An apparatus and method for preparing an optical lens with protective function
By designing an optical lens manufacturing device with protective and processing mechanisms, the problem of lack of individual protection and dust recovery in lens manufacturing has been solved, realizing individual protection of lenses and rapid dust recovery, thereby improving manufacturing quality and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-07
- Publication Date
- 2026-04-03
AI Technical Summary
Existing optical lens manufacturing equipment lacks individual protective structures for each lens and rapid dust recovery structures, resulting in reduced manufacturing quality and safety.
An optical lens manufacturing device including a protective mechanism and a processing mechanism was designed. The protective mechanism, consisting of a limiting component, a displacement component, a replacement component, a dispensing component, and a loading component, provides individual protection for the lens. The dust is rapidly recovered through an accumulation component and a processing component.
This improves the quality and safety of optical lens manufacturing, ensures that each lens does not interfere with the others during processing, and allows for rapid dust recovery during processing.
Smart Images

Figure CN117900951B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of optical lens processing technology, and specifically relates to an apparatus and method for preparing an optical lens with protective function. Background Technology
[0002] The fabrication of optical lenses typically involves optical processing and surface treatment, taking into account the specific material and process requirements of the optical lenses, in order to achieve precise control and processing of the surface morphology, accuracy, and performance of the optical lenses.
[0003] The Chinese invention currently disclosed in publication number CN112872969A discloses a polishing device for optical lenses with heat dissipation and short-circuit protection functions. The device includes a base, an AC motor, and a support roller. A housing is fixedly attached to the top of the base, and the AC motor is fixedly attached inside the housing. A polishing seat is fixedly attached to the bottom of the output shaft of the AC motor. In use, the AC motor drives the polishing seat to rotate, and the optical lens is placed on the support roller. Through the setting of the lifting spring, the support roller can be driven to rise, so that the optical lens is in close contact with the polishing seat. Then, the optical lens is pushed to move back and forth on the support roller, thereby realizing the polishing operation of the optical lens. Through the setting of the mounting frame, housing, cylinder and its internal structure, this invention can also realize the functions of automatic cooling and short-circuit protection.
[0004] Existing apparatus and methods for manufacturing protective optical lenses have the following drawbacks when in use:
[0005] 1. The lack of a structure that individually protects each optical lens makes it impossible to protect each optical lens individually, thus reducing the quality of optical lens manufacturing;
[0006] 2. The lack of a rapid dust recovery structure during optical lens processing makes it impossible to quickly recover dust during optical lens processing, reducing the safety of optical lens processing. Summary of the Invention
[0007] The purpose of this invention is to address the existing apparatus and method for manufacturing optical lenses with protective functions, the advantages of which are:
[0008] 1. It has a structure that protects each optical lens individually, which improves the quality of optical lens manufacturing;
[0009] 2. It has a structure for rapid dust recovery during optical lens processing, which can quickly recover dust during optical lens processing and improve the safety of optical lens processing.
[0010] The above-mentioned technical objective of the present invention is achieved through the following technical solution: a manufacturing apparatus for an optical lens with protective function, comprising a protective mechanism and a processing mechanism, wherein the processing mechanism is bolted to the top and bottom of the protective mechanism, the protective mechanism comprising a limiting component, a displacement component, a replacement component, a dispensing component, and a loading component, wherein the displacement component is bolted to the top and bottom of the limiting component, the replacement component is snapped into the inner side of the limiting component, the dispensing component is bolted to the inner side of the replacement component, and the loading component is rotatably connected to the inner side of the dispensing component, the processing mechanism comprising an accumulation component, a top processing component, and a bottom processing component, wherein the accumulation component is bolted to the side of the displacement component away from the limiting component, the top processing component is bolted to the inner side of the top of the accumulation component, and the bottom processing component is bolted to the inner side of the bottom of the accumulation component.
[0011] By adopting the above technical solution, and by setting up a protective mechanism and a processing mechanism, the protective mechanism can protect the optical lenses individually, preventing the optical lenses from affecting each other during processing, and the processing mechanism can quickly recover the dust generated during the processing of the optical lenses.
[0012] The present invention is further configured such that: the limiting component includes a limiting frame, a limiting plate and a limiting block, the limiting plate is bolted to both sides inside the limiting frame, and the limiting block is bolted to the surface of the limiting plate.
[0013] By adopting the above technical solution, the limiting frame can support the limiting plate and the displacement component by setting the limiting component. The limiting plate can cooperate with the limiting block to temporarily limit the replacement component.
[0014] The present invention is further configured such that: the displacement assembly includes a support plate, a top hydraulic rod and a bottom hydraulic rod, the support plate is bolted to the front side and the rear side of both sides of the limiting frame, the top hydraulic rod is bolted to the top of the support plate, and the bottom hydraulic rod is bolted to the bottom of the support plate.
[0015] By adopting the above technical solution, and by setting up a displacement component, the support plate can cooperate with the top hydraulic rod and the bottom hydraulic rod to drive the accumulation component closer to and away from the limiting component, thereby allowing the accumulation component to connect with the snap-fit collar.
[0016] The present invention is further configured such that: the replacement component includes a replacement frame, a replacement clip, and a replacement slot; the two sides of the replacement frame are in contact with the inner side of the limiting plate; the replacement clip is bolted to the surface of the replacement frame; the replacement slot is formed on both sides of the replacement frame; and the inner side of the replacement slot is engaged with the limiting block.
[0017] By adopting the above technical solution, by setting up replacement components, the replacement frame can cooperate with the replacement card strip to limit the position of the disassembled components, and the replacement card slot can cooperate with the limiting card block, making it convenient for users to disassemble and replace the optical lens.
[0018] The present invention is further configured such that: the dispensing assembly includes a dispensing plate, a dispensing slot and a servo motor, the dispensing plate is snapped into the inner side of the replacement clip, the dispensing slot is opened at the top of the dispensing plate, and the servo motor is bolted to the right side of the dispensing plate.
[0019] By adopting the above technical solution, by setting up a sub-packaging component, the sub-packaging plate can cooperate with the sub-packaging slot to limit the loading component. The servo motor can drive the loading component to rotate after being powered on and started, so that the loading component can achieve the effect of flipping.
[0020] The present invention is further configured such that: the loading assembly includes a connecting sleeve, a snap-fit spring rod, and a snap-fit collar; the connecting sleeve is rotatably connected to the inner side of the dispensing slot; the right side of the connecting sleeve is bolted to the output end on the left side of the servo motor; the snap-fit spring rod is bolted to the inner side of the connecting sleeve; and the snap-fit collar is bolted to the inner side of the snap-fit spring rod.
[0021] Using the above technical solution, by setting up a loading component, the connecting sleeve can cooperate with the snap-fit spring rod to hold the optical lens to be prepared. The snap-fit collar can support the connecting sleeve and can cooperate with the servo motor to drive the optical lens held in the connecting sleeve to rotate.
[0022] The present invention is further configured such that: the accumulation component includes a dust collection box, a displacement plate and a box cover, the displacement plate is respectively bolted to the top of the top hydraulic rod and the bottom of the bottom hydraulic rod, the dust collection box is bolted to the inner side of the displacement plate, and the box cover is snapped onto the front side of the dust collection box.
[0023] By adopting the above technical solution, and by setting up the accumulation component, the dust collection box can cooperate with the displacement plate. With the movement of the top hydraulic rod and the bottom hydraulic rod, it moves closer to and further away from the optical lens inside the connecting sleeve. The box cover can cooperate with the dust collection box, making it convenient for the user to collect the dust inside the dust collection box.
[0024] The present invention is further configured such that: the top processing assembly includes a top dust conveying pipe, a top dust discharge port, a top retaining ring, a top electric rotating rod, a top spiral conveying blade, and a top processing head; the top dust conveying pipe is connected to the top of the dust collection box; the top dust discharge port is opened at the top of the top dust conveying pipe; the top retaining ring is connected to the side of the top dust conveying pipe near the dust collection box; the top electric rotating rod is bolted to the top of the top dust conveying pipe; the top spiral conveying blade is bolted to the surface of the top electric rotating rod; and the top processing head is bolted.
[0025] By adopting the above technical solution, and by setting up a bottom processing component, the bottom dust conveying pipe can cooperate with the bottom dust discharge port to discharge the dust conveyed by the bottom spiral conveyor blade into the dust collection box. The bottom dust conveying pipe can cooperate with the bottom snap-fit ring to snap into the bottom of the connecting sleeve, so that the bottom of the connecting sleeve forms a sealed environment. The bottom electric rotating rod can cooperate with the bottom spiral conveyor blade and the bottom processing head to prepare the bottom of the optical lens, and can draw the dust on the bottom of the optical lens into the bottom dust conveying pipe, so that the dust on the bottom of the optical lens can be quickly recovered while preparing the bottom of the optical lens.
[0026] The present invention is further configured such that: the bottom processing assembly includes a bottom dust conveying pipe, a bottom dust discharge port, a bottom retaining ring, a bottom electric rotating rod, a bottom spiral conveying blade, and a bottom processing head; the bottom dust conveying pipe is connected to the bottom of the dust collection box; the bottom dust discharge port is opened at the bottom of the bottom dust conveying pipe; the bottom retaining ring is connected to the side of the bottom dust conveying pipe near the dust collection box; the bottom electric rotating rod is bolted to the bottom of the bottom dust conveying pipe; the bottom spiral conveying blade is bolted to the surface of the bottom electric rotating rod; and the bottom processing head is bolted.
[0027] By adopting the above technical solution, and by setting up a bottom processing component, the bottom dust conveying pipe can cooperate with the bottom dust discharge port to discharge the dust conveyed by the bottom spiral conveyor blade into the dust collection box. The bottom dust conveying pipe can cooperate with the bottom snap-fit ring to snap into the bottom of the connecting sleeve, so that the bottom of the connecting sleeve forms a sealed environment. The bottom electric rotating rod can cooperate with the bottom spiral conveyor blade and the bottom processing head to prepare the bottom of the optical lens, and can draw the dust on the bottom of the optical lens into the bottom dust conveying pipe, so that the dust on the bottom of the optical lens can be quickly recovered while preparing the bottom of the optical lens.
[0028] A method for preparing an optical lens with protective function includes the following steps:
[0029] S1. Enclosed Protection: First, power on and start the protective mechanism. Then, place the optical lenses to be processed into the inner side of each locking collar until the locking spring rod locks the optical lenses inside the locking collar. Next, place the replacement frame into the inner side of the limiting block until the limiting block locks with the replacement slot. Then, the top hydraulic rod and bottom hydraulic rod will pull the processing mechanism towards the limiting frame until the processing mechanism contacts the locking collar. The processing mechanism will lock the locking collar and create a closed environment. Then, the processing mechanism will prepare the optical lenses. During the preparation of the optical lenses, the servo motor can drive the locking collar to rotate, so that the optical lenses can be flipped. After the preparation is completed, remove the replacement frame from the limiting block and replace it with another optical lens to be processed.
[0030] S2. Processing and Dust Recycling: First, power on and start the processing mechanism. After installing the optical lens inside the protective mechanism, the dust collection box will gradually move towards the optical lens as driven by the protective mechanism until the top and bottom locking rings engage with the protective mechanism. Then, the top and bottom electric rotating rods will drive the top and bottom processing heads to rotate, respectively. The top and bottom processing heads will then process the optical lens. When dust is generated during the processing, the top and bottom spiral conveyor blades will rotate with the top and bottom electric rotating rods, respectively. During rotation, airflow is created and flows to the top and bottom dust discharge ports, respectively, allowing the dust to flow with the air to the top and bottom dust discharge ports and finally into the dust collection box. After the optical lens processing is completed, the user can open the box cover and recycle the dust stored in the dust collection box.
[0031] In summary, the present invention has the following beneficial effects:
[0032] 1. By setting up a protective mechanism, the limiting component can support the displacement component and can cooperate with the replacement component to facilitate the removal and replacement of optical lenses. The replacement component can cooperate with the sub-packaging component to load multiple optical lenses. The sub-packaging component can cooperate with the loading component to load each optical lens individually and facilitate the flipping of optical lenses during preparation, thereby enabling individual processing of optical lenses and improving the safety of processing each optical lens.
[0033] 2. By setting up a processing mechanism, the accumulation component can support the top processing component and the bottom processing component, and cooperate with the top processing component and the bottom processing component to transport and store the dust, so as to facilitate the recovery of the dust. The top processing component can cooperate with the bottom processing component to process both sides of the optical lens, and quickly recover the dust generated during processing. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0035] Figure 2 This is a schematic diagram of the protective mechanism structure of the present invention;
[0036] Figure 3 This is a schematic diagram of the limiting component and displacement component of the present invention;
[0037] Figure 4 This is a schematic diagram of the replacement component and the repackaging component structure of the present invention;
[0038] Figure 5 This is a schematic diagram of the loading component structure of the present invention;
[0039] Figure 6This is a schematic diagram of the processing mechanism structure of the present invention;
[0040] Figure 7 This is a schematic diagram of the accumulation component structure of the present invention;
[0041] Figure 8 This is a schematic diagram of the top processing component structure of the present invention;
[0042] Figure 9 This is a schematic diagram of the bottom processing component structure of the present invention;
[0043] Figure 10 This is a schematic diagram of the preparation method of the present invention.
[0044] Reference numerals: 1. Protective mechanism; 101. Limiting component; 1011. Limiting frame; 1012. Limiting plate; 1013. Limiting block; 102. Displacement component; 1021. Support plate; 1022. Top hydraulic rod; 1023. Bottom hydraulic rod; 103. Replacement component; 1031. Replacement frame; 1032. Replacement clip; 1033. Replacement slot; 104. Sub-assembly component; 1041. Sub-assembly plate; 1042. Sub-assembly slot; 1043. Servo motor; 105. Loading component; 1051. Connecting sleeve; 1052. Snap-fit spring rod; 1053. 1. Snap-fit collar (1053); 2. Machining mechanism; 201. Accumulation component; 2011. Dust collection box; 2012. Displacement plate; 2013. Box cover; 202. Top machining component; 2021. Top dust conveying pipe; 2022. Top dust discharge port; 2023. Top snap-fit ring; 2024. Top electric rotating rod; 2025. Top spiral conveyor blade; 2026. Top machining head; 203. Bottom machining component; 2031. Bottom dust conveying pipe; 2032. Bottom dust discharge port; 2033. Bottom snap-fit ring; 2034. Bottom electric rotating rod; 2035. Bottom spiral conveyor blade; 2036. Bottom machining head. Detailed Implementation
[0045] The present invention will be further described in detail below with reference to the accompanying drawings.
[0046] Example 1:
[0047] refer to Figure 1-5An apparatus for preparing an optical lens with protective function includes a protective mechanism 1. The protective mechanism 1 includes a limiting component 101, a displacement component 102, a replacement component 103, a dispensing component 104, and a loading component 105. The displacement component 102 is bolted to the top and bottom of the limiting component 101. The replacement component 103 is snapped into the inner side of the limiting component 101. The dispensing component 104 is bolted into the inner side of the replacement component 103. The loading component 105 is rotatably connected to the inner side of the dispensing component 104. By setting the protective mechanism 1, the limiting component 101 can support the displacement component 102 and cooperate with the replacement component 103 to facilitate the removal of the replacement optical lens by the replacement component 103. The replacement component 103 can cooperate with the dispensing component 104 to load multiple optical lenses. The dispensing component 104 can cooperate with the loading component 105 to load each optical lens individually and facilitates the flipping of the optical lens during preparation, thereby enabling individual processing of the optical lens and improving the safety of processing each optical lens.
[0048] like Figure 3 As shown, the limiting component 101 includes a limiting frame 1011, a limiting plate 1012, and a limiting block 1013. The limiting plate 1012 is bolted to both sides of the inner side of the limiting frame 1011, and the limiting block 1013 is bolted to the surface of the limiting plate 1012. By setting the limiting component 101, the limiting frame 1011 can support the limiting plate 1012 and the displacement component 102. The limiting plate 1012 can cooperate with the limiting block 1013 to temporarily limit the replacement component 103.
[0049] like Figure 3 As shown, the displacement assembly 102 includes a support plate 1021, a top hydraulic rod 1022, and a bottom hydraulic rod 1023. The support plate 1021 is bolted to the front side and the rear side of both sides of the limiting frame 1011. The top hydraulic rod 1022 is bolted to the top of the support plate 1021, and the bottom hydraulic rod 1023 is bolted to the bottom of the support plate 1021. By setting the displacement assembly 102, the support plate 1021 can cooperate with the top hydraulic rod 1022 and the bottom hydraulic rod 1023 to drive the accumulation assembly 201 to move closer to and away from the limiting assembly 101, thereby allowing the accumulation assembly 201 to connect to the snap-fit collar 1053.
[0050] like Figure 4As shown, the replacement component 103 includes a replacement frame 1031, a replacement clip 1032, and a replacement slot 1033. The two sides of the replacement frame 1031 contact the inner side of the limiting plate 1012. The replacement clip 1032 is bolted to the surface of the replacement frame 1031. The replacement slot 1033 is formed on both sides of the replacement frame 1031. The inner side of the replacement slot 1033 engages with the limiting block 1013. By setting the replacement component 103, the replacement frame 1031 can cooperate with the replacement clip 1032 to limit the position of the disassembly component 104. The replacement slot 1033 can cooperate with the limiting block 1013, making it convenient for the user to disassemble and replace the optical lens of the replacement frame 1031.
[0051] like Figure 4 As shown, the dispensing assembly 104 includes a dispensing plate 1041, a dispensing slot 1042, and a servo motor 1043. The dispensing plate 1041 is snapped into the inner side of the replacement clip 1032, the dispensing slot 1042 is opened on the top of the dispensing plate 1041, and the servo motor 1043 is bolted to the right side of the dispensing plate 1041. By setting the dispensing assembly 104, the dispensing plate 1041 can cooperate with the dispensing slot 1042 to limit the loading assembly 105. The servo motor 1043 can drive the loading assembly 105 to rotate after being powered on and started, so that the loading assembly 105 can achieve the effect of flipping.
[0052] like Figure 5 As shown, the loading assembly 105 includes a connecting sleeve 1051, a snap-fit spring rod 1052, and a snap-fit collar 1053. The connecting sleeve 1051 is rotatably connected to the inner side of the dispensing slot 1042. The right side of the connecting sleeve 1051 is bolted to the output end of the left side of the servo motor 1043. The snap-fit spring rod 1052 is bolted to the inner side of the connecting sleeve 1051, and the snap-fit collar 1053 is bolted to the inner side of the snap-fit spring rod 1052. By setting the loading assembly 105, the connecting sleeve 1051 can cooperate with the snap-fit spring rod 1052 to hold the optical lens to be prepared. The snap-fit collar 1053 can support the connecting sleeve 1051 and can cooperate with the servo motor 1043 to drive the optical lens held in the connecting sleeve 1051 to rotate.
[0053] Brief description of the usage process: First, power on and start the protective mechanism 1. Then, place the optical lenses to be processed into the inside of each locking collar 1053 until the locking spring rod 1052 locks the optical lenses inside the locking collar 1053. Next, place the replacement frame 1031 into the inside of the limiting block 1013 until the limiting block 1013 engages with the replacement slot 1033. Then, the top hydraulic rod 1022 and the bottom hydraulic rod 1023 will pull the processing mechanism 2 toward the limiting frame 1011. The processing mechanism 2 will engage the locking collar 1053 until it comes into contact with the locking collar 1053, creating a closed environment. Then, the processing mechanism 2 will prepare the optical lens. During the preparation of the optical lens, the servo motor 1043 can drive the locking collar 1053 to rotate, thus flipping the optical lens. After the preparation is completed, the replacement frame 1031 is removed from the limiting block 1013, and another optical lens that needs to be processed is replaced.
[0054] Example 2:
[0055] refer to Figure 6-9 An apparatus for manufacturing a protective optical lens includes a processing mechanism 2, which is bolted to the top and bottom of a protective mechanism 1. The processing mechanism 2 includes an accumulation component 201, a top processing component 202, and a bottom processing component 203. The accumulation component 201 is bolted to the side of the displacement component 102 away from the limiting component 101. The top processing component 202 is bolted to the inner side of the top of the accumulation component 201, and the bottom processing component 203 is bolted to the inner side of the bottom of the accumulation component 201. By setting the processing mechanism 2, the accumulation component 201 can support the top processing component 202 and the bottom processing component 203, and cooperate with the top processing component 202 and the bottom processing component 203 to respectively transport and store dust for easy dust recovery. The top processing component 202 can cooperate with the bottom processing component 203 to process both sides of the optical lens, and quickly recover the dust generated during processing.
[0056] like Figure 7 As shown, the accumulation assembly 201 includes a dust collection box 2011, a displacement plate 2012, and a cover 2013. The displacement plate 2012 is respectively bolted to the top of the top hydraulic rod 1022 and the bottom of the bottom hydraulic rod 1023. The dust collection box 2011 is bolted to the inside of the displacement plate 2012. The cover 2013 is snapped onto the front of the dust collection box 2011. By setting the accumulation assembly 201, the dust collection box 2011 can cooperate with the displacement plate 2012. As the top hydraulic rod 1022 and the bottom hydraulic rod 1023 are driven, they move closer to and further away from the optical lens inside the connecting sleeve 1051. The cover 2013 can cooperate with the dust collection box 2011, making it convenient for the user to collect the dust in the dust collection box 2011.
[0057] like Figure 8 As shown, the top processing assembly 202 includes a top dust conveying pipe 2021, a top dust discharge port 2022, a top retaining ring 2023, a top electric rotating rod 2024, a top spiral conveyor blade 2025, and a top processing head 2026. The top dust conveying pipe 2021 is connected to the top of the dust collection box 2011, the top dust discharge port 2022 is opened at the top of the top dust conveying pipe 2021, the top retaining ring 2023 is connected to the side of the top dust conveying pipe 2021 near the dust collection box 2011, the top electric rotating rod 2024 is bolted to the top of the top dust conveying pipe 2021, the top spiral conveyor blade 2025 is bolted to the surface of the top electric rotating rod 2024, and the top processing head 2026 is bolted. By setting the top processing assembly... Part 202, the top dust conveying pipe 2021 can cooperate with the top dust discharge port 2022 to discharge the dust conveyed by the top spiral conveying blade 2025 into the dust collection box 2011. The top dust conveying pipe 2021 can cooperate with the top snap-fit ring 2023 to snap into the top of the connecting sleeve 1051, so that the top of the connecting sleeve 1051 forms a sealed environment. The top electric rotating rod 2024 can cooperate with the top spiral conveying blade 2025 and the top processing head 2026 to prepare the top of the optical lens, and can draw the dust on the top of the optical lens into the top dust conveying pipe 2021, so that the dust on the top of the optical lens can be quickly recovered while preparing the top of the optical lens.
[0058] like Figure 9 As shown, the bottom processing assembly 203 includes a bottom dust conveying pipe 2031, a bottom dust discharge port 2032, a bottom retaining ring 2033, a bottom electric rotating rod 2034, a bottom spiral conveyor blade 2035, and a bottom processing head 2036. The bottom dust conveying pipe 2031 is connected to the bottom of the dust collection box 2011, the bottom dust discharge port 2032 is opened at the bottom of the bottom dust conveying pipe 2031, the bottom retaining ring 2033 is connected to the side of the bottom dust conveying pipe 2031 near the dust collection box 2011, the bottom electric rotating rod 2034 is bolted to the bottom of the bottom dust conveying pipe 2031, the bottom spiral conveyor blade 2035 is bolted to the surface of the bottom electric rotating rod 2034, and the bottom processing head 2036 is bolted. By setting the bottom processing assembly... Part 203, the bottom dust conveying pipe 2031 can cooperate with the bottom dust discharge port 2032 to discharge the dust conveyed by the bottom spiral conveying blade 2035 into the dust collection box 2011. The bottom dust conveying pipe 2031 can cooperate with the bottom snap-fit ring 2033 to snap into the bottom of the connecting sleeve 1051, so that the bottom of the connecting sleeve 1051 forms a sealed environment. The bottom electric rotating rod 2034 can cooperate with the bottom spiral conveying blade 2035 and the bottom processing head 2036 to prepare the bottom of the optical lens, and can draw the dust on the bottom of the optical lens into the bottom dust conveying pipe 2031, so that the dust on the bottom of the optical lens can be quickly recovered while preparing the bottom of the optical lens.
[0059] Brief description of the usage process: First, power on and start the processing mechanism 2. After the optical lens is installed in the protective mechanism 1, the dust collection box 2011 will gradually move towards the optical lens as driven by the protective mechanism 1, until the top clamping ring 2023 and the bottom clamping ring 2033 are engaged with the protective mechanism 1. Then, the top electric rotating rod 2024 and the bottom electric rotating rod 2034 will drive the top processing head 2026 and the bottom processing head 2036 to rotate respectively. The top processing head 2026 and the bottom processing head 2036 will then process the optical lens, generating powder during the process. When dust is being discharged, the top spiral conveyor blade 2025 and the bottom spiral conveyor blade 2035 will rotate with the top electric rotating rod 2024 and the bottom electric rotating rod 2034 respectively. During rotation, airflow is generated and flows to the top dust discharge port 2022 and the bottom dust discharge port 2032 respectively, allowing dust to flow with the air to the top dust discharge port 2022 and the bottom dust discharge port 2032, and finally flow into the dust collection box 2011. After the optical lens processing is completed, the user can open the box cover 2013 and collect the dust stored in the dust collection box 2011.
[0060] Among them, such as Figure 10 As shown, the specific steps of the above-described method for preparing an optical lens with protective function are as follows:
[0061] S1. Enclosed Protection: First, power on and start the protective mechanism 1. Then, place the optical lenses to be processed into the inner side of each snap-fit collar 1053 until the snap-fit spring rod 1052 snaps the optical lenses into the inner side of the snap-fit collar 1053. After that, place the replacement frame 1031 into the inner side of the limiting block 1013 until the limiting block 1013 snaps into the replacement slot 1033. Then, the top hydraulic rod 1022 and the bottom hydraulic rod 1023 will pull the processing mechanism 2 toward the limiting frame 1011. The processing mechanism 2 will engage the locking collar 1053 until it comes into contact with the locking collar 1053, thus creating a closed environment. The processing mechanism 2 will then prepare the optical lens. During the preparation of the optical lens, the servo motor 1043 can drive the locking collar 1053 to rotate, thereby flipping the optical lens. After the preparation is completed, the replacement frame 1031 will be removed from the limiting block 1013, and another optical lens that needs to be processed can be replaced.
[0062] S2. Processing and Dust Recovery: First, power on and start the processing mechanism 2. After the optical lens is installed inside the protective mechanism 1, the dust collection box 2011 will gradually move towards the optical lens as driven by the protective mechanism 1, until the top locking ring 2023 and the bottom locking ring 2033 are engaged with the protective mechanism 1. Then, the top electric rotating rod 2024 and the bottom electric rotating rod 2034 will drive the top processing head 2026 and the bottom processing head 2036 to rotate respectively. The top processing head 2026 and the bottom processing head 2036 will then process the optical lens. During the processing, dust is generated. When dust is generated, the top spiral conveyor blade 2025 and the bottom spiral conveyor blade 2035 will rotate with the top electric rotating rod 2024 and the bottom electric rotating rod 2034 respectively. During rotation, airflow is generated and flows to the top dust discharge port 2022 and the bottom dust discharge port 2032 respectively, allowing dust to flow with the air to the top dust discharge port 2022 and the bottom dust discharge port 2032, and finally flow into the dust collection box 2011. After the optical lens processing is completed, the user can open the box cover 2013 and collect the dust stored in the dust collection box 2011.
[0063] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. An apparatus for manufacturing an optical lens with protective function, comprising a protective mechanism (1) and a processing mechanism (2), characterized in that: The processing mechanism (2) is bolted to the top and bottom of the protective mechanism (1). The protective mechanism (1) includes a limiting component (101), a displacement component (102), a replacement component (103), a dispensing component (104), and a loading component (105). The displacement component (102) is bolted to the top and bottom of the limiting component (101). The replacement component (103) is snapped into the inside of the limiting component (101). The dispensing component (104) is bolted into the inside of the replacement component (103). The loading assembly (105) is rotatably connected to the inner side of the dispensing assembly (104). The processing mechanism (2) includes an accumulation assembly (201), a top processing assembly (202), and a bottom processing assembly (203). The accumulation assembly (201) is bolted to the side of the displacement assembly (102) away from the limiting assembly (101). The top processing assembly (202) is bolted to the inner side of the top of the accumulation assembly (201). The bottom processing assembly (203) is bolted to the inner side of the bottom of the accumulation assembly (201). The limiting component (101) includes a limiting frame (1011), a limiting plate (1012), and a limiting block (1013). The limiting plate (1012) is bolted to both sides inside the limiting frame (1011), and the limiting block (1013) is bolted to the surface of the limiting plate (1012). The displacement assembly (102) includes a support plate (1021), a top hydraulic rod (1022), and a bottom hydraulic rod (1023). The support plate (1021) is bolted to the front side and the rear side of both sides of the limiting frame (1011). The top hydraulic rod (1022) is bolted to the top of the support plate (1021), and the bottom hydraulic rod (1023) is bolted to the bottom of the support plate (1021). The replacement component (103) includes a replacement frame (1031), a replacement clip (1032), and a replacement slot (1033). The two sides of the replacement frame (1031) are in contact with the inner side of the limiting plate (1012). The replacement clip (1032) is bolted to the surface of the replacement frame (1031). The replacement slot (1033) is opened on both sides of the replacement frame (1031). The inner side of the replacement slot (1033) is engaged with the limiting block (1013). The dispensing assembly (104) includes a dispensing plate (1041), a dispensing slot (1042), and a servo motor (1043). The dispensing plate (1041) is snapped into the inside of the replacement clip (1032). The dispensing slot (1042) is opened on the top of the dispensing plate (1041). The servo motor (1043) is bolted to the right side of the dispensing plate (1041). The loading assembly (105) includes a connecting sleeve (1051), a snap-fit spring rod (1052), and a snap-fit collar (1053). The connecting sleeve (1051) is rotatably connected to the inner side of the dispensing slot (1042). The right side of the connecting sleeve (1051) is bolted to the output end on the left side of the servo motor (1043). The snap-fit spring rod (1052) is bolted to the inner side of the connecting sleeve (1051), and the snap-fit collar (1053) is bolted to the inner side of the snap-fit spring rod (1052). The accumulation assembly (201) includes a dust collection box (2011), a displacement plate (2012), and a box cover (2013). The displacement plate (2012) is respectively bolted to the top of the top hydraulic rod (1022) and the bottom of the bottom hydraulic rod (1023). The dust collection box (2011) is bolted to the inside of the displacement plate (2012). The box cover (2013) is snapped onto the front of the dust collection box (2011). The top processing assembly (202) includes a top dust conveying pipe (2021), a top dust discharge port (2022), a top retaining ring (2023), a top electric rotating rod (2024), a top spiral conveyor blade (2025), and a top processing head (2026). The top dust conveying pipe (2021) is connected to the top of the dust collection box (2011), and the top dust discharge port (2022) is located at the top of the top dust conveying pipe (2021). A snap ring (2023) is connected to the side of the top dust conveying pipe (2021) near the dust collection box (2011), the top electric rotating rod (2024) is bolted to the top of the top dust conveying pipe (2021), the top spiral conveying blade (2025) is bolted to the surface of the top electric rotating rod (2024), and the top processing head (2026) is bolted to the side of the top electric rotating rod (2024) away from the top spiral conveying blade (2025); The bottom processing assembly (203) includes a bottom dust conveying pipe (2031), a bottom dust discharge port (2032), a bottom retaining ring (2033), a bottom electric rotating rod (2034), a bottom spiral conveyor blade (2035), and a bottom processing head (2036). The bottom dust conveying pipe (2031) is connected to the bottom of the dust collection box (2011), and the bottom dust discharge port (2032) is located at the bottom of the bottom dust conveying pipe (2031). A snap ring (2033) is connected to the side of the bottom dust conveying pipe (2031) near the dust collection box (2011). The bottom electric rotating rod (2034) is bolted to the bottom of the bottom dust conveying pipe (2031). The bottom spiral conveying blade (2035) is bolted to the surface of the bottom electric rotating rod (2034). The bottom processing head (2036) is bolted to the side of the bottom electric rotating rod (2034) away from the bottom spiral conveying blade (2035).
2. A method for preparing a protective optical lens using the protective optical lens preparation apparatus according to claim 1, characterized in that: Includes the following steps: S1. Enclosed Protection: First, power on and start the protective mechanism (1), then place the optical lenses to be processed into the inner side of each snap-fit collar (1053) until the snap-fit spring rod (1052) snaps the optical lenses inside the snap-fit collar (1053). Then, place the replacement frame (1031) into the inner side of the limiting block (1013) until the limiting block (1013) snaps into the replacement slot (1033). Then, the top hydraulic rod (1022) and the bottom hydraulic rod (1023) will pull the processing mechanism (2) toward the limiting frame (1013). 1) until the processing mechanism (2) contacts the snap ring (1053). The processing mechanism (2) will snap the snap ring (1053) and make the snap ring (1053) form a closed environment. Then the processing mechanism (2) will prepare the optical lens. When preparing the optical lens, the servo motor (1043) can drive the snap ring (1053) to rotate, so that the optical lens can be flipped. After the preparation is completed, the replacement frame (1031) is removed from the limit block (1013) and another optical lens that needs to be processed can be replaced. S2. Processing and Dust Recycling: First, power on and start the processing mechanism (2). After installing the optical lens in the protective mechanism (1), the dust collection box (2011) will gradually move towards the optical lens as driven by the protective mechanism (1) until the top locking ring (2023) and the bottom locking ring (2033) are engaged with the protective mechanism (1). Then, the top electric rotating rod (2024) and the bottom electric rotating rod (2034) will drive the top processing head (2026) and the bottom processing head (2036) to rotate respectively. The top processing head (2026) and the bottom processing head (2036) will then process the optical lens. During the processing... When dust is generated, the top spiral conveyor blade (2025) and the bottom spiral conveyor blade (2035) will rotate with the top electric rotating rod (2024) and the bottom electric rotating rod (2034) respectively. When rotating, the air will flow to the top dust discharge port (2022) and the bottom dust discharge port (2032) respectively, and the dust will flow with the air to the top dust discharge port (2022) and the bottom dust discharge port (2032) respectively, and finally flow into the dust collection box (2011). After the optical lens is processed, the user can open the box cover (2013) and recycle the dust stored in the dust collection box (2011).
Citation Information
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