A knitting method for seamless rib jacquard knitting

Abstract

The present invention discloses a knitting method for seamless rib needle jacquard. The knitting method for seamless rib needle jacquard comprises the following steps: step (1) knitting is started from the bottom of the knitted fabric upward; step (2) during the knitting process, a knitting method of staggered needles is adopted to obtain a seamless strip knitted fabric; step (3) in combination with step (2), another yarn mouth of a different color yarn is added to a set area of ​​the knitted fabric to obtain a seamless rib needle jacquard knitted fabric. The present invention uses a full-function computer jacquard flat knitting machine comprising two needle beds, a front needle bed and a rear needle bed, and at least two yarn mouths to knit the jacquard part of the seamless knitted fabric, so that the texture, structure and elasticity of the jacquard are highly consistent with those of the surrounding knitted tissue, thereby reducing production costs and increasing the consistency of the local feel and texture of the product. Moreover, by using a full-function computer jacquard flat knitting machine for knitting, production efficiency and product yield are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of knitting, and in particular relates to a knitting method for seamless rib needle jacquard knitting. Background Art

[0002] Existing seamless knitted fabrics are usually based on cylindrical plain needles with single or multi-color strips, 1*1, 2*2 drawstrings and other structures. They are widely popular in the market due to their comfortable feel, good elasticity and beautiful texture. However, for some samples or orders that require local color requirements, it is often difficult to meet customers' aesthetic needs by relying solely on these basic knitted structures. In order to achieve complex patterns on seamless knitted fabrics, manufacturers often need to perform one or more processes such as sewing labeling and computer embroidery on semi-finished products. These processes can effectively add color and design sense to the products and meet customers' personalized needs. However, due to the different materials and processes used in processes such as sewing labeling and computer embroidery, the local texture and elasticity of the product are affected, which further affects the feel and texture consistency of the product. In addition, too many sewing processes will also increase the cost of the product and affect the market competitiveness of the product.

[0003] Patent CN 116732689 A proposes a knitting method for a seamless baseball cap. The method first uses a computerized flat knitting machine to weave, starting with weaving along the base fabric, and alternating between the front bed coils and the rear bed coils. During the weaving process, the front bed coils and the rear window coils use the same yarn feeder and weave upward along the low fabric. The number of knitting needles gradually decreases to form a hemispherical fabric. Finally, the bottom base fabric is removed to obtain a seamless baseball cap. The baseball cap knitted by this method reduces the problems of breakage, thread breakage and unraveling, and increases wearing comfort. However, when this method is applied to seamless jacquard knitting, it is impossible to obtain a clear and rich jacquard pattern while maintaining the elasticity and extensibility of the yarn by seamlessly knitting rib needles. Summary of the Invention

[0004] The purpose of the present invention is to provide a knitting method for seamless rib needle jacquard, which is used to solve the technical problem in the prior art that it is impossible to obtain clear and rich jacquard patterns by using seamless rib needle knitting while maintaining the elasticity and extensibility of the yarn.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] The present invention provides a knitting method for seamless rib jacquard knitting, comprising the following steps:

[0007] Step (1) starts weaving from the bottom of the braid upwards;

[0008] Step (2) During the knitting process, a knitting method with staggered needles is adopted to obtain a seamless knitted fabric;

[0009] Step (3) is combined with step (2), adding another yarn mouth of different color yarn in the set area of ​​the knitted fabric, knitting according to the original texture, using the reserved empty needle positions to send needles or knit, and obtaining a seamless knitted rib needle jacquard knitted fabric.

[0010] In the above process, seamless knitting technology can ensure that the coil structure of the product is stable, the yarn is arranged neatly, and the feel of the product is consistent during the knitting process, avoiding the problems of large local feel differences, loose structure and deformation caused by traditional sewing labels, computer embroidery and other processes; seamless knitting technology can better maintain the elasticity and extensibility of the yarn during the knitting process, so that the knitted fabrics of seamless knitted rib needle jacquard have excellent elasticity, comfortable wearing and strong adaptability; seamless knitted rib needle jacquard technology can directly weave patterns in the fabric, making the texture of the product clearer and richer, which not only improves the product's ornamental value, but also increases the product's added value.

[0011] Preferably, the fabric is knitted using a full-function computer jacquard flat knitting machine comprising two needle beds, a front needle bed and a rear needle bed, and at least two yarn mouths, and during the knitting process, the front bed coils and the rear bed coils are alternately knitted in sequence using one yarn mouth.

[0012] In the above process, the fabric is woven using a full-function computer jacquard flat knitting machine. The full-function computer jacquard flat knitting machine has a high degree of automation and can achieve fast and precise weaving. During the production process, the full-function computer jacquard flat knitting machine can automatically complete the weaving of the jacquard pattern, greatly improving production efficiency and reducing labor costs. The fully automatic computer jacquard flat knitting machine can accurately control various parameters in the weaving process, such as weaving speed and number of needles, which makes the product have stable quality and consistency. At the same time, the fully automatic computer jacquard flat knitting machine can also reduce errors in manual operation and improve the product yield. The fully automatic computer jacquard flat knitting machine can easily realize various complex jacquard patterns, providing great flexibility for product design and meeting the market demand for various colors and styles. Compared with the traditional seamless knitted fabric production method, the use of the fully automatic computer jacquard flat knitting machine to obtain seamless rib needle jacquard knitted fabrics can reduce subsequent sewing, labeling, computer embroidery and other processes, which not only reduces production costs, but also reduces environmental pollution during the production process. The seamless rib needle jacquard knitted fabrics woven by the fully automatic computer jacquard flat knitting machine have rich textures and beautiful hand feel, making the products have higher added value.

[0013] Preferably, when adopting the knitting method of staggered needles, after the knitting action of the previous row is completed, the corresponding front bed coil or rear bed coil is moved back to the original bed position, and the coils in the same row of the front and rear beds contain forward needles and reverse needles, and the obtained seamless draw-stripe knitted fabric is a 1*1 seamless draw-stripe knitted fabric.

[0014] Preferably, the knitting method of seamless drawstring knitted fabric comprises the following steps:

[0015] S1: The first row of fabric knitting is set as the front bed coil position, in which the odd-numbered needles are empty needle positions and the even-numbered needles are coil working positions or needle-sending positions; the second row is set as the back bed coil position, in which the even-numbered needles are empty needle positions and the odd-numbered needles are coil working positions or needle-sending positions; regardless of the front bed or the back bed, the even-numbered needles are used for knitting, sending and transferring the front bed coils, and the odd-numbered needles are used for knitting, sending and transferring the back bed coils. If the odd and even numbered needles of the front and back beds are reversed, then the above definition is also reversed;

[0016] S2: The third, fourth, and fifth rows of fabric knitting are set as the knitting and transfer actions of the front bed needles. The fourth row consists of the front bed normal needles and the front bed purl needles. The knitting and transfer of the front bed normal needles are all on the front bed, and the transfer of the front bed purl needles is on the front bed. Knitting is done by transferring the needles to the back bed in the third row to reserve empty needle positions, and knitting is done in the fourth row. After knitting is completed, the needles are transferred to the front bed in the fifth row to transfer the needles.

[0017] S3: The sixth, seventh, and eighth rows of fabric knitting are set as the knitting and transfer actions of the back bed needles. The seventh row consists of the back bed normal needles and the back bed purl needles. The knitting and needle transfer of the back bed normal needles are all on the back bed, and the needle transfer of the back bed purl needles is on the back bed. The knitting is done by transferring the needles to the front bed in the sixth row to reserve empty needle positions, and knitting is done in the seventh row. After the knitting is completed, the needles are transferred to the back bed in the eighth row to transfer the needles;

[0018] S4: Use the same yarn feeder to knit the third, fourth, fifth, sixth, seventh and eighth rows in a loop to obtain a seamless knitted fabric.

[0019] Preferably, based on the seamless knitted fabric, the first row of fabric weaving is set as the front bed coil position, the third row is set as the back bed coil position, the second row is set as the back bed tissue weaving needle position during jacquard, the fifth and tenth rows are knitted by the main color yarn feeder, and the seventh row is knitted by the secondary color yarn feeder.

[0020] Preferably, when knitting the fifth and seventh rows, when the front bed positive needle coil is on the front bed, knitting is done on the front bed; when the front bed reverse needle coil is on the front bed, knitting is done on the back bed; when the back bed tissue knitting needle position coil is on the front bed, knitting is done on the front bed; when the front bed positive needle and the front bed reverse needle coil are knitting, the back bed tissue knitting needle position coil does not move; when the back bed tissue knitting needle position coil is knitting, the front bed positive needle and the front bed reverse needle coil that do not participate in knitting are all turned over and sent to the back bed.

[0021] Preferably, when knitting the tenth row, the forward stitches on the back bed and the needle feed are both on the back bed, and the reverse stitches on the back bed are on the back bed. When knitting is needed, the needles are transferred to the empty needle positions reserved on the front bed through the ninth row, and knitting is performed on the tenth row. After knitting is completed, the needles are transferred to the back bed through the eleventh row and the needle feed is performed.

[0022] Preferably, considering the direction of the jacquard secondary color yarn feeder, the fourth to eleventh lines form a single cycle, and the fourth to nineteenth lines form a complete cycle.

[0023] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0024] 1. The present invention uses a knitting method of seamless rib needle jacquard weaving to directly weave rib needle jacquard into the fabric, thereby eliminating one or more subsequent processes such as sewing and labeling, computer embroidery, etc. This method not only reduces production steps and reduces production costs, but also improves production efficiency.

[0025] 2. The present invention uses a full-function computer jacquard flat knitting machine to weave seamless rib needle jacquard knitted fabrics. Since the full-function computer jacquard flat knitting machine has a highly automated program, it can achieve fast and precise weaving. During the production process, the full-function computer jacquard flat knitting machine can automatically complete the weaving of the jacquard pattern, greatly improving production efficiency and reducing labor costs. Moreover, since the full-function computer jacquard flat knitting machine can accurately control various parameters in the weaving process, the product has stable quality and consistency, and the product yield is improved.

[0026] 3. The present invention uses seamless knitting technology, which can ensure that the coil structure of the product is stable and the yarns are neatly arranged during the knitting process, so that the obtained product has a good consistency in feel. In addition, the seamless knitting technology can better maintain the elasticity and extensibility of the yarn during the knitting process, and the obtained knitted fabric has excellent elasticity, is comfortable to wear, and has strong adaptability. In addition, the seamless knitting technology makes the product structure more stable during the knitting process, avoiding problems such as loose structure and deformation caused by traditional sewing labels, computer embroidery and other processes. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0028] Figure 1 The invention relates to a knitting method for seamlessly knitting rib needles 1*1;

[0029] Figure 2 The invention relates to a knitting method for seamless knitting rib needle 1*1 jacquard. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example 1

[0032] See Figure 1 As shown, this embodiment discloses a knitting method for a 1*1 seamless drawstring knitted fabric, comprising the following steps:

[0033] S1: The first row indicates the set front bed stitch position, with odd-numbered needles as empty needle positions, reserved for knitting purl stitches or transfer stitches on the back bed, and even-numbered needles as knitting front bed stitches or post stitches; the second row indicates the back bed stitch position, with even-numbered needles as empty needle positions, reserved for knitting purl stitches or transfer stitches on the front bed, and odd-numbered needles as stitch working or post stitches;

[0034] S2: The 3rd, 4th and 5th rows are the knitting and transfer actions of the front bed needles. The 4th row indicates that the same row consists of the front bed normal needles (A) and the front bed purl needles (B). Among them, (A) knitting and transfer needles are both on the front bed, (B) transfer needles are on the front bed. When knitting is needed, the needles are transferred to the back bed through the 3rd row to reserve empty needle positions, and the 4th row is knitted. After knitting is completed, the needles are transferred to the front bed through the 5th row to transfer needles;

[0035] S3: Rows 6, 7, and 8 are the knitting and transfer actions of the back bed needles. Row 7 indicates that the same row consists of the back bed normal needle (C) and the front bed purl needle (D). Among them, (C) knitting and transfer needles are both on the back bed, (B) transfer needles are on the back bed. When knitting is needed, the needles are transferred to the front bed through row 6 to reserve empty needle positions, and knitting is carried out on row 7. After knitting is completed, the needles are transferred to the back bed through row 8 to transfer needles;

[0036] S4: By knitting the 3rd, 4th, 5th, 6th, 7th and 8th rows with the same yarn feeder, a 1*1 seamless drawstring knitted fabric can be obtained.

[0037] Example 2

[0038] See Figure 2 As shown, this embodiment discloses a knitting method for seamless knitting rib needle 1*1 jacquard, comprising the following steps:

[0039] Step (1) knitting is started from the bottom of the knitted fabric upwards, and during the knitting process, the fabric is knitted using a full-function computer jacquard flat knitting machine including two needle beds, a front needle bed and a rear needle bed, and at least two yarn mouths, and during the knitting process, the front bed coil and the rear bed coil are alternately knitted in sequence using one yarn mouth;

[0040] Step (2) During the knitting process, a knitting method with staggered needles is adopted to obtain a seamless knitted fabric;

[0041] Step (3) is based on step (2), setting the 1st row as the front bed coil position, the 3rd row as the back bed coil position, and the 2nd row as the back bed tissue knitting needle position (E) when jacquard, corresponding to the position of the back bed coil positive needle (C); the 5th and 10th rows are knitted with the main color yarn mouth (front A, back), and the 7th row is knitted with the secondary color yarn mouth (front B). The 1-10 needles of the 5th row are the jacquard main color, and the 11-20 needles are the jacquard main color back. When knitting 1-10 needles , (E)(A) needle position coil does not move, (B) needle position coil is turned to the back bed through the 4th row before knitting, when knitting 11-20 needles, (E) needle position coil does not move, (A)(B) needle position coil is all turned to the back bed through the 4th row, and then the 5th row completes the knitting of the main color 1-10 needles (A)(B), 11-20 needles (E) needle position coils; the 1-10 needle positions of the 7th row are jacquard secondary color backing, 11-20 needles are jacquard secondary colors, and 1-10 needles are knitted When knitting, the (E) needle position coil does not move, and the (A)(B) needle position coil is turned to the back bed through the 4th and 6th rows before knitting. When knitting 11-20 needles, the (E) needle position coil does not move, and the (A)(B) needle position coil is turned to the back bed through the 4th row, and the (A) needle position coil is turned to the front bed through the 6th row. In the 7th row, the secondary color 1-10 needles corresponding to the (E) needle position coil are knitted, and the 11-20 needles (A)(B) needle position coils are knitted. After knitting is completed, All the front bed loops on the rear bed that are sent to the front bed are turned over to the front bed through the 8th row; the 10th row indicates that the same row is composed of the rear bed forward stitches (C) and the front bed reverse stitches (D), among which (C) is knitted and sent to the rear bed, and (B) is sent to the rear bed. When knitting is required, the needles are turned over to the front bed through the 9th row to reserve empty needle positions, and the 10th row is knitted. After knitting is completed, the needles are turned over to the rear bed through the 11th row to send the needles; through the circular knitting of rows 4-19, a seamless rib needle 1*1 jacquard knitted fabric can be obtained.

[0042] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

[0043] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A knitting method for seamless rib jacquard knitting, characterized in that: The following steps are involved: Step (1) start weaving from the bottom of the braid upwards; Step (2) During the knitting process, a knitting method with staggered needles is used to obtain a seamless knitted fabric; Step (3) is combined with step (2), adding another yarn feeder of different color yarn to the set area of ​​the knitted fabric, knitting according to the original texture, using the reserved empty needle positions to send needles or knit, and obtaining a knitted fabric with seamless rib needle jacquard; A method for knitting a seamless drawstring knitted fabric comprises the following steps: S1: Set the first row of fabric knitting as the front bed coil position, define the odd-numbered needles in this row as empty needle positions, and the even-numbered needles as coil working positions or sending needle positions; set the second row as the back bed coil position, define the even-numbered needles in this row as empty needle positions, and the odd-numbered needles as coil working positions or sending needle positions; regardless of the front bed or the back bed, the even-numbered needles are used for knitting, sending needles, and transfer needles on the front bed coils, and the odd-numbered needles are used for knitting, sending needles, and transfer needles on the back bed coils. If the odd and even numbered needles of the front and back beds are reversed, then the above definitions are also reversed; S2: The third, fourth, and fifth rows of fabric knitting are set as the knitting and transfer actions of the front bed needles. The fourth row consists of the front bed normal needles and the front bed purl needles. The knitting and transfer of the front bed normal needles are all on the front bed, and the transfer of the front bed purl needles is on the front bed. Knitting is done by transferring the needles to the back bed in the third row to reserve empty needle positions, and knitting is done in the fourth row. After knitting is completed, the needles are transferred to the front bed in the fifth row to transfer the needles. S3: The sixth, seventh, and eighth rows of fabric knitting are set as the knitting and transfer actions of the back bed needles. The seventh row consists of the back bed normal needles and the back bed purl needles. The knitting and transfer of the back bed normal needles are all on the back bed, and the transfer of the back bed purl needles is on the back bed. Knitting is done by transferring the needles to the front bed in the sixth row to reserve empty needle positions, and knitting is done on the seventh row. After knitting is completed, the needles are transferred to the back bed in the eighth row to transfer the needles. S4: Use the same yarn feeder to knit the third, fourth, fifth, sixth, seventh and eighth rows in a loop to obtain a seamless knitted fabric.

2. The knitting method of seamless rib jacquard according to claim 1, characterized in that: In the step (1), the fabric is knitted using a full-function computer jacquard flat knitting machine comprising two needle beds, a front needle bed and a rear needle bed, and at least two yarn mouths, and during the knitting process, the front bed coils and the rear bed coils are alternately knitted in sequence using one yarn mouth.

3. The knitting method of seamless rib needle jacquard according to claim 1, characterized in that: In the step (2), when the knitting method of staggered needles is adopted, after the knitting action of the previous row is completed, the corresponding front bed coil or rear bed coil is moved back to the original bed position, and the coils in the same row of the front and rear beds both contain positive needles and reverse needles, and the obtained seamless draw-strip knitted fabric is a 1*1 seamless draw-strip knitted fabric.

4. The knitting method of seamless rib jacquard according to claim 1, characterized in that: In the step (3), based on the seamless knitted fabric, the first row of the fabric is set as the front bed coil position, the third row is set as the back bed coil position, the second row is set as the back bed stitch knitting needle position during jacquard knitting, the fifth and tenth rows are knitted by the main color yarn feeder, and the seventh row is knitted by the secondary color yarn feeder.

5. The knitting method of seamless rib needle jacquard according to claim 1, characterized in that: In the step (3), when knitting the fifth and seventh rows, when the front bed normal needle coil is on the front bed, knitting is done on the front bed; when the front bed reverse needle coil is on the front bed, knitting is done on the back bed; when the back bed knitting needle position coil is on the front bed, knitting is done on the front bed; when the front bed normal needle and the front bed reverse needle coil are knitting, the back bed knitting needle position coil does not move; when the back bed knitting needle position coil is knitting, the front bed normal needle and the front bed reverse needle coil that do not participate in knitting are all turned over to the back bed.

6. The knitting method of seamless rib needle jacquard according to claim 1, characterized in that: In the step (3), when knitting the tenth row, the back bed knitting and sending needles are all on the back bed, and the back bed sending needles are on the back bed. When knitting is needed, the needles are transferred to the empty needle positions reserved on the front bed through the ninth row, and knitting is carried out on the tenth row. After knitting is completed, the needles are transferred to the back bed sending needles through the eleventh row.

7. The knitting method of seamless rib needle jacquard according to claim 1, characterized in that: In the step (3), considering the direction of the jacquard secondary color yarn mouth, the fourth to eleventh lines form a single cycle, and the fourth to nineteenth lines form a complete cycle.

Images