Laminating apparatus and laminating method

By designing a guide limiting mechanism and a scissor fork mechanism, the problems of easy breakage of the straight guide rod and shelf deviation in the lamination device are solved, achieving stable guidance and closing of the shelves, and improving the service life and safety of the device.

CN117863702BActive Publication Date: 2025-11-18SUZHOU CURRENT POWER TECH CO LTD
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Patent Information

Application Number
CN202410140611.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-11-18
Estimated Expiration
2044-02-01

AI Technical Summary

Technical Problem

Traditional lamination devices suffer from short lifespan and low safety due to the high rigidity of the straight guide rods, which are prone to breakage, and the XY direction deviation that occurs when the shelves are raised and lowered.

Method used

The system employs a guide limiting mechanism and a scissor fork mechanism. The guide limiting mechanism is slidably connected to the support column through a guide block, while the scissor fork mechanism is connected to the shelf through a scissor chain, thereby guiding and closing the shelf and preventing breakage of the straight guide rod and shelf deviation.

Benefits of technology

This improves the service life and safety of the lamination device, ensuring that the shelves do not deviate horizontally during lifting and lowering, thus extending the device's service life.

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Abstract

The application discloses a laminating device and a laminating method. The laminating device comprises a machine table, a cover plate fixedly connected to the upper end or the lower end of the machine table, a layer plate, a scissor fork mechanism for connecting adjacent layer plates and connecting the layer plate and the cover plate, a driving mechanism arranged at the end of the machine table away from the cover plate, and a guide limiting mechanism arranged at the side of the layer plate and matched with the machine table. The laminating method adopts the laminating device, places a product on the layer plate, and then drives the layer plates to fold through the driving mechanism. In the folding process of the layer plates, the guide limiting mechanism is guided, and the scissor fork mechanism is retracted, so that the laminating is finally realized. The laminating device has the advantages that the folding of the layer plate can be realized through the setting of the scissor fork mechanism, the risk of breakage of the original straight guide rod is overcome, the horizontal movement of the layer plate in the lifting process is limited through the setting of the guide limiting mechanism, the layer plate is guided, the problem that the original layer plate is prone to horizontal deviation in the lifting process is overcome, and the service life and safety of the laminating device are improved.
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Description

Technical Field

[0001] This invention relates to the field of lamination equipment, specifically to lamination apparatus and lamination method. Background Technology

[0002] A laminating device is used to press materials together. In traditional laminating devices, the layers are connected by straight guide rods. These straight guide rods are rigid and prone to breakage. In addition, the large diameter of the machine support columns, usually around 100mm, makes it impossible to guide the layers during lifting. This causes the layers to deviate in the XY direction during lifting, which reduces the lifespan and safety performance of the laminating device over long-term use.

[0003] Therefore, it is necessary to provide a lamination apparatus and a lamination method. Summary of the Invention

[0004] The lamination apparatus and lamination method provided by this invention effectively solve the problems of short service life and low safety of existing lamination apparatuses.

[0005] The technical solution adopted in this invention is

[0006] The laminating apparatus includes a machine base, a cover plate fixedly connected to the upper or lower end of the machine base, several layers, a scissor fork mechanism connecting adjacent layers and layers to the cover plate, a drive mechanism located at the end of the machine base away from the cover plate for driving several layers to press against one side of the cover plate, and a guide and limiting mechanism located on the side of the layers and cooperating with the machine base.

[0007] Furthermore, the machine base includes an upper base, a lower base, and several support columns connecting the upper base and the lower base. The guide and limiting mechanism includes a fixed frame fixedly installed on both sides of the shelf and guide blocks installed on both sides of the fixed frame for sliding connection with adjacent support columns.

[0008] Furthermore, the thickness of the guide limiting mechanism is not greater than the thickness of the shelf plate.

[0009] Furthermore, the guide block includes a connecting block threadedly connected to the fixing frame and a lifting block integrally formed with the connecting block. The lifting block is slidably connected to the support column. The lifting block is provided with an arc-shaped surface adapted to the outer periphery of the support column. A waist-shaped groove is horizontally provided on the connecting block. A threaded hole that mates with the waist-shaped groove is provided on the shelf.

[0010] Furthermore, the shelf includes a first plate, a second plate fixed to the upper end of the first plate, and a baffle fixedly connected to the second plate. The first plate is provided with a plurality of mounting holes extending along the feeding direction, and heat conduction pipes are provided in the mounting holes. One end of the second plate extends out of the first plate. The baffle includes a vertical plate extending along the Z direction and fixedly connected to the end of the second plate, and a horizontal plate provided at the lower end of the vertical plate. The horizontal plate extends horizontally toward one side of the first plate, and the upper end surface of the horizontal plate is lower than the lower end surface of the first plate.

[0011] Furthermore, the scissor fork mechanism includes several scissor chains, which connect two adjacent shelves or connect a cover plate and a shelf. Each scissor chain includes a first hinge post, a first limiting post, a second limiting post, a second hinge post, a first strip plate, and a second strip plate. One end of the first strip plate has a first strip-shaped hole extending along its direction, and the other end has a first hinge hole. The second strip plate has a second strip-shaped hole extending along its direction, and the other end has a second hinge hole. The first and second limiting posts pass through the first and second strip-shaped holes respectively and are mounted on the same shelf plate. The first and second hinge posts pass through the first and second hinge holes respectively and are mounted on the same shelf plate. The first and second strip plates intersect, causing the first and second strip-shaped holes to intersect.

[0012] Furthermore, the first hinge post passes through the second strip hole of the second strip plate of the adjacent scissor chain, and the second hinge post passes through the first strip hole of the adjacent scissor chain.

[0013] Furthermore, the drive mechanism includes a guide column mounted on the machine base, a lifting plate mounted on the guide column, a base mounted on the lifting plate, and a hydraulic cylinder for driving the lifting plate to rise and fall.

[0014] The lamination method uses a lamination device to place the product on the shelves. Then, a drive mechanism drives several shelves to close together. During the closing process, a guide and limit mechanism guides the product, and a scissor fork mechanism contracts, ultimately achieving lamination.

[0015] The beneficial effects of the invention are as follows: by setting a scissor fork mechanism, the closing of the shelves can be facilitated, overcoming the risk of easy breakage of the original straight guide rod. By setting a guide limit mechanism, the horizontal movement of the shelves during the lifting and lowering process can be restricted, thus achieving the alignment of the shelves and overcoming the problem of easy horizontal deviation of the original shelves during the lifting and lowering process. This improves the service life and safety of the lamination device. Attached Figure Description

[0016] Figure 1 This is an overall schematic diagram of the lamination apparatus provided in the embodiments of this application.

[0017] Figure 2 This is a schematic diagram of the laminating apparatus, including the laminate, scissor fork mechanism, and guide mechanism, provided for embodiments of this application.

[0018] Figure 3 This is a schematic diagram of two adjacent laminates and two adjacent scissor chains provided in an embodiment of this application.

[0019] Figure 4 This is a schematic diagram of the guide and limiting mechanism of the laminating device provided in the embodiments of this application.

[0020] The following are marked in the diagram: 1. Machine base; 2. Cover plate; 3. Shelf; 4. Scissor fork mechanism; 5. Drive mechanism; 6. Guide and limit mechanism; 11. Upper base; 12. Lower base; 13. Support column; 61. Fixing frame; 62. Guide block; 621. Connecting block; 622. Lifting block; 31. Plate No. 1; 32. Plate No. 2; 33. Vertical plate; 34. Horizontal plate; 35. Mounting hole; 41. Strip plate No. 1; 42. Strip plate No. 2; 401. Hinge hole No. 1; 402. Hinge hole No. 2; 403. Strip hole No. 1; 404. Strip hole No. 2; 51. Guide column; 52. Lifting plate; 53. Base; 54. Hydraulic cylinder. Detailed Implementation

[0021] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0022] like Figure 1 and Figure 2 As shown, the laminating apparatus provided in the embodiments of this application includes a machine base 1, a cover plate 2 fixedly connected to the upper or lower end of the machine base 1, a plurality of layer plates 3, a scissor fork mechanism 4 connecting adjacent layer plates 3 and the layer plates 3 and the cover plate 2, a driving mechanism 5 disposed at the end of the machine base 1 away from the cover plate 2 for driving the plurality of layer plates 3 to press against the cover plate 2, and a guide limiting mechanism 6 disposed on the side of the layer plates 3 and cooperating with the machine base 1.

[0023] In actual use, the product is placed on shelf 3, and then several shelves 3 are driven to close by drive mechanism 5. During the closing process of shelf 3, the guide and limit mechanism 6 provides guidance, and the scissor fork mechanism 4 retracts.

[0024] In the above design, the scissor fork mechanism 4 facilitates the closing of the shelf 3, overcoming the risk of breakage of the original straight guide rod. The guide limit mechanism 6 restricts the horizontal movement of the shelf 3 during the lifting process, thus guiding the shelf 3 and overcoming the problem of horizontal deviation that the original shelf 3 was prone to during the lifting process. This improves the service life and safety of the lamination device.

[0025] Specifically: such as Figure 1 and Figure 4 As shown, the machine base 1 includes an upper base 11, a lower base 12, and a plurality of support columns 13 connecting the upper base 11 and the lower base 12. The guide limiting mechanism 6 includes a fixed frame 61 fixedly arranged on both sides of the shelf 3 and a guide block 62 arranged on both sides of the fixed frame 61 for sliding connection with the adjacent support column 13.

[0026] In actual use, during the lifting and lowering of the shelf 3, it is slidably connected to the support column 13 through the guide block 62.

[0027] In the above design, the structural design and specific implementation of the guide limiting mechanism 6 facilitate the installation of the guide limiting mechanism 6 and facilitate the guidance of the shelf 3.

[0028] Specifically, the thickness of the guide limiting mechanism 6 is not greater than the thickness of the layer plate 3.

[0029] In actual use, when adjacent shelves 3 are used to laminate the product, the spacing between shelves 3 will be reduced to a minimum.

[0030] In the above design, the thickness of the guide mechanism is not greater than the thickness of the shelf 3, which can avoid interference between the guide limiting mechanisms 6 of adjacent shelves 3 on the closing of the shelf 3.

[0031] Specifically: such as Figure 4 As shown, the guide block 62 includes a connecting block 621 threadedly connected to the fixing frame 61 and a lifting block 622 integrally formed with the connecting block 621. The lifting block 622 is slidably connected to the support column 13. The lifting block 622 is provided with an arc-shaped surface adapted to the outer periphery of the support column 13. The connecting block 621 is provided with a waist-shaped groove horizontally. The shelf 3 is provided with a threaded hole that mates with the waist-shaped groove.

[0032] In actual use, adjust the corresponding position of the waist-shaped groove and the threaded hole, and connect the bolt through the waist-shaped groove and the threaded hole. During the lifting and lowering of the shelf 3, the shelf 3 is guided by sliding between the arc surface and the support column 13.

[0033] In the above design, the structural design of the guide block 62 and the connection design with the shelf 3 can facilitate the adjustment of the position of the guide block 62 and effectively ensure the sliding connection between the guide block 62 and the support column 13.

[0034] Specifically: such as Figure 3As shown, the shelf 3 includes a first plate 31, a second plate 32 fixed to the upper end of the first plate 31, and a baffle fixedly connected to the second plate 32. The first plate 31 is provided with a plurality of mounting holes 35 extending along the feeding direction. A heat conduction pipe is provided in the mounting holes 35. One end of the second plate 32 extends out of the first plate 31. The baffle includes a vertical plate 33 extending along the Z direction and fixedly connected to the end of the second plate 32, and a horizontal plate 34 provided at the lower end of the vertical plate 33. The horizontal plate 34 extends horizontally toward one side of the first plate 31, and the upper end surface of the horizontal plate 34 is lower than the lower end surface of the first plate 31.

[0035] In actual use, heat pipes heat plate 31 and plate 32, accelerating the product molding process during lamination. Baffles protect the portion of the heat pipes exposed outside the mounting holes 35.

[0036] In the above design, the structural design and specific implementation of the layer 3 can accelerate the molding of the pressure product and ensure the protection of the heating tube.

[0037] Specifically: such as Figure 2 and Figure 3 As shown, the scissor fork mechanism 4 includes several scissor chains, which connect two adjacent shelves 3 or connect the cover plate 2 and the shelf 3. Each scissor chain includes a first hinge post, a first limiting post, a second limiting post, a second hinge post, a first strip 41, and a second strip 42. One end of the first strip 41 has a first strip-shaped hole 403 extending along its direction, and the other end has a first hinge hole 401. The second strip 42 has a... The second strip-shaped hole 404 extends in the extension direction, and the other end of the second strip plate 42 is provided with a second hinge hole 402. The first limiting post and the second limiting post pass through the first strip-shaped hole 403 and the second strip-shaped hole 404 respectively and are set on the same layer plate 3. The first hinge post and the second hinge post pass through the first hinge hole 401 and the second hinge hole 402 respectively and are set on the same layer plate 3. The first strip plate 41 and the second strip plate 42 intersect, so that the first strip-shaped hole 403 and the second strip-shaped hole 404 intersect.

[0038] In actual use, during lamination, the first limiting post slides within the first strip hole 403, and the second limiting post slides within the second strip hole 404, causing the height difference between the ends of the first strip 41 and the second strip 42 to gradually decrease. After lamination is completed, the heights of the ends of the first strip 41 and the second strip 42 are restored.

[0039] In the above design, the specific structural design of the scissor fork mechanism 4 makes it less likely for the opening and closing movements of the first strip 41 and the second strip 42 to break during the lamination process.

[0040] Specifically: such as Figure 3 As shown, the first hinge post passes through the second strip hole 404 of the second strip plate 42 of the adjacent scissor chain, and the second hinge post passes through the first strip hole 403 of the adjacent scissor chain.

[0041] The above design enables movable connections between adjacent scissor chains.

[0042] Specifically: such as Figure 1 As shown, the drive mechanism 5 includes a guide column 51 mounted on the machine base 1, a lifting plate 52 mounted on the guide column 51, a seat 53 mounted on the lifting plate 52, and a hydraulic cylinder 54 for driving the lifting plate 52 to rise and fall.

[0043] In actual use, the lifting plate 52 is driven to rise and fall by the hydraulic cylinder 54, so that the lifting plate 52 drives the seat 53 to rise and fall synchronously, so that the seat 53 acts on the adjacent shelf 3, thereby realizing lamination.

[0044] In the above design, the structural design and specific implementation of the drive mechanism 5 can effectively drive the layer plate 3.

[0045] The lamination method uses a lamination device to place the product on the shelf 3, and then the drive mechanism 5 drives several shelves 3 to close together. During the closing process of the shelf 3, the guide and limit mechanism 6 guides the product, and the scissor fork mechanism 4 retracts, finally achieving lamination.

[0046] In further detail, it should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A laminating apparatus, comprising a machine base (1), characterized in that: It also includes a cover plate (2) fixedly connected to the upper or lower end of the machine base (1), several layers (3), a scissor fork mechanism (4) connecting adjacent layers (3) and layers (3) and cover plate (2), a drive mechanism (5) set at the end of the machine base (1) away from cover plate (2) for driving several layers (3) to press against the cover plate (2) side, and a guide limiting mechanism (6) set on the side of the layers (3) and cooperating with the machine base (1); the machine base (1) includes an upper base (11), a lower base (12) and a connection between the upper base (11) and the lower base (12). The base (12) has several support columns (13). The guide limiting mechanism (6) includes a fixed frame (61) fixedly installed on both sides of the shelf (3) and a guide block (62) installed on both sides of the fixed frame (61) for sliding connection with the adjacent support column (13). The scissor fork mechanism (4) includes several scissor chains. The scissor chains connect two adjacent shelves (3) or connect the cover plate (2) and the shelf (3). The scissor chains include a first hinge column, a first limiting column, a second limiting column, a second hinge column, a first strip (41), and a second... The first strip (41) has a first strip-shaped hole (403) extending along the direction of the first strip (41) at one end and a first hinge hole (401) at the other end. The second strip (42) has a second strip-shaped hole (404) extending along the direction of the second strip (42) and a second hinge hole (402) at the other end. The first limiting post and the second limiting post pass through the first strip-shaped hole (403) and the second strip-shaped hole (404) respectively. The first hinge post and the second hinge post are set on the same shelf (3), respectively passing through the first hinge hole (401) and the second hinge hole (402). The first strip (41) and the second strip (42) intersect, so that the first strip hole (403) and the second strip hole (404) intersect. The first hinge post passes through the second strip hole (404) of the second strip (42) of the adjacent scissor chain, and the second hinge post passes through the first strip hole (403) of the adjacent scissor chain.

2. The laminating apparatus according to claim 1, characterized in that: The thickness of the guide limiting mechanism (6) is not greater than the thickness of the shelf (3).

3. The laminating apparatus according to claim 1, characterized in that: The guide block (62) includes a connecting block (621) threadedly connected to the fixing frame (61) and a lifting block (622) integrally formed with the connecting block (621). The lifting block (622) is slidably connected to the support column (13). The lifting block (622) is provided with an arc-shaped surface adapted to the outer periphery of the support column (13). The connecting block (621) is provided with a waist-shaped groove horizontally. The shelf plate (3) is provided with a threaded hole that mates with the waist-shaped groove.

4. The laminating apparatus according to claim 1, characterized in that: The layer (3) includes a first plate (31), a second plate (32) fixed to the upper end of the first plate (31), and a baffle fixedly connected to the second plate (32). The first plate (31) is provided with a plurality of mounting holes (35) extending along the feeding direction. A heat-conducting pipe is provided in the mounting holes (35). One end of the second plate (32) extends out of the first plate (31). The baffle includes a vertical plate (33) extending along the Z direction and fixedly connected to the end of the second plate (32) and a horizontal plate (34) provided at the lower end of the vertical plate (33). The horizontal plate (34) extends horizontally toward the first plate (31) and the upper end surface of the horizontal plate (34) is lower than the lower end surface of the first plate (31).

5. The laminating apparatus according to claim 1, characterized in that: The drive mechanism (5) includes a guide column (51) mounted on the machine base (1), a lifting plate (52) mounted on the guide column (51), a seat (53) mounted on the lifting plate (52), and a hydraulic cylinder (54) for driving the lifting plate (52) to rise and fall.

6. A lamination method, employing the lamination apparatus according to any one of claims 1 to 5, characterized in that: The product is placed on the shelf (3), and then the drive mechanism (5) drives several shelves (3) to close. During the closing process of the shelf (3), the guide limit mechanism (6) guides the product, and the scissor fork mechanism (4) contracts to finally achieve lamination.

Citation Information

Patent Citations

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  • Multifunctional storage cabinet for helping aged

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