A bolt production and processing equipment

Abstract

A bolt manufacturing and processing equipment, relating to the technical field of fastener manufacturing and processing equipment, includes a base, a fixed support fixedly mounted on the upper side of the base, a stamping mechanism disposed inside the base, a high-frequency heating coil fixedly connected to the side of the fixed support via a fixed block, the high-frequency heating coil being directly above the stamping mechanism, an automatic loading and unloading mechanism rotatably connected to the side of the fixed support via a fixed plate, the automatic loading and unloading mechanism being above the high-frequency heating coil, a top stamping block corresponding to the stamping mechanism fixedly mounted on the top of the fixed support, a material box fixedly mounted on the top of the fixed support and on one side of the top stamping block, and a slide rail provided on the fixed support, one end of the slide rail being close to the automatic loading and unloading mechanism. This invention is equipped with an automatic loading and unloading mechanism, making the entire production process more automated, reducing manual intervention, and improving production efficiency. The use of auxiliary equipment such as a quenching chamber improves the hardness and durability of the bolts.

Description

Technical Field

[0001] This invention relates to the field of fastener production and processing equipment technology, specifically to a bolt production and processing equipment. Background Technology

[0002] Bolt heads are typically formed using a stamping process. In the mass production of bolts, the raw material (usually steel) is placed in a stamping press using a die, and mechanical force is used to shape the material into the desired head shape. Stamping is characterized by low cost and high production efficiency, enabling rapid bolt head forming and meeting various design requirements.

[0003] However, existing technologies generally use cold stamping to form bolt heads. Cold stamping requires high precision in equipment, molds, and process control, resulting in higher production costs. In contrast, while hot stamping may have its applicability in certain specific situations, it is generally done manually because it is difficult to automatically unload freshly formed bolt heads. During hot stamping, the bolt falls from a height, leaving the bolt head at a high temperature, which can easily lead to collisions and compression, resulting in impact marks on the bolt head and even reducing its dimensions. Summary of the Invention

[0004] The purpose of this invention is to provide a bolt production and processing equipment that solves the problems of existing technology not being able to achieve automatic loading and unloading, as well as the appearance of collision marks on bolt heads and even the reduction in processing dimensions.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] A bolt manufacturing and processing equipment, characterized in that it includes a base, a fixed bracket fixedly mounted on the upper side of the base, a stamping mechanism disposed inside the base, a high-frequency heating coil fixedly connected to the side of the fixed bracket via a fixed block, the high-frequency heating coil being located directly above the stamping mechanism, an automatic loading and unloading mechanism rotatably connected to the side of the fixed bracket via a fixed plate, the automatic loading and unloading mechanism being located above the high-frequency heating coil, a top stamping block corresponding to the stamping mechanism fixedly mounted on the top of the fixed bracket, a material box fixedly mounted on the top of the fixed bracket and on one side of the top stamping block, and a slide rail disposed on the fixed bracket, one end of the slide rail being close to the position of the automatic loading and unloading mechanism.

[0007] In a preferred embodiment, the stamping mechanism includes a hydraulic cylinder fixedly mounted on a base. A lower stamping block is fixedly connected to the upper output end of the hydraulic cylinder. A material groove is provided on the upper part of the lower stamping block. A top block is slidably mounted inside the material groove. A strong magnet is fixedly mounted inside the top block. A top rod is fixedly mounted on the lower part of the top block. A spring groove is provided inside the lower stamping block and below the material groove. The lower end of the top rod extends into the spring groove and is fixedly connected to a moving block. A compression spring is provided on the lower part of the moving block and inside the spring groove.

[0008] In a preferred embodiment, the automatic loading and unloading mechanism includes two parallel arc-shaped plates with a groove between them. An arc-shaped block is fixedly mounted at the bottom of each arc-shaped plate, and positioning blocks are fixedly mounted on both sides of the bottom of each arc-shaped plate. The sides of the positioning blocks cooperate with the sides of the fixed plate. A clamping block is mounted between the bottoms of the arc-shaped plates, and an inclined surface is mounted on the side of the clamping block near the top of the arc-shaped plate. A spring-loaded mechanism is mounted at the rotatable part between the arc-shaped plate and the fixed plate.

[0009] In a preferred embodiment, the lower part of the top stamping block is provided with a stamping groove.

[0010] In a preferred embodiment, the material bin includes a material bin body, a material outlet is provided at the bottom of the material bin body, a movable plate is slidably provided at the material outlet, the movable plate is slidably connected to the side of the fixed bracket via a sliding rod, and a return spring is sleeved on the sliding rod between the movable plate and the fixed bracket.

[0011] In a preferred embodiment, a quenching box is provided on one side of the base, and the interior of the quenching box is filled with cold water.

[0012] The slide rail includes two parallel sliding plates with a gap between them. The slide rail is inclined downward from both ends toward the middle position. The middle position of the slide rail is located in cold water. The sliding plates are fixedly connected to the quenching box by a bracket.

[0013] In the preferred embodiment, the arc-shaped piece, arc-shaped block, positioning block, and clamping block are an integral structure.

[0014] In a preferred embodiment, a movable groove is fixedly provided on the base, and the lower stamping block is slidably disposed inside the movable groove.

[0015] In a preferred embodiment, the top dimensions of the lower stamping block are smaller than the diameter of the high-frequency heating coil.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] Automated production: The equipment is equipped with an automatic loading and unloading mechanism, which makes the entire production process more automated, reduces manual intervention, and improves production efficiency.

[0018] Avoid head collision: By adopting the design of high-frequency heating coil and fixed bracket, the head of the bolt can be kept hot during the stamping process, avoiding the problems of head collision and dimensional changes during unloading.

[0019] Reduced production costs: Compared to traditional cold stamping, this equipment uses a more efficient hot stamping method, thereby reducing production costs and improving production efficiency.

[0020] Energy saving: The equipment uses high-frequency heating coils for heating, which is more efficient than traditional heating methods and saves energy consumption.

[0021] Improved production quality: The equipment uses auxiliary equipment such as a quenching box, which can perform necessary treatments on the bolts, improving their hardness and durability, thereby improving the overall quality of the products. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the structure of the present invention;

[0023] Figure 2 This is a schematic diagram of a partially cutaway structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the stamping mechanism of the present invention;

[0025] Figure 4 This is a schematic diagram of the automatic loading and unloading mechanism of the present invention;

[0026] Figure 5 This is a cross-sectional structural diagram of the automatic loading and unloading mechanism of the present invention;

[0027] Figure 6 For the present invention Figure 2 A magnified structural diagram of part A;

[0028] Figure 7 This is a schematic diagram of the slide structure of the present invention;

[0029] Figure 8 This is a schematic diagram of the cooperation structure of each component when the stamping mechanism of the present invention rises;

[0030] Figure 9 This is a schematic diagram of the assembly structure of the various components of the stamping mechanism of the present invention during stamping;

[0031] Figure 10 This is a schematic diagram of the cooperation structure of each component when the stamping mechanism of the present invention descends;

[0032] Figure 11This is a schematic diagram of the assembly structure of the various components during the loading and unloading process of this invention;

[0033] Figure 12 This is a schematic diagram of the assembly structure of each component when the material loading of this invention is completed;

[0034] In the diagram: 1. Base; 2. Fixed bracket; 3. Stamping mechanism; 4. Fixed block; 5. High-frequency heating coil; 6. Fixed plate; 7. Automatic loading and unloading mechanism; 8. Top stamping block; 9. Material box; 10. Slide rail; 11. Quenching box; 12. Metal rod workpiece; 101. Moving groove; 301. Hydraulic cylinder; 302. Lower stamping block; 303. Material groove; 304. Top block; 305. Strong magnet; 306. 307. Top rod; 308. Spring groove; 309. Moving block; 3000. Compression spring; 701. Arc-shaped piece; 702. Slide groove; 703. Arc-shaped block; 704. Positioning block; 705. Clamping block; 706. Inclined surface; 801. Stamping groove; 901. Material box body; 902. Moving plate; 903. Slide rod; 904. Return spring; 905. Extrusion plate; 1001. Sliding piece; 1002. Gap. Detailed Implementation

[0035] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0036] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Several embodiments of the invention are illustrated in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

[0037] like Figure 1 and 2As shown, a bolt manufacturing and processing equipment includes a base 1, a fixed bracket 2 fixedly mounted on the upper side of the base 1, a stamping mechanism 3 disposed inside the base 1, a high-frequency heating coil 5 fixedly connected to the side of the fixed bracket 2 via a fixed block 4, the high-frequency heating coil 5 being directly above the stamping mechanism 3, an automatic loading and unloading mechanism 7 rotatably connected to the side of the fixed bracket 2 via a fixed plate 6, the automatic loading and unloading mechanism 7 being above the high-frequency heating coil 5, a top stamping block 8 corresponding to the stamping mechanism 3 fixedly mounted on the top of the fixed bracket 2, a material box 9 fixedly mounted on the top of the fixed bracket 2 and on one side of the top stamping block 8, a slide rail 10 disposed on the fixed bracket 2, one end of the slide rail 10 being close to the automatic loading and unloading mechanism 7. A quenching box 11 disposed on one side of the base 1, the quenching box 11 containing cold water. A moving groove 101 fixedly mounted on the base 1, the lower stamping block 302 being slidably disposed inside the moving groove 101.

[0038] like Figure 1 and 3 As shown, the stamping mechanism 3 includes a hydraulic cylinder 301 fixedly mounted on the base 1. A lower stamping block 302 is fixedly connected to the upper output end of the hydraulic cylinder 301. A material groove 303 is provided on the upper part of the lower stamping block 302. A top block 304 is slidably mounted inside the material groove 303. A strong magnet 305 is fixedly mounted inside the top block 304. A top rod 306 is fixedly mounted on the lower part of the top block 304. A spring groove 307 is provided inside the lower stamping block 302 and below the material groove 303. The lower end of the top rod 306 extends into the spring groove 307 and is fixedly connected to a moving block 308. A compression spring 309 is provided on the lower part of the moving block 308 and inside the spring groove 307. The top length and width dimensions of the lower stamping block 302 are smaller than the diameter of the high-frequency heating coil 5, ensuring that the lower stamping block 302 can smoothly pass through the interior of the high-frequency heating coil 5 when moving up and down.

[0039] like Figure 4 and 5 As shown, the automatic loading and unloading mechanism 7 includes two parallel arc-shaped plates 701, with a groove 702 between them. An arc-shaped block 703 is fixedly mounted at the bottom of each arc-shaped plate 701, and positioning blocks 704 are fixedly mounted on both sides of the bottom of each arc-shaped plate 701. The sides of the positioning blocks 704 engage with the sides of the fixed plate 6. A clamping block 705 is positioned between the bottoms of the arc-shaped plates 701, and an inclined surface 706 is provided on the side of the clamping block 705 near the top of the arc-shaped plate 701. A spring-loaded spring (not shown) is provided at the rotatable part between the arc-shaped plate 701 and the fixed plate 6. The arc-shaped plates 701, arc-shaped blocks 703, positioning blocks 704, and clamping blocks 705 are an integral structure.

[0040] like Figure 6As shown, a stamping groove 801 is provided at the lower part of the top stamping block 8. The material box 9 includes a material box body 901, and a material outlet is provided at the bottom of the material box body 901. A movable plate 902 is slidably provided at the material outlet. The movable plate 902 is slidably connected to the side of the fixed bracket 2 through a slide rod 903. A return spring 904 is sleeved on the slide rod 903 between the movable plate 902 and the fixed bracket 2. A pressing plate 905 is provided at the lower part of the movable plate 902 to cooperate with the automatic loading and unloading mechanism 7.

[0041] like Figure 1 and 7 As shown, the slide 10 includes two parallel sliding plates 1001 with a gap 1002 between them. The slide 10 is inclined downward from both ends to the middle position. The middle position of the slide 10 is located in cold water. The sliding plates 1001 are fixedly connected to the quenching box 11 by a bracket.

[0042] like Figure 1-11 As shown, the specific working process of this embodiment is as follows:

[0043] The starting position of the operation in this embodiment is as follows: Figure 2 As shown, the unprocessed metal rod workpiece 12 is placed inside the material tank 303. Before the metal rod workpiece 12 is placed in the material tank 303, the top block 304 is still a certain distance away from the top of the material tank 303. After the metal rod workpiece 12 is placed inside the material tank 303, due to the weight of the metal rod workpiece 12 and the attraction of the strong magnet, the metal rod workpiece 12 will be firmly locked inside the material tank 303. Initially, the upper part of the metal rod workpiece 12 is located inside the high-frequency heating coil 5. After the high-frequency heating coil 5 is turned on, the upper part of the metal rod workpiece 12 can be heated.

[0044] like Figure 8 As shown, after the upper part of the metal rod workpiece 12 is heated, the high-frequency heating coil 5 automatically shuts off the power at the same time as the hydraulic cylinder of the stamping mechanism 3 is started. The stamping mechanism 3 drives the metal rod workpiece 12 to move upward. When the lower stamping block 302 is rising, the top edge (set as an arc) of the lower stamping block 302 begins to contact the bottom of the arc-shaped piece 701 and drives the arc-shaped piece 701 to start rotating. At this time, the metal rod workpiece 12 is located in the slide groove 702.

[0045] like Figure 9As shown, when the lower stamping block 302 continues to rise, it will come into complete contact with the top stamping block 8. The metal rod workpiece 12 is formed under the stamping action of the lower stamping block 302 and the top stamping block 8. At this time, the arc-shaped piece 701 is completely pushed to the side of the lower stamping block 302 by the lower stamping block 302. At the same time, the back of the arc-shaped piece 701 will press against the extrusion plate 905, causing the moving plate 902 to slide, thereby opening the opening of the material box 9 and dropping an unprocessed metal rod workpiece 12 from the material box 9. Since the unprocessed metal rod workpiece 12 will fall into the chute 702 and be located on the inclined surface 706, and since the bottom of the arc-shaped piece 701 is provided with an arc-shaped block 703, the outer contour of the arc-shaped block 703 has a side close to the lower stamping block 302. Therefore, the unprocessed metal rod workpiece 12 will not fall from the slide 702. When the unprocessed metal rod workpiece 12 falls into the slide, the inclined surface 706 itself has a certain inclination towards the lower stamping block 302, and the back of the arc-shaped piece 701 is blocked by the extrusion plate 905, so the unprocessed metal rod workpiece 12 will not fall from the back side of the slide 702. During the stamping process of the lower stamping block 302 and the top stamping block 8, in order to prevent the strong magnet 305 from bearing a large stamping force, the cross-sectional size of the strong magnet 305 can be equal to or smaller than the cross-sectional size of the top rod 306. In this way, during stamping, the stamping force at the bottom of the metal rod workpiece 12 is borne by the top block 304, which can better protect the strong magnet 305.

[0046] like Figure 10 As shown, after the stamping is completed, the lower stamping block 302 begins to descend. Due to the action of the compression spring 309, the formed metal rod workpiece 12 will still be fixed by the compression spring 309 before the lower stamping block 302 descends a certain distance, and the head of the formed metal rod workpiece 12 will still be located inside the stamping groove 801. As the lower stamping block 302 descends, the arc-shaped piece 701 will rotate counterclockwise due to the action of the spring (not shown), and the back side of the arc-shaped piece 701 will be located below the head of the formed metal rod workpiece 12. The unformed metal rod workpiece 12 will rotate together with the arc-shaped piece 701 in the slide groove 702.

[0047] like Figure 11 As shown, as the lower stamping block 302 continues to descend, since the size of the head of the formed metal rod workpiece 12 is larger than the width of the chute 702, the head of the metal rod workpiece 12 will be located on the upper back side of the arc plate 701. Finally, under the action of the arc plate 701, the bottom of the metal rod workpiece 12 will leave the material groove 303, while the unprocessed metal rod workpiece 12 will be located in the chute 702 and lie tilted on the inclined surface 706.

[0048] like Figure 12As shown, as the lower stamping block 302 continues to descend, the arc-shaped piece 701 will rotate to the starting position. At this time, the side of the positioning block 704 will abut against the side of the fixing plate 6, so that the arc-shaped piece 701 will no longer rotate. The final formed metal rod workpiece 12 will slide along the slide groove 702 onto the slide rail 10, and finally enter the quenching box 11 for quenching treatment. After the formed metal rod workpiece 12 falls, the bottom of the unprocessed metal rod workpiece 12 will fall above the material trough. Before the metal rod workpiece 12 is placed in the material trough 303, the top block 304 is still a certain distance away from the top of the material trough 303 and is attracted by the strong magnet 305. Due to the action of the strong magnet 305, and as the lower stamping block 302 further descends, the bottom edge of the reset inclined surface 706 will slowly straighten the unprocessed metal rod workpiece 12 and finally fall into the material trough 303. When the lower stamping block 302 returns to the starting position, the high-frequency heating coil 5 starts to start and the next processing is carried out.

[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bolt manufacturing and processing equipment, characterized in that, The system includes a base (1), a fixed bracket (2) is fixedly installed on the upper side of the base (1), a stamping mechanism (3) is installed inside the base (1), a high-frequency heating coil (5) is fixedly connected to the side of the fixed bracket (2) through a fixed block (4), the high-frequency heating coil (5) is located directly above the stamping mechanism (3), an automatic loading and unloading mechanism (7) is rotatably connected to the side of the fixed bracket (2) through a fixed plate (6), the automatic loading and unloading mechanism (7) is located above the high-frequency heating coil (5), a top stamping block (8) corresponding to the stamping mechanism (3) is fixedly installed on the top of the fixed bracket (2), a material box (9) is fixedly installed on the top of the fixed bracket (2) and on one side of the top stamping block (8), a slide (10) is provided on the fixed bracket (2), and one end of the slide (10) is close to the position of the automatic loading and unloading mechanism (7). The automatic loading and unloading mechanism (7) includes two parallel arc-shaped pieces (701), a groove (702) between the arc-shaped pieces (701), an arc-shaped block (703) fixedly provided at the bottom end of the arc-shaped pieces (701), positioning blocks (704) fixedly provided on both sides of the bottom of the arc-shaped pieces (701), the side of the positioning block (704) cooperating with the side of the fixing plate (6), a clamping block (705) between the bottom of the arc-shaped pieces (701), an inclined surface (706) provided on the side of the clamping block (705) near the top of the arc-shaped pieces (701), and a spring spring provided at the part of the arc-shaped pieces (701) that is rotatably disposed between the fixing plate (6). The material box (9) includes a material box body (901), and a material outlet is provided at the bottom of the material box body (901). A movable plate (902) is slidably provided at the material outlet. The movable plate (902) is slidably connected to the side of the fixed bracket (2) through a slide rod (903). A return spring (904) is sleeved on the slide rod (903) between the movable plate (902) and the fixed bracket (2).

2. The bolt production and processing equipment according to claim 1, characterized in that: The stamping mechanism (3) includes a hydraulic cylinder (301) fixedly mounted on a base (1). The upper output end of the hydraulic cylinder (301) is fixedly connected to a lower stamping block (302). A material groove (303) is provided on the upper part of the lower stamping block (302). A top block (304) is slidably mounted inside the material groove (303). A strong magnet (305) is fixedly mounted inside the top block (304). A top rod (306) is fixedly mounted on the lower part of the top block (304). A spring groove (307) is provided inside the lower stamping block (302) and below the material groove (303). The lower end of the top rod (306) extends into the spring groove (307) and is fixedly connected to a moving block (308). A compression spring (309) is provided on the lower part of the moving block (308) and inside the spring groove (307).

3. The bolt production and processing equipment according to claim 1, characterized in that: The lower part of the top stamping block (8) is provided with a stamping groove (801).

4. A bolt manufacturing and processing equipment according to any one of claims 1-3, characterized in that: A quenching box (11) is provided on one side of the base (1), and cold water is provided inside the quenching box (11).

5. The bolt production and processing equipment according to claim 4, characterized in that: The slide (10) includes two parallel sliding plates (1001) with a gap (1002) between them. The slide (10) is inclined downward from both ends to the middle position. The middle position of the slide (10) is located in cold water. The sliding plates (1001) are fixedly connected to the quenching box (11) by a bracket.

6. The bolt production and processing equipment according to claim 1, characterized in that: The arc-shaped piece (701), arc-shaped block (703), positioning block (704), and clamping block (705) are an integral structure.

7. The bolt production and processing equipment according to claim 2, characterized in that: The base (1) is fixedly provided with a movable groove (101), and the lower stamping block (302) is slidably disposed inside the movable groove (101).

8. The bolt production and processing equipment according to claim 2, characterized in that: The top length and width of the lower stamping block (302) are smaller than the diameter of the high-frequency heating coil (5).

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