A production process for lead-carbon batteries with high energy density and long life

By adding graphene oxide and biomass fibers to the lead paste of lead carbon batteries and stirring and mixing in the mixing device, the problems of energy storage reduction and battery attenuation during discharge are solved, and battery performance with high energy density and long life are achieved.

CN118040087BActive Publication Date: 2025-03-25HEBEI AOGUAN POWER SOURCE CO LTD
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Patent Information

Application Number
CN202410130720.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-31
Publication Date
2025-03-25
Estimated Expiration
2044-01-31

AI Technical Summary

Technical Problem

During the discharge process of existing lead-carbon batteries, lead dioxide reacts with the electrolyte to form difficult-to-soluble and poorly conductive lead sulfate, resulting in reduced energy storage and battery attenuation.

Method used

A lead-carbon battery production process with high energy density and long life is adopted. The negative electrode and positive electrode lead paste are prepared by adding graphene oxide and biomass fibers to the lead paste and mixing mechanically according to the ratio in the mixing device.

Benefits of technology

The microstructure of the negative electrode lead paste is improved and the relevant performance of the battery is improved. The "sulfateization" phenomenon of lead-carbon batteries during high-rate charging and discharging is suppressed, the conductivity and durability of the positive electrode plate is improved, and the rapid charging and discharging of the battery is achieved and the long life of the battery is achieved.

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Abstract

The invention provides a production process of a lead-carbon battery with high energy density and long life, relates to the technical field of battery production, and comprises the following steps: S1: putting lead powder, graphene oxide, biomass fiber, sodium hydroxide solution and water into a mixing device, and mixing for 3-5 minutes; S2: slowly adding sulfuric acid into the mixing device, and continuing to mix for 10-20 minutes to obtain a negative lead paste; S3: after taking out the negative lead paste from the mixing device, coating the negative lead paste on a negative grid to prepare a negative plate; S4: putting lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water into a cleaned mixing device, and mixing for 5-10 minutes; S5: slowly adding sulfuric acid into the mixing device, and continuing to mix for 10-20 minutes to obtain a positive lead paste; S6: after taking out the positive lead paste from the mixing device, coating the positive lead paste on a positive grid to prepare a positive plate; S7: assembling and packaging the positive plate-diaphragm-negative plate into a lead-carbon battery.
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Description

Technical Field

[0001] The invention relates to the technical field of battery production, and in particular to a production process of a lead-carbon battery with high energy density and long life. Background Art

[0002] In today's era, most countries in the world are vigorously promoting the development of new energy vehicles with high energy efficiency, low emissions and good energy-saving effects. The prerequisite for the development of new energy vehicles is to have a suitable on-board power supply. Lead-carbon batteries are a new type of battery developed on the basis of lead-acid batteries. Lead-carbon batteries have the high energy density of lead-acid batteries and the high power density of supercapacitors, which is equivalent to a mixture of the two. They can be widely used in areas where conventional batteries cannot be used, such as those that require rapid energy recovery and long-term undercharging.

[0003] Existing lead-carbon batteries are generally made of lead dioxide as the positive electrode lead paste, which is coated on the positive electrode grid and then dried. It is mainly formed by mixing lead powder, water, sulfuric acid, graphite, phosphoric acid, magnesium sulfate and other raw materials to form the positive electrode lead paste. Its charging and discharging speed is relatively slow, and during the discharge process of the lead-carbon battery, lead dioxide reacts with the electrolyte sulfuric acid to generate lead sulfate with large particles, difficult to dissolve and poor conductivity, which leads to a gradual decrease in the energy storage of the lead-carbon battery and continuous battery degradation. Summary of the invention

[0004] The present invention provides a production process for a lead-carbon battery with high energy density and long life to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the present invention discloses a production process of a lead-carbon battery with high energy density and long life, comprising the following steps: S1: putting lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water into a mixing device and mixing for 3-5 minutes; S2: slowly adding sulfuric acid into the mixing device and continuing to mix for 10-20 minutes to obtain a negative lead paste; S3: after taking the negative lead paste out of the mixing device, applying the negative lead paste on the negative grid to make a negative Plate; S4: put lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water into a clean mixing device and mix for 5-10 minutes; S5: slowly add sulfuric acid into the mixing device and continue mixing for 10-20 minutes to obtain positive lead paste; S6: after taking the positive lead paste out of the mixing device, apply the positive lead paste on the positive grid to make a positive plate; S7: assemble the positive plate-diaphragm-negative plate and package it into a lead-carbon battery.

[0006] Preferably, in step S1, the mass ratio of lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water is: 70-80g lead powder, 1.5-2g graphene oxide, 1.5-3g biomass fiber, 0.5-1g barium sulfate, 0.5-1g corrosive acid and 15-25g water;

[0007] In step S1, water is first put into a mixing device, and then graphene oxide is put into the mixing device and mixed for 1-2 minutes, and then a mixed powder of lead powder, biomass fiber, barium sulfate and corrosive acid is put into the mixing device and mixed for 2-3 minutes;

[0008] In step S2, sulfuric acid is slowly added into the mixing device within 5 minutes; in step S2, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 7-8 g sulfuric acid to 70-80 g lead powder.

[0009] Preferably, in step S4, the mass ratio of lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water is: lead powder 80-90g, graphene oxide 5-10g, biomass fiber 0.1-1g, tetrabasic lead sulfate 1-3g, cobaltous sulfate 0.1-1g, magnesium sulfate 0.2-3g, water 15-25g;

[0010] In step S4, water is first put into a mixing device, and then lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, and magnesium sulfate are put into the mixing device and mixed for 5-10 minutes;

[0011] In step S5, sulfuric acid is slowly added to the mixing device within 5 minutes; in step S5, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 8-10 g of sulfuric acid and 80-90 g of lead powder.

[0012] Preferably, in step S3, the curing temperature of the negative electrode plate is 30-60° C., the humidity is 60-100%, and the curing time is 24-48 hours, after which the negative electrode plate is placed in a drying mechanism and dried for 10-12 hours;

[0013] In step S6, the curing temperature of the positive electrode plate is 30-60°C, the humidity is 60-100%, and the time is 24-48 hours. After that, the positive electrode plate is placed in a drying mechanism and dried for 10-12 hours.

[0014] Preferably, the mixing device includes a device housing, a mixing box is arranged in the device housing, a feed pipe is arranged on the mixing box, the feed pipe extends upward out of the device housing, a feed funnel is arranged on the device housing, and the feed funnel is connected with the extended position of the feed pipe; a drive motor is fixedly arranged on the device housing, a telescopic rod is fixedly connected to the lower output end of the drive motor, the telescopic rod includes a telescopic thick rod and a telescopic thin rod, the telescopic thick rod and the telescopic thin rod cooperate with each other, the telescopic thick rod rotates and extends into the device housing, the telescopic thin rod slides downward and extends into the mixing box, and a plurality of stirring rods are also fixedly arranged on the telescopic thin rod.

[0015] Preferably, a cam is fixedly provided on the telescopic thick rod, and two symmetrically arranged magnetic blocks 1 are fixedly provided on the lower surface of the cam, and the magnetism of the two magnetic blocks 1 on the side away from the cam is opposite, and a lifting plate is rotatably connected to the telescopic thin rod, and two symmetrically arranged magnetic blocks 2 are fixedly provided on the upper surface of the lifting plate, and the magnetism of the two magnetic blocks 2 on the side away from the lifting plate is opposite, and magnetic block 1 cooperates with magnetic block 2, and a number of springs are fixedly provided on the lower surface of the lifting plate, and the other end of the spring is fixedly provided on the upper surface of the mixing box.

[0016] Preferably, an air inlet box is fixedly arranged symmetrically in the left and right sides of the device shell, and a one-way air inlet pipe and a one-way air outlet pipe are connected through one side wall of the air inlet box that are far away from each other, and the one-way air inlet pipe and the one-way air outlet pipe extend out of the device shell; a moving plate is slidably connected in the air inlet box, and a push rod is fixedly arranged on one side of the two moving plates that are close to each other, and the push rod slidably extends out of the air inlet box, and a push plate is fixedly connected on one side of the push rods that are close to each other, and a return spring is also wound around the push rod, one end of the return spring is fixedly connected to the push rod, and the other end of the return spring is fixedly connected to one side wall of the air inlet box that is close to each other, and the push plate cooperates with the cam;

[0017] The other end of the one-way air outlet pipe extends from the lower side of the device shell into the mixing box. The mixing box is also connected with an exhaust pipe, which extends upward out of the device shell. A plurality of support rods are also fixedly arranged on the lower surface of the device shell.

[0018] Preferably, the drying mechanism includes a drying box, a mounting plate is fixedly provided on the drying box, a power motor is fixedly installed on the mounting plate, a C-shaped rod is fixedly connected to the lower output end of the power motor, a hollow rod is fixedly connected to the lower end of the C-shaped rod, the hollow rod rotates and extends into the drying box, a turntable is fixedly connected to the lower end of the hollow rod, the turntable is rotatably connected to the lower inner wall of the drying box, and an air outlet pipe symmetrically arranged up and down is connected to the hollow rod, and a plurality of jet pipes are connected to the air outlet pipe, the jet pipe is inclined at an angle of 45 degrees to the air outlet pipe, the jet position of the upper jet pipe is facing obliquely downward, and the jet position of the lower jet pipe is facing obliquely upward, and the upper and lower air outlet pipes are symmetrical along the center position of the drying box.

[0019] Preferably, a rotating ring is rotatably connected to the vertical section of the C-shaped rod, a first connecting rod is fixedly provided on the rotating ring, the other end of the first connecting rod is rotatably connected to the second connecting rod, a high-temperature box is also fixedly provided on the drying box, a plurality of heating wires are provided in the high-temperature box, the second connecting rod slides and extends into the high-temperature box, and an air pushing plate is fixedly provided on the other end of the second connecting rod, a one-way air guide hose is connected through the front side of the high-temperature box, the other end of the one-way air guide hose is connected through the hollow tank, the hollow tank is fixedly provided on the drying box, and the hollow rod rotatably passes through the hollow tank, a plurality of through holes are provided in the hollow tank, and the through holes are opened on the hollow rod.

[0020] Preferably, a reciprocating screw is fixedly provided on the hollow rod, a moving block is cooperated with the reciprocating screw, sliding rods are fixedly provided on the front and rear sides of the moving block, the sliding rods are slidably connected to the front and rear inner walls of the drying box, the moving block is rotatably connected with rotating blocks on the left and right sides, and the sides of the rotating blocks away from each other are slidably provided with clamping plates symmetrical up and down, a number of ventilation holes are provided on the clamping plates, a limiting block is provided on the side of the clamping plate away from the rotating block, a rotating shaft is fixedly provided on the side where the limit blocks are away from each other, a gear is fixedly provided on the side where the rotating shafts are away from each other, racks are fixedly provided on the left and right side walls of the drying box, the gears cooperate with the racks, a clamping assembly is provided on the side where the limit blocks are close to each other, and the clamping assembly cooperates with the clamping plate.

[0021] Compared with the prior art, the present invention provides a production process for a lead-carbon battery with high energy density and long life, which has the following beneficial effects: by adding graphene oxide to the lead paste, the microstructure of the negative electrode lead paste can be improved, thereby improving the relevant performance of the battery; and a mixing device is used to mechanically stir and mix a variety of materials according to a proportion. This preparation method has a mature process, is easy to implement, and can achieve a homogenizing effect; the positive electrode lead paste of the lead-carbon battery contains graphene oxide and tetrabasic lead sulfate, which inhibits the "sulfation" phenomenon of the lead-carbon battery during high-rate charging and discharging, improves the conductivity and durability of the positive plate of the lead-carbon battery, and the lead-carbon battery has a fast charging and discharging speed and a long cycle life. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0023] Figure 1 It is a schematic structural diagram of the mixing device of the present invention;

[0024] Figure 2 It is a structural schematic diagram of the air intake box of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the cam of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the lifting plate of the present invention;

[0027] Figure 5 It is a structural schematic diagram of the drying mechanism of the present invention;

[0028] Figure 6 It is a structural schematic diagram of the high temperature box of the present invention;

[0029] Figure 7 is a cross-sectional view of the drying mechanism of the present invention;

[0030] Figure 8 It is a schematic structural diagram of the air outlet pipe of the present invention.

[0031] In the figure: 1. mixing device; 2. feeding funnel; 3. telescopic thick rod; 4. driving motor; 5. cam; 6. exhaust pipe; 7. air inlet box; 8. lifting plate; 9. spring; 10. mixing box; 11. telescopic thin rod; 12. supporting rod; 13. stirring rod; 14. one-way air outlet pipe; 15. feeding pipe; 16. one-way air inlet pipe; 17. pushing plate; 18. reset spring; 19. pushing rod; 20. moving plate; 21. magnetic block 1; 22. magnetic block 2; 23. drying box; 24. Rack; 25. Gear; 26. Rotating block; 27. Exhaust pipe; 28. Turntable; 29. ​​Injection pipe; 30. Reciprocating screw; 31. Limit block; 32. Rotating shaft; 33. Moving block; 34. Hollow rod; 35. High temperature box; 36. C-type rod; 37. Power motor; 38. Mounting plate; 39. Sliding rod; 40. Clamping plate; 41. Push plate; 42. Heating wire; 43. Second connecting rod; 44. One-way air guide hose; 45. First connecting rod; 46. Hollow tank. DETAILED DESCRIPTION

[0032] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0033] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present invention. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions and technical features between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0034] Example 1

[0035] The embodiment of the present invention provides a production process of a lead-carbon battery with high energy density and long life, comprising the following steps: S1: putting lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water into a mixing device 1, and mixing for 3-5 minutes; S2: slowly adding sulfuric acid into the mixing device 1, and continuing to mix for 10-20 minutes to obtain a negative electrode lead paste; S3: after taking the negative electrode lead paste out of the mixing device 1, applying the negative electrode lead paste on a negative electrode grid to make a negative electrode plate; S4: Put lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water into the cleaned mixing device 1, and mix for 5-10 minutes; S5: Slowly add sulfuric acid into the mixing device 1, and continue mixing for 10-20 minutes to obtain positive lead paste; S6: After taking the positive lead paste out of the mixing device 1, apply the positive lead paste on the positive grid to make a positive plate; S7: Assemble the positive plate-diaphragm-negative plate and package it into a lead-carbon battery.

[0036] The working principle and beneficial effects of the above technical solution are as follows: the first step is to put lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water into a mixing device 1 and mix for 3-5 minutes; the second step is to slowly add sulfuric acid into the mixing device 1 and continue mixing for 10-20 minutes to obtain a negative lead paste; the third step is to take out the negative lead paste from the mixing device 1 and apply the negative lead paste on the negative grid to make a negative plate; the fourth step is to put lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water into the cleaned mixing device 1 and mix for 5-10 minutes; the fifth step is to slowly add sulfuric acid into the mixing device 1 and continue mixing for 10-20 minutes to obtain a positive lead paste; the sixth step is to take out the positive lead paste from the mixing device 1 and apply the positive lead paste on the positive grid to make a positive plate; the seventh step is to assemble the positive plate-diaphragm-negative plate and package it into a lead-carbon battery;

[0037] By adding graphene oxide to the lead paste, the microstructure of the negative electrode lead paste can be improved, thereby improving the relevant performance of the battery; and a mixing device is used to mechanically stir and mix multiple materials. This preparation method has a mature process, is easy to implement, and can achieve a homogenous effect; the positive electrode lead paste of the lead-carbon battery contains graphene oxide and tetrabasic lead sulfate, which can inhibit the "sulfation" phenomenon of the lead-carbon battery during high-rate charging and discharging, improve the conductivity and durability of the positive plate of the lead-carbon battery, and the lead-carbon battery has a fast charging and discharging speed and a long cycle life.

[0038] Example 2

[0039] On the basis of the above-mentioned embodiment 1, in step S1, the mass ratio of lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water is: lead powder 70-80g, graphene oxide 1.5-2g, biomass fiber 1.5-3g, barium sulfate 0.5-1g, corrosive acid 0.5-1g and water 15-25g;

[0040] In step S1, water is first put into the mixing device 1, and then graphene oxide is put into the mixing device 1 and mixed for 1-2 minutes, and then the mixed powder of lead powder, biomass fiber, barium sulfate and corrosive acid is put into the mixing device 1 and mixed for 2-3 minutes;

[0041] In step S2, sulfuric acid is slowly added into the mixing device 1 within 5 minutes; in step S2, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 7-8 g sulfuric acid and 70-80 g lead powder.

[0042] Wherein, preferably, in step S4, the mass ratio of lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water is: lead powder 80-90g, graphene oxide 5-10g, biomass fiber 0.1-1g, tetrabasic lead sulfate 1-3g, cobaltous sulfate 0.1-1g, magnesium sulfate 0.2-3g, water 15-25g;

[0043] In step S4, water is first put into the mixing device 1, and then lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, and magnesium sulfate are put into the mixing device 1 and mixed for 5-10 minutes;

[0044] In step S5, sulfuric acid is slowly added into the mixing device 1 within 5 minutes; in step S5, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 8-10 g sulfuric acid and 80-90 g lead powder.

[0045] Preferably, in step S3, the curing temperature of the negative electrode plate is 30-60°C, the humidity is 60-100%, and the curing time is 24-48 hours, and then the negative electrode plate is placed in a drying mechanism for drying for 10-12 hours;

[0046] In step S6, the curing temperature of the positive electrode plate is 30-60°C, the humidity is 60-100%, and the time is 24-48 hours. After that, the positive electrode plate is placed in a drying mechanism and dried for 10-12 hours.

[0047] Among them, in step S7, the lead negative electrode plate is the lead-carbon battery negative electrode plate, the PE diaphragm is used as the lead-carbon battery diaphragm, the sulfuric acid solution is used as the electrolyte, and the commercially available battery shell of the corresponding size is used as the lead-carbon battery bottom shell. The lead-carbon battery positive electrode plate-lead-carbon battery diaphragm-lead-carbon battery negative electrode plate are assembled from top to bottom on the lead-carbon battery bottom shell, and then the electrolyte is injected into the lead-carbon battery bottom shell, and finally packaged into a lead-carbon battery.

[0048] The beneficial effects of the above technical solution are: water is added to the mixing device 1, and then graphene oxide is added and mixed for 1-2 minutes, so that the graphene oxide can be evenly dispersed in the water; in addition, the curing temperature, humidity and drying steps of the positive plate and the negative plate are the same, and the curing and drying of the positive plate and the negative plate can be carried out simultaneously, so the production efficiency of the lead-carbon battery is faster.

[0049] Example 3

[0050] On the basis of the above-mentioned embodiments 1-2, Figure 1-4 As shown, the mixing device 1 includes a device shell, a mixing box 10 is arranged in the device shell, a feeding pipe 15 is arranged on the mixing box 10, the feeding pipe 15 extends upward out of the device shell, a feeding funnel 2 is arranged on the device shell, and the feeding funnel 2 is connected with the extended position of the feeding pipe 15; a driving motor 4 is fixedly arranged on the device shell, and a telescopic rod is fixedly connected to the lower output end of the driving motor 4, the telescopic rod includes a telescopic thick rod 3 and a telescopic thin rod 11, the telescopic thick rod 3 and the telescopic thin rod 11 cooperate with each other, the telescopic thick rod 3 rotates and extends into the device shell, the telescopic thin rod 11 slides downward and extends into the mixing box 10, and a plurality of stirring rods 13 are also fixedly arranged on the telescopic thin rod 11.

[0051] Among them, a cam 5 is preferably fixedly provided on the telescopic thick rod 3, and two symmetrically arranged magnetic blocks 21 are fixedly provided on the lower surface of the cam 5, and the magnetism of the two magnetic blocks 21 on the side away from the cam 5 is opposite, and a lifting plate 8 is rotatably connected to the telescopic thin rod 11, and two symmetrically arranged magnetic blocks 22 are fixedly provided on the upper surface of the lifting plate 8, and the magnetism of the side of the magnetic block 22 away from the lifting plate 8 is opposite, and the magnetic block 1 21 cooperates with the magnetic block 2 22, and a plurality of springs 9 are fixedly provided on the lower surface of the lifting plate 8, and the other end of the spring 9 is fixedly provided on the upper surface of the mixing box 10.

[0052] Among them, the preferred device shell is symmetrically fixed with an air inlet box 7, and the side wall of the air inlet box 7 that is far away from each other is connected with a one-way air inlet pipe 16 and a one-way air outlet pipe 14, and the one-way air inlet pipe 16 and the one-way air outlet pipe 14 extend out of the device shell; a movable plate 20 is slidably connected in the air inlet box 7, and a push rod 19 is fixedly arranged on the side where the two movable plates 20 are close to each other, and the push rod 19 slidably extends out of the air inlet box 7, and a push plate 17 is fixedly connected on the side where the push rods 19 are close to each other, and a return spring 18 is also wound around the push rod 19, one end of the return spring 18 is fixedly connected to the push rod 19, and the other end of the return spring 18 is fixedly connected to a side wall of the air inlet box 7 that is close to each other, and the push plate 17 cooperates with the cam 5;

[0053] The other end of the one-way air outlet pipe 14 extends from the lower side of the device shell into the mixing box 10. The mixing box 10 is also connected with an exhaust pipe 6, which extends upward out of the device shell. A plurality of support rods 12 are also fixedly provided on the lower surface of the device shell.

[0054] Among them, the mixing box 10 and the lower surface of the device shell are provided with a discharge port. After the negative electrode lead paste is made, the discharge port is opened to take out the negative electrode lead paste, and then clean water is poured into the mixing box 10 through the feeding funnel 2 and the feeding pipe 15 to clean it; after the cleaning is completed and the water is controlled, the material for making the positive electrode lead paste is poured again through the feeding funnel 2 and the feeding pipe 15. The specific cleaning method can be decided by technicians in this field and users.

[0055] The working principle and beneficial effects of the above technical solution are as follows: the material for making negative electrode lead paste or positive electrode lead paste enters the mixing box 10 through the feeding funnel 2 and the feeding pipe 15, the driving motor 4 is started, the driving motor 4 drives the telescopic thick rod 3 and the telescopic thin rod 11 to start rotating, the telescopic thin rod 11 drives a plurality of stirring rods 13 to stir the material in the mixing box 10, when the telescopic thick rod 3 rotates, the telescopic thick rod 3 drives the cam 5 to rotate, and the two magnetic blocks 1 21 on the cam 5 continuously match the two magnetic blocks 2 22 on the lifting plate 8 during the rotation process. When the magnets 1 21 and 2 2 on the same side are opposite in magnetism, the lifting plate 8 will be close to the cam 5, and when the magnets 1 21 and 2 2 on the same side are the same in magnetism, the lifting plate 8 will be away from the cam 5. When the magnets 1 21 and 2 2 do not cooperate, the spring 9 will drive the lifting plate 8 to reset, and because the cam 5 is constantly rotating, the lifting plate 8 will continuously move up and down, so that the telescopic thin rod 11 moves up and down in the telescopic thick rod 3, and the plurality of stirring rods 13 move up and down in the mixing box 10, so that the stirring effect of the stirring rods 13 is better.

[0056] At the same time, during the rotation of the cam 5, the cam 5 will intermittently contact the push plate 17. When the cam 5 contacts the push plate 17, the push plate 17 drives the push rod 19 to move, and the push rod 19 drives the moving plate 20 to squeeze the air in the air intake box 7 into the one-way air outlet pipe 14, and then the air will enter the mixing box 10 from the lower part of the mixing box 10, further stirring the materials in the mixing box 10, and then the air will be discharged from the exhaust pipe 6. When the cam 5 is not in contact with the push plate 17, the moving plate 20 and the push rod 19 are reset under the action of the reset spring 18, and the air enters the air intake box 7 through the one-way air intake pipe 16; by setting a driving motor 4, the stirring rod 13 can be stirred and mixed while the stirring rod 13 can be moved up and down, and the air is introduced at the same time. The introduction of air causes the materials in the mixing box 10 to tumble, thereby realizing the superposition of triple mixing, and the mixing speed is faster and the homogenization is better.

[0057] Example 4

[0058] On the basis of the above-mentioned embodiments 1-3, Figure 5-8 As shown, the drying mechanism includes a drying box 23, a mounting plate 38 is fixedly provided on the drying box 23, a power motor 37 is fixedly installed on the mounting plate 38, a C-shaped rod 36 is fixedly connected to the lower output end of the power motor 37, a hollow rod 34 is fixedly connected to the lower end of the C-shaped rod 36, the hollow rod 34 rotates and extends into the drying box 23, a turntable 28 is fixedly connected to the lower end of the hollow rod 34, the turntable 28 is rotatably connected to the lower inner wall of the drying box 23, an air outlet pipe 27 symmetrically arranged up and down is also connected through the hollow rod 34, a plurality of jet pipes 29 are connected through the air outlet pipe 27, the jet pipe 29 is inclined at an angle of 45 degrees to the air outlet pipe 27, the jet position of the upper jet pipe 29 is directed obliquely downward, the jet position of the lower jet pipe 29 is directed obliquely upward, and the upper and lower air outlet pipes 27 are symmetrical along the center position of the drying box 23.

[0059] Among them, the preferred C-shaped rod 36 is rotatably connected to a rotating ring on the vertical section, and a first connecting rod 45 is fixedly provided on the rotating ring, and the other end of the first connecting rod 45 is rotatably connected to the second connecting rod 43, and a high-temperature box 35 is also fixedly provided on the drying box 23, and a plurality of heating wires 42 are provided in the high-temperature box 35. The second connecting rod 43 slides and extends into the high-temperature box 35, and an air push plate 41 is fixedly provided on the other end of the second connecting rod 43, and a one-way air guide hose 44 is connected to the front side of the high-temperature box 35, and the other end of the one-way air guide hose 44 is connected to the hollow tank 46, and the hollow tank 46 is fixedly provided on the drying box 23, and the hollow rod 34 rotatably passes through the hollow tank 46, and a plurality of through holes are provided in the hollow tank 46, and the through holes are opened on the hollow rod 34.

[0060] Among them, the preferred hollow rod 34 is fixedly covered with a reciprocating screw 30, and the reciprocating screw 30 is matched with a moving block 33. Sliding rods 39 are fixedly provided on the front and rear sides of the moving block 33, and the sliding rods 39 are slidably connected to the front and rear inner walls of the drying box 23. The moving block 33 is rotatably connected with the rotating blocks 26 on the left and right sides. The sides of the rotating blocks 26 that are away from each other are slidably provided with clamping plates 40 that are symmetrical up and down. The clamping plates 40 are provided with a number of ventilation holes. A limiting block 31 is provided on the side of the clamping plate 40 away from the rotating block 26. A rotating shaft 32 is fixedly provided on the side of the limiting blocks 31 that are away from each other. A gear 25 is fixedly provided on the side of the rotating shafts 32 that are away from each other. Racks 24 are fixedly provided on the left and right side walls of the drying box 23, and the gear 25 cooperates with the rack 24. A clamping assembly is provided on the side where the limiting blocks 31 are close to each other, and the clamping assembly cooperates with the clamping plate 40.

[0061] Among them, an opening and closing door is arranged on the front side of the drying box 23; the snap-fit ​​assembly can be a common snap-fit ​​assembly on the market, and only the snap-fit ​​of the limit block 31 and the clamping plate 40 needs to be completed.

[0062] The working principle and beneficial effects of the above technical solution are as follows: open the opening and closing door, place a number of negative plates between the two clamping plates 40 on the left, then move the clamping plates 40 toward each other, the clamping plates 40 clamp the negative plates, then the clamping assembly on the left limit block 31 is clamped with the clamping plates 40, that is, the limit of the negative plates is completed;

[0063] Similarly, a number of positive plates are placed between the two clamping plates 40 on the right side, and then the clamping plates 40 are moved toward each other, the clamping plates 40 clamp the positive plates, and then the clamping assembly on the right limit block 31 is clamped with the clamping plate 40, that is, the positive plate is limited; (the positive plate can also be placed between the two clamping plates 40 on the left side, and the placement of the positive plate and the negative plate can be determined by the user, but the positive plate and the negative plate cannot be mixed, and mixed loading may cause the positive lead paste to transfer to the negative plate or the negative lead paste to transfer to the positive plate);

[0064] The electric heating wire 42 and the power motor 37 are started, and the electric heating wire 42 gradually heats up the gas in the high-temperature box 35. The power motor 37 drives the C-shaped rod 36 to rotate, and the C-shaped rod 36 drives the first connecting rod 45 to move. The first connecting rod 45 drives the second connecting rod 43 to slide (similar to a crank-connecting rod mechanism), and the second connecting rod 43 drives the air push plate 41 to push the hot air in the high-temperature box 35 into the one-way air guide hose 44, and then the hot air enters the hollow tank 46. Thereafter, the hot air enters the hollow rod 34 from the plurality of through holes on the hollow rod 34, and then is discharged into the drying box 23 through the jet pipe 29 on the air outlet pipe 27, thereby drying the positive and negative plates in the drying box 23;

[0065] When the hollow rod 34 rotates, the hollow rod 34 drives the reciprocating screw 30 to rotate, the reciprocating screw 30 drives the moving block 33 to move up and down, the moving block 33 drives the clamping plate 40 to move up and down, the clamping plate 40 drives the limit block 31, the rotating shaft 32 and the gear 25 to move up and down, when the gear 25 moves up and down, due to the cooperation between the gear 25 and the rack 24, the gear 25 will rotate, the rotation of the gear 25 drives the rotating shaft 32 to rotate, the rotation of the rotating shaft 32 drives the limit block 31 to rotate, and the limit block 31 drives the clamping plate 40. The clamping plate 40 drives the rotating block 26 to rotate, so that the positive plate and the negative plate can be turned over while moving up and down, so that the drying efficiency of the positive plate and the negative plate is faster;

[0066] The jet pipe 29 and the air outlet pipe 27 are inclined at an angle of 45 degrees, and the upper and lower air outlet pipes 27 are symmetrical along the center position of the drying box 23, so that a ring-shaped airflow can be formed in the drying box 23, and the drying speed will be faster; by setting a power motor 37, hot air can be introduced into the drying box 23, and the positive and negative plates can be moved up and down and rotated, which effectively improves the drying rate of the device, and has strong practicality and functionality.

[0067] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. If these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A production process for a lead-carbon battery with high energy density and long life, characterized in that: The method comprises the following steps: S1: adding lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water into a mixing device (1) and mixing for 3-5 minutes; S2: slowly adding sulfuric acid into the mixing device (1) and continuing to mix for 10-20 minutes to obtain a negative electrode lead paste; S3: after taking out the negative electrode lead paste from the mixing device (1), applying the negative electrode lead paste on the negative electrode grid to prepare a negative electrode plate; S4: adding lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water into the cleaned mixing device (1) and mixing for 5-10 minutes; S5: slowly adding sulfuric acid into the mixing device (1) and continuing to mix for 10-20 minutes to obtain a positive electrode lead paste; S6: after taking out the positive electrode lead paste from the mixing device (1), applying the positive electrode lead paste on the positive electrode grid to prepare a positive electrode plate; S7: assembling the positive electrode plate, the separator and the negative electrode plate and packaging them into a lead-carbon battery; The mixing device (1) comprises a device housing, a mixing box (10) is arranged in the device housing, a feeding pipe (15) is arranged on the mixing box (10), the feeding pipe (15) extends upward out of the device housing, a feeding funnel (2) is arranged on the device housing, and the feeding funnel (2) is connected to the extended position of the feeding pipe (15); a driving motor (4) is fixedly arranged on the device housing, a telescopic rod is fixedly connected to the lower output end of the driving motor (4), the telescopic rod comprises a telescopic thick rod (3) and a telescopic thin rod (11), the telescopic thick rod (3) and the telescopic thin rod (11) cooperate with each other, the telescopic thick rod (3) rotates to extend into the device housing, and the telescopic thin rod (11) slides downward to extend into the mixing box (10), and a plurality of stirring rods (13) are also fixedly arranged on the telescopic thin rod (11); A cam (5) is fixedly arranged on the telescopic thick rod (3), and two symmetrically arranged magnetic blocks (21) are fixedly arranged on the lower surface of the cam (5), and the magnetic properties of the two magnetic blocks (21) on the sides away from the cam (5) are opposite. A lifting plate (8) is rotatably connected to the telescopic thin rod (11), and two symmetrically arranged magnetic blocks (22) are fixedly arranged on the upper surface of the lifting plate (8), and the magnetic properties of the two magnetic blocks (22) on the sides away from the lifting plate (8) are opposite. The magnetic blocks (21) and the two magnetic blocks (22) cooperate with each other. A plurality of springs (9) are fixedly arranged on the lower surface of the lifting plate (8), and the other ends of the springs (9) are fixedly arranged on the upper surface of the mixing box (10); An air intake box (7) is fixedly arranged symmetrically in the housing of the device, and a one-way air intake pipe (16) and a one-way air outlet pipe (14) are connected through one side wall of the air intake box (7) that is away from each other, and the one-way air intake pipe (16) and the one-way air outlet pipe (14) extend out of the housing of the device; a movable plate (20) is slidably connected in the air intake box (7), and a push rod (19) is fixedly arranged on the side where the two movable plates (20) are close to each other, and the push rod (19) slidably extends out of the air intake box (7), and the side where the push rod (19) is close to each other is fixedly connected to the push plate (17), and a return spring (18) is also wound around the push rod (19), one end of the return spring (18) is fixedly connected to the push rod (19), and the other end of the return spring (18) is fixedly connected to the one side wall of the air intake box (7) that is close to each other, and the push plate (17) cooperates with the cam (5); The other end of the one-way air outlet pipe (14) extends from the lower side of the device housing into the mixing box (10); the mixing box (10) is also connected to an exhaust pipe (6), which extends upward out of the device housing; and a plurality of support rods (12) are also fixedly provided on the lower surface of the device housing.

2. A production process for a lead-carbon battery with high energy density and long life according to claim 1, characterized in that: In step S1, the mass ratio of lead powder, graphene oxide, biomass fiber, barium sulfate, corrosive acid and water is: 70-80g lead powder, 1.5-2g graphene oxide, 1.5-3g biomass fiber, 0.5-1g barium sulfate, 0.5-1g corrosive acid and 15-25g water; In step S1, water is first added to the mixing device (1), and then graphene oxide is added and mixed for 1-2 minutes. Thereafter, a mixed powder of lead powder, biomass fiber, barium sulfate and corrosive acid is added to the mixing device (1) and mixed for 2-3 minutes. In step S2, sulfuric acid is slowly added to the mixing device (1) within 5 minutes; in step S2, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 7-8 g sulfuric acid to 70-80 g lead powder.

3. A production process for a lead-carbon battery with high energy density and long life according to claim 1, characterized in that: In step S4, the mass ratio of lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, magnesium sulfate and water is: lead powder 80-90g, graphene oxide 5-10g, biomass fiber 0.1-1g, tetrabasic lead sulfate 1-3g, cobaltous sulfate 0.1-1g, magnesium sulfate 0.2-3g, water 15-25g; In step S4, water is first added to the mixing device (1), and then lead powder, graphene oxide, biomass fiber, tetrabasic lead sulfate, cobaltous sulfate, and magnesium sulfate are added to the mixing device (1) and mixed for 5-10 minutes; In step S5, sulfuric acid is slowly added to the mixing device (1) within 5 minutes; in step S5, the density of sulfuric acid is 1.2-1.4 g / cm3; the mass ratio of sulfuric acid to the lead powder in step S1 is 8-10 g sulfuric acid to 80-90 g lead powder.

4. A production process for a lead-carbon battery with high energy density and long life according to claim 1, characterized in that: In step S3, the curing temperature of the negative electrode plate is 30-60°C, the humidity is 60-100%, and the time is 24-48 hours, after which the negative electrode plate is placed in a drying mechanism and dried for 10-12 hours; In step S6, the curing temperature of the positive electrode plate is 30-60°C, the humidity is 60-100%, and the time is 24-48 hours. After that, the positive electrode plate is placed in a drying mechanism and dried for 10-12 hours.

5. A production process for a lead-carbon battery with high energy density and long life according to claim 4, characterized in that: The drying mechanism comprises a drying box (23), a mounting plate (38) is fixedly provided on the drying box (23), a power motor (37) is fixedly mounted on the mounting plate (38), a C-shaped rod (36) is fixedly connected to the lower output end of the power motor (37), a hollow rod (34) is fixedly connected to the lower end of the C-shaped rod (36), the hollow rod (34) is rotatably extended into the drying box (23), the lower end of the hollow rod (34) is fixedly connected to a turntable (28), and the turntable (28) and the drying box are connected to each other. (23) is rotatably connected to the inner wall of the lower side, and the hollow rod (34) is also connected to an outlet pipe (27) symmetrically arranged up and down, and the outlet pipe (27) is connected to a plurality of jet pipes (29), and the jet pipes (29) are arranged at an angle of 45 degrees to the outlet pipe (27), the jet position of the upper jet pipe (29) is oriented obliquely downward, and the jet position of the lower jet pipe (29) is oriented obliquely upward, and the upper and lower outlet pipes (27) are symmetrical along the center position of the drying box (23).

6. A production process for a lead-carbon battery with high energy density and long life according to claim 5, characterized in that: A rotating ring is rotatably connected to the vertical section of the C-shaped rod (36), a first connecting rod (45) is fixedly arranged on the rotating ring, and the other end of the first connecting rod (45) is rotatably connected to the second connecting rod (43). A high-temperature box (35) is also fixedly arranged on the drying box (23), a plurality of electric heating wires (42) are arranged in the high-temperature box (35), the second connecting rod (43) slides and extends into the high-temperature box (35), and an air push plate (41) is fixedly arranged on the other end of the second connecting rod (43). A one-way air guide hose (44) is connected through the front side of the high-temperature box (35), and the other end of the one-way air guide hose (44) is connected through the hollow tank (46), the hollow tank (46) is fixedly arranged on the drying box (23), and the hollow rod (34) rotatably passes through the hollow tank (46), and a plurality of through holes are arranged in the hollow tank (46), and the through holes are opened on the hollow rod (34).

7. A process for producing a lead-carbon battery with high energy density and long life according to claim 6, characterized in that: A reciprocating screw (30) is fixedly provided on the hollow rod (34), a moving block (33) is matched with the reciprocating screw (30), sliding rods (39) are fixedly provided on the front and rear sides of the moving block (33), the sliding rods (39) are slidably connected to the front and rear inner walls of the drying box (23), the moving block (33) is rotatably connected to the rotating blocks (26) on the left and right sides, and the sides of the rotating blocks (26) that are away from each other are slidably provided with upper and lower symmetrical clamping plates (40), and a plurality of through holes are provided on the clamping plates (40). A limit block (31) is provided on the side of the clamping plate (40) away from the rotating block (26); a rotating shaft (32) is fixedly provided on the side of the limit blocks (31) away from each other; a gear (25) is fixedly provided on the side of the rotating shaft (32) away from each other; racks (24) are fixedly provided on the left and right side walls of the drying box (23); the gear (25) and the rack (24) cooperate; a clamping assembly is provided on the side of the limit blocks (31) close to each other; the clamping assembly cooperates with the clamping plate (40).

Citation Information

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