An air-energy full-process organic waste treatment system

Abstract

This invention relates to the field of organic waste technology, specifically to an air-source heat pump-powered organic waste treatment system. The system includes a fermentation pretreatment component, a bucket crushing component, and a fermentation component. The fermentation component comprises a base, a screw conveyor, a feed inlet, a fermentation chamber, multiple discharge blades, multiple central blades, multiple circulating discharge blades, a fermentation chamber top cover, a mixing reducer, a mixer, a screw conveyor discharge outlet, a screw conveyor reducer, multiple mixer layer-one sieve blades, a circulating discharge gate, multiple sieve plates, multiple sieve plate fixing feet, an exhaust pipe, a discharge outlet, a heating unit, and a control cabinet. The fermentation pretreatment component crushes and mixes various types of organic waste, which is then conveyed to the fermentation chamber through the feed inlet. The mixing reducer drives the mixer, and the waste is finally discharged from the discharge outlet. This process effectively dries the organic waste, improving recycling quality and efficiency.

Description

Technical Field

[0001] This invention relates to the field of organic waste technology, and in particular to an air-source heat pump-powered organic waste treatment system. Background Technology

[0002] A large amount of organic waste is generated in daily life. Organic waste is also a usable resource, so it needs to be processed and recycled. After being crushed, a catalyst is added to make it react and then it can be reused as fertilizer, feed or fuel.

[0003] However, in the aforementioned existing technologies, the recycling of organic waste generates a large amount of wastewater, which affects the recycling efficiency. Summary of the Invention

[0004] The purpose of this invention is to provide an air-source heat pump-powered organic waste treatment system that solves the problem that a large amount of wastewater is generated during the recycling of organic waste in the prior art, which affects the recycling efficiency.

[0005] To achieve the above objectives, the present invention provides an air-source heat pump-based organic waste treatment system, comprising a fermentation pretreatment component, a bucket crushing component, and a fermentation component, wherein the fermentation pretreatment component and the bucket crushing component are both connected to the fermentation component;

[0006] The fermentation assembly includes a base, a screw conveyor, a feed inlet, a fermentation chamber, multiple discharge blades, multiple central blades, multiple circulating discharge blades, a fermentation chamber top cover, a mixing reducer, a mixer, a screw conveyor discharge outlet, a screw conveyor reducer, multiple mixer single-layer sieve blades, a circulating discharge gate, multiple sieve plates, multiple sieve plate fixing feet, an exhaust pipe, a discharge outlet, a heating unit, and a control cabinet. The fermentation chamber is located above the base. One end of the screw conveyor is connected to the fermentation chamber, and the other end of the screw conveyor is connected to the fermentation chamber through the screw conveyor discharge outlet. The screw conveyor reducer is mounted on the screw conveyor. The fermentation chamber top cover is placed over the fermentation chamber. A speed reducer is installed on the top cover of the fermentation chamber, a stirrer is installed on the stirring reducer, multiple stirrers with a single layer of screen plates and blades are sequentially installed on the screw conveyor, multiple discharge blades, multiple center blades and multiple circulating discharge blades are sequentially installed on the stirrer, a circulating discharge gate is installed on the fermentation chamber, multiple screen plates are respectively installed inside the fermentation chamber through corresponding screen plate fixing feet, an exhaust pipe is connected to the top cover of the fermentation chamber, a discharge port is installed on the fermentation chamber, a feed port is connected to the fermentation pretreatment component, a heating unit is installed on the base and the fermentation chamber, and a control cabinet is installed on the base and located on one side of the fermentation chamber.

[0007] The heating unit includes a hot oil generator, a heat-conducting oil pipe, an industrial hot air blower, and a hot air duct. The hot oil generator is mounted on the base and located on one side of the fermentation chamber. The heat-conducting oil pipe is connected to the hot oil generator and distributed on the inner bottom wall of the fermentation chamber. The industrial hot air blower is mounted above the base and located on one side of the control cabinet. The hot air duct is connected to the industrial hot air blower and distributed on the inner wall of the fermentation chamber.

[0008] The fermentation assembly further includes a control cabinet, a step, a first handrail, and a second handrail. The base has multiple forklift forks. The control cabinet and the step are both located above the base, with the step located on one side of the control cabinet. The first handrail and the second handrail are both located on the base, with the first handrail located on one side of the fermentation chamber and the second handrail located on one side of the control cabinet.

[0009] The fermentation pretreatment component includes a support frame, a feed hopper, a shredder, a shredder motor, a first crusher, a silencer box, a first conveyor, a mixing tank, a spray unit, and a second conveyor. The feed hopper is connected to the shredder and located above it. The shredder is mounted on the support frame. The shredder motor is located on one side of the shredder. The first crusher is located below the shredder. The first crusher is connected to one end of the first conveyor through the silencer box. The other end of the first conveyor is located above the mixing tank. The bottom of the mixing tank is connected to one end of the second conveyor. The other end of the second conveyor is connected to the feed inlet. The spray unit is mounted on the mixing tank.

[0010] The bucket crushing assembly includes a second crusher motor, a garbage bin elevator, a feed nozzle, and a second crusher. The second crusher motor and the garbage bin elevator are both located above the base. The second crusher is located at the output end of the second crusher motor and is connected to the fermentation chamber through the feed nozzle.

[0011] The spraying unit includes a spray pipe and multiple nozzles. The spray pipe is located above the mixing tank, and the multiple nozzles are connected to the spray pipe in sequence.

[0012] This invention discloses an air-source heat pump-powered organic waste treatment system. The system utilizes a fermentation pretreatment component to crush and mix various types of organic waste, which is then conveyed to the fermentation chamber through the inlet. A mixing reducer drives a mixer to further mix the waste. Simultaneously, a hanging bucket crushing component crushes and conveys perishable kitchen waste to the fermentation chamber. The mixture is then conveyed upwards by a screw conveyor and returned to the fermentation chamber from the screw conveyor outlet for further circulation and mixing. Simultaneously, a heating oil generator heats the oil, which is then conveyed to the inner bottom wall of the fermentation chamber via a heat-conducting oil pipe. The organic waste is heated from below. The industrial hot air blower is started, and the hot air is delivered into the fermentation chamber through the hot air duct for hot air drying. The dried water vapor is discharged from the exhaust pipe and finally from the discharge port. The base supports the fermentation chamber, and the fermentation chamber top cover covers the top of the fermentation chamber to prevent dust and foreign objects from entering. At the same time, it supports the stirring reducer. The stirring reducer is started, driving the stirrer to run and mix the organic waste. The screen plate fixing feet support the screen plate. In this way, the organic waste can be dried, improving the recycling quality and efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0014] Figure 1 This is a schematic diagram of the overall structure of the present invention.

[0015] Figure 2 This is a top view of the entire invention.

[0016] Figure 3 This is a cross-sectional view of the fermentation chamber of the present invention.

[0017] Figure 4 This is a top view of the fermentation chamber of the present invention.

[0018] 1-Base, 2-Screw Conveyor, 3-Feed Inlet, 4-Fermentation Chamber, 5-Discharge Squeegee, 6-Central Squeegee, 7-Circulating Discharge Squeegee, 8-Fermentation Chamber Top Cover, 9-Agitator Reducer, 10-Agitator, 11-Screw Conveyor Discharge Port, 12-Screw Conveyor Reducer, 13-Agitator First Layer Screen Plate Squeegee, 14-Circulating Discharge Door, 15-Screen Plate, 16-Screen Plate Fixing Feet, 17-Exhaust Pipe, 18-Discharge Port, 19-Heat Oil Generator, 20-Heat Transfer Oil Pipe, 21-Industrial Heat 22-Fan, Hot air duct, 23-Control cabinet, 24-Step, 25-First handrail, 26-Second handrail, 27-Forklift fork, 28-Support, 29-Feed hopper, 30-Shredder, 31-Shredder motor, 32-First crusher, 33-Silencer box, 34-First conveyor, 35-Mixing box, 36-Second conveyor, 37-Second crusher motor, 38-Garbage bin elevator, 39-Feed nozzle, 40-Second crusher, 41-Spray pipe, 42-Spray head. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0020] Please see Figures 1 to 4 The present invention provides an air-source heat pump organic waste treatment system, including a fermentation pretreatment component, a bucket crushing component and a fermentation component, wherein the fermentation pretreatment component and the bucket crushing component are both connected to the fermentation component;

[0021] The fermentation assembly includes a base 1, a screw conveyor 2, a feed inlet 3, a fermentation chamber 4, multiple discharge blades 5, multiple central blades 6, multiple circulating discharge blades 7, a fermentation chamber top cover 8, a mixing reducer 9, a mixer 10, a screw conveyor discharge outlet 18, a screw conveyor reducer 12, multiple mixer single-layer sieve blades 13, a circulating discharge gate 14, multiple sieves 15, multiple sieve fixing feet 16, an exhaust pipe 17, a discharge outlet 18, a heating unit, and a control cabinet 23. The fermentation chamber 4 is located above the base 1. One end of the screw conveyor 2 is connected to the fermentation chamber 4, and the other end of the screw conveyor 2 is connected to the fermentation chamber 4 through the screw conveyor discharge outlet 18. The screw conveyor reducer 12 is mounted on the screw conveyor 2. The fermentation chamber top cover... The top cover 8 is fitted over the fermentation chamber 4. The stirring reducer 9 is mounted on the fermentation chamber top cover 8. The stirrer 10 is mounted on the stirring reducer 9. Multiple stirrer layer sieve plates 13 are sequentially mounted on the screw conveyor 2. Multiple discharge spits 5, multiple center spits 6, and multiple circulating discharge spits 7 are sequentially mounted on the stirrer 10. The circulating discharge gate 14 is mounted on the fermentation chamber 4. Multiple sieve plates 15 are respectively mounted inside the fermentation chamber 4 through corresponding sieve plate fixing feet 16. The exhaust pipe 17 is connected to the fermentation chamber top cover 8. The discharge port 18 is mounted on the fermentation chamber 4. The feed inlet 3 is connected to the fermentation pretreatment component. The heating unit is mounted on the base 1 and the fermentation chamber 4.

[0022] The heating unit includes a hot oil generator 19, a heat-conducting oil pipe 20, an industrial hot air blower 21, and a hot air duct 22. The hot oil generator 19 is mounted on the base 1 and located on one side of the fermentation chamber 4. The heat-conducting oil pipe 20 is connected to the hot oil generator 19 and is distributed on the inner bottom wall of the fermentation chamber 4. The industrial hot air blower 21 is mounted above the base 1 and located on one side of the control cabinet 23. The hot air duct 22 is connected to the industrial hot air blower 21 and is distributed on the inner wall of the fermentation chamber 4.

[0023] In this embodiment, the fermentation pretreatment component crushes and mixes various organic wastes, then conveys them to the fermentation chamber 4 through the feed inlet 3. The agitator 10, driven by the mixing reducer 9, performs the mixing and fermentation. Simultaneously, the hanging bucket crushing component crushes and conveys the perishable kitchen waste to the fermentation chamber 4. The mixture is then conveyed upwards by the screw conveyor 2 and returns to the fermentation chamber 4 from the screw conveyor outlet 18 for fermentation. The mixture is circulated and stirred for fermentation. After fermentation, the oil heater 19 heats the oil, maintaining the temperature below 250 degrees Celsius, and then conveys it to the inner bottom wall of the fermentation chamber 4 through the heat-conducting oil pipe 20, allowing the organic waste to be processed from below. The waste is heated, and the industrial hot air blower 21 is started, which delivers the hot air to the fermentation chamber 4 through the hot air duct 22 for hot air drying. The dried water vapor is discharged from the exhaust pipe 17 and finally from the discharge port 18. When the moisture content of the organic waste is controlled at 30%, the entire straw-to-organic-fertilizer production process is completed. The base 1 supports the fermentation chamber 4, and the fermentation chamber top cover 8 covers the top of the fermentation chamber 4 to prevent dust and foreign objects from entering. At the same time, it supports the mixing reducer 9. The mixing reducer 9 is started, which drives the agitator 10 to run and mix the organic waste. The screen plate fixing feet 16 support the screen plate 15. This allows for the drying of wastewater from the organic waste, improving the recycling quality and efficiency.

[0024] When the equipment is in operation (3 tons) or after 4 hours of operation, the shredder 30 and the first crusher 32 will automatically stop. The shredder 30, the first crusher 32, the first conveyor 34, the second conveyor 36 and the mixing tank each have an independent switch, with a single button for opening and closing. The water spraying unit can automatically spray water and is equipped with a booster pump (220V) and a solenoid valve (DV24V) for adding chemicals, stirring and controlling the liquid level. When the mixing tank starts working, it will automatically spray water. A moisture controller is installed in the mixing tank to control the humidity at 70%. At the same time, a liquid level relay is used to control the speed and provide a low liquid level alarm.

[0025] If the material is less than 3 tons, it will wait for 4 hours (adjustable). After that, it will not be allowed to feed material automatically that day. When heating in fermentation chamber 4, if the heating time is slow and exceeds 4 hours (adjustable), and the ideal temperature of 70 degrees Celsius (adjustable) is not reached, the 12KW x 3 sets of heaters will automatically start, and the oil pump will work (intermittently working for 10 minutes and stopping for 2 minutes). The oil heater will maintain a constant temperature (starting when the heater is below 68 degrees Celsius and stopping when it reaches 70 degrees Celsius; temperature is adjustable). At this time, the stirrer 10 and the circulation system will work intermittently (working for 15 minutes and stopping for 15 minutes; time is adjustable). The industrial hot air blower 21 will not work. The fan and hot air furnace of the industrial hot air blower 21 must work together to provide air supply. The outlet has a temperature controller to control the hot air temperature. The temperature at the outlet can also control the automatic adjustment of the 3 sets of heaters (starting 3 sets at 50 degrees Celsius, stopping 1 set at 100 degrees Celsius, leaving 2 sets, stopping another set at 150 degrees Celsius, leaving 1 set; temperature is adjustable). The oil temperature must be controlled below 250 degrees Celsius (adjustable). Stop when it is above 250 degrees Celsius and start when it is below 200 degrees Celsius (adjustable).

[0026] Furthermore, the fermentation assembly also includes a control cabinet 23, a step 24, a first handrail 25, and a second handrail 26. The base 1 has multiple forklift forks 27. The control cabinet 23 and the step 24 are both located above the base 1. The step 24 is located on one side of the control cabinet 23. The first handrail 25 and the second handrail 26 are both located on the base 1. The first handrail 25 is located on one side of the fermentation chamber 4, and the second handrail 26 is located on one side of the control cabinet 23.

[0027] In this embodiment, the staff walks to the control cabinet 23 via the steps 24 and controls and adjusts other equipment by operating the control cabinet 23. The first handrail 25 and the second handrail 26 facilitate the staff's walking and improve safety. The forklift fork 27 facilitates the docking of the forklift with the base 1, thereby driving the base 1 to move.

[0028] Further, the fermentation pretreatment component includes a support 28, a feed hopper 29, a shredder 30, a shredder motor 31, a first crusher 32, a silencer 33, a first conveyor 34, a mixing tank 35, a spray unit, and a second conveyor 36. The feed hopper 29 is connected to the shredder 30 and is located above the shredder 30. The shredder 30 is mounted on the support 28. The shredder motor 31 is located on one side of the shredder 30. The first crusher 32 is located below the shredder 30. The first crusher 32 is connected to one end of the first conveyor 34 through the silencer 33. The other end of the first conveyor 34 is located above the mixing tank 35. The lower part of the mixing tank 35 is connected to one end of the second conveyor 36. The other end of the second conveyor 36 is connected to the feed inlet 3. The spray unit is mounted on the mixing tank 35.

[0029] In this embodiment, the support frame 28 supports the shredder 30, the shredder motor 31, and the first crusher 32. Organic waste is fed into the hopper 29, then the shredder motor 31 is started, and the waste is shredded by the shredder 30, then crushed by the first crusher 32, and finally discharged through the silencer 33 to reduce noise. The waste is then conveyed by the first conveyor 34 to the mixing tank 35 for preliminary mixing, while the spray unit sprays deodorizing agent. The waste is then conveyed by the second conveyor 36 to the fermentation chamber 4 for mixing and stirring, and simultaneously dried with hot air.

[0030] Furthermore, the bucket crushing assembly includes a second crusher 40 motor 37, a garbage bin elevator 38, a feed nozzle 39, and a second crusher 40. The second crusher 40 motor 37 and the garbage bin elevator 38 are both located above the base 1. The second crusher 40 is located at the output end of the second crusher 40 motor 37. The second crusher 40 is connected to the fermentation chamber 4 through the feed nozzle 39.

[0031] In this embodiment, kitchen waste is placed in a garbage bin, and then the garbage bin elevator 38 moves the garbage bin upward and back into the second crusher 40. The motor 37 of the second crusher 40 is started, driving the second crusher 40 to crush the kitchen waste, and then it enters the fermentation chamber 4 through the feed nozzle 39.

[0032] Furthermore, the spraying unit includes a spray pipe 41 and a plurality of nozzles 42. The spray pipe 41 is disposed above the mixing box 35, and the plurality of nozzles 42 are sequentially connected to the spray pipe 41.

[0033] In this embodiment, the spray pipe 41 can be connected to an external liquid pipeline, and the deodorizing agent is sprayed through the nozzle 42 to deodorize the organic waste. At the same time, the spray unit works together with the first crusher 32 and the fermentation chamber 4.

[0034] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. An air-source heat pump-powered organic waste treatment system, characterized in that, It includes a fermentation pretreatment component, a bucket crushing component, and a fermentation component, wherein the fermentation pretreatment component and the bucket crushing component are both connected to the fermentation component; The fermentation assembly includes a base, a screw conveyor, a feed inlet, a fermentation chamber, multiple discharge blades, multiple central blades, multiple circulating discharge blades, a fermentation chamber top cover, a mixing reducer, a mixer, a screw conveyor discharge outlet, a screw conveyor reducer, multiple mixer single-layer sieve blades, a circulating discharge gate, multiple sieve plates, multiple sieve plate fixing feet, an exhaust pipe, a discharge outlet, a heating unit, and a control cabinet. The fermentation chamber is located above the base. One end of the screw conveyor is connected to the fermentation chamber, and the other end of the screw conveyor is connected to the fermentation chamber through the screw conveyor discharge outlet. The screw conveyor reducer is mounted on the screw conveyor. The fermentation chamber top cover is placed over the fermentation chamber. A speed reducer is installed on the top cover of the fermentation chamber, a stirrer is installed on the stirring reducer, multiple stirrers with a single layer of screen plates and blades are sequentially installed on the screw conveyor, multiple discharge blades, multiple center blades and multiple circulating discharge blades are sequentially installed on the stirrer, a circulating discharge gate is installed on the fermentation chamber, multiple screen plates are respectively installed inside the fermentation chamber through corresponding screen plate fixing feet, an exhaust pipe is connected to the top cover of the fermentation chamber, a discharge port is installed on the fermentation chamber, a feed port is connected to the fermentation pretreatment component, a heating unit is installed on the base and the fermentation chamber, and a control cabinet is installed on the base and located on one side of the fermentation chamber. The heating unit includes a hot oil generator, a heat-conducting oil pipe, an industrial hot air blower, and a hot air duct. The hot oil generator is mounted on the base and located on one side of the fermentation chamber. The heat-conducting oil pipe is connected to the hot oil generator and distributed on the inner bottom wall of the fermentation chamber. The industrial hot air blower is mounted above the base and located on one side of the control cabinet. The hot air duct is connected to the industrial hot air blower and distributed on the inner wall of the fermentation chamber.

2. The air-source heat pump-based organic waste treatment system as described in claim 1, characterized in that, The fermentation assembly also includes a control cabinet, a step, a first handrail, and a second handrail. The base has multiple forklift forks. The control cabinet and the step are both located above the base. The step is located on one side of the control cabinet. The first handrail and the second handrail are both located on the base. The first handrail is located on one side of the fermentation chamber, and the second handrail is located on one side of the control cabinet.

3. The air-source heat pump-based organic waste treatment system as described in claim 2, characterized in that, The fermentation pretreatment assembly includes a support frame, a feed hopper, a shredder, a shredder motor, a first crusher, a silencer box, a first conveyor, a mixing tank, a spray unit, and a second conveyor. The feed hopper is connected to the shredder and located above it. The shredder is mounted on the support frame. The shredder motor is located on one side of the shredder. The first crusher is located below the shredder. The first crusher is connected to one end of the first conveyor through the silencer box. The other end of the first conveyor is located above the mixing tank. The lower part of the mixing tank is connected to one end of the second conveyor. The other end of the second conveyor is connected to the feed inlet. The spray unit is mounted on the mixing tank.

4. The air-source heat pump-based organic waste treatment system as described in claim 3, characterized in that, The bucket crushing assembly includes a second crusher motor, a garbage bin elevator, a feed nozzle, and a second crusher. The second crusher motor and the garbage bin elevator are both located above the base. The second crusher is located at the output end of the second crusher motor and is connected to the fermentation chamber through the feed nozzle.

5. The air-source heat pump-based organic waste treatment system as described in claim 4, characterized in that, The spraying unit includes a spray pipe and multiple nozzles. The spray pipe is located above the mixing tank, and the multiple nozzles are connected to the spray pipe in sequence.

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