A method for producing a label and a coat of arms

Abstract

The production method of the label embroidery badge comprises the following steps: spraying a layer of glue on the back of the label in a glue spraying room; pasting the back of the label with the front of the base cloth, and the outer edge of the label is within the outer edge of the base cloth; embroidering a first lock edge along the outer edge of the base cloth with a first embroidery thread; embroidering a second lock edge along the outer edge of the label with the first embroidery thread, the second lock edge extends from the front of the label to the front of the base cloth, and the second lock edge covers the outer edge of the label; embroidering a first pattern on the middle part of the label with a second embroidery thread, the second embroidery thread passes through the label and the base cloth, and the middle part of the label is sewn with the base cloth. The label is preliminarily fixed with the base cloth through the glue, and then is fixed through the second lock edge and the first pattern, and the label will not be rolled and warped. The first lock edge and the second lock edge are uniform in format, and the label and the base cloth are more easily regarded as an integrated structure. The movable glue spraying room is adopted to spray the label, and the glue spraying room can be freely moved to the embroidery label production line which needs the glue spraying process.

Description

Technical Field

[0001] This invention relates to the field of embroidered badges, and in particular to a method for producing embroidered badges with labels. Background Technology

[0002] Embroidered patches are typically produced by embroidering patterns onto a base fabric using an embroidery machine. Embroidering large patterns on the base fabric is time-consuming, and the resulting pattern lacks luster. Directly attaching the decorative piece to the base fabric to create a glossy pattern can improve the patch's appearance. However, the edges of the decorative piece visually deviate from the base fabric, appearing abrupt and immediately revealing that it's made of two separate parts. Furthermore, after a period of use, the decorative piece is prone to curling, deformation, or detachment. Summary of the Invention

[0003] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a method for producing label embroidered badges that has a unified overall style, is not easily deformed, and is easy to produce.

[0004] To achieve the above objectives, the technical solution of the present invention is: a method for producing embroidered labels, comprising the following steps:

[0005] A layer of glue is sprayed onto the back of the label inside the glue spraying booth;

[0006] Adhere the back of the label to the front of the base fabric, with the outer edge of the label all within the outer edge range of the base fabric;

[0007] Embroider the first overlock edge along the outer edge of the base fabric using the first embroidery thread;

[0008] The second overlock is embroidered along the outer edge of the label using the first embroidery thread. The second overlock extends from the front of the label outward to the front of the base fabric, covering the outer edge of the label. The density of the first embroidery thread on the second overlock is the same as that on the first overlock.

[0009] Embroider the first pattern in the center of the label using the second embroidery thread. The second embroidery thread passes through the label and the base fabric, and the center of the label is sewn to the base fabric.

[0010] The label is initially fixed to the base fabric with glue. A second overlock stitch secures the outer perimeter of the label to the base fabric, and a first pattern further secures the center of the label to the base fabric. The label is firmly attached to the base fabric, preventing curling or peeling. The second overlock stitch covers the outer edge of the label, forming a transition zone between the base fabric and the label. The label's shape is not visible from the embroidered patch, resulting in a unified style and an unobtrusive appearance. Both the first and second overlock stitches are embroidered with the same density of thread, making the label and base fabric appear as a single, integrated structure, further enhancing the overall aesthetic unity.

[0011] Preferably, the base fabric is provided with a first mark and a second mark, the first mark is a standard shape pattern of the label, and the label is affixed to the position of the first mark;

[0012] The production method further includes the following steps:

[0013] After the label is bonded to the base fabric, a semi-finished product is formed. The camera takes a picture of the semi-finished product and generates first information, which includes the position information of the second mark and the actual shape information of the label. The processing device compares the first mark with the actual shape information of the label based on the second mark, calculates the deviation of the label from the first mark, and generates first deviation data. The processing device calculates a first compensation value based on the first deviation data.

[0014] After the embroidery machine corrects the position of the second overlock edge according to the first compensation value, it embroiders the second overlock edge on the outer edge of the label.

[0015] Soft labels are prone to deformation, shape errors, and improper application processes, causing their actual shape to deviate from the standard shape. By adjusting the position of the second overlock edge, the actual shape of the second overlock edge can be minimized while ensuring it covers the outer edge of the label.

[0016] Preferably, the following steps are also included:

[0017] After the embroidery machine embroiders the second overlock edge, the camera takes a picture of the semi-finished product with the second overlock edge embroidered to generate second information. The second information includes the second mark position information and the actual shape information of the second overlock edge. The processor compares the standard shape of the second overlock edge with the actual shape information of the second overlock edge based on the second mark, calculates the deviation of the actual shape of the second overlock edge from the standard shape of the second overlock edge, and generates second deviation data. The processing device calculates the second compensation value based on the second deviation data.

[0018] After the embroidery machine corrects the position of the first overlock edge according to the second compensation value, it embroiders the first overlock edge on the base fabric.

[0019] After embroidering the first overlock on the semi-finished product, remove the second mark and the part outside the first overlock on the base fabric.

[0020] When the second overlock edge deviates significantly from the standard shape, the position of the first overlock edge can be adjusted to make the shapes of the first and second overlock edges compatible.

[0021] Preferably, the glue spraying booth includes a box and a movable base. The box is set on the base, the box contains a glue spraying chamber, the top of the glue spraying chamber is equipped with a light source, and the inner wall of the glue spraying chamber is equipped with a removable wall panel.

[0022] The glue spraying chamber has an opening at the front of the box body, and a surrounding panel is provided around the opening. The surrounding panel includes two transparent side panels, which are respectively located on the left and right sides of the opening. The front of the box body is provided with a movable curtain, which can cover or open the opening.

[0023] The glue spraying booth is movable and can be pulled onto the embroidery patch production line, so that after the label is sprayed with glue, it can be put into the label and base fabric application process.

[0024] Preferably, the inner wall of the side plate is provided with a transparent membrane stack, which includes a plurality of membranes stacked together, and the outermost membrane can be torn apart from the membrane stack; one end of the side plate is rotatably connected to the box body, and the other end of the side plate can be flipped outward to expose the membrane stack.

[0025] When spraying adhesive, residual adhesive can easily splatter everywhere. When spraying adhesive inside the spray booth, the residual adhesive splatters onto the inner wall panels. Regularly replacing these panels allows for quick cleaning of the residual adhesive within the spray booth. Enclosures and curtains are used to confine the residual adhesive within the spray booth, preventing it from escaping through openings. Transparent side panels facilitate observation and learning of the adhesive spraying process. The inner walls of the side panels are also prone to adhesive residue buildup. When residual adhesive accumulates on the membrane layers on the inner walls of the side panels, peeling off the outermost membrane restores the transparent state of the side panels.

[0026] Preferably, the housing includes a mounting base and a mounting frame, both located within the glue spraying chamber. The mounting base is situated at the bottom of the chamber, the lower end of the mounting frame is hinged to the mounting base, and the upper end of the mounting frame has a mounting plate with an air suction hole. When spraying glue onto the back of the label, the front of the label is placed on the mounting plate, the air suction hole of the mounting plate holds the label in place, and the glue spraying device sprays glue onto the back of the label. The mounting frame is used to fix the embroidered label parts at a certain angle and height, facilitating glue spraying operations on the embroidered labels.

[0027] Preferably, the label includes a top layer and a filler block, the top layer covering the front of the filler block, the outer periphery of the top layer extending beyond the outer edge of the filler block, and a second embroidery thread of the first pattern passing through the top layer, the filler block, and the base fabric. The filler block is used to provide a three-dimensional effect for the label.

[0028] By adopting the above technical solution, the beneficial effects of the present invention are as follows: The label of the present invention is initially fixed to the base fabric with glue, and then fixed with the second overlock and the first pattern, preventing curling or peeling. The first and second overlocks have a uniform format, making the label and the base fabric more easily seen as an integrated structure. A movable glue spraying booth is used for the glue spraying operation on the label, allowing it to be freely moved to the embroidery label production line requiring the glue spraying process. Attached Figure Description

[0029] Figure 1 This is a schematic diagram of Embodiment 1 of the present invention;

[0030] Figure 2 This is a schematic diagram of the structure when the label of the present invention is attached to the base fabric;

[0031] Figure 3 This is a schematic diagram of the structure when the first pattern is embroidered onto the label of the present invention;

[0032] Figure 4 This is a schematic diagram of the structure of the glue spraying booth of the present invention;

[0033] Figure 5 This is a schematic diagram of the internal structure of the glue spraying booth of the present invention;

[0034] Figure 6 This is a schematic diagram of the longitudinal section of the glue spraying booth of the present invention;

[0035] Figure 7 This is a schematic diagram of Embodiment 2 of the present invention.

[0036] Explanation of key figure labels:

[0037] First overlock 11; Second overlock 12; Base fabric 13; Label 14; Surface layer 141; Filler block 142; First pattern 15; First mark 161; Second mark 162; Box 21; Spraying chamber 211; Wall panel 2111; Opening 212; Enclosure panel 213; Side panel 2131; Curtain 214; Fixing seat 216; Fixing frame 217; Base 22; Diaphragm stack 23; Diaphragm 231. Detailed Implementation

[0038] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0039] Example 1:

[0040] like Figure 1 As shown, the present invention provides a method for producing embroidered labels, comprising the following steps:

[0041] S1. Spray a layer of glue onto the back of label 14 in the glue spraying booth. Embroider the first overlock 11 along the outer edge of the base fabric using the first embroidery thread.

[0042] S2. Adhere the back of the label 14 to the front of the base fabric 13, with the outer edge of the label 14 all within the outer edge range of the base fabric 13.

[0043] S3. Using the first embroidery thread, embroider a second overlock 12 along the outer edge of the label. The second overlock 12 extends outward from the front of the label to the front of the base fabric, covering the outer edge of the label. (Example:) Figure 2 As shown, label 14 includes a surface layer and a filler block. The surface layer covers the front of the filler block, and the outer periphery of the surface layer extends beyond the outer edge of the filler block.

[0044] S4. Using the second embroidery thread, embroider the first pattern 15 in the center of the label. The second embroidery thread passes through the label 14 and the base fabric 13, and sews the center of the label 14 to the base fabric 13. (Example) Figure 3 As shown, the second embroidery thread of the first pattern 15 passes through the surface layer 141, the filler block 142, and the base fabric 13.

[0045] like Figures 4-6 As shown, the glue spraying booth is a movable glue spraying booth. The glue spraying booth includes a box body 21 and a movable base 22. The box body 21 is mounted on the base 22. The box body 21 contains a glue spraying chamber 211. A light source is provided on the top of the glue spraying chamber 211. A removable wall panel 2111 is provided on the inner wall of the glue spraying chamber 211.

[0046] The glue spraying chamber 211 has an opening 212 at the front end of the box 21. The outer periphery of the opening 212 is provided with a surrounding plate 213. The surrounding plate 213 includes two transparent side plates. The two side plates 2131 are respectively located on the left and right sides of the opening. The front end of the box 21 is provided with a movable curtain 214. The movable curtain 214 can cover or open the opening 212.

[0047] The inner wall of the side plate 2131 is provided with a transparent membrane stack 23, which includes a plurality of membranes 231 stacked together. The outermost membrane can be torn apart from the membrane stack. One end of the side plate 2131 is rotatably connected to the box body 21, and the other end of the side plate can be flipped outward to expose the membrane stack 23.

[0048] The housing 21 is equipped with a fixing seat 216 and a fixing frame 217. Both the fixing seat 216 and the fixing frame 217 are located in the glue spraying chamber. The fixing seat is located at the bottom of the glue spraying chamber. The lower end of the fixing frame is hinged to the fixing seat. The upper end of the fixing frame is equipped with a fixing plate with an air suction hole. When spraying glue on the back of the label, the front of the label is placed on the fixing plate. The air suction hole of the fixing plate holds the label, and the glue spraying device sprays glue on the back of the label.

[0049] Example 2:

[0050] like Figure 7 As shown, the present invention provides a method for producing embroidered labels, comprising the following steps:

[0051] S1. Apply a layer of adhesive to the back of label 14 inside the adhesive spraying booth. The adhesive spraying booth is the same as that in Example 1.

[0052] S2. Adhere the back of the label 14 to the front of the base fabric 13, with the outer edge of the label 14 located within the outer edge range of the base fabric 13. The base fabric 13 is provided with a first mark 161 and a second mark 162. The first mark 161 is a standard shape pattern of the label, and the label 14 is affixed to the position of the first mark 161.

[0053] S3. After the label 14 and the base fabric 13 are bonded together, they form a semi-finished product. The camera takes a picture of the semi-finished product and generates first information, which includes the second mark position information and the actual shape information of the label. The processing device compares the first mark with the actual shape information of the label based on the second mark, calculates the deviation of the label from the first mark, and generates first deviation data. The processing device calculates a first compensation value based on the first deviation data.

[0054] After the embroidery machine corrects the position of the second overlock edge according to the first compensation value, it embroiders the second overlock edge 12 on the outer edge of the label with the first embroidery thread. The second overlock edge 12 extends outward from the front of the label to the front of the base fabric, and the second overlock edge 12 covers the outer edge of the label.

[0055] S4. The embroidery machine uses a second embroidery thread to embroider the first pattern 15 in the center of the label. The second embroidery thread passes through the label 14 and the base fabric 13, and sews the center of the label 14 to the base fabric 13. The first embroidery thread and the second embroidery thread can be the same type of embroidery thread.

[0056] S5. The camera takes a picture of the semi-finished product with the second overlock stitch embroidered to generate second information. The second information includes the second mark position information and the actual shape information of the second overlock stitch. The processor compares the standard shape of the second overlock stitch with the actual shape information of the second overlock stitch based on the second mark, calculates the deviation of the actual shape of the second overlock stitch from the standard shape of the second overlock stitch, and generates second deviation data. The processing device calculates a second compensation value based on the second deviation data.

[0057] After the embroidery machine corrects the position of the first overlock edge according to the second compensation value, it embroiders the first overlock edge 11 on the base fabric.

[0058] S6. After embroidering the first overlock on the semi-finished product, remove the second mark on the base fabric and the portion outside the first overlock; so that the first overlock 11 is located at the outer edge of the base fabric.

[0059] The above description is merely a preferred embodiment of the present invention and does not limit the scope of the present invention. All equivalent changes and modifications made in accordance with the claims of the present invention should still fall within the scope of the present invention.

Claims

1. A method for producing embroidered labels, characterized in that, Includes the following steps: A layer of glue is sprayed onto the back of the label inside the glue spraying booth; The back of the label is attached to the front of the base fabric. The base fabric has a first mark and a second mark. The first mark is a standard shape pattern of the label. The label is attached to the position of the first mark. The outer edge of the label is within the outer edge range of the base fabric. After the label is bonded to the base fabric, a semi-finished product is formed. The camera takes a picture of the semi-finished product and generates first information, which includes the position information of the second mark and the actual shape information of the label. The processing device compares the first mark with the actual shape information of the label based on the second mark, calculates the deviation of the label from the first mark, and generates first deviation data. The processing device calculates a first compensation value based on the first deviation data. After the embroidery machine corrects the position of the second overlock edge according to the first compensation value, it uses the first embroidery thread to embroider the second overlock edge along the outer edge of the label. The second overlock edge extends from the front of the label outward to the front of the base fabric, and the second overlock edge covers the outer edge of the label. Embroider the first pattern in the center of the label using the second embroidery thread. The second embroidery thread passes through the label and the base fabric, and the center of the label is sewn to the base fabric. The camera takes a picture of the semi-finished product with the second overlock stitch embroidered to generate second information, which includes the second mark position information and the actual shape information of the second overlock stitch. The processor compares the standard shape of the second overlock stitch with the actual shape information of the second overlock stitch based on the second mark, calculates the deviation of the actual shape of the second overlock stitch from the standard shape of the second overlock stitch, and generates second deviation data. The processing device calculates a second compensation value based on the second deviation data. After the embroidery machine corrects the position of the first overlock edge according to the second compensation value, it uses the first embroidery thread to embroider the first overlock edge on the base fabric along the outer edge of the base fabric. After embroidering the first overlock on the semi-finished product, remove the second mark and the part outside the first overlock on the base fabric.

2. The production method of a label embroidered badge according to claim 1, characterized in that, The glue spraying booth includes a box and a movable base. The box is set on the base, and the glue spraying chamber is located inside the box. A light source is installed on the top of the glue spraying chamber, and a removable wall panel is installed on the inner wall of the glue spraying chamber. The glue spraying chamber has an opening at the front of the box body, and a surrounding panel is provided around the opening. The surrounding panel includes two transparent side panels, which are respectively located on the left and right sides of the opening. The front of the box body is provided with a movable curtain, which can cover or open the opening.

3. The production method of a label embroidered badge according to claim 2, characterized in that, The inner wall of the side panel is provided with a transparent membrane stack, which consists of several membranes stacked together. The outermost membrane can be torn apart from the membrane stack. One end of the side panel is rotatably connected to the box body, and the other end of the side panel can be flipped outward to expose the membrane stack.

4. The method for producing a label embroidered badge according to claim 2, characterized in that, The box contains a fixed base and a fixed frame, both located within the glue spraying chamber. The fixed base is located at the bottom of the glue spraying chamber, and the lower end of the fixed frame is hinged to the fixed base. The upper end of the fixed frame has a fixed plate with an air suction hole. When spraying glue on the back of the label, the front of the label is placed on the fixed plate, the air suction hole of the fixed plate holds the label, and the glue spraying device sprays glue on the back of the label.

5. The method for producing a label embroidered badge according to claim 1, characterized in that, The label includes a top layer and a filler block. The top layer covers the front of the filler block, and the outer periphery of the top layer extends beyond the outer edge of the filler block. The second embroidery thread of the first pattern passes through the top layer, the filler block, and the base fabric.

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