BIM-based ALC partition board construction method

By using 3D laser scanning and contour pad technology, combined with tooling vehicle auxiliary tools, the rapid and precise installation of ALC partition panels was achieved, solving the problems of long construction cycles and high labor intensity, and improving construction efficiency and accuracy.

CN117803203BActive Publication Date: 2026-02-27CCCC SECOND NAVIGATION ENG CO LTD
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Patent Information

Application Number
CN202311783389.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-22
Publication Date
2026-02-27
Estimated Expiration
2043-12-22

AI Technical Summary

Technical Problem

The construction of ALC partition walls requires waiting for the ground to be leveled, which results in a long construction period, a complicated leveling process, high labor intensity, and difficulty in making precise adjustments to small areas individually.

Method used

A 3D laser scanner is used for 3D scanning and modeling to generate a virtual model. Ground tilt compensation is performed using contoured pads and tooling vehicles, and partition wall panels are directly installed. Combined with contoured pad manufacturing equipment and tooling vehicles, rapid installation and adjustment are performed, simplifying the construction process.

Benefits of technology

It shortened the construction period, improved construction efficiency, reduced labor intensity, simplified the construction process, reduced reliance on ground leveling, and improved installation accuracy and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a BIM-based ALC partition wall plate construction method, which adopts a three-dimensional laser scanner to perform three-dimensional scanning on the installation position of an ALC partition wall plate, fits a virtual model of the installation position of the ALC partition wall plate, imports a partition wall plate model into the virtual model of the installation position of the ALC partition wall plate, and assembles the partition wall plate model at a theoretical construction position; a profiling cushion block making device is used to pour a profiling cushion block; the poured profiling cushion block is placed on the ground under the partition wall plate after being adjusted to the correct direction, and the ground inclination is leveled to make the upper end surface of the profiling cushion block horizontal; and the problem that the ALC partition wall plate needs to wait for the ground to be leveled before being installed and the long construction cycle are solved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of partition wall construction, in particular to a BIM-based ALC partition wall construction method. BACKGROUND

[0002] With the popularity of prefabricated, ALC partition wall in secondary structure is gradually used more and more widely, which can be used as wall material and roof panel, and is a new type of environmentally friendly building material with superior performance. It has the advantages of light weight, high strength, good sound insulation effect, long service life, significant thermal insulation effect, and convenient construction.

[0003] Since the ALC partition wall is a standard prefabricated part, the traditional ALC partition wall construction usually needs to first level the ground before installing the partition wall. However, due to the small area occupied by the partition wall, it is difficult to level the position alone, so the entire ground including the partition wall installation position is usually leveled uniformly, and after solidification, the partition wall is installed, which invisibly prolongs the construction period of the partition wall installation process. And during leveling, almost all processes cannot be carried out, after leveling, other processes are carried out at the same time, which requires coordination of the sequence of each process, and tests the on-site scheduling ability.

[0004] And because the ground area is large, the cement mortar has poor fluidity, even after uniform leveling, there may still be local inclination at the partition wall installation position, and local padding or cement mortar filling of the bottom is still required during the installation of the partition wall, which cannot greatly reduce the labor intensity. SUMMARY

[0005] The present application provides a BIM-based ALC partition wall construction method, which solves the problem of long construction period caused by waiting for ground leveling before installing the ALC partition wall.

[0006] To solve the above technical problems, the technical scheme adopted by the present application is:

[0007] A BIM-based ALC partition wall construction method, a three-dimensional laser scanner is placed near the installation position of the ALC partition wall, and the three-dimensional laser scanner coordinate system is adjusted so that two coordinate system axes coincide with the horizontal plane;

[0008] The installation position of the ALC partition wall is scanned by the three-dimensional laser scanner to obtain three-dimensional point cloud data;

[0009] The point cloud data is processed to fit a virtual model of the installation position of the ALC partition wall;

[0010] The partition wall model is imported into the virtual model of the installation position of the ALC partition wall, and the theoretical construction position is installed for assembly, and on the basis of ensuring that each partition wall is installed vertically relative to the horizontal plane, the lower end of each partition wall is tangent to the virtual ground model.

[0011] Analyzing and recording the inclination angle of the local ground model of the area below the partition plate and the height value of the four corners of the lower end of the partition plate from the horizontal plane where the tangent point is located;

[0012] Using the profiling pad making device to cast the profiling pad;

[0013] Using the tool car to transfer the partition plate to the installation position of the ALC partition plate;

[0014] After adjusting the correct direction of the cast profiling pad, place it on the ground below the partition plate, and level the ground inclination to make the upper end surface of the profiling pad horizontal;

[0015] Adjust the perpendicularity of the partition plate by the tool car, and lower the partition plate onto the profiling pad;

[0016] Install the subsequent profiling pad and partition plate until all the partition plates are installed;

[0017] Fill the remaining gaps of the partition wall with cement mortar to complete the installation.

[0018] The method for making the profiling pad comprises:

[0019] The profiling pad making device comprises a movable plate, a fixed bottom plate, and a ball hinge seat. The fixed bottom plate is hinged to the middle part of the movable plate through the ball hinge seat. The back side of the movable plate is provided with a vibration motor. The four corners of the lower end of the movable plate are provided with magnetic rings. The four corners of the fixed bottom plate are provided with top cylinders. The telescopic end of the top cylinder is provided with an arc-shaped block. The upper end arc surface of the arc-shaped block abuts against the inner side of the magnetic ring. The magnetic ring attracts the arc-shaped block. The upper end of the movable plate is provided with a template box.

[0020] According to the height value of the four corners of the lower end of the partition plate from the horizontal plane where the tangent point is located in the virtual model, the corresponding height of each top cylinder is lifted to make the movable plate and the template box in an inclined state;

[0021] Brush the release agent on the inner side of the template box;

[0022] Pour the cement mortar into the template box;

[0023] Turn on the vibration motor, and vibrate the template box to make the upper surface of the cement mortar horizontal;

[0024] Wait for the cement mortar in the template box to solidify into a profiling pad;

[0025] Demold and take out the profiling pad.

[0026] The template box is provided with a net-shaped protrusion. After the profiling pad solidifies, a net groove is formed at the lower end of the profiling pad;

[0027] After the profiling pad is placed under the partition plate, cement mortar is injected into the net groove, and the cement mortar flows along the net groove to the recessed part of the ground and fills the recessed part.

[0028] The tooling trolley is further provided with a slide frame capable of moving up and down, the slide frame is provided with a turnover frame, one side of the turnover frame is connected with a rotary table device, a rotating end of the rotary table device is provided with a clamp device, the clamp device comprises clamping plates capable of clamping relative to each other, the clamping plates are used for clamping the partition plates, and the partition plates are provided with a first notch portion and a second notch portion used for accommodating the clamping plates on two sides.

[0029] In the preferred solution, the first notch portion and the second notch portion are staggered by a certain distance in the length direction of the partition plate.

[0030] The Z-shaped net rack is placed in the Z-shaped mold to pour the Z-shaped precast block;

[0031] The Z-shaped precast block is used for clamping two adjacent partition plates.

[0032] In the preferred solution, a moving frame is further provided, the slide frame is connected with the moving frame, the tooling trolley is provided with a vertical inner groove, a plurality of rollers are provided on two sides of the moving frame, the rollers are installed in the inner groove to roll, the tooling trolley is provided with rotatable sprockets at upper and lower ends, a chain is further provided, the chain passes through the sprockets and is connected with the moving frame at upper and lower ends.

[0033] In the preferred solution, one end of the turnover frame is hinged with the slide frame, the other end of the turnover frame is provided with an ear seat, the top end of the tooling trolley is provided with a fixed pulley, the side of the tooling trolley away from the clamp device is provided with a winch, and a pull cable is further provided, the pull cable passes through the fixed pulley and is connected with the winch and the ear seat at two ends.

[0034] In the preferred solution, the lower end of the tooling trolley is provided with a sliding sleeve portion, a support leg frame capable of sliding is arranged in the sliding sleeve portion, a walking wheel capable of rolling is arranged at the front end of the support leg frame, a universal wheel is arranged at the rear end of the support leg frame, and a counterweight box is further arranged at the rear end of the support leg frame.

[0035] In the preferred solution, the turnover frame comprises a base frame, the base frame is connected with the slide frame, the ear seat is arranged at the upper end of the base frame, and a transverse moving frame is further provided, the transverse moving frame slides along the base frame in the transverse direction.

[0036] In the preferred solution, the rotary table device comprises a base, the base is provided with a rotating disc capable of rotating, a connecting rod shaft is further provided, one end of the connecting rod shaft is connected with a worm portion, one end of the rotating disc is provided with a worm wheel portion, and the worm wheel portion of the rotating disc is engaged with the worm portion of the connecting rod shaft.

[0037] In the preferred solution, the clamp device comprises a connecting bottom plate, the connecting bottom plate is connected with the rotary table device, the connecting bottom plate is provided with a guide rail and a sliding block device, the clamping plates are slidably connected with the connecting bottom plate through the guide rail and the sliding block device, the connecting bottom plate is further provided with a screw, each clamping plate is provided with a nut seat, each nut seat is threadedly connected with the screw, and the threads of each nut seat are opposite in direction.

[0038] In the preferred scheme, the back side of the tool trolley is provided with a control cabinet and a display screen, and the clamp device is provided with a double-axis inclination sensor, and the double-axis inclination sensor, the display screen and the control cabinet are electrically connected.

[0039] The application has the advantages that: based on BIM, the installation position of the partition wall is sampled, modeled and virtually assembled in three dimensions, the ground inclination is analyzed and filled by prefabricated profiling blocks, the partition wall can be directly installed without the leveling process, the construction period is shortened; the single auxiliary tool can complete the operation of transferring and installing the partition wall panel, the partition wall panel does not need to be transferred and repositioned between multiple tools, the construction efficiency is improved; the tool operation is simple and integrated with rotation, overturning and position adjustment functions, a single person can quickly operate, the labor intensity is reduced, and the labor cost is saved; the supporting leg frame can move backward to avoid interference with the installation of the partition wall panel, and the counterweight box also moves backward to move the overall center backward to avoid tilting; the tool trolley has a transverse movement function, which facilitates the side splicing of the partition wall panel and avoids repeated movement of the tool trolley to cause repeated adjustment of the perpendicularity. BRIEF DESCRIPTION OF DRAWINGS

[0040] The application will be further described below in combination with the drawings and examples.

[0041] Figure 1 is a laser scanning modeling schematic diagram of the application.

[0042] Figure 2 is a virtual assembly schematic diagram of the application.

[0043] Figure 3 is a partition wall panel pouring schematic diagram of the application.

[0044] Figure 4 is a Z-shaped prefabricated block pouring schematic diagram of the application.

[0045] Figure 5 is a top view of the template box of the application.

[0046] Figure 6 is a structure diagram of the profiling pad block making device of the application.

[0047] Figure 7 is an inclination schematic diagram of the profiling pad block making device of the application.

[0048] Figure 8 is an arc-shaped block position schematic diagram of the application.

[0049] Figure 9 is a profiling pad block installation schematic diagram of the application.

[0050] Figure 10 is a Z-shaped prefabricated block installation schematic diagram of the application.

[0051] Figure 11is a top view schematic diagram of the trolley of the present application.

[0052] Figure 12 is a front view schematic diagram of the trolley of the present application.

[0053] Figure 13 is a lifting structure diagram of the trolley of the present application.

[0054] Figure 14 is a rear structure diagram of the outrigger of the present application.

[0055] Figure 15 is a rotating schematic diagram of the partition plate of the present application.

[0056] Figure 16 is a schematic diagram of the turnover frame and rotary table device of the present application.

[0057] Figure 17 is a structure diagram of the turnover frame and rotary table device of the present application.

[0058] Figure 18 is a schematic diagram of the clamp device of the present application.

[0059] Figure 19 is a top view schematic diagram of the turnover frame of the present application.

[0060] Figure 20 is a schematic diagram of the outrigger plug-in positioning of the present application.

[0061] In the figure: trolley 1; outrigger 101; moving frame 102; chain wheel 103; lifting motor 104; chain 105; inner groove 106; roller 107; walking wheel 108; universal wheel 109; fixed pulley 110; sliding sleeve part 111; sliding frame 2; turnover frame 3; ear seat 301; base frame 302; transverse moving frame 303; adjusting screw 304; rolling wheel 305; rotating hand wheel 306; rotary table device 4; base 401; rotating disc 402; connecting rod shaft 403; operating handle 404; clamp device 5; connecting bottom plate 501; clamping plate 502; nut seat 503; screw 504; operating hand wheel 505; guide rail sliding block device 506; partition plate 6; first notch part 601; second notch part 602; Z-shaped net rack 603; Z-shaped prefabricated block 604; net-shaped protrusion 605; movable plate 606; fixed bottom plate 607; ball hinge seat 608; vibration motor 609; top cylinder 610; arc block 611; magnetic ring 612; ring sleeve 613; profiled pad 614; net groove 615; template box 616; winch 7; counterweight box 8; handrail 9; control cabinet 10; double-shaft inclination sensor 11; display screen 12. DETAILED DESCRIPTION

[0062] As Figures 1-20 in,

[0063] Place the three-dimensional laser scanner 13 near the installation position of the ALC partition wall panel and adjust the coordinate system of the three-dimensional laser scanner 13 so that two coordinate system axes coincide with the horizontal plane;

[0064] As Figure 1 , the three-dimensional laser scanner 13 is used to perform three-dimensional scanning on the installation position of the ALC partition wall panel, and three-dimensional point cloud data is obtained, including ground, top beam, and column point cloud data;

[0065] The point cloud data is processed, a virtual model of the installation position of the ALC partition wall panel is fitted, and the angle of the virtual ground model relative to the horizontal plane is analyzed;

[0066] As Figure 2 , the partition wall panel 6 model is imported into the virtual model of the installation position of the ALC partition wall panel, and the theoretical construction position is installed for assembly, on the basis of ensuring that each partition wall panel 6 is installed vertically relative to the horizontal plane, the lower end of each partition wall panel 6 is tangent to the virtual ground model;

[0067] The inclination angle of the local ground model under the partition wall panel 6 and the height value of the four corners of the lower end of the partition wall panel 6 from the tangent point are analyzed and recorded;

[0068] The profiled pad 614 is poured using a profiled pad manufacturing device, and is numbered to correspond to the actual installation position;

[0069] The partition wall panel 6 is transferred to the installation position of the ALC partition wall panel using the tool car 1;

[0070] The poured profiled pad 614 is placed on the ground under the partition wall panel 6 after being adjusted to the correct direction, and the ground inclination is leveled so that the upper end surface of the profiled pad 614 is horizontal;

[0071] The perpendicularity of the partition wall panel 6 is adjusted by the tool car 1, and the partition wall panel 6 is lowered onto the profiled pad 614;

[0072] The subsequent profiled pad 614 and partition wall panel 6 are installed in sequence until all the partition wall panels 6 are installed;

[0073] The remaining gaps between the partition wall panel 6 and the ground, top beam, and column are filled with cement mortar, and the installation of the ALC partition wall panel is completed.

[0074] If the local ground levelness is good, the profiled pad corresponding to the position does not need to be poured.

[0075] The method includes a profiled pad manufacturing method:

[0076] The profiling cushion manufacturing device comprises a movable plate 606, a fixed bottom plate 607 and a ball hinge base 608, the fixed bottom plate 607 is hinged with the middle part of the movable plate 606 through the ball hinge base 608, the back side of the movable plate 606 is provided with a vibration motor 609, the lower end of the movable plate 606 is provided with a magnetic ring 612 at four corners, the fixed bottom plate 607 is provided with a top cylinder 610 at four corners, the top cylinder 610 is provided with an arc block 611 at the telescopic end, the upper end of the arc block 611 is provided with an arc surface abutting against the inner side of the magnetic ring 612, the magnetic ring 612 adsorbs the arc block 611, and the upper end of the movable plate 606 is provided with a template box 616;

[0077] According to the height value of the four corners of the lower end of the partition wall plate 6 in the virtual model from the horizontal plane where the tangent point is located, the corresponding height of each top cylinder 610 is lifted, so that the movable plate 606 and the template box 616 are in an inclined state;

[0078] The release agent is brushed on the inner side of the template box 616;

[0079] The cement mortar is poured into the template box 616;

[0080] The vibration motor 609 is started, and the template box 616 is vibrated, so that the upper surface of the cement mortar is horizontal;

[0081] The cement mortar in the template box 616 is waited to solidify into the profiling cushion 614;

[0082] The profiling cushion 614 is demolded and taken out.

[0083] The template box 616 is provided with a net-shaped protrusion 605, and the lower end of the profiling cushion 614 forms a net groove 615 after the profiling cushion 614 is solidified;

[0084] After the profiling cushion 614 is placed below the partition wall plate 6, cement mortar is injected into the net groove 615, and the cement mortar flows along the net groove 615 to the ground recess and fills the recess.

[0085] Since the ground does not need to be leveled, the workers can enter the field to perform other construction procedures when the profiling cushion 614 is performed.

[0086] The magnetic ring 612 is connected with the movable plate 606 integrally, the outer side of the magnetic ring 612 is wrapped with a ring sleeve 613, the ring sleeve 613 is rubber, and the ring sleeve 613 separates the arc block 611, so as to prevent hard impact between the arc block 611 and the magnetic ring 612 when the vibration motor 609 is started.

[0087] The top cylinder 610 can be a servo cylinder.

[0088] In the preferred solution, the trolley 1 is further provided with a slide frame 2 that can move up and down, the slide frame 2 is provided with a turnover frame 3, one side of the turnover frame 3 is connected with a rotary table device 4, the rotary end of the rotary table device 4 is provided with a clamp device 5, the clamp device 5 includes clamping plates 502 that can be clamped relative to each other, the clamping plates 502 are used to clamp the partition plate 6, and the partition plate 6 is provided with a first notch portion 601 and a second notch portion 602 on both sides for accommodating the clamping plates 502.

[0089] In the preferred solution, the first notch portion 601 and the second notch portion 602 are offset by a certain distance in the length direction of the partition plate 6.

[0090] The Z-shaped net rack 603 is placed in the Z-shaped mold to pour the Z-shaped precast block 604;

[0091] The Z-shaped precast block 604 is used to connect two adjacent partition plates 6.

[0092] The partition plate 6 is poured through a mold as shown in Figure 3 The size and position of the first notch portion 601 and the second notch portion 602 are fixed, the Z-shaped precast block 604 belongs to a standard size, which can be prefabricated and stored in advance, and does not occupy the construction period.

[0093] The trolley 1 is moved to the partition plate storage place, the turnover frame 3 is turned to be close to horizontal, the clamp device 5 at the front end clamps the side wall of the partition plate 6, and the slide frame 2 drives the clamp device 5 to vertically rise to lift the partition plate 6;

[0094] When the trolley 1 transports the partition plate 6 to the installation site, the turnover frame 3 is turned to be vertical, the height of the slide frame 2 is raised, and then the rotary end of the rotary table device 4 is rotated by ninety degrees to adjust the partition plate 6 to be vertical;

[0095] The trolley 1 is moved to position the partition plate 6 for installation, the plumb device or the inclination sensor is used to feed back the perpendicularity of the partition plate 6, if there is unevenness or inclination on the ground after the partition plate 6 is placed on the ground, the suspended place is padded with a profiled pad 614, and the bottom hollow part is filled with cement mortar;

[0096] The size of the first notch portion 601 and the second notch portion 602 can be the same, the height is offset but needs to overlap, and the depth is greater than the thickness of the clamping plate 502, the clamping plate 502 exits through the first notch portion 601 and the second notch portion 602;

[0097] The trolley 1 transports the next partition plate 6 and aligns it with the previous partition plate 6, the perpendicularity of the partition plate 6 is monitored and adjusted;

[0098] One of the left and right sides of the partition plate 6 is aligned with the adjacent partition plate 6, and the front and back sides are flush, at this time, the first notch portion 601 of the partition plate 6 and the second notch portion 602 of the previous partition plate 6 form a Z-shaped notch portion;

[0099] The clamping plate 502 is withdrawn, and the Z-shaped prefabricated block 604 is installed to the Z-shaped gap part, and the Z-shaped prefabricated block 604 is internally provided with a Z-shaped net rack 603, which is formed by steel bars or steel wires and has a three-dimensional net structure and a general Z shape. The step part formed by the first gap part 601 and the second gap part 602 is clamped and connected in a staggered manner, so that the connection between the adjacent partition plates 6 is more stable.

[0100] After the above steps are repeated to install the partition plates 6 into an integral partition wall, the joints between the partition plates 6 and the vertical columns, the joints between the partition plates 6 and the top cross beams and the ground, the joints between the adjacent partition plates 6, and the gaps around the Z-shaped prefabricated block 604 are filled. Due to the continuous pulling force of the Z-shaped prefabricated block 604 on the adjacent partition plates 6, the cracks between the adjacent partition plates 6 are greatly reduced.

[0101] In the preferred embodiment, the mobile frame 102 is further provided, the sliding frame 2 is connected with the mobile frame 102, the tool trolley 1 is provided with a vertical inner groove 106, the mobile frame 102 is provided with a plurality of rollers 107 on both sides, the rollers 107 are installed in the inner groove 106 to roll, the tool trolley 1 is provided with rotatable sprockets 103 at the upper and lower ends, and a chain 105 is further provided, which passes through the sprockets 103 and is connected with the mobile frame 102 at both ends.

[0102] One of the two sprockets 103 serves as a driving wheel, and a lifting motor 104 or a hand wheel is installed at the rotating shaft to drive the sprocket 103 to rotate. The chain 105 is in a closed loop form, and drives the mobile frame 102 to move up and down. The lifting motor 104 is a stepping motor or a servo motor, which accurately controls the turning angle of the turnover frame 3.

[0103] In the preferred embodiment, one end of the turnover frame 3 is hinged to the sliding frame 2, and the other end of the turnover frame 3 is provided with an ear seat 301. The tool trolley 1 is provided with a fixed pulley 110 at the top end, and a winch 7 is provided on the side of the tool trolley 1 away from the clamp device 5. A pull cable 701 is further provided, which passes through the fixed pulley 110 and is connected with the winch 7 and the ear seat 301 at both ends.

[0104] The sliding frame 2 is provided with an auxiliary fixed pulley set at the top end, and the pull cable 701 passes through the fixed pulley set. The ear seat 301 is folded to the sliding frame 2 by winding the winch 7, and the ear seat 301 is turned downward by gravity when the winch 7 is unwound.

[0105] Since the chain 105 is connected in a closed loop, the displacement of the sliding frame 2 is not affected when the winch 7 is working. However, the lifting force of the pull cable 701 actually reduces the load of the sliding frame 2, which is equivalent to a counterweight, and assists the lifting motor 104.

[0106] In the preferred embodiment, the lower end of the tool trolley 1 is provided with a sliding sleeve part 111, and the sliding sleeve part 111 is provided with a slideable support leg frame 101. The front end of the support leg frame 101 is provided with a rollable walking wheel 108, and the rear end of the support leg frame 101 is provided with a universal wheel 109. The rear end of the support leg frame 101 is also provided with a counterweight box 8.

[0107] The rolling direction of the walking wheel 108 is the front-rear direction.

[0108] The sliding sleeve part 111 is provided with a bushing, and the support leg frame 101 is provided with a plurality of gear position holes. The support leg frame 101 can be adjusted in the front-rear direction and is fixed by a pin to avoid the front end of the support leg frame 101 blocking the lower end of the partition wall plate 6 during installation of the partition wall plate 6.

[0109] When the support leg frame 101 moves in the front-rear direction, the counterweight box 8 moves along, balancing the overall gravity center of the tool trolley 1.

[0110] In the preferred embodiment, the turnover frame 3 includes a base frame 302 connected with the sliding frame 2, and an ear seat 301 is arranged at the upper end of the base frame 302. The turnover frame 3 is also provided with a transverse moving frame 303 which moves along the base frame 302 in the transverse direction.

[0111] The base frame 302 is provided with an adjusting screw 304, and the transverse moving frame 303 is provided with a screw sleeve and is threadedly connected with the adjusting screw 304. One end of the adjusting screw 304 is connected with a rotating hand wheel 306 or a motor. The transverse moving frame 303 is provided with female rolling wheels 305 on both sides and is clamped in the inner rail groove of the base frame 302 to roll.

[0112] When the second partition wall plate 6 approaches the first installed partition wall plate 6, the front-rear movement is relatively convenient because the support leg frame 101 is long and narrow, the universal wheel 109 is arranged at the rear end, and the handrail 9 is located at the rear end. However, the left-right transverse movement is prone to cause turning and is not easy to move as a whole. In addition, because the ground is not absolutely level, the perpendicularity of the partition wall plate 6 will also change when the position of the tool trolley 1 changes. In order to reduce this change, the front-rear movement of the tool trolley 1 is mainly adjusted to make the two partition wall plates 6 flush in the front-rear direction. After adjusting the perpendicularity of the partition wall plate 6, the transverse moving frame 303 is adjusted to make the partition wall plate 6 transversely move and stick to the side of the first installed partition wall plate 6, and the perpendicularity of the partition wall plate 6 will not be changed. At this time, the Z-shaped net rack can be installed to connect the adjacent partition wall plates 6 into one body, avoiding displacement of the partition wall plate after the clamp is removed.

[0113] In the preferred embodiment, the rotating table device 4 includes a base 401 provided with a rotatable rotating disc 402, and a connecting rod shaft 403. One end of the connecting rod shaft 403 is connected with a worm part, and one end of the rotating disc 402 is provided with a worm wheel part. The worm wheel part of the rotating disc 402 is engaged with the worm part of the connecting rod shaft 403.

[0114] The worm part of the rotating disc 402 and the worm part of the connecting rod shaft 403 are located in the internal cavity of the base 401, and a handle 404 is arranged, and the operation end is arranged towards the tool trolley 1 for convenient operation, and the end is engaged with the connecting rod shaft 403 through a bevel gear.

[0115] In the preferred scheme, the clamp device 5 comprises a connecting bottom plate 501 connected with the rotating table device 4, the connecting bottom plate 501 is provided with a guide rail sliding block device 506, the clamping plates 502 are slidably connected with the connecting bottom plate 501 through the guide rail sliding block device 506, the connecting bottom plate 501 is further provided with a screw rod 504, each clamping plate 502 is provided with a nut seat 503, each nut seat 503 is threadedly connected with the screw rod 504, and the threads of the nut seats 503 are opposite in rotation direction.

[0116] The two clamping plates 502 are arranged in parallel, the inner side of the clamping plate 502 is provided with a rubber plate to increase friction, the threads of the screw rod 504 at two ends are opposite in rotation direction, the two opposite clamping plates 502 are synchronously centered and clamped or expanded outward, and one end of the nut seat 503 can be connected with a driving motor or an operating hand wheel 505 as a driving end.

[0117] In the preferred scheme, the back side of the tool trolley 1 is provided with a control cabinet 10 and a display screen 12, the clamp device 5 is provided with a double-axis inclination sensor 11, and the double-axis inclination sensor 11 and the display screen 12 are electrically connected with the control cabinet 10.

[0118] The control cabinet 10 is integrated with a power supply, when the partition plate 6 is installed on site, the double-axis inclination sensor 11 can monitor the vertical angles of the partition plate 6 in two directions, and the vertical angles are displayed on the display screen 12, so that the perpendicularity of the partition plate 6 during installation is ensured.

[0119] Handrails 9 are respectively arranged on the two sides of the control cabinet at the back side of the tool trolley 1, so that manual grabbing is facilitated.

[0120] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as limitations of the present application, and the protection scope of the present application should be the technical solutions recited in the claims, including equivalent replacement solutions of the technical features recited in the claims. That is, equivalent replacement improvements within this range are also within the protection scope of the present application.

Claims

1. A BIM-based ALC partition wall panel construction method, characterized by: Place a 3D laser scanner (13) near the installation location of the ALC partition wall and adjust the coordinate system of the 3D laser scanner (13) so that two of its coordinate system axes coincide with the horizontal plane; A three-dimensional laser scanner (13) was used to perform a three-dimensional scan of the installation location of the ALC partition wall to obtain three-dimensional point cloud data; Process point cloud data to fit a virtual model of the installation location of ALC partition wall panels; Import the partition wall panel (6) model into the virtual model of the installation position of the partition wall panel in ALC, and assemble it at the theoretical construction position. On the basis of ensuring that each partition wall panel (6) is installed vertically relative to the horizontal plane, make the lower end of each partition wall panel (6) tangent to the virtual ground model. Analyze and record the tilt angle of the local ground model in the area below the partition wall (6) and the height of the four corners of the bottom of the partition wall (6) from the horizontal plane where the tangent point is located; The contour block (614) is cast using a contour block making device. The partition wall panel (6) was transported to the installation position of the ALC partition wall panel using a tooling vehicle (1); After adjusting the cast contour pad (614) to the correct direction, place it on the ground below the partition wall (6) and level the ground slope so that the upper surface of the contour pad (614) is horizontal. Adjust the verticality of the partition wall panel (6) using the tooling vehicle (1) and place the partition wall panel (6) onto the contour pad (614); Install the subsequent contour pads (614) and partition boards (6) until all partition boards (6) are installed. Fill the remaining gaps in the partition wall with cement mortar to complete the installation.

2. The BIM-based ALC partition wall construction method according to claim 1, characterized in that: Including the method for making contour pads: The conformal pad making device includes a movable plate (606), a fixed base plate (607), and a ball joint seat (608). The fixed base plate (607) and the movable plate (606) are hinged together in the middle by the ball joint seat (608). A vibration motor (609) is provided on the back side of the movable plate (606). Magnetic rings (612) are provided at the four corners of the lower end of the movable plate (606). Top cylinders (610) are provided at the four corners of the fixed base plate (607). An arc-shaped block (611) is provided at the telescopic end of the top cylinder (610). The arc-shaped surface of the upper end of the arc-shaped block (611) abuts against the inner side of the magnetic ring (612). The magnetic ring (612) attracts the arc-shaped block (611). A template box (616) is provided at the upper end of the movable plate (606). Based on the height values ​​of the four corners of the lower end of the partition wall (6) in the virtual model, the horizontal plane where the tangent point is located is located, each top cylinder (610) is guided to lift to the corresponding height, so that the movable plate (606) and the template box (616) are in an inclined state; Apply release agent to the inside of the template box (616); Pour the cement mortar into the formwork box (616); Turn on the vibration motor (609), and the template box (616) vibrates, making the upper surface of the cement mortar horizontal; Wait for the cement mortar inside the template box (616) to solidify into a conformal pad (614). Demold and remove the molding pad (614).

3. The BIM-based ALC partition wall construction method according to claim 2, characterized in that: The template box (616) has a mesh protrusion (605) inside. After the molding pad (614) solidifies, a mesh groove (615) is formed at the lower end of the molding pad (614). After the contour pad (614) is placed under the partition wall (6), cement mortar is injected into the mesh groove (615). The cement mortar flows along the mesh groove (615) to the ground depression and fills the depression.

4. The BIM-based ALC partition wall construction method according to claim 1, characterized in that: The tooling car (1) is also equipped with a sliding frame (2) that can move up and down. A flipping frame (3) is provided on the sliding frame (2). A turntable device (4) is connected to one side of the flipping frame (3). A clamping device (5) is provided at the rotating end of the turntable device (4). The clamping device (5) includes clamping plates (502) that can be clamped relative to each other. The clamping plates (502) are used to clamp the partition wall plate (6). The partition wall plate (6) has a first notch (601) and a second notch (602) on both sides for accommodating the clamping plates (502).

5. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: The first notch (601) and the second notch (602) are offset by a certain distance along the length of the partition wall (6); A Z-shaped space frame (603) is placed in a Z-shaped mold and Z-shaped precast blocks (604) are cast. Z-shaped precast blocks (604) are used to snap together two adjacent partition wall panels (6).

6. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: It is also provided with a movable frame (102), a sliding frame (2) connected to the movable frame (102), a tooling carriage (1) with a vertical inner groove (106), multiple rollers (107) on both sides of the movable frame (102), the rollers (107) are installed in the inner groove (106) and roll, the tooling carriage (1) is provided with rotatable sprockets (103) at the upper and lower ends, and a chain (105) is also provided, the chain (105) passes around each sprocket (103) and the two ends of the chain (105) are respectively connected to the upper and lower ends of the movable frame (102).

7. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: One end of the tilting frame (3) is hinged to the sliding frame (2), and the other end of the tilting frame (3) is provided with an ear seat (301). The top of the tooling carriage (1) is provided with a fixed pulley (110). The tooling carriage (1) is provided with a winch (7) on the side away from the clamping device (5), and is also provided with a cable (701). The cable (701) passes around the fixed pulley (110) and its two ends are respectively connected to the winch (7) and the ear seat (301).

8. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: The tooling cart (1) has a sliding sleeve (111) at the lower end, a sliding support frame (101) inside the sliding sleeve (111), a rolling travel wheel (108) at the front end of the support frame (101), a universal wheel (109) at the rear end of the support frame (101), and a counterweight box (8) at the rear end of the support frame (101).

9. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: The flipping frame (3) includes a base frame (302), which is connected to the sliding frame (2). The ear seat (301) is located on the upper end of the base frame (302). It also includes a transverse frame (303), which slides laterally along the base frame (302).

10. The BIM-based ALC partition wall construction method according to claim 4, characterized in that: The tooling car (1) has a control cabinet (10) and a display screen (12) on its back side. The clamping device (5) is equipped with a dual-axis tilt sensor (11). The dual-axis tilt sensor (11), the display screen (12) and the control cabinet (10) are electrically connected.

Citation Information

Patent Citations

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