A dust falling device for straw feed pulverizing workshop
By using a rotary table and a funnel-shaped expanding screen to separate large particles of dry straw in the dust suppression device of the straw crushing workshop, the problem of large particles clogging the dust was solved, achieving efficient recycling and environmental protection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-04
- Publication Date
- 2026-03-17
AI Technical Summary
In the straw crushing workshop, large particles of dry straw in the dust are easily sucked into the dust suppression device, causing the dust collector bags to become clogged, reducing the efficiency of the device and making it impossible to effectively recover the dry straw particles.
A turntable is installed on the dust collection pipeline. The large dry straw particles are blocked into the lifting chamber by the funnel-shaped expansion and screen on the turntable. They are then blown out and collected by a blower, forming an independent circulating air system to separate and recycle the large dry straw particles.
It effectively recycles large-particle dry straw, reduces the frequency of dust collector bag clogging, improves dust reduction effect and resource utilization, and has a simple structure and is easy to operate.
Smart Images

Figure CN117839355B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to a dust suppression device, and more particularly to a dust suppression device for use in a straw feed crushing workshop. Background Technology
[0002] Adding dry straw to feed as a component is cost-effective and nutritious. The production of straw feed requires first crushing the dry straw before mixing it with grains and additives and then pelleting. Crushing the dry straw generates a large amount of dust, which contains both dust and dry straw particles. During dust suppression in the straw crushing workshop, because dust and dry straw particles are relatively light, many of these particles are adsorbed into the dust suppression device. This causes the device to absorb dust and dry straw particles too quickly and excessively, easily clogging the dust collector bags and rendering the dust suppression system ineffective. This necessitates repeatedly shutting down the dust suppression device to clear the blockage, significantly reducing its efficiency. Furthermore, the dry straw particles adhering to the dust collector bags are mixed with dust, making it impossible to effectively recover the adhering dry straw particles, thus wasting resources. Summary of the Invention
[0003] To overcome the shortcomings of the prior art, this invention discloses a dust suppression device for use in straw feed crushing workshops. By adding a turntable to the dust suction pipe, and using the funnel-shaped expansion on the turntable in conjunction with the screen, large particles of dry straw in the dust are blocked and rotated into the lifting chamber, and then blown out and collected by a blower, thus achieving the purpose of effectively recycling large particles of dry straw and improving environmental protection.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] A dust suppression device for use in a straw feed crushing workshop includes a semi-circular shell, a lifting bin, and a turntable. The semi-circular shell includes a semi-circular plate, the shape of which is slightly larger than half a circle. A perforation is provided in the middle of the arc edge of the semi-circular plate, and a through-hole is provided at the center of the semi-circular plate. Two semi-circular plates are arranged horizontally at intervals. An arc-shaped sidewall plate is provided between the arc edges of the two semi-circular plates. The area enclosed by the two semi-circular plates and the arc-shaped sidewall plate forms a semi-circular shell cavity. A lifting chamber is provided inside the lifting bin. A square hole is provided on one side wall of the semi-circular shell cavity. The opening of the semi-circular shell cavity is the same shape as the opening of the square hole and is fixedly connected. A vertical cylinder extending upward is provided at the plate hole at the top of the semi-circular shell cavity. Multiple inclined dust inlet pipes are provided at the top of the vertical cylinder cavity. Each of the inclined dust inlet pipes has a vertical dust inlet pipe extending downward. A filter cartridge extending downward is provided at the plate hole at the bottom of the semi-circular shell cavity. A filter chamber is provided inside the filter cartridge. A dust collection bag is provided at the upper part of the filter chamber cavity and is sealed to the inner wall of the filter chamber cavity. A suction fan with downward suction and a sealed connection to the inner wall of the filter chamber is located in the middle of the filter chamber. A shaft hole is located at the center of the turntable, and multiple through holes are spaced apart on the turntable surrounding the shaft hole. Each through hole has a flared expansion at its upper end, and a screen is installed at the junction of each flared expansion and the through hole. A portion of the turntable, slightly more than half of its length, is placed inside a semi-circular shell cavity. The two bottom surfaces of the turntable are in close contact with two semi-circular plates. The shaft hole is located between two through holes and is coaxial with them, and is fixed to the semi-circular shell. The motor on the outer wall is fixed to the shaft and shaft hole and rotatably connected to the two through holes respectively. The remaining part of the turntable is placed in the lifting chamber. In the lifting chamber, there is a semi-circular arc plate with its upper end closely attached to the lower arc edge of the turntable located in the lifting chamber, and its lower end located above the bottom of the lifting chamber with its two straight edges fixed to the side wall of the lifting chamber respectively. A filter screen is provided between the lower end of the semi-circular arc plate and the side wall of the lifting chamber. A blower for blowing upward air is provided in the middle of the inner arc of the semi-circular arc plate. A semi-conical hopper is provided at the lower end of the lifting hopper.
[0006] The dust suppression device used in the straw feed crushing workshop has a flared opening at the lower end of each vertical dust inlet pipe.
[0007] The dust suppression device for use in straw feed crushing workshops has a cylindrical cavity that runs through a semi-circular shell cavity inside a vertical cylinder, an inclined dust inlet cavity that runs through the cylindrical cavity inside an inclined dust inlet pipe, a vertical dust inlet cavity that runs through the inclined dust inlet cavity inside a vertical dust inlet pipe, and a trumpet cavity that runs through the vertical dust inlet cavity inside a trumpet mouth. The trumpet cavity, vertical dust inlet cavity, inclined dust inlet cavity, cylindrical cavity, and semi-circular shell cavity are connected to form a dust inlet channel.
[0008] The dust suppression device for use in the straw feed crushing workshop has a storage bin at the bottom of the semi-conical silo, a semi-conical cavity that runs through the lifting chamber inside the semi-conical silo, and a storage chamber that runs through the semi-conical cavity inside the storage bin. The lower end of the storage bin is flush with the lower end of the filter cartridge.
[0009] The dust suppression device used in the straw feed crushing workshop has a door B at the lower end of the side wall of the storage silo.
[0010] The dust suppression device for use in the straw feed crushing workshop has fan-shaped plates extending horizontally on both sides of the straight edge of the semi-circular plate at the bottom of the semi-circular shell inside the lifting chamber. The arc edges of the two fan-shaped plates are in close contact with the inner arc surface of the semi-circular plate.
[0011] The dust suppression device used in the straw feed crushing workshop has a door A on the filter cartridge located at the dust collection bag.
[0012] The dust suppression device used in the straw feed crushing workshop has an air outlet screen on the filter cartridge located below the dust extraction fan.
[0013] The dust suppression device used in the straw feed crushing workshop has a speed reducer between the motor and the rotating shaft.
[0014] The dust suppression device used in the straw feed crushing workshop has a support frame sealed between the opening of the dust collection bag and the side wall of the filter chamber.
[0015] Due to the adoption of the above technical solution, the present invention has the following beneficial effects:
[0016] 1. The dust suppression device for use in straw feed crushing workshops described in this invention, by adding a turntable to the dust suction pipe, uses the funnel-shaped expansion on the turntable in conjunction with the screen to block and rotate large particles of dry straw in the dust into the lifting chamber, and then blows them out and collects them with a blower, thereby achieving the purpose of effectively recycling large particles of dry straw and improving environmental protection.
[0017] 2. This invention forms two independent circulating air systems: the airflow in the indoor space enters through the horn cavity, then enters the vertical dust inlet cavity, then the inclined dust inlet cavity, then the cylindrical cavity, passes through multiple through holes and two plate holes in the semi-circular shell cavity, then passes through the dust collection bag, then through the dust collection fan, and is discharged into the indoor space through the air outlet net; the blower blows the airflow in the lifting cavity, and the airflow forms an internal circulation around the semi-circular arc plate in the lifting cavity, which is divided by the semi-circular arc plate; large particles of dry straw in the dust are specially collected without affecting normal dust reduction;
[0018] 3. This invention has a simple and reasonable structure, occupies a small area, is easy to operate, and has a good dust reduction effect. It effectively solves the burden of frequent cleaning of the dust collection bag caused by excessive large-particle dry straw, and has strong research and development and promotion value. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention;
[0020] Figure 2 for Figure 1 Internal structure diagram;
[0021] Figure 3 This is a structural schematic diagram from another perspective of the present invention;
[0022] Figure 4 for Figure 3 Internal structure diagram;
[0023] Figure 5 for Figure 1 The right view;
[0024] Figure 6 for Figure 5 Internal structure diagram;
[0025] Figure 7 This is a cross-sectional view of the turntable of the present invention;
[0026] Figure 8 This is a schematic diagram of the structure of the turntable of the present invention;
[0027] Figure 9 This is a schematic diagram of the structure of the semi-circular arc plate and the filter screen of the present invention.
[0028] Figure 10 This is a schematic diagram of the structure of the semi-circular shell and the sector plate of the present invention.
[0029] The diagram is labeled as follows: 1. Vertical dust inlet pipe; 2. Angled dust inlet pipe; 3. Vertical cylinder; 4. Semi-circular shell; 5. Trumpet mouth; 6. Lifting bin; 7. Semi-conical bin; 8. Door A; 9. Air outlet screen; 10. Vertical dust inlet chamber; 11. Angled dust inlet chamber; 12. Cylindrical cavity; 13. Semi-circular plate; 14. Turntable; 15. Trumpet cavity; 16. Through hole; 17. Semi-circular shell cavity; 18. Dust collection bag; 19. Dust collection fan; 20. Filter chamber; 21. Rotating shaft; 22. Trumpet-shaped expansion; 23. Screen; 24. Perforation; 25. Lifting chamber; 26. Reducer; 27. Motor; 28. Storage silo; 29. Door B; 30. Blower; 31. Semi-circular arc plate; 32. Semi-conical cavity; 33. Storage chamber; 34. Support frame; 35. Shaft hole; 36. Filter screen; 37. Plate hole; 38. Fan-shaped plate; 39. Arc-shaped side wall plate; 40. Filter cartridge; 41. Square hole. Detailed Implementation
[0030] The present invention can be explained in more detail through the following embodiments. The present invention is not limited to the following embodiments. The purpose of disclosing the present invention is to protect all changes and modifications within the scope of the present invention.
[0031] Combined with appendix Figures 1-10The dust suppression device for use in a straw feed crushing workshop includes a semi-circular shell 4, a lifting bin 6, and a turntable 14. The semi-circular shell 4 includes a semi-circular plate 13, which is slightly larger than half a circle. A plate hole 37 is provided in the middle of the arc edge of the semi-circular plate 13, and a through hole 24 is provided at the center of the semi-circular plate 13. There are two semi-circular plates 13, which are horizontally spaced apart. An arc-shaped side wall plate 39 is provided between the arc edges of the two semi-circular plates 13. The area enclosed by the two semi-circular plates 13 and the arc-shaped side wall plate 39 forms a semi-circular shell cavity 17. A lifting chamber 25 is provided inside the lifting bin 6. A square hole 41 is provided on one side wall of the lifting bin 6. The opening of the semi-circular shell cavity 17 and the opening of the square hole 41 have the same shape and are fixedly connected. An upward extension is provided at the plate hole 37 located at the top of the semi-circular shell 4. The vertical cylinder 3 has multiple upward-sloping dust inlet pipes 2 at its top. Each end of the inclined dust inlet pipes 2 has a downward-extending vertical dust inlet pipe 1. Each vertical dust inlet pipe 1 has a flared opening 5 at its lower end. Inside the vertical cylinder 3 is a cylindrical cavity 12 that penetrates a semi-circular shell cavity 17. Inside the inclined dust inlet pipes 2 is an inclined dust inlet cavity 11 that penetrates the cylindrical cavity 12. Inside the vertical dust inlet pipes 1 is a vertical dust inlet cavity 10 that penetrates the inclined dust inlet cavity 11. Inside the flared opening 5 is a flared cavity 15 that penetrates the vertical dust inlet cavity 10. The flared cavity 15, vertical dust inlet cavity 10, inclined dust inlet cavity 11, cylindrical cavity 12, and semi-circular shell cavity 17 are interconnected to form a dust inlet channel. A downward-extending filter cartridge 40 is located at the plate hole 37 at the bottom of the semi-circular shell 4. Inside the filter cartridge 40 is a filter cavity 20. A dust collection bag 18 is provided at the upper part of the filter chamber 20 and is sealed to the inner wall of the filter chamber 20. A support frame 34 is sealed between the opening of the dust collection bag 18 and the side wall of the filter chamber 20. A door A8 is provided on the filter cartridge 40 located at the dust collection bag 18. A dust collection fan 19 is provided in the middle of the filter chamber 20, which draws air downward and is sealed to the inner wall of the filter chamber 20. An air outlet screen 9 is provided on the filter cartridge 40 located below the dust collection fan 19. A shaft hole 35 is provided at the center of the turntable 14. Multiple through holes 16 are provided at intervals around the shaft hole 35 on the turntable 14. A flared expansion diameter 22 is provided at the upper end of each through hole 16. A screen 23 is provided at the junction of each flared expansion diameter 22 and the through hole 16. A portion of the turntable 14 slightly larger than half is placed in a semi-circular shell cavity. Inside 17, the two bottom surfaces of the turntable 14 are in close contact with the two semicircular plates 13 respectively. The shaft hole 35 is located between the two through holes 24 and is coaxial with the two through holes 24. The motor 27, which is fixed to the outer wall of the semicircular shell 4, has a rotating shaft 21 that is fixed to the shaft hole 35 and rotatably connected to the two through holes 24 respectively. A reducer 26 is provided between the motor 27 and the rotating shaft 21. The remaining part of the turntable 14 is placed in the lifting chamber 25. In the lifting chamber 25, there is a semicircular arc plate 31 whose upper end is in close contact with the lower arc edge of the turntable 14 located in the lifting chamber 25, and whose lower end is located above the bottom of the lifting chamber 25 and whose two straight edges are fixed to the side wall of the lifting chamber 25 respectively. A filter screen 36 is provided between the lower end of the semicircular arc plate 31 and the side wall of the lifting chamber 25. A blower 30 that blows upward is provided in the middle of the inner arc of the semicircular arc plate 31.A semi-conical hopper 7 is located at the lower end of the lifting hopper 6. A storage hopper 28 is located at the bottom of the semi-conical hopper 7. A semi-conical cavity 32, penetrating the lifting chamber 25, is located inside the semi-conical hopper 7. A storage chamber 33, penetrating the semi-conical cavity 32, is located inside the storage hopper 28. The lower end of the storage hopper 28 is flush with the lower end of the filter cylinder 40. A door B29 is located at the lower end of the side wall of the storage hopper 28. Within the lifting chamber 25, on opposite sides of the straight edge of the semi-circular plate 13 at the bottom of the semi-circular shell 4, horizontally extending fan-shaped plates 38 are respectively provided. The arc edges of both fan-shaped plates 38 are in close contact with the inner arc surface of the semi-circular arc plate 31.
[0032] To implement the dust suppression device for use in a straw feed crushing workshop as described in this invention, connect the dust collector 19, motor 27, and blower 30 to a switch and power supply, respectively. In use, place the device in the straw feed crushing workshop where dust suppression is required, position the horn 5 above the dry straw crushing device, and turn on the dust collector 19, motor 27, and blower 30. Under the negative pressure suction of the dust collector 19, dust containing dry straw particles is drawn into the vertical dust inlet chamber 10 along the horn cavity 15, then through the inclined dust inlet chamber 11 to the cylindrical cavity 12, and finally falls into the multiple horn-shaped expansion joints on the turntable 14 located within the plate hole 37 area. Within diameter 22, the inclined dust inlet chamber 11 facilitates the entry of dust containing dry straw particles into the cylinder chamber 12. Small dust particles pass through the screen 23 within the funnel-shaped expansion diameter 22 and reach the dust collection bag 18. When a certain amount of small dust particles is reached, the door A8 is opened to clean or replace the dust collection bag 18. The exhaust net 9 facilitates the negative pressure generated by the exhaust fan 19. Large dry straw particles are blocked and stuck within the funnel-shaped expansion diameter 22 by the screen 23. The reducer 26 causes the turntable 14 to rotate slowly. As the turntable 14 rotates, multiple funnel-shaped expansion diameters 22 within the plate hole 37 area are rotated... When the material is placed inside the lifting chamber 25, due to the close contact between the turntable 14 and the two semi-circular plates 13, some of the dust containing dry straw particles that drifts to the top of the turntable 14 is scraped into the funnel-shaped expansion diameter 22 by the semi-circular plates 13 located at the top of the turntable 14. Inside the lifting chamber 25, the blower 30 located below the turntable 14 blows out the large dry straw particles stuck in the funnel-shaped expansion diameter 22. The arrangement of the semi-circular plate 31 and the fan-shaped plate 38 is more conducive to concentrating the airflow of the blower 30. The airflow forms an internal circulation around the semi-circular plate 31 in the lifting chamber 25, which is divided by the semi-circular plate 31. The arrangement of the semi-conical hopper 7 is conducive to the airflow within the lifting chamber 25. With smooth internal circulation, the large dry straw particles blown out of the lifting chamber 25 will fall along the area outside the semi-circular plate 31. Since there is a filter screen 36 at the bottom of the semi-circular plate 31, the large dry straw particles cannot be adsorbed to the bottom of the filter screen 36 under their own weight, and instead fall into the bottom of the lifting chamber 25. Since the top of the semi-conical cavity 32 and the bottom of the lifting chamber 25 are connected, and the top of the storage chamber 33 and the bottom of the semi-conical cavity 32 are connected, the large dry straw particles eventually fall into the bottom of the storage chamber 33. When the large dry straw particles collected in the storage chamber 33 reach a certain amount, the door B29 is opened to take out and recycle the large dry straw particles.
[0033] The parts of this invention not described in detail are prior art.
Claims
1. A dust suppression device for use in a straw feed crushing workshop, characterized in that: The utility model relates to a dust collecting device, which comprises a semicircular shell (4), a material lifting bin (6) and a rotating disc (14), the semicircular shell (4) comprises semicircular plates (13), the shape of the semicircular plates (13) is slightly larger than half a circle, a plate hole (37) is arranged at the middle of the arc edge of the semicircular plates (13), a through hole (24) is arranged at the center of the semicircular plates (13), the semicircular plates (13) are two and are arranged horizontally and at intervals, an arc-shaped side wall plate (39) is arranged between the arc edges of the two semicircular plates (13), the area surrounded by the two semicircular plates (13) and the arc-shaped side wall plate (39) forms a semicircular shell cavity (17), a material lifting cavity (25) is arranged in the material lifting bin (6), a square hole (41) is arranged on one side wall of the material lifting bin (6), the opening part of the semicircular shell cavity (17) and the opening part of the square hole (41) are the same in shape and are fixedly connected, an upwardly extending vertical cylinder (3) is arranged at the plate hole (37) located at the top of the semicircular shell (4), a plurality of obliquely upwardly inclined inclined dust inlet pipes (2) are arranged at the top of the vertical cylinder (3), a vertically downwardly extending vertical dust inlet pipe (1) is arranged at the end of each inclined dust inlet pipe (2), a filter cylinder (40) downwardly extending is arranged at the plate hole (37) located at the bottom of the semicircular shell (4), a filter cavity (20) is arranged in the filter cylinder (40), a dust collecting cloth bag (18) is arranged at the upper part of the filter cavity (20) and is sealingly connected with the inner wall of the filter cavity (20), a dust collecting fan (19) downwardly sucking and sealingly connected with the inner wall of the filter cavity (20) is arranged at the middle of the filter cavity (20), an axle hole (35) is arranged at the center of the rotating disc (14), a plurality of through holes (16) are arranged at the rotating disc (14) surrounding the axle hole (35) and at intervals, a horn-shaped diameter expansion (22) is arranged at the upper end of each through hole (16), a screen (23) is arranged at the joint of each horn-shaped diameter expansion (22) and the through hole (16), the part of the rotating disc (14) slightly larger than half is arranged in the semicircular shell cavity (17), the two bottom surfaces of the rotating disc (14) are sealingly connected with the two semicircular plates (13) respectively, the axle hole (35) is located between the two through holes (24) and is coaxial with the two through holes (24), the rotating shaft (21) of the motor (27) fixedly arranged on the outer wall of the semicircular shell (4) is fixedly connected with the axle hole (35) and is rotatably connected with the two through holes (24) respectively, the remaining part of the rotating disc (14) is arranged in the material lifting cavity (25), a semicircular arc plate (31) is arranged in the material lifting cavity (25), the upper end of the semicircular arc plate (31) is tightly connected with the lower arc edge of the rotating disc (14) located in the material lifting cavity (25), the lower end of the semicircular arc plate (31) is located above the bottom of the material lifting cavity (25), and the two straight edges of the semicircular arc plate (31) are fixedly connected with the side walls of the material lifting cavity (25), a filter screen (36) is arranged between the lower end of the semicircular arc plate (31) and the side wall of the material lifting cavity (25), a blower (30) upwardly blowing is arranged at the middle of the inner arc of the semicircular arc plate (31), and a semicone-shaped material bin (7) is arranged at the lower end of the material lifting bin (6).
2. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: A horn mouth (5) is arranged at the lower end of each vertical dust inlet pipe (1).
3. The dust reduction device for use in a straw feed pulverizing plant according to claim 2, characterized by: There is a cylinder cavity (12) through the semicircular shell cavity (17) in the vertical cylinder (3), there is a slanting dust cavity (11) through the cylinder cavity (12) in the slanting dust pipe (2), there is a vertical dust cavity (10) through the slanting dust cavity (11) in the vertical dust pipe (1), there is a horn cavity (15) through the vertical dust cavity (10) in the horn mouth (5), the horn cavity (15), the vertical dust cavity (10), the slanting dust cavity (11), the cylinder cavity (12) and the semicircular shell cavity (17) form a dust inlet channel.
4. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: There is a storage bin (28) at the bottom of the semicone bin (7), there is a semicone cavity (32) through the material lifting cavity (25) in the semicone bin (7), there is a storage chamber (33) through the semicone cavity (32) in the storage bin (28), the lower end of the storage bin (28) is flush with the lower end of the filter cylinder (40).
5. The dust reduction device for use in a straw feed pulverizing plant according to claim 4, characterized by: There is a door body B (29) at the lower end of the side wall of the storage bin (28).
6. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: The semicircular plate (13) at the bottom of the semicircular shell (4) in the material lifting cavity (25) is provided with straight edges, and opposite sides of the straight edges are respectively provided with fan-shaped plates (38) extending in the horizontal direction, the arc edges of the two fan-shaped plates (38) are in close contact with the inner arc surface of the semicircular arc plate (31).
7. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: There is a door body A (8) on the filter cylinder (40) at the position of the dust collection cloth bag (18).
8. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: There is an air outlet net (9) on the filter cylinder (40) below the dust collection fan (19).
9. The dust reduction device for use in a straw feed pulverizing plant according to claim 1, characterized by: There is a speed reducer (26) between the motor (27) and the rotating shaft (21).
10. The dust reduction device for use in a forage straw pulverizing plant according to claim 1, characterized by: There is a support frame (34) sealingly arranged between the mouth of the dust collection cloth bag (18) and the side wall of the filter cavity (20).
Citation Information
Patent Citations
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