High frequency ultrasonic cutting tool without overload amount compensation
High-frequency ultrasonic cutting tools without overload compensation solve the problems of low cutting efficiency and burr generation by combining ultrasonic transducers and vertical cutting heads, achieving high-efficiency and low-failure cutting results.
Patent Information
- Application Number
- CN202410186855.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2044-02-20
AI Technical Summary
Existing cutting equipment is inefficient in textile and footwear processing, and traditional high-frequency point-punching cutting is prone to producing burrs. Improved cutting tools require excessive movement when cutting thick fabrics, making efficient cutting impossible.
The high-frequency ultrasonic cutting tool with no overload compensation is used. Through the combination of ultrasonic transducer assembly and vertical cutting head, it can achieve cutting without overload. Combined with the air delivery mechanism for heat dissipation, it can improve efficiency and reduce failure rate.
It improves cutting efficiency, reduces burr generation, reduces additional processing requirements, and enhances production efficiency and equipment lifespan.
Smart Images

Figure CN117867845B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cutting tool technology, and more specifically, to a high-frequency ultrasonic cutting tool without overload compensation. Background Technology
[0002] In the textile and footwear processing industries, it is usually necessary to process the finished fabrics in various ways, and cutting equipment is needed to cut the fabrics into the required specifications.
[0003] Traditional cutting equipment (publication number: CN116926940A) uses an external drive device to make the cutting head perform high-frequency pricking, and the pricking points are connected to form a line for cutting. This method is prone to producing burrs during cutting and cannot seal the edges, so further processing is required after cutting, which increases production costs. Alternatively, an improved cutting device (publication number: CN115070072A) can be used to reduce and avoid material breakage and burrs at the cut. However, the blade of this device is a beveled blade, which requires excessive downward movement to complete the cutting of thick fabrics, and still cannot achieve efficient cutting.
[0004] Publication No.: CN116926940A, a cutting mold for cutting flexible materials is disclosed, including a worktable and a fixed frame installed on the top of the worktable, and further including: a cylinder, disposed on the top of the fixed frame, the output end of the cylinder passing through the fixed frame and fixedly connected to a fixed plate; a cutting assembly, disposed directly below the fixed plate, for cutting the flexible material; the present invention enables the fixing of the flexible material while performing ironing, preventing wrinkles in some parts of the flexible material from affecting the subsequent cutting dimensions, further improving the cutting efficiency and quality, and enabling the change of the wrinkle direction of the flexible material, further improving the efficiency of wrinkle removal, and enabling timely treatment of moisture adhering to the surface of the flexible material, further reducing unnecessary workload in the later stages.
[0005] Publication No. CN115070072A discloses an ultrasonic vibration cutting tool for surface processing. An ultrasonic generator and an ultrasonic transducer are electrically connected. The ultrasonic transducer converts the electrical energy of the ultrasonic generator into axial mechanical vibration of the same frequency. An amplitude modulator adjusts the vibration amplitude and transmits the vibration energy to the cutting head, causing the cutting edge to generate a cutting motion of the same frequency. The direction of the cutting edge movement is tangential to the cutting tip. The cutting head extends outside the housing and can be used to cut burrs. An elastic clamping mechanism provides lateral elasticity to the housing, causing the cutting head to tilt and press against the workpiece surface. For uneven workpiece surfaces, the cutting head is dragged away from the cutting edge during feeding. During this process, the cutting edge does not directly face the workpiece surface, avoiding cutting damage. This tool has low requirements for the surface shape of the part. The elastic clamping mechanism presses the cutting head against the workpiece surface, maintaining constant contact with the workpiece surface, exhibiting strong adaptability and the ability to remove burrs and flash according to the shape.
[0006] In view of this, the present invention proposes a cutting method that is simple in structure and highly efficient, without overload compensation.
[0007] A high-frequency ultrasonic cutting tool without overload compensation. Summary of the Invention
[0008] To address the problems of low cutting efficiency and the need for overload cutting in existing technologies, this invention proposes a high-frequency ultrasonic cutting tool without overload compensation. The tool includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a vertical cutting head 5, and a gas supply mechanism. The first housing 1 has an electric slip ring 3 at one end, with a hollow structure in the middle. The second housing 2 is located at the other end of the first housing 1. The ultrasonic transducer assembly 4 is housed within the cavity formed by the first housing 1 and the second housing 2. A power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4. The hollow structure in the middle of the electric slip ring 3 is connected to a gas supply mechanism, which supplies air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the vertical cutting head 5. The vertical cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 furthest from the electric slip ring 3. The ultrasonic transducer assembly 4 and the vertical cutting head 5 work together to replace traditional piercing techniques. Furthermore, the downward movement of the vertical cutting head 5 corresponds to the fabric thickness, eliminating the need for excessive cutting, thus improving production efficiency. The gas supply mechanism further enhances heat dissipation efficiency and reduces the tool failure rate.
[0009] A high-frequency ultrasonic cutting tool without overload compensation includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a vertical cutting head 5, and a gas supply mechanism. The tool is characterized in that: an electric slip ring 3 is provided at one end of the first housing 1, the middle of which is hollow; a second housing 2 is provided at the other end of the first housing 1; the ultrasonic transducer assembly 4 is housed within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a gas supply mechanism is connected to the hollow structure in the middle of the electric slip ring 3, and the gas supply mechanism is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the vertical cutting head 5; the vertical cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 furthest from the electric slip ring 3.
[0010] Furthermore, the vertical blade 5 includes a shank 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the shank 51. The shank 51, neck 52, and working part 53 are interconnected. The shank 51, neck 52, and working part 53 are integrally formed or the shank 51, neck 52, and working part 53 are separate structures. It is more preferred that the shank 51, neck 52, and working part 53 are integrally formed structures.
[0011] Furthermore, the neck 52 is provided with a working part 53 at the end away from the handle 51. The working part 53 is a vertical blade. The working part 53 includes a first cutting surface 531, a second cutting surface 532, and a third cutting surface. The neck 52 is provided with a first cutting surface 531 on both sides away from the handle 51. Adjacent first cutting surfaces 531 are symmetrically arranged. A second cutting surface 532 is provided on the side of each first cutting surface 531. A third cutting surface is provided at the end of the first cutting surface 531 and the second cutting surface 532 away from the handle 51. The third cutting surface is a plane. Each first cutting surface 531 and each second cutting surface 532 forms a first cutting edge 533. Each first cutting surface 531, each second cutting surface 532, and the third cutting surface form a second cutting edge 534.
[0012] In some embodiments, the ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The second housing 2 away from the vertical cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 remains relatively stationary with the first housing 1 and the second housing 2 through the connecting flange 42.
[0013] Furthermore, the connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0014] In some embodiments, the second housing 2 has a plurality of second ventilation holes 21 spaced apart near the vertical cutter head 5 on its side wall, for dissipating heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0015] In some embodiments, an auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1 to assist the vertical cutter head 5 in adjusting the cutting edge. The auxiliary positioning mechanism 6 is also connected to the external cutting machine mounting port. The side wall of the first housing 1 away from the second housing 2 is provided with at least one adjustment groove 7. Each adjustment groove 7 is provided with an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 is provided with a positioning block 62. The fixing component 61 is correspondingly provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.
[0016] In some embodiments, the fixing component 61 includes a fixing strip 63 and screws. The fixing strip 63 has a first guide groove on its inner side. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove. The positioning block 62 can be adjusted in position along the adjustment groove 7 and the first guide groove. A positioning point is provided at the center line of the front part of the positioning block 62. When the vertical cutter head 5 is parallel or perpendicular to the positioning point, the vertical cutter head 5 is installed correctly.
[0017] In some embodiments, the end of the second housing 2 away from the ultrasonic transducer assembly 4 is also connected to a pre-compression assembly 8. The pre-compression assembly 8 is used to protect the vertical cutter head 5 and to pre-press the material to be cut during cutting, so that the vertical cutter head 5 can cut. The pre-compression assembly 8 includes a pressure plate 81, an elastic component 82, and a second guide groove 83. The outer wall of the end of the second housing 2 away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 81. An elastic component 82, preferably a spring, is provided between the second housing 2 and the pressure plate 81. The outer wall of the end away from the ultrasonic transducer assembly 4 is provided with a second guide groove 83. The pressure plate 81 is connected to the second guide groove 83 through a sliding column 84. When the ultrasonic transducer assembly 4 drives the vertical cutter head 5 to move downward, the pressure plate 81 moves upward along the direction of the second guide groove 83 along with the sliding column 84 to press the material to be cut. The vertical cutter head 5 cuts. After cutting, the pressure plate 81 moves downward along the second guide groove 83 along with the spring and the sliding column 84 to reset.
[0018] Furthermore, the top diameter of the pressure plate 81 is smaller than the bottom diameter, which increases the contact area between the pressure plate 81 and the fabric to be cut, making cutting easier.
[0019] Furthermore, the first housing 1 and the second housing 2 are threaded together, and the ultrasonic transducer assembly 4 and the vertical cutter head 5 are threaded together.
[0020] The beneficial effects of this invention are as follows: This invention proposes a high-frequency ultrasonic cutting tool without overload compensation, comprising a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a vertical cutting head 5, and a gas supply mechanism. The first housing 1 has an electric slip ring 3 at one end, with a hollow structure in the middle. The second housing 2 is located at the other end of the first housing 1. The ultrasonic transducer assembly 4 is housed within the cavity formed by the first housing 1 and the second housing 2. A power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4. A gas supply mechanism is connected to the hollow structure in the middle of the electric slip ring 3. The gas supply mechanism supplies air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the vertical cutting head 5. The vertical cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 furthest from the electric slip ring 3. The ultrasonic transducer assembly 4 and the vertical cutting head 5 work together to replace traditional piercing. Simultaneously, the downward movement of the vertical cutting head 5 is equal to the fabric thickness, eliminating the need for excessive cutting, thus improving production efficiency. Furthermore, the gas supply mechanism further enhances heat dissipation efficiency and reduces the tool failure rate. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0022] Figure 2 This is a cross-sectional view (AA) of the high-frequency ultrasonic cutting tool with no overload compensation according to the present invention.
[0023] Figure 3 This is a partially enlarged cross-sectional view (AA section) of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0024] Figure 4 This is a schematic diagram of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0025] Figure 5 This is a schematic diagram of the connection structure of the ultrasonic transducer assembly and the vertical cutter head of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0026]
[0027] The attached diagram will be explained in detail below with reference to specific implementation cases. Detailed Implementation
[0028] The following embodiments are described to aid in understanding this application. These embodiments are not, and should not be, construed in any way as limiting the scope of protection of this application.
[0029] In the following description, those skilled in the art will recognize that throughout this discussion, components may be described as individual functional units (which may include subunits), but those skilled in the art will recognize that various components or portions thereof may be divided into individual components or may be integrated together (including integrated within a single system or component).
[0030] Furthermore, the connections between components or systems shown in the accompanying drawings are not intended to be limited to direct connections. Instead, data between these components may be modified, reformatted, or otherwise altered by intermediate components. Additionally, other or fewer connections may be used. It should also be noted that the terms "link," "connection," or "input" and "fixed" should be understood to include direct connections, indirect connections or fixations made through one or more intermediate media.
[0031] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "side", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly perceived when using the product of this application. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Example 1:
[0032] like Figure 1 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 2 The image shown is a cross-sectional view (AA) of the high-frequency ultrasonic cutting tool with no overload compensation according to the present invention; as shown... Figure 3 The image shown is a partially enlarged cross-sectional view (AA section) of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 4 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 5 The diagram shown is a schematic diagram of the connection structure of the ultrasonic transducer assembly and the vertical cutter head of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0033] A high-frequency ultrasonic cutting tool without overload compensation includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a vertical cutting head 5, and a gas supply mechanism. The tool is characterized in that: an electric slip ring 3 is disposed above the first housing 1, the middle of the electric slip ring 3 being a hollow structure; a second housing 2 is disposed below the first housing 1; the ultrasonic transducer assembly 4 is disposed within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a gas supply mechanism is connected to the hollow structure in the middle of the electric slip ring 3, and the gas supply mechanism is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the vertical cutting head 5; the vertical cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 furthest from the electric slip ring 3.
[0034] The vertical cutter head 5 includes a handle 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the handle 51. The handle 51, neck 52, and working part 53 are connected to each other. The handle 51, neck 52, and working part 53 are separate structures. The handle 51 and neck 52 are integrally formed and connected. The working part 53 is provided on the side of the neck 52 away from the end of the handle 51. The working part 53 and the neck 52 are detachably connected by screws.
[0035] The neck 52 is provided with a working part 53 at the end away from the handle 51. The working part 53 is a vertical blade. The working part 53 includes a first cutting surface 531, a second cutting surface 532, and a third cutting surface. The neck 52 is provided with a first cutting surface 531 on both sides away from the handle 51. Adjacent first cutting surfaces 531 are symmetrically arranged. A second cutting surface 532 is provided on the side of each first cutting surface 531. A third cutting surface is provided at the end of the first cutting surface 531 and the second cutting surface 532 away from the handle 51. The third cutting surface is a plane. Each first cutting surface 531 and each second cutting surface 532 forms a first cutting edge 533. Each first cutting surface 531, each second cutting surface 532, and the third cutting surface form a second cutting edge 534.
[0036] The ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The second housing 2 away from the vertical cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 maintains a relatively stationary state with the first housing 1 and the second housing 2 through the connecting flange 42.
[0037] The connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0038] The second housing 2 has multiple second ventilation holes 21 spaced apart on the side wall near the vertical cutter head 5, which are used to dissipate heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0039] An auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1. This mechanism assists the vertical blade head 5 in adjusting the cutting edge and also assists in connecting the positioning mechanism 6 to the external cutting machine mounting port. At least one adjustment groove 7 is provided on the side wall of the first housing 1 away from the second housing 2. Each adjustment groove 7 contains an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 contains a positioning block 62, and the fixing component 61 is correspondingly provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.
[0040] The fixing component 61 includes a fixing strip 63 and screws. The fixing strip 63 has a first guide groove on its inner side. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove. The positioning block 62 can be adjusted in position along the adjustment groove 7 and the first guide groove. A positioning point is provided at the center line of the front part of the positioning block 62. When the vertical cutter head 5 is parallel or perpendicular to the positioning point, the vertical cutter head 5 is installed correctly.
[0041] The second housing 2, at the end away from the ultrasonic transducer assembly 4, is also connected to a pre-compression assembly 8. The pre-compression assembly 8 is used to protect the vertical cutter head 5 and to pre-press the material to be cut during cutting, so that the vertical cutter head 5 can cut. The pre-compression assembly 8 includes a pressure plate 81, an elastic component 82, and a second guide groove 83. The outer wall of the second housing 2 at the end away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 81. An elastic component 82, preferably a spring, is provided between the second housing 2 and the pressure plate 81. The outer wall at the end away from the ultrasonic transducer assembly 4 is provided with a second guide groove 83. The pressure plate 81 is connected to the second guide groove 83 through a sliding column 84. When the ultrasonic transducer assembly 4 drives the vertical cutter head 5 to move downward, the pressure plate 81 moves upward along the direction of the second guide groove 83 with the sliding column 84 to press the material to be cut. The vertical cutter head 5 cuts. After cutting, the pressure plate 81 moves downward along the second guide groove 83 with the spring and the sliding column 84 to reset.
[0042] The top diameter of the pressure plate 81 is smaller than the bottom diameter, which increases the contact area between the pressure plate 81 and the fabric to be cut, making cutting easier.
[0043] The first housing 1 and the second housing 2 are threaded together, and the ultrasonic transducer assembly 4 and the vertical cutter head 5 are threaded together. Example 2:
[0044] like Figure 1The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 2 The image shown is a cross-sectional view (AA) of the high-frequency ultrasonic cutting tool with no overload compensation according to the present invention; as shown... Figure 3 The image shown is a partially enlarged cross-sectional view (AA section) of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 4 The diagram shown is a schematic representation of the overall structure of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention; as shown... Figure 5 The diagram shown is a schematic diagram of the connection structure of the ultrasonic transducer assembly and the vertical cutter head of the high-frequency ultrasonic cutting tool without overload compensation according to the present invention.
[0045] A high-frequency ultrasonic cutting tool without overload compensation includes a first housing 1, a second housing 2, an electric slip ring 3, an ultrasonic transducer assembly 4, a vertical cutting head 5, and a gas supply mechanism. The tool is characterized in that: an electric slip ring 3 is disposed above the first housing 1, the middle of the electric slip ring 3 being a hollow structure; a second housing 2 is disposed below the first housing 1; the ultrasonic transducer assembly 4 is disposed within the cavity formed by the first housing 1 and the second housing 2; a power line passes through the hollow structure of the electric slip ring 3 and is electrically connected to the ultrasonic transducer assembly 4; a gas supply mechanism is connected to the hollow structure in the middle of the electric slip ring 3, and the gas supply mechanism is used to supply air downwards to dissipate heat from the ultrasonic transducer assembly 4 and the vertical cutting head 5; the vertical cutting head 5 is connected to the end of the ultrasonic transducer assembly 4 furthest from the electric slip ring 3.
[0046] The vertical cutter head 5 includes a handle 51, a neck 52, and a working part 53. The end of the ultrasonic transducer assembly 4 away from the first housing 1 is connected to the handle 51. The handle 51, neck 52, and working part 53 are connected to each other. The handle 51, neck 52, and working part 53 are integrally formed.
[0047] The neck 52 is provided with a working part 53 at the end away from the handle 51. The working part 53 is a vertical blade. The working part 53 includes a first cutting surface 531, a second cutting surface 532, and a third cutting surface. The neck 52 is provided with a first cutting surface 531 on both sides away from the handle 51. Adjacent first cutting surfaces 531 are symmetrically arranged. A second cutting surface 532 is provided on the side of each first cutting surface 531. A third cutting surface is provided at the end of the first cutting surface 531 and the second cutting surface 532 away from the handle 51. The third cutting surface is a plane. Each first cutting surface 531 and each second cutting surface 532 forms a first cutting edge 533. Each first cutting surface 531, each second cutting surface 532, and the third cutting surface form a second cutting edge 534.
[0048] The ultrasonic transducer assembly 4 includes an ultrasonic transducer body 41 and a connecting flange 42. The ultrasonic transducer body 41 has a connecting flange 42 on its side. The inner wall of the first housing 1 away from the slip ring 3 has a limiting block 43. The second housing 2 away from the vertical cutter head 5 has a step 44. The bottom surface of the limiting block 43 corresponds to the top surface of the step 44 and forms a limiting chamber 45 between them. The connecting flange 42 abuts against the limiting chamber 45. The ultrasonic transducer body 41 maintains a relatively stationary state with the first housing 1 and the second housing 2 through the connecting flange 42.
[0049] The connecting flange edge 42 is provided with a plurality of first ventilation holes 421 at intervals, which are used to dissipate the heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0050] The second housing 2 has multiple second ventilation holes 21 spaced apart on the side wall near the vertical cutter head 5, which are used to dissipate heat generated by the ultrasonic transducer assembly 4 and the vertical cutter head 5 from the inside to the outside during processing.
[0051] An auxiliary positioning mechanism 6 is detachably connected to the outer wall of the first housing 1. This mechanism assists the vertical blade head 5 in adjusting the cutting edge and also assists in connecting the positioning mechanism 6 to the external cutting machine mounting port. At least one adjustment groove 7 is provided on the side wall of the first housing 1 away from the second housing 2. Each adjustment groove 7 contains an auxiliary positioning mechanism 6. The auxiliary positioning mechanism 6 includes a fixing component 61 and a positioning block 62. Each adjustment groove 7 contains a positioning block 62, and the fixing component 61 is correspondingly provided above the side of the positioning block 62. The positioning block 62 is connected to the first housing 1 through the fixing component 61.
[0052] The fixing component 61 includes a fixing strip 63 and screws. The fixing strip 63 has a first guide groove on its inner side. The rear part of the positioning block 62 is connected to the adjustment groove 7, and the front part of the positioning block 62 is connected to the first guide groove. The positioning block 62 can be adjusted in position along the adjustment groove 7 and the first guide groove. A positioning point is provided at the center line of the front part of the positioning block 62. When the vertical cutter head 5 is parallel or perpendicular to the positioning point, the vertical cutter head 5 is installed correctly.
[0053] The second housing 2, at the end away from the ultrasonic transducer assembly 4, is also connected to a pre-compression assembly 8. The pre-compression assembly 8 is used to protect the vertical cutter head 5 and to pre-press the material to be cut during cutting, so that the vertical cutter head 5 can cut. The pre-compression assembly 8 includes a pressure plate 81, an elastic component 82, and a second guide groove 83. The outer wall of the second housing 2 at the end away from the ultrasonic transducer assembly 4 is sleeved with or integrally formed with the inner wall of the pressure plate 81. An elastic component 82, preferably a spring, is provided between the second housing 2 and the pressure plate 81. The outer wall at the end away from the ultrasonic transducer assembly 4 is provided with a second guide groove 83. The pressure plate 81 is connected to the second guide groove 83 through a sliding column 84. When the ultrasonic transducer assembly 4 drives the vertical cutter head 5 to move downward, the pressure plate 81 moves upward along the direction of the second guide groove 83 with the sliding column 84 to press the material to be cut. The vertical cutter head 5 cuts. After cutting, the pressure plate 81 moves downward along the second guide groove 83 with the spring and the sliding column 84 to reset.
[0054] The top diameter of the pressure plate 81 is smaller than the bottom diameter, which increases the contact area between the pressure plate 81 and the fabric to be cut, making cutting easier.
[0055] The first housing 1 and the second housing 2 are threaded together, and the ultrasonic transducer assembly 4 and the vertical cutter head 5 are threaded together.
[0056] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention. Therefore, the scope of protection of this patent should be determined by the appended claims.
Claims
1. A high-frequency ultrasonic cutting tool without overload compensation, comprising a first housing (1), a second housing (2), an electric slip ring (3), an ultrasonic transducer assembly (4), a vertical cutting head (5), and a gas delivery mechanism, characterized in that: An electric slip ring (3) is provided above the first housing (1). The middle part of the electric slip ring (3) is hollow. A second housing (2) is provided below the first housing (1). An ultrasonic transducer assembly (4) is provided in the cavity formed by the first housing (1) and the second housing (2). The power line passes through the hollow structure of the electric slip ring (3) and is electrically connected to the ultrasonic transducer assembly (4). The hollow structure in the middle of the electric slip ring (3) is connected to a gas supply mechanism. The gas supply mechanism is used to supply gas downward to dissipate heat from the ultrasonic transducer assembly (4) and the vertical blade (5). The end of the ultrasonic transducer assembly (4) away from the electric slip ring (3) is connected to the vertical blade (5). The vertical blade (5) includes a handle (51), a neck (52), and a working part (53). The end of the device assembly (4) away from the first housing (1) is connected to the handle (51). The handle (51), neck (52), and working part (53) are connected to each other. The handle (51), neck (52), and working part (53) are integrally formed or the handle (51), neck (52), and working part (53) are separate structures. The neck (52) away from the handle (51) is provided with a working part (53). The working part (53) is a vertical blade. The working part (53) includes a first cutting surface (531), a second cutting surface (532), and a third cutting surface. The neck (52) away from the handle (51) is provided with first cutting surfaces (531) on both sides. Adjacent first cutting surfaces (531) are symmetrically arranged. Each first cutting surface (531) has a side edge. A second cutting surface (532) is provided. A third cutting surface is provided at the end of the first cutting surface (531) and the second cutting surface (532) away from the handle (51). The third cutting surface is a plane. Each first cutting surface (531) and each second cutting surface (532) forms a first cutting blade (533). Each first cutting surface (531), each second cutting surface (532) and the third cutting surface form a second cutting blade (534). An auxiliary positioning mechanism (6) is detachably connected to the outer wall of the first housing (1) to assist the vertical cutter head (5) in adjusting the cutting blade surface. It also assists the positioning mechanism (6) in correspondingly connecting with the external cutting machine mounting port. At least one adjustment groove (7) is provided on the side wall of the first housing (1) away from the second housing (2). Each adjustment slot (7) is provided with an auxiliary positioning mechanism (6). The auxiliary positioning mechanism (6) includes a fixing component (61) and a positioning block (62). Each adjustment slot (7) is provided with a positioning block (62). The fixing component (61) is provided on the upper side of the positioning block (62). The positioning block (62) is connected to the first housing (1) through the fixing component (61). The fixing component (61) includes a fixing strip (63) and a screw. The fixing strip (63) is provided with a first guide groove on its inner side. The rear part of the positioning block (62) is connected to the adjustment slot (7), and the front part of the positioning block (62) is connected to the first guide groove. The positioning block (62) can be adjusted in position along the adjustment slot (7) and the first guide groove. A positioning point is provided at the center line of the front part of the positioning block (62).When the vertical cutter head (5) is parallel or perpendicular to the positioning point, the vertical cutter head (5) is correctly installed.
2. The high-frequency ultrasonic cutting tool without overload compensation as described in claim 1, characterized in that: The ultrasonic transducer assembly (4) includes an ultrasonic transducer body (41) and a connecting flange (42). The ultrasonic transducer body (41) has a connecting flange (42) on its side. The inner wall of the first housing (1) away from the slip ring (3) has a limiting block (43). The second housing (2) away from the vertical cutter head (5) has a step (44). The bottom surface of the limiting block (43) corresponds to the top surface of the step (44) and forms a limiting chamber (45) between them. The connecting flange (42) abuts against the limiting chamber (45). The ultrasonic transducer body (41) maintains a relatively stationary state with the first housing (1) and the second housing (2) through the connecting flange (42).
3. The high-frequency ultrasonic cutting tool without overload compensation as described in claim 2, characterized in that: The connecting flange edge (42) is provided with a plurality of first ventilation holes (421) at intervals, which are used to dissipate heat generated by the ultrasonic transducer assembly (4) and the vertical cutter head (5) during processing from the inside to the outside.
4. The high-frequency ultrasonic cutting tool without overload compensation as described in claim 1, characterized in that: The second housing (2) has multiple second ventilation holes (21) spaced apart near the vertical cutter head (5) on its side wall. These holes are used to dissipate heat generated by the ultrasonic transducer assembly (4) and the vertical cutter head (5) during processing.
5. The high-frequency ultrasonic cutting tool without overload compensation as described in claim 1, characterized in that: The second housing (2) is also connected to a pre-compression component (8) at the end away from the ultrasonic transducer assembly (4). The pre-compression component (8) is used to protect the vertical cutter head (5) and to pre-compress the material to be cut during cutting so that the vertical cutter head (5) can cut. The pre-compression component (8) includes a pressure plate (81), an elastic component (82), and a second guide groove (83). The outer wall of the second housing (2) away from the ultrasonic transducer assembly (4) is sleeved with or integrally formed with the inner wall of the pressure plate (81). An elastic component is provided between the second housing (2) and the pressure plate (81). (82) A second guide groove (83) is provided on the outer wall away from the end of the ultrasonic transducer assembly (4). The pressure plate (81) is connected to the second guide groove (83) through the sliding column (84). When the ultrasonic transducer assembly (4) drives the vertical cutter head (5) to move downward, the pressure plate (81) moves upward along the direction of the second guide groove (83) with the sliding column (84) to press against the cutting material. The vertical cutter head (5) performs cutting. After the cutting is completed, the pressure plate (81) moves downward along the second guide groove (83) with the spring and the sliding column (84) to reset.
6. The high-frequency ultrasonic cutting tool without overload compensation as described in claim 5, characterized in that: The top diameter of the pressure plate (81) is smaller than the bottom diameter, which increases the contact area between the pressure plate (81) and the fabric to be cut, making it easier to cut.
Citation Information
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