Intermittently rotating front shroud slurry pump

By designing a slurry pump with an intermittently rotating front guard plate and utilizing an intermittent rotation mechanism and diversion design, the problems of uneven wear and easy clogging of the front guard plate are solved, thereby improving the stability and service life of the slurry pump.

CN118030540BActive Publication Date: 2025-10-17SANLIAN PUMP IND CO LTD
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Patent Information

Application Number
CN202410225216.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-10-17
Estimated Expiration
2044-02-29

AI Technical Summary

Technical Problem

The front guard plate of the existing slurry pump wears unevenly and is easily blocked, and the replacement or adjustment process is cumbersome, time-consuming and labor-intensive.

Method used

A slurry pump with an intermittently rotating front guard is designed. The intermittent rotation mechanism drives the front guard to rotate intermittently, reducing uneven wear and reducing blockage through the diversion design.

Benefits of technology

This ensures uniform wear of the front guard plate, reduces component damage and failure, reduces maintenance frequency and costs, and reduces the occurrence of blockages.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the technical field of slag slurry pump, and particularly relates to a slag slurry pump with intermittently rotatable front guard plate. The present application comprises a base, a driving motor, a power shaft, a transmission shaft, a coupling, a pump shell, a pump shaft group, an impeller, a transmission rod and an intermittent rotation mechanism. The base is arranged on the ground, the driving motor is installed on the base, the power shaft is installed on the output end of the driving motor, the transmission shaft is arranged in the extension direction of the output end of the driving motor, one end of the coupling is connected with the power shaft, the other end of the coupling is connected with the transmission shaft, one end of the transmission shaft is arranged in the pump shell, the pump shaft group is sleeved on one end of the transmission shaft, the impeller is sleeved on the transmission shaft, one end of the transmission rod is fixedly connected with the pump shaft group, and the intermittent rotation mechanism is installed on the other end of the transmission rod.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of slurry pump applications, and particularly relates to a slurry pump with intermittently rotatable front guard plates. BACKGROUND

[0002] A slurry pump is a device used to transport high-concentration, high-viscosity, and particle-containing liquids. It is commonly used in industries such as mining, construction sites, and chemical plants. A slurry pump typically consists of a pump body, an impeller, a bearing device, and a sealing device. The working principle of a slurry pump is to generate centrifugal force through the rotation of the impeller to suck in liquid and discharge it through the pump body. The blades on the impeller can effectively push high-concentration slurry to flow and handle media containing particles. A slurry pump can transport high-concentration slurry and effectively handle even larger solid particles. A slurry pump is usually made of wear-resistant materials to withstand corrosive media containing particles, thereby extending the service life of the pump. A slurry pump has stable working performance and can maintain efficient transportation during long-term continuous operation.

[0003] However, the existing slurry pump often encounters the following problems during use:

[0004] (1) The front guard plate of the slurry pump plays a flow guiding role during transportation, but since the front guard plate is generally fixed and cannot move, the flow direction of the slurry in the pump will cause severe wear on part of the plate surface of the front guard plate. To address this issue, workers usually disassemble the pump body and rotate the front guard plate to the less-worn part of the plate surface to ensure long-term use of the front guard plate. However, this adjustment process is too cumbersome and time-consuming.

[0005] (2) Due to the high viscosity of the slurry, clumping and blockage can occur once the slurry converges. SUMMARY

[0006] The main purpose of the present application is to provide a slurry pump with intermittently rotatable front guard plates to effectively solve the problems of uneven wear and blockage of the front guard plates mentioned in the background.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the present application is as follows:

[0008] A slurry pump with intermittently rotatable front guard plates comprises:

[0009] a base, which is erected on the ground;

[0010] a drive motor, which is installed on the base;

[0011] a power shaft, which is installed on the output end of the drive motor;

[0012] a transmission shaft, which is located in the extension direction of the output end of the drive motor;

[0013] a coupling, one end of the coupling is connected with the power shaft, the other end of the coupling is connected with the transmission shaft;

[0014] a pump shell, one end of the transmission shaft is arranged in the pump shell;

[0015] a pump shaft group, the pump shaft group is sleeved on one end of the transmission shaft;

[0016] an impeller, the impeller is sleeved on the transmission shaft;

[0017] a transmission rod, one end of the transmission rod is fixedly connected with the pump shaft group;

[0018] an intermittent rotation mechanism, the intermittent rotation mechanism is installed on the other end of the transmission rod.

[0019] Further comprising:

[0020] a rear cover, one end of the transmission shaft is arranged in the rear cover;

[0021] a connecting ring shell, one end of the connecting ring shell is fixedly connected with the rear cover through a group of bolts;

[0022] an outlet pipe, the outlet pipe is longitudinally installed on one side of the outer surface of the connecting ring shell;

[0023] an arc-shaped front cover, the arc-shaped front cover is located in the extension direction of one side of the connecting ring shell;

[0024] an annular groove, the annular groove is arranged on the inner wall of the arc-shaped front cover;

[0025] an opening, the opening is arranged in the upper half of the annular groove;

[0026] a top cover, one side edge of the top cover is hingedly connected with one side of the opening;

[0027] a feeding pipe, the feeding pipe is installed on the arc-shaped front cover;

[0028] rollers, the rollers are movably installed in the annular groove.

[0029] Further comprising:

[0030] a bearing, the bearing is arranged at the connection between the rear cover and the transmission shaft;

[0031] a sealing ring, the sealing ring is sleeved on one side of the bearing.

[0032] Further comprising:

[0033] an eccentric rotating shaft, the eccentric rotating shaft is fixedly arranged at the end of the transmission rod;

[0034] eccentric wheel, the end of the eccentric rotating shaft abutting against one side of the eccentric wheel;

[0035] first connecting rod, the first connecting rod being installed above the upper wheel surface of the eccentric wheel;

[0036] first pushing member, the first pushing member being fixedly installed at the top end of the first connecting rod;

[0037] second connecting rod, the second connecting rod being installed below the lower wheel surface of the eccentric wheel;

[0038] second pushing member, the second pushing member being installed at the bottom end of the second connecting rod;

[0039] limiting member, the limiting member being located at the other side of the eccentric wheel, the bottom end of the limiting member abutting against the other side of the lower wheel surface of the eccentric wheel;

[0040] clamping groove, the clamping groove being formed in the top of the limiting member;

[0041] driving wheel, the eccentric wheel being located inside the driving wheel, the side wall of the driving wheel being provided with a plurality of hole grooves.

[0042] Further comprising:

[0043] front guard plate, the front guard plate being embedded in the annular groove, the bottom of the front guard plate being in contact with the roller;

[0044] connecting member, at least two connecting members being provided, one end of the two connecting members being fixedly connected with the front guard plate, the other end of the two connecting members being fixedly connected with the driving wheel;

[0045] fixed connecting piece, the fixed connecting piece being distributed at the corresponding ends of the top cover and the connecting ring shell, and the two adjacent fixed connecting pieces being fixedly connected through bolts;

[0046] fixing member, the fixing member being installed at the connecting position of the pump shell and the base.

[0047] the clamping groove being clamped on the first pushing member.

[0048] the second pushing member being inserted into a hole groove at the bottom of the driving wheel.

[0049] the limiting member being movably installed at one side of the driving wheel.

[0050] Compared with the prior art, the present application has the following beneficial effects:

[0051] (1) The slag slurry pump designed by the present application can intermittently rotate the front guard plate, and the front guard plate is driven to intermittently rotate by the intermittent rotation mechanism, so that the wear of the front guard plate during use of the slag slurry is more uniform. Due to the more uniform wear, the operation effect of the pump is more stable, the damage of components and the failure of the pump caused by uneven wear are reduced, and the service life of the entire pump is improved. The uniform wear reduces the maintenance frequency and maintenance cost of the pump. The maintenance cost and maintenance time are saved.

[0052] (2) The front guard plate of the slag slurry pump designed by the present application is connected with the transmission wheel, so that the inlet of the front guard plate becomes the interval between the two connecting pieces, which makes the slag slurry entering the feed pipe be divided, and the divided slag slurry is scattered by the intermittent rotation of the front guard plate and is not easy to converge, thereby reducing the occurrence of blockage. BRIEF DESCRIPTION OF DRAWINGS

[0053] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, together with the specific embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application.

[0054] Figure 1 It is a schematic diagram of the overall shape of the present application.

[0055] Figure 2 It is a schematic diagram of the top cover opening of the present application.

[0056] Figure 3 It is a schematic diagram of the present application Figure 2 A zoomed-in view of the present application.

[0057] Figure 4 It is a partial exploded view of the present application.

[0058] Figure 5 It is a schematic diagram of the present application Figure 4 A zoomed-in view of the present application.

[0059] Figure 6 It is a schematic diagram of the intermittent rotation mechanism structure of the present application.

[0060] Figure 7 It is a zoomed-in view of Figure 6 C of the present application.

[0061] Figure 8 It is a zoomed-in view of Figure 6 D of the present application.

[0062] Numbers in the figure: 1. base; 2. drive motor; 3. power shaft; 4. transmission shaft; 5. coupling; 6. pump casing; 7. pump shaft assembly; 8. impeller; 9. transmission rod; 10. intermittent rotating mechanism; 61. rear cover; 62. connecting ring shell; 63. discharge pipe; 64. arc-shaped front cover; 65. annular groove; 66. opening; 67. top cover; 68. feed pipe; 71. bearing; 72. sealing ring; 101. eccentric shaft; 102. eccentric wheel; 103. first connecting rod; 104. first toggle member; 105. second connecting rod; 106. second toggle member; 107. limit member; 108. clamping groove; 109. transmission wheel; 11. front guard plate; 12. connecting member; 13. fixing member. DETAILED DESCRIPTION

[0063] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0064] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "arranged," "connected," and "connected" should be understood in a broad sense, for example, to mean fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0065] like Figures 1-8 As shown, a slurry pump with an intermittently rotating front guard plate includes: a base 1, a drive motor 2, a power shaft 3, a transmission shaft 4, a coupling 5, a pump housing 6, a pump shaft assembly 7, an impeller 8, a transmission rod 9, and an intermittent rotation mechanism 10. The base 1 is erected on the ground, the drive motor 2 is mounted on the base 1, the power shaft 3 is mounted on the output end of the drive motor 2, and the transmission shaft 4 is located in the extension direction of the output end of the drive motor 2. One end of the coupling 5 is connected to the power shaft 3, and the other end of the coupling 5 is connected to the transmission shaft 4. The arrangement of the coupling 5 can effectively extend the transmission distance of the power shaft 3, thereby reducing losses when power is transmitted to the transmission shaft 4 and preventing speed reduction. One end of the transmission shaft 4 is inserted into the pump housing 6, the pump shaft assembly 7 is sleeved on one end of the transmission shaft 4, the impeller 8 is sleeved on the transmission shaft 4, one end of the transmission rod 9 is fixedly connected to the pump shaft assembly 7, and the intermittent rotation mechanism 10 is mounted on the other end of the transmission rod 9.

[0066] In this embodiment, Figure 2As shown, in order to reduce the replacement or adjustment of the front guard 11 to the slag pump disassembly work, the pump housing 6 is designed, including, the transmission shaft 4 one end of the rear cover 61, the connecting ring shell 62 one end and the rear cover 61 through a set of bolts fixed connection, discharge pipe 63 longitudinal installation in the connecting ring shell 62 one side of the outer surface, arc front cover 64 located in the extension direction of the connecting ring shell 62 one side, the feed pipe 68 is installed on the arc front cover 64, annular groove 65 is arranged in the inner wall of the arc front cover 64, the open 66 is set in the upper half of the annular groove 65, because the front guard 11 embedded in the annular groove 65, so the top cover 67 is located in the top of the front guard 11, the side edge of the top cover 67 and the side of the open 66 hinge, once the front guard 11 needs to be replaced, only need to open the top cover 67, can directly take out the front guard 11, save the cumbersome disassembly steps, improve work efficiency.

[0067] In this embodiment, as shown in Figures 5-8 In order to make the front guard 11 intermittent rotation so that the plate surface is evenly rubbed by the slag, the intermittent rotation mechanism 10 is designed, including, the eccentric shaft 101 is fixedly arranged at the end of the transmission rod 9, the end of the eccentric shaft 101 abuts against the non-axle center of one side of the eccentric wheel 102, once the eccentric shaft 101 rotates, the centrifugal inertia generated thereby will also drive the eccentric wheel 102 to move, the first connecting rod 103 is installed above the wheel surface of the eccentric wheel 102, the first driving member 104 is longitudinally fixedly installed at the top end of the first connecting rod 103, the second connecting rod 105 is installed below the wheel surface of the eccentric wheel 102, the second connecting rod 105 is in the shape of a stepped bend, the second driving member 106 is installed at the bottom end of the second connecting rod 105, the limiting member 107 is located at the other side of the eccentric wheel 102, the bottom end of the limiting member 107 abuts against the other side of the wheel surface of the eccentric wheel 102, the clamping groove 108 is opened at the top of the limiting member 107, the eccentric wheel 102 is located inside the transmission wheel 109, and a plurality of hole grooves are opened in the side wall of the transmission wheel 109. The bottom of the bend of the second connecting rod 105 contacts the rim of the transmission wheel 109, when the eccentric wheel 102 moves, the eccentric wheel 102 which should originally rotate by a large amplitude cannot move by a large amplitude due to the rim resistance of the transmission wheel 109 on the bottom of the bend of the second connecting rod 105, so that the inertia power is converted into small amplitude rotation and downward movement of the eccentric wheel 102 by limiting the movement range of the first driving member 104 by the limiting member 107. The small amplitude rotation and downward movement of the eccentric wheel 102 represent the small amplitude rotation and downward movement of the first connecting rod 103 and the second connecting rod 105, and finally the small amplitude rotation of the first connecting rod 103 drives the small amplitude rotation and downward movement of the first driving member 104. The first driving member 104 and the second driving member 106 are both in the hole grooves of the side wall of the transmission wheel 109, and the first driving member 104 and the second driving member 106 are driven and replaced by inserting the hole grooves, so as to form the intermittent rotation of the transmission wheel 109, and the front guard 11 connected with the transmission wheel 109 is intermittently rotated.

[0068] Preferably, at least two movable rollers (not shown in the figure) are installed in the annular groove 65, the bottom of the front guard 11 contacts the side surface of the rollers, once the front guard 11 rotates, the rollers will assist the front guard 11 to roll to reduce the resistance of the front guard 11 rotation, reduce friction.

[0069] It should be noted that the present application designs a front guard intermittently rotating slurry pump, in use, the driving motor 2 is started, the motor output end rotates to drive the power shaft 3, the power shaft 3 drives the transmission shaft 4 through the shaft coupling 5, the transmission shaft 4 rotates to drive the impeller 8 to rotate to generate negative pressure, the negative pressure generates suction force, the slurry enters the pump housing 6 through the feed pipe 68, at the same time the transmission shaft 4 drives the transmission rod 9, the transmission rod 9 drives the intermittent rotating mechanism 10, the eccentric rotating shaft 101 is driven to rotate by the transmission rod 9, the eccentric rotating shaft 101 drives the eccentric wheel 102 to move, the eccentric wheel 102 drives the first connecting rod 103 and the second connecting rod 105 to move, the first connecting rod 103 drives the first driving part 104, the second connecting rod 105 drives the second driving part 106, but the bottom of the second connecting rod 105 bending part cannot be greatly moved due to the resistance of the along the edge of the transmission wheel 109, and the first driving part 104 can only move up and down due to the activity limitation of the limiting part 107, therefore the activity of the eccentric wheel 102 is limited to small rotation plus up and down movement, the first driving part 104 and the second driving part 106 will be driven to move and replace the hole slot insertion, forming the intermittent rotation of the transmission wheel 109, the transmission wheel 109 drives the front guard 11 connected thereto to intermittently rotate, in this way, the slurry sucked will enter the pump body from the interval between the two connecting parts 12 and be dispersed by the intermittent rotating mechanism 10 to make it not easy to converge, reducing the blockage. At this point, the fixing installation process is completed.

[0070] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A slurry pump with an intermittently rotating front guard plate, characterized in that: include: A base (1), wherein the base (1) is erected on the ground; A drive motor (2), the drive motor (2) being mounted on the base (1); A power shaft (3), the power shaft (3) being mounted on the output end of the drive motor (2); A transmission shaft (4), the transmission shaft (4) being located in an extending direction of the output end of the drive motor (2); A coupling (5), one end of the coupling (5) is connected to the power shaft (3), and the other end of the coupling (5) is connected to the transmission shaft (4); A pump housing (6), one end of the transmission shaft (4) passing through the pump housing (6); A pump shaft assembly (7), wherein the pump shaft assembly (7) is sleeved on one end of the transmission shaft (4); An impeller (8), the impeller (8) being sleeved on the transmission shaft (4); a transmission rod (9), one end of the transmission rod (9) being fixedly connected to the pump shaft assembly (7); an intermittent rotating mechanism (10), the intermittent rotating mechanism (10) being mounted on the other end of the transmission rod (9); The intermittent rotation mechanism (10) further comprises: An eccentric rotating shaft (101), wherein the eccentric rotating shaft (101) is fixedly arranged at the end of the transmission rod (9); An eccentric wheel (102), wherein the end of the eccentric rotating shaft (101) abuts against a non-axial portion of one side of the eccentric wheel (102); a first connecting rod (103), the first connecting rod (103) being mounted on the upper wheel surface of the eccentric wheel (102); A first toggle member (104), the first toggle member (104) being longitudinally fixedly mounted on the top end of the first connecting rod (103); a second connecting rod (105), the second connecting rod (105) being mounted on the lower wheel surface of the eccentric wheel (102); A second toggle member (106), the second toggle member (106) being mounted on the bottom end of the second connecting rod (105); A limiting member (107), the limiting member (107) is located on the other side of the eccentric wheel (102), and the bottom end of the limiting member (107) abuts against the wheel surface on the other side of the eccentric wheel (102); A clamping groove (108), wherein the clamping groove (108) is provided at the top of the limiting member (107); The transmission wheel (109) is provided with the eccentric wheel (102) located inside the transmission wheel (109), and a plurality of holes and slots are provided on the side wall of the transmission wheel (109).

2. A slurry pump with an intermittently rotatable front guard plate according to claim 1, characterized in that: The pump housing (6) further comprises: A rear cover (61), one end of the transmission shaft (4) passing through the rear cover (61); A connecting ring shell (62), one end of the connecting ring shell (62) is fixedly connected to the rear cover (61) by a set of bolts; a discharge pipe (63), the discharge pipe (63) being longitudinally mounted on an outer surface of one side of the connecting ring shell (62); an arc-shaped front cover (64), the arc-shaped front cover (64) being located in an extension direction of one side of the connecting ring shell (62); an annular groove (65), the annular groove (65) being provided on the inner wall of the arc-shaped front cover (64); An opening (66), the opening (66) being opened in the upper half of the annular groove (65); A top cover (67), wherein one side edge of the top cover (67) is hinged to one side of the opening (66); a feed pipe (68), the feed pipe (68) being mounted on the arc-shaped front cover (64); Rollers, at least two of which are movably mounted in the annular groove (65).

3. A slurry pump with an intermittently rotatable front guard plate according to claim 2, characterized in that: The pump shaft assembly (7) further comprises: A bearing (71), the bearing (71) being arranged at a connection between the rear cover (61) and the transmission shaft (4); A sealing ring (72) is sleeved on one side of the bearing (71).

4. A slurry pump with an intermittently rotatable front guard plate according to claim 2, characterized in that: Also includes: A front guard plate (11), wherein the front guard plate (11) is embedded in the annular groove (65), and the bottom of the front guard plate (11) contacts the roller; Connecting members (12), at least two of the connecting members (12) are provided, one end of the two connecting members (12) is fixedly connected to the front guard plate (11), and the other end of the two connecting members (12) is fixedly connected to the transmission wheel (109); A fixing member (13), the fixing member (13) being installed at the connection between the pump housing (6) and the base (1).

5. The slurry pump with an intermittently rotatable front guard plate according to claim 1, characterized in that: The clamping groove (108) is clamped on the first shifting member (104).

6. The slurry pump with an intermittently rotatable front guard plate according to claim 1, characterized in that: The second shifting member (106) is inserted into a hole groove at the bottom of the transmission wheel (109).

7. The slurry pump with an intermittently rotatable front guard plate according to claim 1, characterized in that: The limiting member (107) is movably mounted on one side of the transmission wheel (109).

Citation Information

Patent Citations

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