Stainless steel reaction kettle convenient to stir

By designing an internal circulation mechanism and agitating mechanism in the reactor, the lifting and lowering movement of the main plate and the rotation direction of the stirring leaves are solved, and the uniform mixing and efficient stirring effect of materials with high viscosity or density differences is achieved.

CN119869414AInactive Publication Date: 2025-04-25山东宏元环保科技有限公司

Patent Information

Application Number
CN202510368055.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2025-04-25
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the mixing reaction process of existing reactors, the fluid mixing effect in different areas is poor, especially for materials with high viscosity or density differences, local accumulation or retention is prone to occur, affecting the overall mixing uniformity.

Method used

A stainless steel reactor for easy stirring is designed, using an internal circulation mechanism and a stirring mechanism to drive internal fluids to realize circulation in different areas through the lifting and lowering movement of the main body plate. The rotation of the stirring blades in the up and down directions forms a complex flow pattern to prevent excessive accumulation or retention of materials in a certain area.

Benefits of technology

The uniformity of mixing is improved, especially for materials with high viscosity or large density differences, which can better achieve overall mixing, improve mixing efficiency, and prevent materials from accumulating on the inner wall of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of reaction kettles, in particular to a stainless steel reaction kettle convenient to stir, which comprises a reaction kettle cavity, the inner side surface of the reaction kettle cavity is slidably connected with a main body disc, the inner side surface of a reaction kettle cover is provided with a driving mechanism, and the outer side surface of the main body disc is provided with an inner circulation mechanism. A stirring mechanism is arranged on the surface of the outer side of the driving mechanism, the main body disc and the stirring mechanism are driven to ascend and descend through the matching effect of the driving mechanism and the limiting protruding blocks, power is distributed to drive the stirring mechanism to conduct stirring and scraping, and in the main body disc ascending and descending process, internal fluid is driven through the one-way flowing effect of an internal circulation mechanism to achieve circulation of different areas; the stirring directions of the upper stirring mechanism and the lower stirring mechanism are opposite, axial circulating flow and radial mixing are achieved, and therefore the mixing uniformity is improved, and materials are effectively prevented from being excessively stacked or detained in a certain area.
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Description

Technical Field

[0001] The invention relates to the technical field of reactors, in particular to a stainless steel reactor which is easy to stir. Background Art

[0002] Reactor is a kind of equipment widely used in chemical, pharmaceutical, food and other industries, mainly used to complete chemical reaction processes. It is usually made of corrosion-resistant and high-temperature resistant materials, such as stainless steel or special alloys. The reactor can be equipped with a stirring device to mix the reactants and ensure that the reaction proceeds evenly. Through the heating or cooling system, the reaction temperature can be accurately controlled to meet the needs of different chemical reactions. It has good sealing performance and can withstand a certain pressure to ensure the safety of the reaction. The reactor has various specifications and can be customized according to the production scale. It is an indispensable and important equipment in modern industrial production, which helps to improve production efficiency and product quality.

[0003] Usually, during the reaction process, the raw materials inside the reactor need to be stirred.

[0004] The existing patent (publication number: CN117463279B) discloses a high-efficiency reactor for chemical production and a method of using the same, which belongs to the technical field of physical and chemical reaction devices. The high-efficiency reactor for chemical production includes a shell, a cover plate is arranged above the shell, and a discharge port is arranged at the bottom of the shell; a stirring mechanism is arranged inside the shell, a power mechanism for driving the stirring mechanism to rotate is arranged at the bottom of the shell, an auxiliary agent feeding mechanism is arranged at the top of the shell, an auxiliary material feeding mechanism is arranged on the cover plate, a crushing mechanism for crushing the auxiliary material is arranged in the middle of the cover plate, a blocking mechanism for blocking the crushing mechanism is arranged on the cover plate, and a vibration structure is arranged on the blocking mechanism to facilitate the auxiliary feeding mechanism to discharge the material. The present invention adopts the above-mentioned high-efficiency reactor for chemical production and the method of using the same, which can solve the problem of low efficiency and poor effect of the existing reactor mixing reaction. In the above-mentioned equipment, the mixing effect of the fluid in different areas is not good, and local accumulation or retention is prone to occur, and the material is easy to accumulate on the inner wall of the reactor, affecting the overall mixing uniformity.

[0005] In view of this, we proposed a stainless steel reactor that is easy to stir. Summary of the invention

[0006] The object of the present invention is to provide a stainless steel reactor that is easy to stir, so as to solve the problem that the existing reactor proposed in the above background technology has poor mixing effect of fluids in different areas, especially for materials with high viscosity or large density differences, local accumulation or retention is prone to occur, and the materials are easily accumulated on the inner wall of the reactor, affecting the overall mixing uniformity. To achieve the above-mentioned purpose, the present invention provides the following technical solutions: A stainless steel reactor that is easy to stir, comprising a reactor chamber, an outer bracket is fixedly connected to the outer surface of the reactor chamber, a discharge channel is fixedly connected to the bottom surface of the reactor chamber, a reactor cover is fixedly connected to the top surface of the reactor chamber, a motor housing is fixedly connected to the outer surface of the reactor chamber, a main body disk is slidably connected to the inner surface of the reactor chamber, a symmetrically distributed collecting groove is provided on the top surface of the main body disk, a mounting groove for installing a driving mechanism is provided on the inner surface of the main body disk, and limiting protrusions symmetrically distributed on both sides are provided on the outer surface of the main body disk, a driving mechanism is provided on the inner surface of the reactor cover, an inner circulation mechanism is provided on the outer surface of the main body disk, and a stirring mechanism is provided on the outer surface of the driving mechanism. The main body disk and the stirring mechanism are driven to rise and fall under the cooperation of the driving mechanism and the limiting protrusion, and the power is distributed to drive the stirring mechanism to stir and scrape. In the process of lifting and lowering the main body disk, the unidirectional flow action of the internal circulation mechanism is used to drive the internal fluid to realize the circulation of different regions, and the shape of the stirring mechanism is changed by extrusion to achieve the effect of switching between stirring and scraping.

[0007] Preferably, the driving mechanism includes a driving motor, which is installed inside the motor housing, fixedly connected to the inner surface of the reactor cover, and placed vertically downward, and the output end of the driving motor is fixedly connected to a driving spindle that penetrates into the reactor chamber, and an engagement groove is provided on the outer surface of the driving spindle, and a driven bevel gear is sleeved on the outer surface of the driving spindle, and an inner mounting frame is rotatably connected to the bottom surface of the driven bevel gear, and the bottom surface of the inner mounting frame is rotatably connected to the driving bevel gear, and an engagement hole matching the engagement groove is provided on the inner surface of the driving bevel gear, and both sides of the inner mounting frame are rotatably connected to idler bevel gears, One end of the idler bevel tooth is fixedly connected to a connecting shaft, and the other end of the connecting shaft is fixedly connected to a toggle arm, the inner surface of the reactor chamber is fixedly connected to a symmetrically distributed lifting shell, the outer surface of the lifting shell is provided with a sliding groove, the inner surface of the sliding groove is slidably connected to a pushing mounting frame, the outer surface of the pushing mounting frame is fixedly connected to equidistantly distributed toggle teeth, the outer surface of the pushing mounting frame is fixedly connected to a pushing block, the inner surface of the reactor chamber is fixedly connected to a symmetrically distributed clamping shell, and the inner surface of each clamping shell is slidably connected to a symmetrically distributed clamping plate, and a clamping spring is sleeved at the connection between the clamping plate and the clamping shell.

[0008] Preferably, the driving spindle is rotatably connected to the inner bottom surface of the reaction kettle chamber, the inner mounting frame is fixedly connected to the inner surface of the main body disk, the driving spindle passes through the inner mounting frame, the driven bevel gear, the active bevel gear and the idler bevel gear are all slidably connected to the inner surface of the mounting groove, the driven bevel gear, the active bevel gear and the idler bevel gear are all rotatably connected to the outer surface of the inner mounting frame, the number of the connecting shafts is two, and the two connecting shafts extend to the inner surface of the lifting shell, the toggle arm is slidably connected to the inner surface of the lifting shell, the number of the pushing blocks on each pushing mounting frame is two, and the two pushing blocks are respectively fixedly connected to the top and bottom ends of the pushing mounting frame, the toggle teeth and the pushing blocks are both slidably connected to the inner surface of the sliding groove, and the toggle teeth and the pushing blocks are both slidably connected to the toggle arms, the lifting shell and the clamping shell are cross-distributed, and the clamping plate is slidably connected to both sides of the limiting protrusion.

[0009] Preferably, the internal circulation mechanism includes an inner mounting seat, which is fixedly connected to the inner surface of the main body disk, and the inner surface of the inner mounting seat is fixedly connected with an inner passing groove for fluid to pass through, and the inner surface of the inner passing groove is slidably connected with a movable rod, and the movable rod moves in a vertical direction, one end of the movable rod is fixedly connected with a one-way baffle, and the one-way baffle moves with the movable rod, and the other end of the movable rod is fixedly connected with a contact ball cam, the inner surface of the inner mounting seat is rotatably connected to a filter frame, and the filter frame is distributed in an annular manner, the top surface of the filter frame is fixedly connected with a top filter, and the inner surface of the filter frame is provided with a cam groove.

[0010] Preferably, the number of the inner mounting seats is two, and the two inner mounting seats are symmetrically distributed with the central axis of the main body disk as the symmetry axis, the inner through grooves are distributed in a ring around the main body disk, and the inner through grooves on both sides are respectively located at the top and the bottom, and the filter frame is rotatably connected to the surface of the inner mounting seat with the inner through groove opened on the bottom side, the contact ball convexity is slidably connected to the inner surface of the cam groove to drive the movable rod to move vertically during rotation, and the one-way baffle covers the outer surface of the inner through groove.

[0011] Preferably, the stirring mechanism includes a driven mounting ring, the outer surface of the driven mounting ring is rotatably connected with three rotating connecting seats distributed in an annular manner, the outer surface of the rotating connecting seat is fixedly connected with a rotating arm, the other end of the rotating arm is hingedly connected with a connecting arm, the outer surface of the driven mounting ring is slidably connected with a compression spring, the inner surface of the rotating arm is fixedly connected with five fixed connecting columns distributed equidistantly, one end of the fixed connecting column is hingedly connected to an articulated outer column, the outer surface of the articulated outer column is fixedly connected with a connecting protrusion, the outer surface of the articulated outer column is slidably connected with a connecting inner column, the outer surface of the connecting inner column is provided with a connecting groove cooperating with the connecting protrusion, the outer surface of the articulated outer column is fixedly connected with a stirring blade, and the inner surface of the reactor chamber is fixedly connected with an inner blocking frame.

[0012] Preferably, the number of the driven mounting rings is four, and the four driven mounting rings are distributed in the vertical direction after being penetrated by the driving main shaft, and the two inner driven mounting rings are respectively fixedly connected to the top surface of the driven bevel gear and the bottom surface of the active bevel gear, both ends of the connecting arm are hinged to the rotating arm, the number of the compression springs is two, and the two compression springs are respectively located between the two driven mounting rings, and both ends are slidably connected to the driven mounting rings, and both sides of the connecting inner column are slidably connected with the hinged outer column.

[0013] Preferably, the connecting inner column and the hinged outer columns on both sides form a complete cylinder, the connecting protrusion is slidably connected to the inner surface of the connecting groove to drive the hinged outer column to slide on the connecting inner column, the inner blocking frame is slidably connected to the rotating arm at the top, the inner bottom surface of the reactor chamber is slidably connected to the rotating arm at the bottom, and the hinged outer column and the connecting inner column both penetrate the stirring blade.

[0014] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, by setting up the internal circulation mechanism and utilizing the lifting movement of the main disk, the internal fluid is driven to realize the circulation of different areas, thereby improving the uniformity of mixing. The flow direction of the fluid is controlled by the one-way baffle, so that large particles of solid that are not fully mixed are temporarily stored on the top of the main disk, which is convenient for subsequent recovery.

[0015] In the present invention, by setting the stirring mechanism, during the stirring process, a complex flow pattern is formed by the rotation of the stirring blades in different directions up and down, which effectively prevents the material from excessively accumulating or retaining in a certain area, especially for materials with high viscosity or large density differences, which can better achieve overall mixing and improve mixing efficiency. As the main plate rises and falls, the stirring mechanism can switch between stirring and scraping functions, which can prevent the material from accumulating on the inner wall of the reactor and achieve sufficient stirring of the material.

[0016] In the present invention, through the cooperation of the main disk and the driving mechanism, the driving mechanism realizes the control of the lifting movement of the main disk and the switching of the stirring and scraping functions of the stirring mechanism through gear meshing and transmission. The lifting movement of the main disk can drive the stirring mechanism to scrape the residue on the inner wall of the reactor to prevent material accumulation, and can also drive the internal circulation mechanism to realize the circulation of the internal fluid. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic side view of the internal structure of the present invention; Figure 2 It is a schematic side view of the external structure of the present invention; Figure 3 It is a front view schematic diagram of the internal structure of the present invention; Figure 4 It is a schematic diagram of the structure of the mutual cooperation of the components of the driving mechanism of the present invention; Figure 5 It is a schematic diagram of the structure of the main plate and the driving mechanism cooperating with each other in the present invention; Figure 6 It is a schematic diagram of the structure in which the driven bevel gear, the inner mounting frame, the driving bevel gear and the idler bevel gear cooperate with each other in the present invention; Figure 7 It is a schematic diagram of the structure in which the toggle arm, the lifting shell and the toggle gear cooperate with each other in the present invention; Figure 8 It is a schematic diagram of the structure of the lifting shell, the pushing mounting frame and the pushing block cooperating with each other in the present invention; Fig. 9 It is a schematic diagram of the structure of the main plate, the clamping shell and the clamping plate cooperating with each other in the present invention; Fig.10 It is a schematic diagram of the structure of the internal circulation mechanism of the present invention cooperating with each other; Fig.11 It is a schematic diagram of the structure in which the movable rod, the contact ball protrusion, the filter frame and the cam groove cooperate with each other in the present invention; Fig.12 It is a schematic diagram of the structure of the various components of the stirring mechanism of the present invention cooperating with each other; Fig.13 It is a schematic diagram of the structure of the hinged outer column, the connected inner column and the stirring blades cooperating with each other in the present invention; Fig.14 It is a schematic diagram of the structure in which the hinged outer column, the connecting protrusion, the connecting inner column and the connecting groove cooperate with each other in the present invention.

[0018] In the figure: 1, reactor chamber; 11, outer bracket; 12, discharge channel; 2, reactor cover; 21, motor housing; 3, main plate; 31, collecting tank; 32, mounting slot; 33, limiting convex block; 4, driving mechanism; 41, driving motor; 42, driving spindle; 421, meshing slot; 43, driven bevel gear; 44, inner mounting frame; 45, driving bevel gear; 451, meshing hole; 46, idler bevel gear; 461, connecting shaft; 462, toggle arm; 47, lifting housing; 471, sliding slot; 472, pushing mounting frame; 4721, toggle gear; 4722, pushing block; 48, clamping Shell; 481, clamping plate; 482, clamping spring; 5, internal circulation mechanism; 51, internal mounting seat; 52, internal through groove; 53, movable rod; 531, one-way baffle; 532, contact ball convex; 54, filter frame; 541, top filter; 542, cam groove; 6, stirring mechanism; 61, driven mounting ring; 611, rotating connecting seat; 62, rotating arm; 621, connecting arm; 63, compression spring; 64, fixed connecting column; 641, hinged outer column; 6411, connecting convex block; 642, connecting inner column; 6421, connecting groove; 65, stirring blade; 66, inner blocking frame. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figures 1 to 14The present invention provides a technical solution: a stainless steel reactor that is easy to stir, comprising a reactor chamber 1, an outer bracket 11 is fixedly connected to the outer surface of the reactor chamber 1, a discharge channel 12 is fixedly connected to the bottom surface of the reactor chamber 1, a reactor cover 2 is fixedly connected to the top surface of the reactor chamber 1, a motor housing 21 is fixedly connected to the outer surface of the reactor chamber 1, a main body disk 3 is slidably connected to the inner surface of the reactor chamber 1, a symmetrically distributed collecting groove 31 is provided on the top surface of the main body disk 3, an installation groove 32 for installing a driving mechanism 4 is provided on the inner surface of the main body disk 3, and limiting protrusions 33 symmetrically distributed on both sides are provided on the outer surface of the main body disk 3, a driving mechanism 4 is provided on the inner surface of the reactor cover 2, and an inner circulation mechanism 5 is provided on the outer surface of the main body disk 3. A stirring mechanism 6 is provided on the outer surface of the mechanism 4. Through the cooperation of the driving mechanism 4 and the limiting protrusion 33, the main disk 3 and the stirring mechanism 6 are driven to rise and fall, and power is distributed to drive the stirring mechanism 6 to stir and scrape. During the lifting and lowering of the main disk 3, the unidirectional flow action of the internal circulation mechanism 5 is used to drive the internal fluid to circulate in different areas, and the shape of the stirring mechanism 6 is changed by extrusion to achieve the effect of switching between stirring and scraping. The main disk 3 is used to connect with the gears on the driving mechanism 4, and drive each gear to rise and fall to drive the internal circulation mechanism 5 and the stirring mechanism 6 to rise and fall. During the stirring and scraping process of the stirring mechanism 6, the unmixed residual raw materials will be scraped into the collecting tank 31 for unified storage. After the limiting protrusion 33 is clamped by the driving mechanism 4, it maintains the current height and will not move when not affected by external force.

[0021] The driving mechanism 4 includes a driving motor 41, which is installed inside the motor housing 21. The driving motor 41 is fixedly connected to the inner surface of the reactor cover 2, and the driving motor 41 is placed vertically downward. The output end of the driving motor 41 is fixedly connected to a driving spindle 42 that penetrates into the reactor chamber 1. An engagement groove 421 is provided on the outer surface of the driving spindle 42. A driven bevel gear 43 is sleeved on the outer surface of the driving spindle 42. An inner mounting frame 44 is rotatably connected to the bottom surface of the driven bevel gear 43. An active bevel gear 45 is rotatably connected to the bottom surface of the inner mounting frame 44. An engagement hole 451 that matches the engagement groove 421 is provided on the inner surface of the active bevel gear 45. Both sides of the inner mounting frame 44 are rotatably connected to idler bevel gears 46. One end of the idler bevel gear 46 is fixedly connected to a connecting shaft 461, and the other end of the connecting shaft 461 is fixedly connected to a toggle arm 462. The inner surface of the reactor chamber 1 is fixedly connected to a symmetrically distributed lifting shell 47. The outer surface of the lifting shell 47 is provided with a sliding groove 471. The inner surface of the sliding groove 471 is slidably connected to a push mounting frame 472. The outer surface of the push mounting frame 472 is fixedly connected to equidistantly distributed toggle teeth 4721. The outer surface of the push mounting frame 472 is fixedly connected to a push block 4722. The inner surface of the reactor chamber 1 is fixedly connected to a symmetrically distributed clamping shell 48, and the inner surface of each clamping shell 48 is slidably connected to a symmetrically distributed clamping plate 481. The connection between the clamping plate 481 and the clamping shell 48 A clamping spring 482 is sleeved therein. Through the setting of the driving mechanism 4, during use, the driving motor 41 is started to drive the driving mechanism 4 to rise and fall and the stirring mechanism 6 to stir. The driving motor 41 drives the driving spindle 42 to rotate. Since the driving spindle 42 is only sleeved with the driven bevel gear 43, it will not directly drive it to rotate, but after passing through the driven bevel gear 43, it drives the active bevel gear 45 to rotate through the meshing groove 421 and the meshing hole 451 at the bottom, and the active bevel gear 45 can slide on the driving spindle 42, and the active bevel gear 45 drives the idler bevel gear 46 to rotate, and the idler bevel gear 46 finally drives the driven bevel gear 43 to rotate. In this way, although the active bevel gear 45 and the driven bevel gear 43 are penetrated by the center of the driving spindle 42 at the same time, they rotate in opposite directions. While transmitting the rotation, the toggle arm 462 also rotates itself, and drives the connecting shaft 461 and the toggle arm 462 on both sides to rotate. When the toggle arm 462 rotates, it will contact the toggle tooth 4721 on one side. At this time, the toggle tooth 4721 on this side extends outward, and the toggle arm 462 contacts the inner part of the toggle tooth 4721. Since the toggle tooth 4721 cannot move in the vertical direction, the toggle arm 462 will lift itself up or press it down when it is toggle to the toggle tooth 4721. The toggle arms 462 on both sides are lifted or pressed down at the same time to drive the main plate 3 to achieve lifting and lowering. When the toggle arm 462 rotates one circle, the main plate 3 is lifted and lowered once when it rotates to the side of the extended toggle tooth 4721, and it does not play any role when it rotates to the side where the toggle tooth 4721 is retracted, thereby achieving intermittent lifting and lowering.When the toggle arm 462 moves to the push block 4722, the push block 4722 is higher, and the toggle arm 462 cannot contact the top or bottom of the push block 4722. It can only apply force to the side to push the push block 4722 in and drive the push mounting frame 472 to slide. At this time, the toggle tooth 4721 and the push block 4722 on this side are pushed in, and the toggle tooth 4721 and the push block 4722 on the other side are pulled out. When the toggle arm 462 rotates, it can only contact the toggle tooth 4721 on the newly pulled out side, and at this time the contact surface is opposite to the previous one. For example, when it rotates counterclockwise, it contacts the top of the toggle tooth 4721 on the left side, thereby being lifted up, and when it contacts the bottom of the toggle tooth 4721 on the right side, it is pressed down, and the lifting shell 47 and The clamping shells 48 are arranged in a cross shape. When the lifting shell 47 is lifted, the clamping shells 48 on both sides clamp the limit protrusions 33 through the clamping plates 481 to maintain the current height to prevent slipping. The clamping plates 481 are pushed out by the clamping springs 482 to have a certain movable gap to prevent the surface wear of the clamping plates 481 from reducing the clamping effect after long-term use. The rotation dispersed by the driving main shaft 42 drives the main plate 3 to intermittently reciprocate and lift, and scrapes the residue on the inner wall of the reactor chamber 1 during the lifting process. The stirring blades 65 also follow the lifting of the main plate 3. The active bevel gears 45 and the driven bevel gears 43 respectively drive the upper and lower stirring blades 65 to rotate in opposite directions, forming a more complex flow pattern in the container, thereby improving the uniformity of mixing.

[0022] The driving spindle 42 is rotatably connected to the inner bottom surface of the reaction kettle chamber 1, the inner mounting frame 44 is fixedly connected to the inner surface of the main body plate 3, the driving spindle 42 passes through the inner mounting frame 44, the driven bevel gear 43, the active bevel gear 45 and the idler bevel gear 46 are all slidably connected to the inner surface of the mounting groove 32, the driven bevel gear 43, the active bevel gear 45 and the idler bevel gear 46 are all rotatably connected to the outer surface of the inner mounting frame 44, the number of connecting shafts 461 is two, and the two connecting shafts 461 extend to the lifting The inner surface of the housing 47, the toggle arm 462 is slidably connected to the inner surface of the lifting housing 47, the number of push blocks 4722 on each push mounting frame 472 is two, and the two push blocks 4722 are respectively fixedly connected to the top and bottom ends of the push mounting frame 472, the toggle teeth 4721 and the push blocks 4722 are both slidably connected to the inner surface of the sliding groove 471, and the toggle teeth 4721 and the push blocks 4722 are both slidably connected to the toggle arms 462, and the lifting housing 47 is connected to the clamping housing 47. The housing 48 is arranged in a cross shape, the clamping plate 481 is slidably connected to both sides of the limiting protrusion 33, the active bevel gear 45 and the driven bevel gear 43 are installed at the top and bottom of the inner mounting frame 44, and rotate in the mounting groove 32, so as to follow the lifting of the main plate 3, the inner mounting frame 44 is penetrated by the driving main shaft 42 without affecting the rotation of the driving main shaft 42, and the two sides of the inner mounting frame 44 are rotated to connect the idler bevel gear 46, and also follow the lifting of the main plate 3, the idler bevel gears 46 on both sides turn in the opposite direction and drive the connecting shaft 46 1 is rotated, the extension states of the toggle teeth 4721 on both sides are opposite, so that the main plate 3 can be lifted or pressed down on both sides, and the clamping of the clamping shell 48 is also symmetrical, which disperses the force and limits the moving path to prevent the main plate 3 from deflecting, and pushes the mounting frame 472 to drive the toggle teeth 4721 and the pushing block 4722 to move horizontally, so that only the toggle teeth 4721 on one side are extended to contact with the toggle arm 462 at the same time, and the toggle arm 462 contacts the top or bottom of the toggle teeth 4721 on this side, so as to realize lifting and lowering.

[0023] The inner circulation mechanism 5 includes an inner mounting seat 51, which is fixedly connected to the inner surface of the main body plate 3, and the inner surface of the inner mounting seat 51 is fixedly connected with an inner through groove 52 for fluid to pass through. The inner surface of the inner through groove 52 is slidably connected with a movable rod 53, and the movable rod 53 moves in the vertical direction. One end of the movable rod 53 is fixedly connected with a one-way baffle 531, and the one-way baffle 531 moves with the movable rod 53. The other end of the movable rod 53 is fixedly connected with a contact ball protrusion 532. The inner surface of the inner mounting seat 51 is rotatably connected with a filter frame 54, and the filter frame 54 is distributed in an annular shape. The filter frame 5 The top surface of the filter frame 54 is fixedly connected with a top filter screen 541, and the inner surface of the filter screen frame 54 is provided with a cam groove 542. Through the setting of the inner circulation mechanism 5, during use, the inner through grooves 52 installed on the symmetrical inner mounting seat 51 are in opposite positions. The inner through grooves 52 and the one-way baffle 531 on one side are installed at an upper position and can only be opened upward to allow liquid to pass from bottom to top. The other side is installed at a lower position and can only be opened downward to allow liquid to pass from top to bottom. The top filter screen 541 is installed on this side to control the circulation direction of the internal fluid, and each inner through groove 52 is connected to the one-way baffle 531 by a movable rod 53. The one-way baffle 531 is connected to the inner through groove 52, which can slide. When the one-way baffle 531 covers the inner through groove 52, the inner through groove 52 is blocked and cannot flow. Since the main plate 3 covers the entire interior of the reactor chamber 1, it is equivalent to a piston. When the main plate 3 descends, the bottom liquid will pass through the inner through groove 52 on the side that opens upward, and the other side cannot be opened upward, so that the liquid only passes from one side. When the main plate 3 rises, the liquid only passes from the side that opens downward, and passes through the top filter screen 541 from top to bottom, so that the large particles of solid that are not fully mixed inside will follow the circulation of the liquid and stay on the top filter screen 541, and the When the one-way baffle 531 on the side descends and opens, the movable rod 53 forms a cylindrical cam structure by contacting the ball protrusion 532 and the cam groove 542 of the filter frame 54, driving the filter frame 54 and the top filter 541 to rotate, and the large particles of solid on the surface of the top filter 541 are thrown out to prevent clogging of the top filter 541. After continuous stirring and scraping by the subsequent stirring mechanism 6, the solids are scraped and temporarily stored in the collecting tank 31, which plays a role in controlling the flow direction of the liquid by using the one-way flow structure, and improving the mixing uniformity by using the up and down circulation, and can make the large particles that are not fully mixed be fixed and temporarily stored on the top of the main disk 3, so as to facilitate recovery after the reaction is completed.

[0024] There are two inner mounting seats 51, and the two inner mounting seats 51 are symmetrically distributed with the central axis of the main disk 3 as the symmetry axis, the inner through grooves 52 are distributed in a ring around the main disk 3, and the inner through grooves 52 on both sides are respectively located at the top and the bottom, and the filter frame 54 is rotatably connected to the surface of the inner mounting seat 51 on the bottom side where the inner through grooves 52 are opened, the contact ball protrusion 532 is slidably connected to the inner surface of the cam groove 542 to drive the movable rod 53 to move vertically during rotation, the one-way baffle 531 covers the outer surface of the inner through groove 52, and the inner mounting seats 51 on both sides are respectively installed with the inner through grooves 52 from top to bottom and from bottom to top to realize the function of a one-way valve, and multiple inner through grooves 52 increase the flow cross-sectional area and improve the circulation mixing efficiency.

[0025] The stirring mechanism 6 includes a driven mounting ring 61, the outer surface of the driven mounting ring 61 is rotatably connected with three rotating connecting seats 611 distributed in an annular manner, the outer surface of the rotating connecting seat 611 is fixedly connected with a rotating arm 62, the other end of the rotating arm 62 is hingedly connected with a connecting arm 621, the outer surface of the driven mounting ring 61 is slidably connected with a compression spring 63, the inner surface of the rotating arm 62 is fixedly connected with five fixed connecting columns 64 distributed at equal intervals, one end of the fixed connecting column 64 is hingedly connected with an articulated outer column 641, the outer surface of the articulated outer column 641 is fixedly connected with a connecting protrusion 6411, the outer surface of the articulated outer column 641 is slidably connected with a connecting inner column 642, and the outer surface of the connecting inner column 642 is provided with a connecting protrusion that cooperates with the connecting protrusion 6411 The outer surface of the hinged outer column 641 is fixedly connected with a stirring blade 65, and the inner surface of the reaction kettle chamber 1 is fixedly connected with an inner blocking frame 66. Through the setting of the stirring mechanism 6, during use, the stirring mechanism 6 is set into two groups, which are respectively located at the top and bottom of the main plate 3. The structure of each group of stirring mechanisms 6 is the same. The driven mounting ring 61 on one side of each group close to the main plate 3 is fixedly connected to the driven bevel gear 43 or the active bevel gear 45, and rotates with it. The driven mounting ring 61 on the other side is sleeved on the driving main shaft 42, and can move on the driving main shaft 42 while rotating with it. The two driven mounting rings 61 of each group are pushed open to both sides by the compression spring 63, so that when not affected by external force, the two driven mounting rings 61 will stay away from each other. The upper and lower rotating arms 62 are separated and driven to be pulled apart. The longitudinal dimension of the rotating arm 62 and the connecting arm 621 as a whole increases, while the lateral dimension decreases, tending to be trapezoidal. The hinged outer column 641 and the connecting inner column 642 are also pulled apart. Since the stirring blade 65 is connected to the middle of the hinged outer column 641 on one side, the upper and lower stirring blades 65 are also pulled apart and tilted, which is more suitable for stirring. The stirring directions of the upper and lower two groups of stirring mechanisms 6 are opposite, which can form a more complex flow pattern of the material in the container, with both axial circulation and radial mixing, thereby improving the uniformity of mixing and effectively preventing the material from being excessively accumulated or retained in a certain area. Especially for materials with high viscosity or large density differences, the overall mixing can be better achieved. As the main plate 3 rises or falls, The top driven mounting ring 61 will contact the inner blocking frame 66, or the bottom driven mounting ring 61 will contact the inner bottom surface of the reactor chamber 1, and both will compress the two driven mounting rings 61 of each group, so that the distance between the upper and lower rotating arms 62 is reduced, and the overall longitudinal dimension of the rotating arm 62 and the connecting arm 621 is reduced, and the lateral dimension is increased, tending to a rectangle, until it is fully compressed. The rotating arm 62 is perpendicular to the driving spindle 42 and completely covers the surface of the main body disk 3 or the inner bottom surface of the reactor chamber 1, and the connecting arm 621 will stick to the inner wall of the reactor chamber 1 as the lateral dimension increases. At this time, the stirring mechanism 6 is more suitable for scraping off the residues attached to the surface of the reactor chamber 1 and the main body disk 3 to prevent stirring accumulation. As the main body disk 3 intermittently rises and falls,The stirring and ash scraping of the upper and lower stirring mechanisms 6 work in turn.

[0026] There are four driven mounting rings 61, and the four driven mounting rings 61 are distributed in the vertical direction after being penetrated by the driving main shaft 42, and the two inner driven mounting rings 61 are fixedly connected to the top surface of the driven bevel gear 43 and the bottom surface of the active bevel gear 45 respectively, and both ends of the connecting arm 621 are hingedly connected to the rotating arm 62. There are two compression springs 63, and the two compression springs 63 are respectively located between the two driven mounting rings 61, and both ends are slidably connected to the driven mounting rings 61. Both sides of the connecting inner column 642 are slidably connected with the hinged outer column 641, and each two driven mounting rings 61 are used for installation as a group. The rotating arm 62 is connected to the connecting arm 621, and is also connected to the hinged outer columns 641 on both sides through the connecting inner column 642. The stirring blades 65 are respectively installed in the middle of the hinged outer columns 641 on both sides. When the connecting arm 621 rotates, the hinged outer column 641 is stuck on the connecting groove 6421 of the connecting inner column 642 through the connecting protrusion 6411 and can be staggered and slid to increase the length. The fixed connecting column 64 and the hinged outer column 641 can rotate to adapt to different angles after the rotating arm 62 rotates, and the connecting inner column 642 and the hinged outer columns 641 on both sides are always vertically downward for installing the stirring blades 65.

[0027] The connecting inner column 642 and the hinged outer columns 641 on both sides form a complete cylinder. The connecting protrusion 6411 is slidably connected to the inner surface of the connecting groove 6421 to drive the hinged outer column 641 to slide on the connecting inner column 642. The inner blocking frame 66 is slidably connected to the top rotating arm 62. The inner bottom surface of the reactor chamber 1 is slidably connected to the bottom rotating arm 62. The hinged outer column 641 and the connecting inner column 642 both penetrate the stirring blade 65.

[0028] In this embodiment, Figure 1 , Figure 2 As shown, each component is installed inside the reactor chamber 1, and the reactor is kept sealed during operation; In this embodiment, Figure 3 As shown, stirring mechanisms 6 are respectively provided on the top and bottom of the main plate 3, and the stirring mechanisms 6 are compressed by lifting and lowering, and the stirring mechanisms 6 are reset when not compressed; In this embodiment, Figure 4 As shown, the main plate 3 is clamped around by a cross-distributed lifting shell 47 and a clamping shell 48; In this embodiment, Figure 5 , Figure 6 As shown, the driven bevel gear 43, the driving bevel gear 45 and the idler bevel gear 46 are installed inside the main plate 3 through the inner mounting frame 44 for transmission; In this embodiment, Figure 7 , Figure 8As shown, the push mounting frame 472 can slide in the sliding slot 471 to drive the toggle tooth 4721 and the push block 4722 to move laterally to control the extended side of the toggle tooth 4721; In this embodiment, Fig. 9 As shown, the clamping plate 481 can slide on the clamping housing 48 and be pushed out by the clamping spring 482 to have a certain movable gap; In this embodiment, Fig.10 , Fig.11 As shown, two inner mounting seats 51 are respectively installed with opposite inner through grooves 52 and one-way baffles 531, and the filter frame 54 is rotatably connected to the surface of the inner mounting seat 51 opened at one side of the bottom with the inner through groove 52, and can be rotated by using a cylindrical cam structure; In this embodiment, Fig.12 As shown, the stirring mechanism 6 is compressed into a rectangular shape, and the lateral dimension is increased to contact the surface of the main plate 3 or the inner wall of the reaction vessel chamber 1; In this embodiment, Fig.13 , Fig.14 As shown, the rotating arm 62 is pulled apart, the overall longitudinal dimension of the rotating arm 62 and the connecting arm 621 increases, the lateral dimension decreases, tending to a trapezoid, and the hinged outer column 641 and the connecting inner column 642 are also pulled apart, and the hinged outer column 641 is stuck on the connecting groove 6421 of the connecting inner column 642 through the connecting protrusion 6411 and can slide staggered to increase the length.

[0029] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A stainless steel reactor that is easy to stir, comprising a reactor chamber (1), an outer bracket (11) being fixedly connected to the outer surface of the reactor chamber (1), a discharge channel (12) being fixedly connected to the bottom surface of the reactor chamber (1), a reactor cover (2) being fixedly connected to the top surface of the reactor chamber (1), and a motor housing (21) being fixedly connected to the outer surface of the reactor chamber (1); Features: The inner surface of the reactor chamber (1) is slidably connected to a main plate (3); the top surface of the main plate (3) is provided with symmetrically distributed collecting grooves (31); the inner surface of the main plate (3) is provided with mounting grooves (32) for mounting a driving mechanism (4); the outer surface of the main plate (3) is provided with limiting protrusions (33) symmetrically distributed on both sides; the inner surface of the reactor cover (2) is provided with a driving mechanism (4); the outer surface of the main plate (3) is provided with an internal circulation mechanism (5); the outer surface of the driving mechanism (4) is provided with a stirring mechanism (6); the driving mechanism (4) and the stirring mechanism (6) are driven to rise and fall under the cooperation of the driving mechanism (4) and the limiting protrusions (33); the stirring mechanism (6) is driven to stir and scrape by distributing power; during the process of the main plate (3) rising and falling, the internal fluid is driven to circulate in different areas by the unidirectional flow action of the internal circulation mechanism (5); and the stirring mechanism (6) is changed in shape by extrusion to achieve the effect of switching between stirring and scraping.

2. A stainless steel reactor that is easy to stir according to claim 1, characterized in that: The driving mechanism (4) comprises a driving motor (41), the driving motor (41) being mounted inside a motor housing (21), the driving motor (41) being fixedly connected to the inner surface of a reactor cover (2), and the driving motor (41) being placed vertically downward, the output end of the driving motor (41) being fixedly connected to a driving spindle (42) penetrating into the reactor chamber (1), the outer surface of the driving spindle (42) being provided with a meshing groove (421), the outer surface of the driving spindle (42) being sleeved with a driven bevel gear (43), the bottom surface of the driven bevel gear (43) being rotatably connected to an inner mounting frame (44), the bottom surface of the inner mounting frame (44) being rotatably connected to a driving bevel gear (45), the inner surface of the driving bevel gear (45) being provided with a meshing hole (451) matching the meshing groove (421), both sides of the inner mounting frame (44) being rotatably connected to idler bevel gears (46), the idler One end of the bevel gear (46) is fixedly connected to a connecting shaft (461), and the other end of the connecting shaft (461) is fixedly connected to a toggle arm (462). The inner surface of the reactor chamber (1) is fixedly connected to symmetrically distributed lifting shells (47). The outer surface of the lifting shell (47) is provided with a sliding groove (471). The inner surface of the sliding groove (471) is slidably connected to a pushing mounting frame (472). The outer surface of the pushing mounting frame (472) is fixedly connected to equidistantly distributed toggle teeth (4721). The outer surface of the pushing mounting frame (472) is fixedly connected to a pushing block (4722). The inner surface of the reactor chamber (1) is fixedly connected to symmetrically distributed clamping shells (48), and the inner surface of each clamping shell (48) is slidably connected to a symmetrically distributed clamping plate (481). A clamping spring (482) is sleeved at the connection between the clamping plate (481) and the clamping shell (48).

3. A stainless steel reactor that is easy to stir according to claim 2, characterized in that: The driving spindle (42) is rotatably connected to the inner bottom surface of the reaction kettle chamber (1); the inner mounting frame (44) is fixedly connected to the inner surface of the main body plate (3); the driving spindle (42) passes through the inner mounting frame (44); the driven bevel gear (43), the driving bevel gear (45) and the idler bevel gear (46) are all slidably connected to the inner surface of the mounting groove (32); the driven bevel gear (43), the driving bevel gear (45) and the idler bevel gear (46) are all rotatably connected to the outer surface of the inner mounting frame (44); the number of the connecting shafts (461) is two, and the two connecting shafts (461) extend to the inner surface of the lifting shell (47); the dial The movable arm (462) is slidably connected to the inner surface of the lifting shell (47), the number of the pushing blocks (4722) on each pushing mounting frame (472) is two, and the two pushing blocks (4722) are respectively fixedly connected to the top and bottom ends of the pushing mounting frame (472), the toggle teeth (4721) and the pushing blocks (4722) are both slidably connected to the inner surface of the sliding groove (471), and the toggle teeth (4721) and the pushing blocks (4722) are both slidably connected to the toggle arm (462), the lifting shell (47) and the clamping shell (48) are distributed in a cross shape, and the clamping plate (481) is slidably connected to both sides of the limiting protrusion (33).

4. The stainless steel reactor for easy stirring according to claim 1, characterized in that: The inner circulation mechanism (5) comprises an inner mounting seat (51), the inner mounting seat (51) being fixedly connected to the inner surface of the main body plate (3), the inner surface of the inner mounting seat (51) being fixedly connected to an inner through groove (52) for fluid to pass through, the inner surface of the inner through groove (52) being slidably connected to a movable rod (53), and the movable rod (53) moves in a vertical direction, one end of the movable rod (53) being fixedly connected to a one-way baffle (531), and the one-way baffle (531) moves following the movable rod (53), the other end of the movable rod (53) being fixedly connected to a contact ball protrusion (532), the inner surface of the inner mounting seat (51) being rotatably connected to a filter frame (54), and the filter frames (54) being distributed in an annular shape, the top surface of the filter frame (54) being fixedly connected to a top filter (541), and the inner surface of the filter frame (54) being provided with a cam groove (542).

5. The stainless steel reactor for easy stirring according to claim 4, characterized in that: The number of the inner mounting seats (51) is two, and the two inner mounting seats (51) are symmetrically distributed with the central axis of the main body disk (3) as the symmetry axis, the inner through grooves (52) are annularly distributed around the main body disk (3), and the inner through grooves (52) on both sides are respectively located at the top and the bottom, and the filter frame (54) is rotatably connected to the surface of the inner mounting seat (51) opened on one side of the bottom with the inner through groove (52), the contact ball protrusion (532) is slidably connected to the inner side surface of the cam groove (542) to drive the movable rod (53) to move vertically when rotating, and the one-way baffle (531) covers the outer side surface of the inner through groove (52).

6. The stainless steel reactor for easy stirring according to claim 1, characterized in that: The stirring mechanism (6) comprises a driven mounting ring (61), the outer surface of the driven mounting ring (61) being rotatably connected to three rotating connection seats (611) distributed in an annular manner, the outer surface of the rotating connection seat (611) being fixedly connected to a rotating arm (62), the other end of the rotating arm (62) being hingedly connected to a connecting arm (621), the outer surface of the driven mounting ring (61) being slidably connected to a compression spring (63), the inner surface of the rotating arm (62) being fixedly connected to five fixed connection columns (64) distributed at equal intervals, the fixed One end of the connecting column (64) is hingedly connected to a hinged outer column (641); a connecting protrusion (6411) is fixedly connected to the outer surface of the hinged outer column (641); a connecting inner column (642) is slidably connected to the outer surface of the hinged outer column (641); a connecting groove (6421) that cooperates with the connecting protrusion (6411) is formed on the outer surface of the connecting inner column (642); a stirring blade (65) is fixedly connected to the outer surface of the hinged outer column (641); and an inner blocking frame (66) is fixedly connected to the inner surface of the reaction kettle chamber (1).

7. The stainless steel reactor for easy stirring according to claim 6, characterized in that: The number of the driven mounting rings (61) is four, and the four driven mounting rings (61) are distributed in the vertical direction after being penetrated by the driving main shaft (42), and the two inner driven mounting rings (61) are respectively fixedly connected to the top surface of the driven bevel gear (43) and the bottom surface of the driving bevel gear (45), both ends of the connecting arm (621) are hingedly connected to the rotating arm (62), and the number of the compression springs (63) is two, and the two compression springs (63) are respectively located between the two driven mounting rings (61), and both ends are slidably connected to the driven mounting rings (61).

8. The stainless steel reactor for easy stirring according to claim 6, characterized in that: Both sides of the connecting inner column (642) are slidably connected to hinged outer columns (641), and the connecting inner column (642) and the hinged outer columns (641) on both sides form a complete cylinder. The connecting protrusion (6411) is slidably connected to the inner surface of the connecting groove (6421) to drive the hinged outer column (641) to slide on the connecting inner column (642), the inner blocking frame (66) is slidably connected to the top rotating arm (62), the inner bottom surface of the reactor chamber (1) is slidably connected to the bottom rotating arm (62), and the hinged outer column (641) and the connecting inner column (642) both penetrate the stirring blade (65).

Citation Information

Patent Citations

  • A high-efficiency reactor for chemical production

    CN117463279B

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