwashing on the performance reaction verification system according to different backwashing parameters. The activated carbon verification device can quickly determine the basic properties of activated carbon and the operating parameters suitable for the activated carbon.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of water treatment, and more specifically, to an activated carbon verification device and method. Background Technology

[0002] Wastewater treatment is the process of purifying wastewater to meet the water quality requirements for discharge into a water body or for reuse. Some traditional wastewater treatment methods require the use of hazardous chemicals, which are not only expensive but also environmentally damaging. Major wastewater treatment methods include adsorption of toxic elements, distillation, reverse osmosis, and membrane filtration; however, these methods all have limitations, such as membrane deformation, high operating costs, difficulties in instrument handling, formation of harmful sludge, and other treatment problems.

[0003] Activated carbon is a carbon material with a highly porous structure, possessing both physical and chemical adsorption properties, and is commonly used as an adsorbent. Because activated carbon easily reaches saturation, reducing or losing its adsorption capacity, current solutions mainly include replacing the activated carbon adsorbent with new one or regenerating saturated activated carbon. However, producing 1 ton of high-quality activated carbon requires approximately 8 tons of wood or 8 tons of raw coal, with a carbon yield of about 12.5%. This process releases large amounts of CO2, CO, sulfides, and other gaseous pollutants into the atmosphere. Therefore, new activated carbon is generally expensive, and replacing it with new carbon significantly increases production costs. Thus, desorption and regeneration of saturated activated carbon must be considered to reduce operating costs, achieve recycling, reduce waste of coal and wood resources, reduce greenhouse gas emissions, and decrease the consumption of non-renewable energy. Activated carbon regeneration refers to the process where activated carbon, after a certain period of adsorption, becomes saturated due to the adsorbate clogging its pores and reducing or completely eliminating its adsorption capacity. Regeneration desorbs and releases the adsorbate from the saturated carbon, restoring its original adsorption properties and yielding recyclable activated carbon. Currently, thermal regeneration is the most widely used and mature technology, but it suffers from drawbacks such as high energy consumption, low energy efficiency, inability to recycle the heat energy generated during regeneration, large exhaust emissions, and a high carbon loss rate.

[0004] Therefore, for wastewater treatment plants, both replacing activated carbon adsorbents and regenerating saturated activated carbon adsorbents constitute a significant portion of production costs. Thus, how to extend the service life of activated carbon adsorbents by optimizing the operating parameters of activated carbon adsorption devices is a worthwhile research topic. Furthermore, there is currently no efficient method or device for determining appropriate activated carbon and operating parameters for different wastewater types and application sites. Therefore, there is an urgent need for a verification device capable of determining activated carbon selection and operating parameters for different types of wastewater treatment.

[0005] The information disclosed in this background section is only intended to enhance the understanding of the background of the inventive concept. Therefore, the above information may contain information that does not constitute prior art known to those skilled in the art in this country. Summary of the Invention

[0006] The purpose of this invention is to address the shortcomings of existing technologies by providing an activated carbon verification device and method. The system of this invention features a simple structure, reasonable design, safe and reliable operation, high degree of automation, low operating and maintenance costs, small footprint, and convenient mobility. It effectively improves the efficiency of activated carbon selection and determination, accurately grasps carbon operating parameters, and achieves stable and compliant discharge of water from water treatment plants.

[0007] This disclosure provides an activated carbon verification device, comprising: a water supply system configured to supply water to be treated; a performance reaction verification system connected to the water supply system configured to treat the water from the water supply system to obtain treated water and a treatment result, the performance reaction verification system including at least one performance reaction verification unit, each performance reaction verification unit being provided with activated carbon; and a backwashing system connected to the performance reaction verification system configured to perform backwashing on the performance reaction verification system according to different backwashing parameters.

[0008] In an exemplary embodiment, the processing result may include the processing cycle and the water quality indicators of the treated water, and the backwash parameters include backwash intensity, backwash time and backwash cycle.

[0009] In an exemplary embodiment, the activated carbon verification device may further include: a backwash discharge system fluidly connected to the performance reaction verification system and configured to discharge emissions after backwashing the performance reaction verification system.

[0010] In an exemplary embodiment, the backwashing system may include: a water backwashing system configured to perform water flushing on the performance response verification system; and an aeration backwashing system configured to perform air flushing on the performance response verification system.

[0011] In an exemplary embodiment, each performance reaction verification unit may include: a reactor in which the activated carbon is disposed; and a pressure gauge configured to measure the pressure within the reactor, wherein the reactor is configured to have a cleaning cycle, and the backwashing system performs water flushing and / or air flushing on the performance reaction verification system when the usage time of the reactor reaches the cleaning cycle or the pressure within the reactor reaches a predetermined value.

[0012] In an exemplary embodiment, the activated carbon verification device may further include a clean water tank, into which the water to be treated enters after being treated by the activated carbon in the performance reaction verification unit.

[0013] In an exemplary embodiment, the clean water tank may also be configured to supply water treated by the activated carbon to the water backwashing system for performing water rinsing on the performance reaction verification system.

[0014] In an exemplary embodiment, the activated carbon verification device may further include a dosing system configured to provide a pH-adjusting agent to the water supply system.

[0015] In an exemplary embodiment, the activated carbon verification device may further include: a mobile platform, wherein the water supply system, the performance reaction verification system, and the backwashing system are disposed on the mobile platform.

[0016] In an exemplary embodiment, the operating parameters of the activated carbon device can be correlated with the actual operating parameters of the water plant through a mathematical model. The mathematical model can include: establishing a relationship between operating parameters and similarity indicators; determining the values ​​of other similarity indicators by determining the values ​​of necessary similarity indicators; and using the values ​​of the similarity indicators to optimize the operating parameters of the activated carbon verification device. The operating parameters related to the necessary similarity indicators can include the flow rate v of the filter bed in the reaction system and the backwashing time t. Furthermore, the necessary similarity indicators can include the similarity index C of the flow rate v of the filter bed in the reaction system. v Similarity index C to backwash time t .

[0017] In an exemplary embodiment, the operating parameters associated with the other similarity indicators may include at least one of the water flow area A and the filter media thickness h, wherein the other similarity indicators may include the water flow area similarity indicator C. A Similarity index C to the thickness of the filter media h At least one of them, the other similarity indicators and the necessary similarity indicators may have the following correspondence:

[0018]

[0019] In an exemplary embodiment, the operating parameters associated with the necessary similarity index may further include the packing density in condition ρ, and the operating parameters associated with the other similarity indices may include the backwash intensity F. The necessary similarity index may also include the packing density in condition similarity index C. ρ Other similarity indicators may include the water flow area similarity index C. FThe other similarity indicators and the necessary similarity indicators may have the following correspondence:

[0020]

[0021] This disclosure provides an activated carbon verification method, which is executed by an activated carbon verification device. The activated carbon verification device includes a water supply system, a performance reaction verification system, a backwashing system, and a controller. The method is implemented by the controller and includes: receiving water to be treated through the water supply system; supplying the water to be treated to the performance reaction verification system, which is fluidly connected to the water supply system, treating the water to obtain treated water and obtaining a treatment result; the performance reaction verification system includes multiple performance reaction verification units connected in parallel, each performance reaction verification unit containing activated carbon; performing backwashing on the performance reaction verification system according to different backwashing parameters; and verifying the basic properties of the activated carbon and obtaining the operating parameters of the activated carbon based on the treatment result and the backwashing parameters.

[0022] In an exemplary embodiment, the processing result may include the processing cycle and the water quality indicators of the treated water, and the backwash parameters include backwash intensity, backwash time and backwash cycle.

[0023] The beneficial effects of the technical solution of the present invention include:

[0024] (1) The activated carbon verification device of the present invention can automatically operate and backwash by setting a liquid level gauge and reactor pressure value in real time; the device of the present invention can automatically push alarm warnings according to the set value, prompting the operators to maintain the device and judge the operating status of each treatment equipment; the operators can monitor the operation of the device and the water treatment system in real time through the online monitoring system, reducing the investment of manual monitoring.

[0025] (2) The device of the present invention can quickly determine the basic properties of activated carbon and its suitable operating parameters, and can provide stable data support for the procurement standards of activated carbon for water plant operation and the operating parameters of filter beds. It can also provide experimental basis and complete verification parameters to guide the design of water plant upgrading and transformation.

[0026] (3) The device of the present invention occupies little space and is movable, can be applied in various environments, and has a simple structure that is easy to operate and maintain.

[0027] (4) The device of the present invention can simultaneously verify adsorbents with different parameters and has high working efficiency.

[0028] Other features and advantages of the present invention will be described in detail in the following detailed description section. Attached Figure Description

[0029] The above and other objects and features of exemplary embodiments of this disclosure will become clearer from the following description taken in conjunction with the accompanying drawings, in which:

[0030] Figure 1 This is a schematic block diagram of an activated carbon verification apparatus according to exemplary embodiments of the present disclosure;

[0031] Figure 2 This is a simplified structural diagram of an activated carbon verification device according to an exemplary embodiment of the present disclosure;

[0032] Figure 3 This is a flowchart of an activated carbon verification method according to exemplary embodiments of the present disclosure; and

[0033] Figure 4 This is a diagram showing the connection structure between parts of an activated carbon verification device according to an exemplary embodiment of the present disclosure.

[0034] Figure Label Explanation: 100-Water Supply System; 200-Performance Reaction Verification System; 300-Backwash System; 400-Controller; 500-Dosing System; 600-Backwash Discharge System; 700-Mobile Platform; 1-Water Supply System; 1.1-Water Collection Tank; 1.2-Water Inlet; 1.3-Level Gauge; 1.4-Agitator; 1.5-#1 Inlet Pump; 1.6-#1 Inlet Pipe; 1.7-#1 Flow Meter; 1.8-#1 Check Valve; 1.9-#1 Inlet Electric Valve; 1 1.20-2# Inlet Pump; 1.21-2# Inlet Pipe; 1.22-2# Flow Meter; 1.23-1# Check Valve; 1.24-2# Inlet Electric Valve; 1.25-3# Inlet Pump; 1.26-3# Inlet Pipe; 1.27-3# Flow Meter; 1.28-3# Check Valve; 1.29-3# Inlet Electric Valve; 2-Dosing System; 2.1-Dosing Tank; 2.2-Level Gauge; 2.3-Dosing Pump; 2.4-Dosing Pipe; 3-Performance Reaction Verification System; 3.1- 1# Performance Reaction Verification Unit; 3.2-1# Reactor; 3.3-1# Inlet Ball Valve; 3.4-1# Pressure Gauge; 3.5-1# Inlet Water Distributor; 3.6-1# Drain Ball Valve; 3.7-1# Packing Material; 3.8-1# Packing Material Support Layer; 3.9-1# Filter Head; 3.10-1# Product Water Ball Valve; 3.11-1# Product Water Electric Valve; 3.12-1# Product Water Pipe; 3.13-1# Water Washing Ball Valve; 3.14-1# Air Washing Ball Valve; 3.15-1# Vent Ball Valve; 3.16-2# Performance Reaction Verification Unit; 3.17-2# Reactor; 3.18-2# Inlet Ball Valve; 3.19-2# Pressure Gauge; 3.20-2# Inlet Water Distributor; 3.21-2# Drain Ball Valve; 3.22-2# Packing Material; 3.23-2# Packing Material Support Layer; 3.24-2# Filter Head; 3.25-2# Product Water Ball Valve; 3.26-2# Product Water Electric Valve; 3.27-2# Product Water Pipe; 3.28-2# Water Washing Ball Valve; 3.29-2# Air Washing Ball Valve;

[0035] 3.30-2# Vent Ball Valve; 3.31-3# Performance Reaction Verification Unit; 3.32-3# Reactor; 3.33-3# Inlet Ball Valve; 3.34-3# Pressure Gauge; 3.35-3# Inlet Water Distributor; 3.36-3# Drain Ball Valve; 3.37-3# Packing Material; 3.38-3# Packing Material Support Layer; 3.39-3# Filter Head; 3.40-3# Product Water Ball Valve; 3.41-3# Product Water Electric Valve; 3.42-3# Product Water Pipe; 3.43-3# Water Washing Ball Valve; 3.44-3# Air Washing Ball Valve; 3.45-3# Vent Ball Valve; 4-Water Backwashing System; 4.1-Clear Water Tank; 4.2-Liquid 4.3-Potential gauge; 4.4-Backwash water pump; 4.5-Backwash water pipe; 4.6-Backwash water valve #1; 4.7-Backwash water valve #2; 4.7-Backwash water valve #3; 5-Aeration backwash system; 5.1-Blower; 5.2-Backwash aeration pipe; 5.3-Backwash aeration valve #1; 5.4-Backwash aeration check valve #1; 5.5-Backwash aeration valve #2; 5.6-Backwash aeration check valve #2; 5.7-Backwash aeration valve #3; 5.8-Backwash aeration check valve #3; 6-Backwash discharge system; 6.1-Backwash drain pipe; 6.2-Backwash drain valve #1; 6.3-Backwash drain valve #2; 6.4-Backwash drain valve #3 Detailed Implementation

[0036] The present invention will now be described in detail with reference to the accompanying drawings, illustrating exemplary embodiments according to the inventive concept. However, the invention may be embodied in many different forms and should not be construed as limited to the exemplary embodiments set forth herein. These embodiments are provided so that the disclosure of the invention will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.

[0037] Figure 1 This is a schematic block diagram of an activated carbon verification apparatus according to exemplary embodiments of the present disclosure. Figure 2 This is a simplified structural diagram of an activated carbon verification apparatus according to an exemplary embodiment of the present disclosure. Below, it will be combined with... Figure 1 and Figure 2 The activated carbon verification device of the present invention will be described in detail below.

[0038] Reference Figure 1 and Figure 2 The activated carbon validation apparatus disclosed herein includes a water supply system 100, a performance reaction validation system 200, a backwash system 300, and a controller 400, as well as optional dosing system 500, backwash discharge system 600, and a mobile platform 700. That is, the activated carbon validation apparatus of this disclosure may include only the water supply system 100, performance reaction validation system 200, backwash system 300, and controller 400, or it may further include the dosing system 500, backwash discharge system 600, and mobile platform 700.

[0039] The water supply system 100 can receive water to be treated. For example, wastewater from the secondary sedimentation tank of a wastewater treatment plant can be supplied to the water supply system 100.

[0040] The performance reaction verification system 200 is fluidly connected to the water supply system 100 and can treat the water to be treated from the water supply system 100 to obtain treated water and obtain treatment results. The performance reaction verification system 200 may include one or more (e.g., at least two) performance reaction verification units, each of which is provided with activated carbon (e.g., granular activated carbon).

[0041] In other words, the water supply system 100 can transport water to be treated to the performance reaction verification unit of the performance reaction verification system 200 via pipelines. Pollutants in the water can be adsorbed by the activated carbon in the performance reaction verification unit, and then the performance reaction verification unit discharges the treated water into a clear water tank. Water quality indicators can be obtained by sampling and testing the treated water, primarily referring to the content of pollutants in the treated water, such as COD value. For the performance reaction verification system 200, the duration for which the discharged treated water meets the required water quality indicators (e.g., COD value is lower than a predetermined value) can be defined as the treatment cycle. That is, within the treatment cycle, the performance reaction verification system 200 can discharge treated water with the required water quality indicators. When it is detected (e.g., detected several times consecutively within a predetermined time period) that the water quality indicators of the treated water discharged by the performance reaction verification system 200 do not meet the requirements, it indicates that the activated carbon in the performance reaction verification system 200 has become saturated, and the treatment cycle of the performance reaction verification system 200 ends.

[0042] The backwashing system 300 is fluidly connected to the performance reaction verification system 200 and can perform backwashing on the performance reaction verification system 200 according to different backwashing parameters. Backwashing parameters include, but are not limited to, backwashing intensity, backwashing time, and backwashing cycle. Here, backwashing intensity represents the fluid pressure during the backwashing operation, backwashing time represents the duration of each backwashing operation, and backwashing cycle represents the approximate interval between two adjacent backwashing operations. Backwashing refers to the operation of cleaning the performance reaction verification unit using the reverse flow of fluid (water or air). As the performance reaction verification system 200 is used, the activated carbon adsorbs more and more pollutants, reducing the adsorption capacity of the activated carbon and increasing the pressure inside the reactor filled with activated carbon in the performance reaction verification unit, posing a safety hazard. At this time, backwashing can wash away the pollutants adsorbed by the activated carbon, reduce the pressure inside the reactor, and extend the service life of the activated carbon to a certain extent.

[0043] Backwashing can be performed according to a set backwashing cycle, or when the pressure inside the reactor exceeds a predetermined value. Since backwashing can extend the service life of activated carbon to some extent, it is meaningful to extend the treatment cycle of the performance reaction verification system 200 by setting reasonable backwashing parameters. The activated carbon verification device of this disclosure can verify the basic properties of activated carbon (such as mesh size, iodine value, methylene blue adsorption, ash content, particle strength, pore volume, pore size distribution, specific surface area, and functional group distribution on the carbon surface) and obtain the operating parameters of the activated carbon based on the treatment results and backwashing parameters. That is, in the exemplary embodiments of this disclosure, by adjusting backwashing parameters such as backwashing intensity, backwashing time, and backwashing cycle, and measuring the water quality indicators and treatment cycles of the treated water obtained using different combinations of backwashing parameters, a better combination of backwashing parameters and the operating parameters of the activated carbon can be obtained.

[0044] The controller 400 can control the overall operation of the activated carbon verification device. For example, the controller 400 can control various operations of the water supply system 100, performance reaction verification system 200, backwash system 300 described above, and the dosing system and backwash discharge system 600 described below. However, exemplary embodiments are not limited thereto, and the controller 400 may only control the operation of some of the aforementioned devices. The controller 400 can be implemented using various operating devices and methods in the art, and is not limited to combinations of software and hardware used to implement the various functions described herein.

[0045] The dosing system 500 can provide pH-adjusting agents to the water supply system 100. For example, when the pH of the water to be treated received by the water supply system 100 is detected to be fluctuating significantly, the dosing system 500 can provide pH-adjusting agents to the water supply system 100.

[0046] The backwash discharge system 600 is fluidly connected to the performance reaction verification system 200. The performance reaction verification system 200 discharges the effluent after the backwash operation through the backwash discharge system 600.

[0047] The movable platform 700 is used to house the water supply system 100, performance reaction verification system 200, backwash system 300, controller 400, chemical dosing system 500, and backwash discharge system 600. That is, the water supply system 100, performance reaction verification system 200, backwash system 300, controller 400, chemical dosing system 500, and backwash discharge system 600 are mounted on the movable platform 700. Optionally, the controller 400 may not be mounted on the movable platform 700, but may be mounted separately. The movable platform 700 may include movable components (e.g., tires) to flexibly move the entire activated carbon verification device to different test sites.

[0048] In an exemplary embodiment of this disclosure, the backwash system 300 may include a water backwash system 310 and an aeration backwash system 320. The water backwash system 310 can perform water flushing on the performance reaction verification system 200; for example, the water backwash system 310 can supply treated water from a clean water tank to the performance reaction verification system 200 to perform water flushing on the performance reaction verification system. The aeration backwash system 320 can perform air flushing on the performance reaction verification system 200.

[0049] In an exemplary embodiment of this disclosure, each performance reaction verification unit includes a reactor and a pressure gauge. Activated carbon is disposed in the reactor. The pressure gauge can measure the pressure inside the reactor. The reactor is configured to have a cleaning cycle, and when the reactor's usage time reaches the cleaning cycle or the pressure inside the reactor reaches a predetermined value, the backwashing system 300 performs water flushing and / or air flushing on the performance reaction verification system.

[0050] Figure 3 This is a flowchart of an activated carbon verification method according to exemplary embodiments of the present disclosure. Reference will be made below. Figure 3 This describes the activated carbon verification method according to the present disclosure.

[0051] Reference Figure 3 The activated carbon verification method according to the exemplary embodiments of the present disclosure can be executed by the activated carbon verification apparatus including the water supply system 100, the performance reaction verification system 200, the backwashing system 300 and the controller 400, and the method is implemented by the controller 400.

[0052] According to an exemplary embodiment, the activated carbon verification method may include the following steps: receiving water to be treated through a water supply system (S100); supplying the water to be treated to a performance reaction verification system fluidly connected to the water supply system, treating the water to be treated to obtain treated water and obtaining a treatment result (S200), wherein the performance reaction verification system includes multiple performance reaction verification units connected in parallel with each other, and each performance reaction verification unit is provided with activated carbon; performing backwashing on the performance reaction verification system through a backwashing system according to different backwashing parameters (S300); and verifying the basic properties of the activated carbon and obtaining the operating parameters of the activated carbon based on the treatment result and the backwashing parameters (S400).

[0053] During the operation of the activated carbon verification device disclosed herein, the backwash system 300 performs a backwash operation on the performance reaction verification system 200 whenever the pressure inside the reactor exceeds a predetermined value or reaches a set backwash cycle. By adjusting backwash parameters such as backwash intensity, backwash time, and backwash cycle, the water quality indicators of the treated water and the treatment cycle of the performance reaction verification system 200 are measured under different combinations of backwash parameters. By comparison, an optimal combination of backwash parameters can be obtained. Using this combination of backwash parameters can extend the treatment cycle of the performance reaction verification system 200 while ensuring that the water quality indicators of the treated water meet the requirements.

[0054] Since the performance reaction verification system 200 includes multiple performance reaction verification units set in parallel, it can verify multiple different combinations of backwashing parameters at the same time, which facilitates the comparison of treatment results under different backwashing parameters and can quickly determine the basic properties of activated carbon and the operating parameters it is suitable for.

[0055] Furthermore, the operating parameters of the activated carbon verification device disclosed herein can be correlated with the actual operating parameters of a water plant through the mathematical model of this invention. For example, operating parameters such as the flow velocity v of the filter bed in the reaction system, the packing density ρ, the backwash time t, the water flow area A, the filter bed thickness h, and the backwash intensity (or backwash pressure) F are selected; their functional expression is as follows:

[0056] F(v, ρ, t, A, h, F)=0 (Formula 1)

[0057] The above formula contains six physical quantities: v, ρ, t, A, h, and F, with corresponding dimensions [v] = [F]. 0 L 1 T -1 ]、[ρ]=[F 1 L -4 T 2 ]、[t]=[F 0 L 0 T 1 ]、[A]=[F 0 L 2 T 0 ]、[h]=[F 0 L 1 T 0 ]、[F]=[F 1 L 0 T 0 The total number of physical quantities is n = 6, where v, ρ, and t are fundamental quantities with dimensions k = 3. Therefore, the number of independent π quantities is nk = 3. According to the π theorem of similarity theory, we obtain:

[0058]

[0059] That is, Formula 1 can be rewritten as:

[0060]

[0061] According to the positive theorem of similarity theory, the above equation can be used to obtain the various similarity indices and their expressions:

[0062]

[0063] For water plants that are not yet under construction, those that have already been built, or those that have replaced activated carbon, it is necessary to optimize their operating parameters using activated carbon verification devices. Since there are certain differences between pilot-scale or intermediate-scale experiments and the actual treatment and operation of a water plant, the operating parameters of the actual water plant cannot be directly used as the operating parameters for pilot-scale or intermediate-scale experiments. Therefore, in order to make the data results from pilot-scale or intermediate-scale experiments more closely reflect the actual operating effects of the water plant, it is necessary to establish a corresponding relationship between the two. This can be achieved by using the dimensional analysis method based on the aforementioned similarity theorem to establish a similarity index C. A C h C F C v C t C ρ The relationship between them, and can be determined by C v C t C ρ The value of the similarity index is used to determine C. A C h C F The similarity value allows for better selection of operating parameters for the activated carbon experimental verification device. Here, the similarity index refers to the proportional relationship between the model value and the prototype value (e.g., the ratio between the operating parameters of an actual wastewater treatment plant and the corresponding experimental parameters of the activated carbon verification device).

[0064] In the following text, reference will be made to Figure 4 The specific construction of a portion of the activated carbon verification apparatus according to exemplary embodiments of the present disclosure is described.

[0065] Figure 4 This is a diagram showing the connection structure between parts of an activated carbon verification device according to an exemplary embodiment of the present disclosure.

[0066] exist Figure 4 The diagram shows the water supply system 1, chemical dosing system 2, performance reaction verification system 3, water backwashing system 4, aeration backwashing system, and backwash discharge system 6, which correspond to... Figure 2 The system includes a water supply system 100, a chemical dosing system 500, a performance reaction verification system 200, a water backwashing system 310, an aeration backwashing system 320, and a backwash discharge system 600.

[0067] Reference Figure 4The water supply system 1 includes a water collection and regulation unit, a No. 1 performance reaction verification water supply unit, a No. 2 performance reaction verification water supply unit, and a No. 3 performance reaction verification water supply unit. The water collection and regulation unit is connected to the water supply pumps of the No. 1, No. 2, and No. 3 performance reaction verification water supply units respectively through pipelines.

[0068] Specifically, the water collection and regulation unit includes a water collection tank 1.1, a water inlet 1.2, a level gauge 1.3, and a stirrer 1.4. The water inlet 1.2 is located on the upper part of the side wall of the water collection tank 1.1 on the water inlet side; the level gauge 1.3 is located inside the water collection tank 1.1; and the stirrer is located on the top of the water collection tank 1.1 via a crossbeam.

[0069] The performance response verification water supply unit #1 is equipped with a #1 inlet pump (1.5), a #1 inlet pipe (1.6), a #1 flow meter (1.7), a #1 check valve (1.8), and a #1 inlet electric valve (1.9). The #1 inlet pump (1.5), the #1 flow meter (1.7), the #1 check valve (1.8), and the #1 inlet electric valve (1.9) are connected sequentially through the #1 inlet pipe (1.6), and both ends of the #1 inlet pipe (1.6) are connected to the water collection tank (1.1) and the #1 performance response verification unit.

[0070] The performance response verification water supply unit #2 is equipped with a #2 inlet pump 1.20, a #2 inlet pipe 1.21, a #2 flow meter 1.22, a #2 check valve 1.23, and a #2 inlet electric valve 1.24. The #2 inlet pump 1.20, the #2 flow meter 1.22, the #2 check valve 1.23, and the #2 inlet electric valve 1.24 are connected sequentially through the #2 inlet pipe 1.21. At the same time, both ends of the #2 inlet pipe 1.21 are connected to the water collection tank 1.1 and the #2 performance response verification unit.

[0071] The #3 performance reaction verification water supply unit is equipped with a #3 inlet pump (1.25), a #3 inlet pipe (1.26), a #3 flow meter (1.27), a #3 check valve (1.28), and a #3 inlet electric valve (1.29). The #3 inlet pump (1.25), flow meter (1.27), check valve (1.28), and electric valve (1.29) are connected sequentially through the #3 inlet pipe (1.26). Simultaneously, both ends of the #3 inlet pipe (1.26) are connected to the water collection tank (1.1) and the #3 performance reaction verification unit.

[0072] The dosing system 2 is equipped with a dosing tank 2.1, a level gauge 2.2, a dosing pump 2.3, and a dosing pipe 2.4. The detection end of the level gauge 2.2 is located inside the dosing tank 2.1; the dosing tank 2.1, the dosing pump 2.3, and the dosing pipe 2.4 are connected in sequence; the dosing pipe 2.4 is connected to the water collection tank.

[0073] The performance response verification system 3 includes performance response verification unit 3.1, performance response verification unit 3.16, and performance response verification unit 3.31, each of which operates independently in parallel.

[0074] Specifically, the performance reaction verification unit 1# includes: reactor 1#; inlet ball valve 1#; pressure gauge 1#; water distributor 1#; drain ball valve 1#; packing material 1#; packing material support layer 1#; filter head 1#; product water ball valve 1#; electric product water valve 1#; product water pipe 1#; water washing ball valve 1#; and air washing ball valve 1#. 1# Vent Ball Valve 3.15; 1# Inlet Ball Valve 3.3; 1# Pressure Gauge 3.4; 1# Inlet Water Distributor 3.5; 1# Drain Ball Valve 3.6; 1# Packing 3.7; 1# Packing Support Layer 3.8; 1# Filter Head 3.9; 1# Product Water Ball Valve 3.10; 1# Product Water Electric Valve 3.11; 1# Product Water Pipe 3.12; 1# Water Washing Ball Valve 3.13; 1# Air Washing Ball Valve 3.14; and 1# Vent Ball Valve 3.15, from top to bottom as follows: Figure 4 The diagram shows the components installed sequentially on reactor #1, 3.2.

[0075] Performance Reaction Verification Unit #2 (3.16) includes: Reactor #2 (3.17), Inlet Ball Valve #2 (3.18), Pressure Gauge #2 (3.19), Inlet Water Distributor #2 (3.20), Drain Ball Valve #2 (3.21), Packing Material #2 (3.22), Packing Material Support Layer #2 (3.23), Filter Head #2 (3.24), Product Water Ball Valve #2 (3.25), Product Water Electric Valve #2 (3.26), Product Water Pipe #2 (3.27), Water Washing Ball Valve #2 (3.28), and Air Washing Ball Valve #2 (3.29). 2# Vent Ball Valve 3.30; 2# Inlet Ball Valve 3.18; 2# Pressure Gauge 3.19; 2# Inlet Water Distributor 3.20; 2# Drain Ball Valve 3.21; 2# Packing 3.22; 2# Packing Support Layer 3.23; 2# Filter Head 3.24; 2# Product Water Ball Valve 3.25; 2# Product Water Electric Valve 3.26; 2# Product Water Pipe 3.27; 2# Water Washing Ball Valve 3.28; 2# Air Washing Ball Valve 3.29; and 2# Vent Ball Valve 3.30, from top to bottom as follows: Figure 4 As shown, they are installed sequentially on reactor #2, 3.17.

[0076] Performance Reaction Verification Unit #3 (3.31): Includes Reactor #3 (3.32), Inlet Ball Valve #3 (3.33), Pressure Gauge #3 (3.34), Inlet Water Distributor #3 (3.35), Drain Ball Valve #3 (3.36), Packing Material #3 (3.37), Packing Material Support Layer #3 (3.38), Filter Head #3 (3.39), Product Water Ball Valve #3 (3.40), Product Water Electric Valve #3 (3.41), Product Water Pipe #3 (3.42), Water Washing Ball Valve #3 (3.43), and Air Washing Ball Valve #3 (3.44). 3# Vent Ball Valve 3.45; 3# Inlet Ball Valve 3.33; 3# Pressure Gauge 3.34; 3# Inlet Water Distributor 3.35; 3# Drain Ball Valve 3.36; 3# Packing 3.37; 3# Packing Support Layer 3.38; 3# Filter Head 3.39; 3# Product Water Ball Valve 3.40; 3# Product Water Electric Valve 3.41; 3# Product Water Pipe 3.42; 3# Water Washing Ball Valve 3.43; 3# Air Washing Ball Valve 3.44; and 3# Vent Ball Valve 3.45, from top to bottom as follows: Figure 4 As shown, they are installed sequentially on reactor #2, 3.32.

[0077] The water backwash system 4 is equipped with a clean water tank 4.1, a level gauge 4.2, a backwash water pump 4.3, a backwash water valve 1 4.4, a backwash water valve 2 4.5, a backwash water valve 3 4.6, and a backwash water pipe 4.7.

[0078] Specifically, the level gauge 4.2 is installed in the clean water tank 4.1, the backwash water pump 4.3 is installed in the clean water tank 4.1, the #1 backwash water valve 4.4 is connected to the backwash water pump 4.3 and the #1 water washing ball valve 3.13 through the backwash water pipe 4.7; the #2 backwash water valve 4.5 is connected to the backwash water pump 4.3 and the #2 water washing ball valve 3.28 through the backwash water pipe 4.7; and the #3 backwash water valve 4.6 is connected to the backwash water pump 4.3 and the #3 water washing ball valve 4.43 through the backwash water pipe 4.7.

[0079] The aeration backwashing system 5 is equipped with a blower 5.1, a backwashing aeration pipe 5.2, a backwashing aeration valve #1 5.3, a backwashing aeration check valve #1 5.4, a backwashing aeration valve #2 5.5, a backwashing aeration check valve #2 5.6, a backwashing aeration valve #3 5.7, and a backwashing aeration check valve #3 5.8.

[0080] Specifically, backwash aeration valve 5.3 and backwash aeration check valve 5.4 are connected to blower 5.1 and air-wash ball valve 3.14 via backwash aeration pipe 5.2; backwash aeration valve 5.5 and backwash aeration check valve 5.6 are connected to blower 5.1 and air-wash ball valve 3.39 via backwash aeration pipe 5.2; and backwash aeration valve 5.7 and backwash aeration check valve 5.8 are connected to blower 5.1 and air-wash ball valve 3.44 via backwash aeration pipe 5.2.

[0081] The backwash discharge system 6 is equipped with a backwash drain pipe 6.1, a backwash drain valve 6.2, a backwash drain valve 6.3, and a backwash drain valve 6.4.

[0082] Specifically, backwash drain valve 6.2 is connected to drain ball valve 3.6 via backwash drain pipe 6.1; backwash drain valve 6.3 is connected to drain ball valve 3.21 via backwash drain pipe 6.1; and backwash drain valve 6.4 is connected to drain ball valve 3.36 via backwash drain pipe 6.1.

[0083] The operating steps of the activated carbon verification device disclosed herein will be described in detail below.

[0084] S1: Wastewater treatment process. The wastewater to be treated flows into the collection tank 1.1. The level gauge 1.3 in the collection tank 1.1 indicates that the set high level has been reached. This confirms that backwash drain valves 6.2, 6.3, and 6.4 are closed. The agitator 1.4 is turned on. The electric inlet valves 1.9, 1.24, and 1.29 are turned on. The permeate water electric valves 3.11 and 3.2 are turned on. 6. Power valve 3.41 for product water, turn on inlet pumps 1.5, 2.20, and 3.25; send the water to be treated through inlet pipes 1.6, 1.21, and 1.26 into performance reaction verification units 1.1, 2.16, and 3.31 respectively; the treated water flows evenly through the packing material via the water distributor, and after adsorption treatment, flows into the clear water tank 4.1 through its respective product water pipe.

[0085] S2: Dosing process. If the pH of the influent to the device fluctuates significantly, the dosing pump 2.3 will be turned on, and the slow-release agent will be sent into the collection tank through the dosing pipe 2.4.

[0086] S3: System backwashing process. In this invention, reactor cleaning is controlled by setting an online cleaning cycle (default 168h, adjustable from 0 to 672h) or reaching an online cleaning pressure marker. Online cleaning pressure marker: The reactor is equipped with a pressure gauge. An overpressure feedback alarm value (default 45kPa, adjustable from 0 to 100kPa) is set, prompting "Overpressure operation, prepare for cleaning"; an overpressure feedback shutdown cleaning value (default 60kPa, adjustable from 0 to 100kPa) is set, prompting "Clean reactor # immediately" and "System enters automatic cleaning subroutine".

[0087] The logic process of the online cleaning subroutine is as follows: The reactor reaches one online cleaning cycle or reaches the online cleaning pressure mark → Confirm sufficient liquid level in the clean water tank 4.1 → (1#, 2#, 3#) Reactor inlet pumps are stopped and locked → (1#, 2#, 3#) Reactor inlet valves are closed → (1#, 2#, 3#) Reactor product water valves are closed → (1#, 2#, 3#) Reactor drain valves are opened → (1#, 2#, 3#) Reactor cleaning aeration valves are opened → Aeration fan is started and locked → Wait for one steam cleaning time (default 5 min, adjustable from 0 to 15 min) → (1#, 2#, 3#) Reactor cleaning water valves are opened → Cleaning water pump is started and locked → Wait for one steam cleaning time. Water mixing wash time (default 5min, adjustable from 0 to 15min) → Aeration fan off and locked → (1#, 2#, 3#) Reactor cleaning aeration valve closed → Wait for 1 water wash time (default 5min, adjustable from 0 to 15min) → Cleaning water pump off and locked → (1#, 2#, 3#) Reactor cleaning water valve closed → Wait for 1 sedimentation time (default 5min, adjustable from 0 to 15min) → (1#, 2#, 3#) Reactor drain valve closed → (1#, 2#, 3#) Reactor inlet valve open → (1#, 2#, 3#) Reactor product water valve open → Online cleaning subroutine completed → (1#, 2#, 3#) Reactor inlet pump resumes operation.

[0088] The activated carbon verification device disclosed herein can perform conventional water treatment and backwashing operations according to the above operating steps. By setting different combinations of backwashing parameters and analyzing the treatment results under different combinations of backwashing parameters, the basic properties of activated carbon can be verified and the operating parameters of activated carbon can be obtained based on the treatment results and backwashing parameters.

[0089] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of the present invention. Any modifications or equivalent substitutions made to the present invention without departing from the spirit and scope thereof should be covered within the protection scope of the claims of the present invention.

Claims

1. An activated carbon verification device, characterized in that, The activated carbon verification device includes: The water supply system is designed to supply water that needs to be treated. A performance reaction verification system, connected to the water supply system, is configured to treat water from the water supply system to obtain treated water and obtain treatment results. The performance reaction verification system includes at least one performance reaction verification unit, and each performance reaction verification unit is provided with activated carbon. A backwashing system, connected to the performance response verification system, is configured to perform backwashing on the performance response verification system according to different backwashing parameters; The operating parameters of the activated carbon verification device are correlated with the actual operating parameters of the water plant through a mathematical model, and the mathematical model includes: Establish the relationship between operating parameters and similarity indices; determine the values ​​of other similarity indices by identifying the values ​​of necessary similarity indices; and use the values ​​of similarity indices to optimize the operating parameters of the activated carbon verification device. Among them, the operating parameters related to the necessary similarity index include the flow rate of the filter bed in the reaction system. and backwash time Furthermore, the necessary similarity index includes the similarity index of the flow rate through the filter layer of the reaction system. Similarity index to backwash time ; Operating parameters associated with the other similarity indicators include the water flow area. and the thickness of the filter bed At least one of them, Other similarity indicators include water flow area similarity indicators. Similarity index with packing filter layer thickness At least one of them, the other similarity indicators have the following correspondence with the necessary similarity indicators: ; Operating parameters related to the necessary similarity index also include packing density. Operating parameters associated with the other similarity indicators include backwash intensity. The necessary similarity index also includes the packing density similarity index. The other similarity indicators include the water flow area similarity indicator. The other similarity indicators and the necessary similarity indicators have the following correspondence: 。 2. The activated carbon verification device according to claim 1, characterized in that, The processing results include the processing cycle and the water quality indicators of the treated water, and the backwash parameters include backwash intensity, backwash time and backwash cycle.

3. The activated carbon verification device according to claim 1, characterized in that, The activated carbon verification device also includes: A backwash discharge system, fluidly connected to the performance response verification system, is configured to discharge emissions after backwashing of the performance response verification system.

4. The activated carbon verification device according to claim 1, characterized in that, The backwashing system includes: A water backwashing system configured to perform water flushing on the performance response verification system; and an aeration backwashing system configured to perform air flushing on the performance response verification system.

5. The activated carbon verification device according to claim 4, characterized in that, Each performance response verification unit includes: A reactor, in which the activated carbon is disposed; and a pressure gauge, configured to measure the pressure within the reactor. The reactor is configured to have a cleaning cycle, and when the usage time of the reactor reaches the cleaning cycle or the pressure inside the reactor reaches a predetermined value, the backwashing system performs water flushing and / or air flushing on the performance reaction verification system.

6. The activated carbon verification device according to claim 5, characterized in that, The activated carbon verification device also includes a clean water tank, into which the water to be treated enters after being treated by the activated carbon in the performance reaction verification unit.

7. The activated carbon verification device according to claim 6, characterized in that, The clean water tank is also configured to supply water treated by the activated carbon to the water backwashing system for performing water flushing on the performance reaction verification system.

8. The activated carbon verification device according to claim 1, characterized in that, The activated carbon verification device also includes: The dosing system is configured to provide the water supply system with a pH-adjusting agent.

9. The activated carbon verification device according to claim 1, characterized in that, The activated carbon verification device also includes: The mobile platform is provided, and the water supply system, the performance reaction verification system, and the backwashing system are mounted on the mobile platform.

10. A method for verifying activated carbon, characterized in that, The method is executed through an activated carbon verification device, which includes a water supply system, a performance reaction verification system, a backwashing system, and a controller. The method is implemented through the controller and includes: Receive water to be treated through the water supply system; The water to be treated is supplied to a performance reaction verification system that is fluidly connected to the water supply system. The water to be treated is then treated to obtain treated water and the treatment result is obtained. The performance reaction verification system includes multiple performance reaction verification units connected in parallel with each other, and each performance reaction verification unit is equipped with activated carbon. The performance reaction verification system is backwashed using a backwashing system with different backwashing parameters; and the basic properties of the activated carbon are verified and the operating parameters of the activated carbon are obtained based on the processing results and the backwashing parameters. The operating parameters of the activated carbon verification device are correlated with the actual operating parameters of the water plant through a mathematical model, and the mathematical model includes: Establish the relationship between operating parameters and similarity indices; determine the values ​​of other similarity indices by identifying the values ​​of necessary similarity indices; and use the values ​​of similarity indices to optimize the operating parameters of the activated carbon verification device. Among them, the operating parameters related to the necessary similarity index include the flow rate of the filter bed in the reaction system. and backwash time Furthermore, the necessary similarity index includes the similarity index of the flow rate through the filter layer of the reaction system. Similarity index to backwash time ; Operating parameters associated with the other similarity indicators include the water flow area. and the thickness of the filter bed At least one of them, Other similarity indicators include water flow area similarity indicators. Similarity index with packing filter layer thickness At least one of them, the other similarity indicators have the following correspondence with the necessary similarity indicators: ; Operating parameters related to the necessary similarity index also include packing density. Operating parameters associated with the other similarity indicators include backwash intensity. The necessary similarity index also includes the packing density similarity index. The other similarity indicators include the water flow area similarity indicator. The other similarity indicators and the necessary similarity indicators have the following correspondence: 。 11. The activated carbon verification method according to claim 10, characterized in that, in, The processing results include the processing cycle and the water quality indicators of the treated water, and the backwash parameters include backwash intensity, backwash time and backwash cycle.

Citation Information

Patent Citations

  • A strain column adsorption experimental apparatus for coal quality active carbon adsorption evaluation of ability

    CN205873949U