A production and cutting device for solid wood cabinet panels and a production process

Through the design of automatic loading and recycling mechanism, the automatic cutting and scrap collection of solid wood cabinet panels are realized, which solves the problems of unstable manual loading and incomplete collection, and improves production efficiency and safety.

CN117900648BActive Publication Date: 2025-09-30JIANGXI EQUIP INDAL GROUP GREAT INSURANCENT
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Patent Information

Application Number
CN202410253674.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-09-30
Estimated Expiration
2044-03-06

AI Technical Summary

Technical Problem

Existing solid wood cabinet panel production and cutting equipment has problems such as unstable manual loading resulting in reduced cutting accuracy, high safety hazards, and low efficiency, as well as incomplete manual collection of scraps, which affects the production process.

Method used

It adopts automatic loading and recycling mechanisms, uses a servo motor to drive the crank to drive the slider and push block to realize automatic loading of plates, uses gears and synchronous wheels to drive the scraper to realize automatic collection of scraps, and combines with laser cutting devices for precise cutting and scrap processing.

Benefits of technology

It improves production efficiency, reduces safety risks and material waste of manual operation, ensures cutting accuracy and cleanliness of the working area, and reduces labor costs and the occurrence of work-related accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of cabinet panel cutting technology, specifically to a production and cutting device and production process for solid wood cabinet panels, including a support frame, a conveying device is provided on the left side of the support frame, and a workbench is fixedly connected to the side of the conveying device away from the support frame, and a laser cutting device is provided on the rear side of the workbench. The equipment uses a crank to drive a rotating bar to rotate in a pendulum-like manner, so that the slider moves back and forth along the slide rail, causing the push block to send the panels one by one to the surface of the workbench along the channel provided at the bottom of the rack. Since it can work continuously and uninterruptedly, the waiting time caused by manual loading can be reduced, and the wood board material can be quickly and accurately fed into the cutting equipment, which greatly improves work efficiency and production speed, and reduces the need for workers to perform repetitive physical labor, reduces labor costs, and reduces material loss and possible work-related accidents caused by improper manual operation.
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Description

Technical Field

[0001] The present invention relates to the technical field of cabinet panel cutting, in particular to production cutting equipment and a production process for solid wood cabinet panels. Background Art

[0002] The production and cutting equipment for solid wood cabinet panels refers to special equipment used to cut and process solid wood panels. Common production and cutting equipment for solid wood cabinet panels include: CNC cutting machines, laser cutting machines and sawing machines, which can cut solid wood panels into predetermined sizes and shapes to meet the production needs of cabinet panels.

[0003] The existing production and cutting equipment for solid wood cabinet panels still has the following defects:

[0004] 1. In the existing technology, cabinet panels are usually loaded manually by moving them one by one to the cutting equipment. Manual loading may cause uneven placement of panels, resulting in reduced cutting accuracy, increased cabinet panel scrap rate and rework rate, and manual loading near the cutting equipment increases the potential risk of contact between workers and the cutting equipment, posing a certain degree of safety hazard. At the same time, manual loading is relatively slow and is affected by factors such as human fatigue and distraction. The probability of error is high, which may lead to waste of cabinet panel materials and delays in the overall production process.

[0005] 2. In addition, after the workers move the cut plates to the next processing site, they need to manually collect the remaining scraps again. Workers may face safety hazards when manually collecting around the cutting equipment, and are prone to accidental injuries. In addition, it is difficult to ensure that all scraps are thoroughly cleaned up during manual collection. The remaining scraps may affect the smooth progress of the next cutting or damage the cutting equipment. At the same time, manual collection of scraps may affect the smooth progress of subsequent processes. If the cleaning work is not completed in time, it may delay the start of subsequent processes.

[0006] Therefore, the present invention proposes a production and cutting device and a production process for solid wood cabinet panels to compensate for and improve the deficiencies of the prior art. Summary of the Invention

[0007] In view of the defects of the existing technology, the present invention provides a production and cutting device and production process for solid wood cabinet panels, which can effectively solve the technical problems of manual loading of cabinet panels and collection of residual scraps.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0009] The present invention discloses a production and cutting device for solid wood cabinet panels, comprising a support frame, a conveyor device provided on the left side of the support frame, a workbench fixedly connected to the side of the conveyor device away from the support frame, a laser cutting device provided on the rear side of the workbench, an accelerating roller installed inside the conveyor device, a movable track slidably connected to the bottom of the laser cutting device, and the movable track fixedly connected to the ground;

[0010] A loading mechanism for automatic loading is provided inside the support frame, and a recycling mechanism for collecting scraps remaining after cutting is provided on a side of the workbench away from the laser cutting device.

[0011] Preferably, a servo motor is installed on the bottom surface of the inner wall of the support frame, and a fixed block is fixedly connected to the bottom surface of the inner wall of the support frame, and the output shaft of the servo motor is connected to crank 1 through a synchronous belt drive, and the fixed block is rotatably connected to a rotating bar on the side close to the servo motor, and a movable groove 1 and a movable groove 2 are opened on the surface of the rotating bar, and a slider is slidably connected to the inner wall of the movable groove 2, and the outer surface of the slider is slidably connected to a slide rail, and the slider is fixedly connected to a hollow cylinder on the side away from the movable groove 2, and a push block is slidably connected to the inside of the hollow cylinder, and the internal thread of the push block is connected to a threaded handle 1, and the upper surface of the support frame is fixedly connected to a storage rack, and the inner side of the storage rack is slidably connected to a constraint plate, the internal thread of the constraint plate is connected to a threaded handle 2, and the outer surface of the threaded handle 2 is rotatably connected to an extension block.

[0012] Preferably, the crank is rotatably connected to the surface of the support frame through a support plate, the end of the crank close to the fixed block is slidably connected to the movable groove, the slider can move horizontally along the inner wall of the slide rail, and the slide rail is fixedly connected to the inner wall of the support frame.

[0013] Preferably, the width of the push block is smaller than the width of the channel provided at the bottom of the rack, which is used to ensure that the push block can smoothly move back and forth along the channel provided at the bottom of the rack. The threaded handle is rotatably connected to the hollow cylinder, the restraining plate can move vertically along the slide groove provided on the inner side of the rack, and the extension block is fixedly connected to the outer surface of the support frame.

[0014] Preferably, the recovery mechanism includes a crank 2 fixedly connected to the side of crank 1 away from the rotating bar, the crank 2 is slidably connected to a limiting bar on the side away from crank 1, the outer surface of the limiting bar is fixedly connected to a rack, the outer side of the rack is meshed with a gear, the gear is connected to a synchronous column through a synchronous belt transmission, the synchronous column is connected to a synchronous wheel through a synchronous belt transmission, the outer surface of the synchronous wheel is threadedly connected to moving block 1, the upper surface of the moving block 1 is rotatably connected to moving block 2, moving block 3 and a protective shell through a combined connecting rod, the interiors of moving block 1, moving block 2 and moving block 3 are all slidably connected to guide rails, the moving block 3 is fixedly connected to a scraper on the side close to the workbench, the outer wall of the scraper is slidably connected to a translation track, and the bottom surface of the inner wall of the laser cutting device is slidably connected to a collection box.

[0015] Preferably, the rack is slidably connected to the inner wall of the support frame, the gear is rotatably connected to the inner wall of the support frame, and the interior of the moving block two and the moving block three is provided with a rotating hole with an aperture larger than the diameter of the synchronous wheel, which is used to ensure that the guide rail only passes through the interior of the moving block two and the moving block three, and the interiors of the moving block two and the moving block three are both slidably connected to the outer surface of the guide rail, and the side of the guide rail and the synchronous wheel away from the protective shell is rotatably connected to the bottom of the workbench.

[0016] Preferably, the scraper can move horizontally on the upper surface of the workbench, and the translation track is fixedly connected to the workbench.

[0017] As a preferred embodiment, a solid wood cabinet board production and cutting device as described above is provided, and a solid wood cabinet board production process is provided, comprising the following steps:

[0018] Step 1: Raw material preparation: Dry and smooth the solid wood panels to meet production requirements, and feed the raw materials to the workbench through the loading mechanism to be cut by the laser cutting device;

[0019] Step 2: Cutting process: The laser cutting device moves along the moving track and performs precise cutting according to the preset design drawings;

[0020] Step 3: Scraps processing: The remaining scraps are pushed to the collection box through the recycling mechanism for centralized processing;

[0021] Step 4: Finishing of cabinet panels: Sand the cut cabinet panels to ensure surface smoothness, and apply primer or surface coating in the spraying area to meet product protection and aesthetic requirements;

[0022] Step 5: Quality inspection and packaging: The size, shape and surface quality of the cabinet panels are inspected by an automatic inspection system, and qualified cabinet panels are packaged.

[0023] Compared with the known public technology, the technical solution provided by the present invention has the following beneficial effects:

[0024] 1. The present invention utilizes the reciprocating movement of the push block to achieve the purpose of automatic loading of the plates. Compared with the manual loading method adopted in the prior art, the present device utilizes a crank to drive the rotating bar to rotate in a pendulum-like manner, so that the slider moves back and forth along the slide rail, causing the push block to move back and forth along the channel set at the bottom of the rack to deliver the plates one by one to the surface of the workbench. Since it can work continuously and uninterruptedly, it can reduce the waiting time caused by manual loading, and at the same time can quickly and accurately deliver the wood material to the cutting equipment, greatly improving work efficiency and production speed, and reducing the need for workers to perform repetitive physical labor, reducing labor costs, and at the same time reducing material loss and possible work-related accidents caused by improper manual operation.

[0025] 2. The present invention utilizes the threaded connection between the threaded handle 1 and the push block, and the threaded connection between the constraint plate and the threaded handle 2 to achieve the purpose of the loading mechanism adapting to plates of different thicknesses. This equipment utilizes the rotation of the threaded handle 1 to adjust the exposed height of the push block, and the rotation of the threaded handle 2 to adjust the height difference between the constraint plate and the shelf, so that it can process materials of various thicknesses, thereby improving the scope of use and flexibility of the equipment, and can perform optimized layout according to plates of different thicknesses, reducing material waste and improving material utilization.

[0026] 3. The present invention utilizes the reciprocating movement of the scraper on the surface of the workbench to achieve the purpose of collecting the scraps and wood chips on the surface of the workbench. Compared with the manual collection method in the prior art, the present equipment utilizes the forward and reverse rotation of the gear to drive the synchronous wheel to rotate forward and reverse, and then drives the moving block one, the moving block two and the moving block three to move back and forth along the guide rail, so that the scraper moves back and forth on the surface of the workbench. There is no need to adopt a separate collection and processing process. The scraps and wood chips can be collected during the preparation for feeding, which saves additional collection and processing time and improves the overall work efficiency. The automatic collection of wood chips and scraps helps to keep the work area clean and tidy, reduces the accumulation of wood chips and dust, and at the same time reduces the chance of workers coming into contact with machines, reducing the risk of work-related accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The invention is further described with reference to the following exemplary embodiments illustrated with the aid of the accompanying drawings, in which:

[0028] Figure 1 This is a main perspective structural diagram of the present invention;

[0029] Figure 2 This is a front view cutaway perspective structural diagram of the present invention;

[0030] Figure 3 For the present invention Figure 2 A partial enlarged three-dimensional structure diagram in the middle;

[0031] Figure 4 This is a three-dimensional structural diagram of the internal structure of the support frame of the present invention;

[0032] Figure 5 For the present invention Figure 4 A partial enlarged three-dimensional structure diagram of B in the middle;

[0033] Figure 6 It is a partial three-dimensional structural diagram of the feeding mechanism of the present invention;

[0034] Figure 7 This is a three-dimensional structural diagram of the interior of the hollow cylinder of the present invention;

[0035] Figure 8 It is a partial three-dimensional structural diagram of the collecting mechanism of the present invention;

[0036] Figure 9 This is a bottom-up three-dimensional structural diagram of the collection mechanism of the present invention

[0037] Figure 10 The present invention is a schematic flow chart of a solid wood cabinet board production process.

[0038] The numbers in the figure represent:

[0039] 1. Support frame; 11. Conveying device; 1101. Accelerating roller; 12. Workbench; 13. Laser cutting device; 1301. Moving track;

[0040] 2. Feeding mechanism; 21. Servo motor; 2101. Fixed block; 22. Crank 1; 23. Rotating bar; 2301. Moving slot 1; 2302. Moving slot 2; 24. Slider; 2401. Slide rail; 25. Hollow cylinder; 2501. Push block; 2502. Threaded handle 1; 26. Storage rack; 27. Constraint plate; 2701. Threaded handle 2; 28. Extension block;

[0041] 3. Recovery mechanism; 31. Crank 2; 32. Limiting bar; 33. Rack; 34. Gear; 35. Synchronous column; 3501. Synchronous wheel; 36. Moving block 1; 3601. Combined connecting rod; 37. Moving block 2; 3701. Moving block 3; 38. Protective shell; 39. Guide rail; 310. Scraper; 311. Translation track; 312. Collection box. DETAILED DESCRIPTION

[0042] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0043] The present invention will be further described below with reference to the embodiments.

[0044] Embodiments of the Invention

[0045] A production and cutting equipment for solid wood cabinet panels, reference Figure 1 As shown, it includes a supporting frame 1, a conveying device 11 is provided on the left side of the supporting frame 1, a workbench 12 is fixedly connected to the side of the conveying device 11 away from the supporting frame 1, and a laser cutting device 13 is provided on the rear side of the workbench 12.

[0046] In view of the above-mentioned production and cutting equipment for solid wood cabinet panels, it can be specifically implemented as follows:

[0047] refer to Figure 2 As shown, an accelerating roller 1101 is installed inside the conveying device 11, a movable track 1301 is slidably connected to the bottom of the laser cutting device 13, and the movable track 1301 is fixedly connected to the ground. A loading mechanism 2 for automatic loading is provided inside the supporting frame 1;

[0048] refer to Figures 2 to 7 As shown, a servo motor 21 is installed on the bottom surface of the inner wall of the support frame 1, and a fixed block 2101 is fixedly connected to the bottom surface of the inner wall of the support frame 1. The output shaft of the servo motor 21 is connected to a crank 22 through a synchronous belt drive. The fixed block 2101 is rotatably connected to a rotating bar 23 on the side close to the servo motor 21. A moving groove 1 2301 and a moving groove 2 2302 are opened on the surface of the rotating bar 23. The inner wall of the moving groove 2302 is slidably connected to a slider 24, and the outer surface of the slider 24 is slidably connected to a sliding Rail 2401, the side of the slider 24 away from the movable groove 2302 is fixedly connected to the hollow cylinder 25, the interior of the hollow cylinder 25 is slidably connected to the push block 2501, the internal thread of the push block 2501 is connected to the threaded handle 1 2502, the upper surface of the support frame 1 is fixedly connected to the storage rack 26, the inner side of the storage rack 26 is slidably connected to the restraining plate 27, the internal thread of the restraining plate 27 is connected to the threaded handle 2 2701, and the outer surface of the threaded handle 2 2701 is rotatably connected to the extension block 28.

[0049] refer to Figure 4 and Figure 6As shown, crank 1 22 is rotatably connected to the surface of the support frame 1 through a support plate, and the end of crank 1 22 close to the fixed block 2101 is slidably connected to the movable groove 1 2301. The slider 24 can move horizontally along the inner wall of the slide rail 2401, and the slide rail 2401 is fixedly connected to the inner wall of the support frame 1.

[0050] refer to Figure 6 As shown, the width of the push block 2501 is smaller than the width of the channel set at the bottom of the rack 26, the threaded handle 2502 is rotatably connected to the hollow cylinder 25, the restraining plate 27 can move vertically along the slide groove opened on the inner side of the rack 26, and the extension block 28 is fixedly connected to the outer surface of the support frame 1. In summary, the crank 22 is used to drive the rotating bar 23 to rotate in a pendulum manner, so that the slider 24 moves back and forth along the slide rail 2401, causing the push block 2501 to move back and forth along the channel set at the bottom of the rack 26 to deliver the plates one by one to the surface of the workbench 12.

[0051] refer to Figure 2 As shown, a recycling mechanism 3 for collecting scraps left after cutting is provided on one side of the workbench 12 away from the laser cutting device 13;

[0052] refer to Figures 4 to 6 、 Figure 8 and Figure 9 As shown, the recovery mechanism 3 includes a crank 2 31 fixedly connected to the side of the crank 1 22 away from the rotating bar 23, and the crank 2 31 is slidably connected to the side of the limit bar 32 away from the crank 1 22. The outer surface of the limit bar 32 is fixedly connected to the rack 33, and the outer side of the rack 33 is meshed with a gear 34. The gear 34 is connected to a synchronous column 35 through a synchronous belt transmission, and the synchronous column 35 is connected to a synchronous wheel 3501 through a synchronous belt transmission. The outer surface of the synchronous wheel 3501 is threadedly connected to a moving block 1 36, and the upper surface of the moving block 1 36 is rotatably connected to the moving block 2 37, the moving block 3 3701 and the protective shell 38 through a combined connecting rod 3601. Specifically, the upper surface of the moving block 1 36 is rotatably connected to the connecting rod. The side of the connecting rod away from the moving block 1 36 is rotatably connected to the upper surface of the inner wall of the protective shell 38, and the other side of the connecting rod away from the moving block 1 36 is rotatably connected to the connecting rod rotatably connected to the upper surface of the moving block 2 37. The side of the connecting rod rotatably connected to the upper surface of the moving block 2 37 away from the moving block 2 37 is rotatably connected to the connecting rod rotatably connected to the upper surface of the moving block 3 3701. The interiors of the moving blocks 1 36, 2 37 and 3701 are all slidably connected to the guide rail 39. The side of the moving block 3701 close to the workbench 12 is fixedly connected to the scraper 310, the outer wall of the scraper 310 is slidably connected to the translation track 311, and the bottom surface of the inner wall of the laser cutting device 13 is slidably connected to the collection box 312.

[0053] refer to Figure 6As shown, the rack 33 is slidably connected to the inner wall of the support frame 1, the gear 34 is rotationally connected to the inner wall of the support frame 1, and the interior of the moving block 2 37 and the moving block 3 3701 is provided with a rotating hole with an aperture larger than the diameter of the synchronous wheel 3501. The interiors of the moving block 2 37 and the moving block 3 3701 are both slidably connected to the outer surface of the guide rail 39, and the side of the guide rail 39 and the synchronous wheel 3501 away from the protective shell 38 is rotationally connected to the bottom of the workbench 12.

[0054] refer to Figure 8 and Figure 9 As shown, the scraper 310 can move horizontally on the upper surface of the workbench 12 , and the translation track 311 is fixedly connected to the workbench 12 .

[0055] refer to Figure 10 As shown, according to another preferred embodiment of the present invention

[0056] According to a preferred embodiment of the present invention, a production and cutting device for solid wood cabinet panels is provided, and a production process for solid wood cabinet panels is provided, comprising the following steps:

[0057] Step 1: Raw material preparation: Dry and smooth the solid wood board to meet production requirements, and feed the raw material to the workbench 12 through the feeding mechanism 2 to be cut by the laser cutting device 13;

[0058] Step 2: Cutting process: The laser cutting device 13 moves along the moving track 1301 and performs precise cutting according to the preset design drawing;

[0059] Step 3: Scraps processing: The recycling mechanism 3 pushes the remaining scraps to the collection box 312 for centralized processing;

[0060] Step 4: Finishing of cabinet panels: Sand the cut cabinet panels to ensure surface smoothness, and apply primer or surface coating in the spraying area to meet product protection and aesthetic requirements;

[0061] Step 5: Quality inspection and packaging: The size, shape and surface quality of the cabinet panels are inspected by an automatic inspection system, and qualified cabinet panels are packaged.

[0062] The complete working principle and steps of the above embodiment are as follows:

[0063] Initial definition: the rotating bar 23 is located on the side close to the conveying device 11, and the moving block 1 36, the moving block 2 37 and the protective shell 38 are all located inside the protective shell 38;

[0064] When using:

[0065] Steps for adjusting the height of the push block 2501 and the restraining plate 27:

[0066] First, select the appropriate height of the push block 2501 and the restraining plate 27 according to the thickness of the plate. Because the push block 2501 is slidably connected to the interior of the hollow cylinder 25, the push block 2501 can move up and down along the inner wall of the hollow cylinder 25. Because the internal thread of the push block 2501 is connected to the threaded handle 1 2502, and the threaded handle 1 2502 is rotatably connected to the hollow cylinder 25, the worker rotates the threaded handle 1 2502 according to the thickness of the plate, so that the push block 2501 moves up and down along the inner wall of the hollow cylinder 25, and the exposed height of the push block 2501 is controlled to be slightly less than the thickness of a plate.

[0067] Because the upper surface of the support frame 1 is fixedly connected to the storage rack 26, and the inner side of the storage rack 26 is slidably connected to the restraining plate 27, the restraining plate 27 can move up and down along the sliding groove provided on the inner side of the storage rack 26. Because the inner thread of the restraining plate 27 is connected to the second threaded handle 2701, and the outer surface of the second threaded handle 2701 is rotatably connected to the extension block 28, the worker rotates the second threaded handle 2701 to make the restraining plate 27 move up and down along the sliding groove provided on the inner side of the storage rack 26, and controls the height of the restraining plate 27 from the bottom of the storage rack 26 to be greater than the thickness of one plate and less than the thickness of two plates;

[0068] In this process, the threaded connection between the threaded handle 1 2502 and the push block 2501, as well as the threaded connection between the constraint plate 27 and the threaded handle 2 2701 can be used to achieve the purpose of the loading mechanism 2 adapting to plates of different thicknesses. This equipment uses the rotating threaded handle 1 2502 to adjust the exposed height of the push block 2501, and rotates the threaded handle 2 2701 to adjust the height difference between the constraint plate 27 and the rack 26, so that it can process materials of various thicknesses, thereby improving the scope of use and flexibility of the equipment, and can perform optimized layout according to plates of different thicknesses, reducing material waste and improving material utilization.

[0069] Automatic sheet material loading steps:

[0070] Start the servo motor 21 installed on the bottom surface of the inner wall of the support frame 1. Because the output shaft of the servo motor 21 is connected to the crank 1 22 through a synchronous belt drive, when the output shaft of the servo motor 21 rotates, the crank 1 22 rotates together with the output shaft of the servo motor 21.

[0071] Because the bottom surface of the inner wall of the support frame 1 is fixedly connected with a fixed block 2101, and the side of the fixed block 2101 close to the servo motor 21 is rotatably connected to the rotating bar 23, and the end of the crank 1 22 close to the servo motor 21 is slidably connected to the inner wall of the movable groove 1 2301 opened on the surface of the rotating bar 23, when the crank 1 22 rotates toward the side close to the fixed block 2101, the movable groove 1 2301 is squeezed by the crank 1 22 and rotates toward the side away from the servo motor 21 until it rotates to a symmetrical position with the rotating bar 23 in the initial position;

[0072] Because the inner wall of the second moving groove 2302 opened on the surface of the rotating bar 23 is slidably connected to the slider 24, and the outer surface of the slider 24 is slidably connected to the slide rail 2401, when the rotating bar 23 rotates in the direction away from the servo motor 21, the slider 24 is squeezed by the second moving groove 2302 and moves along the slide rail 2401 toward the side close to the fixed block 2101. Because the side of the slider 24 away from the second moving groove 2302 is fixedly connected to the hollow cylinder 25, and the interior of the hollow cylinder 25 is provided with a push block 2501, when the slider 24 moves along the slide rail 2401 toward the side close to the fixed block 2101, the push block 2501 moves together with the slider 24.

[0073] After completing the above steps, the servo motor 21 is turned off, all the plates to be cut are placed in the rack 26, and the servo motor 21 is restarted. At this time, the rotation of the crank 22 drives the rotating bar 23 to return to the initial position, thereby completing one plate loading;

[0074] When the rotating bar 23 rotates from the initial position to the symmetrical position of the initial position and then rotates back to the initial position, the slider 24 moves back and forth along the slide rail 2401, and the rotating bar 23 rotates in a pendulum-like manner.

[0075] In this process, the reciprocating movement of the push block 2501 can be used to achieve the purpose of automatic loading of the boards. Compared with the manual loading method in the prior art, the present device uses a crank 22 to drive the rotating bar 23 to rotate in a pendulum-like manner, so that the slider 24 moves back and forth along the slide rail 2401, causing the push block 2501 to move back and forth along the channel set at the bottom of the rack 26 to deliver the boards one by one to the surface of the workbench 12. Since it can work continuously and uninterruptedly, the waiting time caused by manual loading can be reduced, and the wood board materials can be quickly and accurately delivered to the cutting equipment, which greatly improves work efficiency and production speed, and reduces the need for workers to perform repetitive physical labor, reduces labor costs, and reduces material loss and possible work-related accidents caused by improper manual operation.

[0076] Remaining scrap collection and cleaning steps:

[0077] After the automatic loading step of the sheet is completed, the sheet is moved to the surface of the workbench 12 via the accelerating roller 1101 installed inside the conveyor 11. At this time, the laser cutting device 13 moves along the moving track 1301 toward the side of the workbench 12. When it reaches the position where it can be cut, it stops moving and completes the cutting work. After the cutting is completed, the worker takes away the cut sheet, and the remaining scraps remain on the surface of the workbench 12.

[0078] Because the second crank 31 is fixedly connected to the side of the first crank 22 away from the rotating bar 23, when the first crank 22 rotates, the second crank 31 rotates together with the first crank 22. Because the side of the second crank 31 away from the first crank 22 is slidably connected to the limit bar 32, the outer surface of the limit bar 32 is fixedly connected to the rack 33, and the limit bar 32 is slidably connected to the inner wall of the support frame 1, so when the second crank 31 rotates, the limit bar 32 is squeezed by the second crank 31, driving the rack 33 to move back and forth along the inner wall of the support frame 1. Because the outer side of the rack 33 is meshed with the gear 34, when the rack 33 moves back and forth along the inner wall of the support frame 1, the gear 34 continuously rotates forward and reverse.

[0079] Because the gear 34 is connected to the synchronous column 35 through the synchronous belt transmission, and the synchronous column 35 is connected to the synchronous wheel 3501 through the synchronous belt transmission, when the gear 34 continuously rotates forward and reverse, the synchronous wheel 3501 rotates together with the gear 34;

[0080] When the crank 1 22 drives the slider 24 to rotate from the initial position to the symmetrical position, the gear 34 drives the synchronous wheel 3501 to rotate forward. When the crank 1 22 drives the slider 24 to rotate from the symmetrical position back to the initial position, the gear 34 drives the synchronous wheel 3501 to rotate reversely.

[0081] Because the outer surface of the synchronous wheel 3501 is threadedly connected to the moving block 1 36, the upper surface of the moving block 1 36 is rotatably connected to the moving block 2 37, the moving block 3701 and the protective shell 38 through the combined connecting rod 3601. Specifically, the upper surface of the moving block 1 36 is rotatably connected to the connecting rod, and the side of this connecting rod away from the moving block 1 36 is rotatably connected to the upper surface of the inner wall of the protective shell 38. The other side of this connecting rod away from the moving block 1 36 is rotatably connected to the connecting rod rotatably connected to the upper surface of the moving block 2 37. The side of the connecting rod rotatably connected to the upper surface of the moving block 2 37 away from the moving block 2 37 is rotatably connected to the connecting rod rotatably connected to the upper surface of the moving block 3 3701.

[0082] Because the upper surface of the moving block 1 36 is rotatably connected to the moving block 2 37, the moving block 3701 and the protective shell 38 through the combined connecting rod 3601, and the interiors of the moving blocks 1 36, 2 37 and 3701 are all slidably connected to the guide rail 39, so when the synchronous wheel 3501 rotates forward, the moving block 1 36 drives the moving block 2 37 and the moving block 3701 to move along the guide rail 39 toward the side close to the laser cutting device 13, and when the synchronous wheel 3501 rotates reversely, the moving block 1 36 drives the moving block 2 37 and the moving block 3701 to return to the initial position along the guide rail 39;

[0083] Because the scraper 310 is fixedly connected to the side of the moving block 3701 close to the workbench 12, the outer wall of the scraper 310 is slidably connected to the translation track 311, and the scraper 310 is slidably connected to the upper surface of the workbench 12, so when the synchronous wheel 3501 rotates forward, the scraper 310 pushes the scraps on the surface of the workbench 12 along the translation track 311 into the inside of the collection box 312, and when the synchronous wheel 3501 rotates reversely, the scraper 310 returns to its initial position;

[0084] During this process, the scraper 310 is used to move back and forth on the surface of the workbench 12 to collect the scraps and wood chips on the surface of the workbench 12. Compared with the manual collection method in the prior art, this equipment uses the forward and reverse rotation of the gear 34 to drive the synchronous wheel 3501 to rotate forward and reverse, and then drives the moving block 1 36, the moving block 2 37 and the moving block 3701 to move back and forth along the guide rail 39, causing the scraper 310 to move back and forth on the surface of the workbench 12. There is no need to adopt a separate collection and processing process. The scraps and wood chips can be collected during the preparation for feeding, saving additional collection and processing time and improving overall work efficiency. In addition, the automatic collection of wood chips and scraps helps to keep the work area clean, reduce the accumulation of wood chips and dust, and at the same time reduce the chance of workers coming into contact with machines, reducing the risk of work-related accidents.

[0085] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A production and cutting device for solid wood cabinet panels, comprising a support frame (1), a conveying device (11) being provided on the left side of the support frame (1), a workbench (12) being fixedly connected to the side of the conveying device (11) away from the support frame (1), a laser cutting device (13) being provided on the rear side of the workbench (12), and characterized in that: An accelerating roller (1101) is installed inside the conveying device (11), and a movable track (1301) is slidably connected to the bottom of the laser cutting device (13), and the movable track (1301) is fixedly connected to the ground; A loading mechanism (2) for automatic loading is provided inside the support frame (1), and a recycling mechanism (3) for collecting scraps remaining after cutting is provided on a side of the workbench (12) away from the laser cutting device (13); A servo motor (21) is mounted on the bottom surface of the inner wall of the support frame (1), a fixed block (2101) is fixedly connected to the bottom surface of the inner wall of the support frame (1), an output shaft of the servo motor (21) is connected to a crank 1 (22) via a synchronous belt drive, a side of the fixed block (2101) close to the servo motor (21) is rotatably connected to a rotating bar (23), a surface of the rotating bar (23) is provided with a moving groove 1 (2301) and a moving groove 2 (2302), an inner wall of the moving groove 2 (2302) is slidably connected to a slider (24), an outer surface of the slider (24) is slidably connected to a slide rail (2 401), the side of the slider (24) away from the second moving groove (2302) is fixedly connected to a hollow cylinder (25), the interior of the hollow cylinder (25) is slidably connected to a push block (2501), the internal thread of the push block (2501) is connected to a threaded handle (2502), the upper surface of the support frame (1) is fixedly connected to a storage rack (26), the inner side of the storage rack (26) is slidably connected to a restraining plate (27), the internal thread of the restraining plate (27) is connected to a threaded handle (2701), and the outer surface of the threaded handle (2701) is rotatably connected to an extension block (28); The crank 1 (22) is rotatably connected to the surface of the support frame (1) through a support plate, and one end of the crank 1 (22) close to the fixed block (2101) is slidably connected to the movable groove 1 (2301), and the slider (24) can move horizontally along the inner wall of the slide rail (2401), and the slide rail (2401) is fixedly connected to the inner wall of the support frame (1); The recovery mechanism (3) comprises a second crank (31) fixedly connected to a side of the first crank (22) away from the rotating bar (23); the second crank (31) is slidably connected to a limiting bar (32) on a side away from the first crank (22); the outer surface of the limiting bar (32) is fixedly connected to a rack (33); the outer side of the rack (33) is meshedly connected to a gear (34); the gear (34) is connected to a synchronous column (35) through a synchronous belt drive; the synchronous column (35) is connected to a synchronous wheel (3501) through a synchronous belt drive; the outer surface of the synchronous wheel (3501) is threadedly connected to a moving block ( 36), the upper surface of the moving block 1 (36) is rotatably connected to the moving block 2 (37), the moving block 3 (3701) and the protective shell (38) through the combined connecting rod (3601), the interiors of the moving blocks 1 (36), the moving blocks 2 (37) and the moving block 3 (3701) are all slidably connected to the guide rail (39), the side of the moving block 3 (3701) close to the workbench (12) is fixedly connected to the scraper (310), the outer wall of the scraper (310) is slidably connected to the translation track (311), and the bottom surface of the inner wall of the laser cutting device (13) is slidably connected to the collection box (312).

2. The production and cutting equipment for solid wood cabinet panels according to claim 1, characterized in that: The rack (33) is in sliding connection with the inner wall of the support frame (1), the gear (34) is in rotational connection with the inner wall of the support frame (1), the interiors of the moving block 2 (37) and the moving block 3 (3701) are provided with a rotation hole with a diameter larger than the diameter of the synchronous wheel (3501), the interiors of the moving block 2 (37) and the moving block 3 (3701) are both in sliding connection with the outer surface of the guide rail (39), and the side of the guide rail (39) and the synchronous wheel (3501) away from the protective shell (38) is in rotational connection with the bottom of the workbench (12).

3. The production and cutting equipment for solid wood cabinet panels according to claim 1, characterized in that: The width of the push block (2501) is smaller than the width of the channel provided at the bottom of the storage rack (26); the threaded handle (2502) is rotatably connected to the hollow cylinder (25); the restraining plate (27) can move vertically along a slide groove provided on the inner side of the storage rack (26); and the extension block (28) is fixedly connected to the outer surface of the support frame (1).

4. The production and cutting equipment for solid wood cabinet panels according to claim 1, characterized in that: The scraper (310) can move horizontally on the upper surface of the workbench (12), and the translation track (311) is fixedly connected to the workbench (12).

5. A process for producing and cutting equipment for solid wood cabinet panels according to any one of claims 1 to 4, characterized in that: The steps include: Step 1: Raw material preparation: Dry and smooth the solid wood board to meet production requirements, and feed the raw material to the workbench (12) through the feeding mechanism (2) to be cut by the laser cutting device (13); Step 2, cutting process: the laser cutting device (13) moves along the moving track (1301) and performs precise cutting according to the preset design drawing; Step 3, scrap processing: the remaining scraps are pushed to the collection box (312) through the recycling mechanism (3) to wait for centralized processing; Step 4: Finishing of cabinet panels: Sand the cut cabinet panels to ensure surface smoothness, and apply primer or surface coating in the spraying area to meet product protection and aesthetic requirements; Step 5: Quality inspection and packaging: The size, shape and surface quality of the cabinet panels are inspected by an automatic inspection system, and qualified cabinet panels are packaged.

Citation Information

Patent Citations

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    CN112917025A

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