A pear paste production system and production method

Abstract

The present invention provides a pear paste production system, including frozen pear making equipment, which includes a transmission mechanism, including a transmission component and several groups of material receiving components installed on the transmission component, wherein equal portions of pre-treated pears enter the material receiving component and are transmitted backward; a steaming mechanism, including a cutting component for cutting the pears in the material receiving component and a feeding component located above the cutting component and feeding a fixed amount of Fritillaria cirrhosa powder into half pears, and the pears with Fritillaria cirrhosa powder are fed into a steaming box through the material receiving component for steaming; a quick-freezing mechanism, including a pre-cooling component arranged at the output end of the steaming box, a brushing component arranged behind the pre-cooling component and applying honey to the upper surface of the half pears, and a refrigeration chamber arranged behind the brushing component, thereby solving the problem that the pear paste has poor fusion with other fresh auxiliary materials and relatively low functional effect when it is steamed and eaten after a period of time after being quickly frozen.

Description

Technical Field

[0001] The present invention relates to the technical field of pear paste, and in particular to a pear paste production system and a production method thereof. Background Art

[0002] Autumn Pear Paste, also known as Snow Pear Paste, is a traditional medicinal food. Made with carefully selected autumn pears (also known as duck pears or snow pears) and blended with other cough-relieving, expectorant, fluid-invigorating, and lung-moistening herbs, such as Rehmannia root, Pueraria root, radish, Ophiopogon japonicus, lotus root nodes, ginger juice, Fritillaria thunbergii, and honey, this culinary beverage is often used clinically to treat respiratory symptoms caused by heat and dryness that damage fluids, such as lung heat, thirst, dry stools, lung yin damage, coughing up white sputum, and chronic coughing and hemoptysis. Autumn Pear Paste moistens the lungs and relieves coughs, promotes fluid production, and relieves sore throats. It is used for coughs, shortness of breath, thick sputum, chest fullness, dry mouth and throat, irritability, and hoarseness caused by yin deficiency and lung heat. It is particularly effective for those with chronic lung heat and yin damage.

[0003] The prior art application number CN108991502A discloses a method for preparing autumn pear paste, comprising the following steps: (1) selecting raw materials: selecting a certain mass fraction of crisp pears, honey, ginger, panda tamarind and honeysuckle for later use; (2) processing raw materials: peeling and cored the crisp pears for later use, and washing the panda tamarind and honeysuckle for later use; (3) steaming: placing the crisp pears, honey and ginger selected in step (1) into a steaming pot for steaming, the steaming temperature being 95-98°C and the steaming time being 60-70 min.

[0004] However, according to this technical solution, when the pear paste is quickly frozen and then steamed for a period of time for consumption, the pear paste has a poor fusion degree with the other fresh ingredients, resulting in a relatively low functional effect. Summary of the Invention

[0005] The purpose of the present invention is to address the shortcomings of the existing technology and provide a pear paste production system. Through a special frozen pear structure, Sichuan Fritillary Bulbs and honey are locked in the frozen pear, and the entire combined frozen pear forming process is realized to solve the problem that when the pear paste is quickly frozen and then steamed and eaten for a period of time, its flesh has poor fusion with the other fresh auxiliary ingredients and its functional effect is relatively low.

[0006] To achieve the above object, the present invention provides the following technical solutions:

[0007] A pear paste production system includes a frozen pear production device, wherein the frozen pear production device includes:

[0008] A transmission mechanism, comprising a transmission assembly and a plurality of receiving assemblies mounted on the transmission assembly, wherein equal portions of pre-processed pears enter the receiving assemblies and are transmitted backwards;

[0009] The cooking mechanism includes a cutting assembly for cutting the pears in the receiving assembly and a feeding assembly located above the cutting assembly and feeding a predetermined amount of Fritillaria cirrhosa powder into the half pears. The pears with the Fritillaria cirrhosa powder are fed into the cooking box through the receiving assembly to be steamed.

[0010] The quick-freezing mechanism comprises a reprocessing component arranged at the output end of the cooking box and used to spread honey on the upper surface of the half pear, and a refrigeration chamber arranged behind the spreading component.

[0011] Preferably, the material receiving assembly includes a first material receiving bin mounted on the transmission assembly via a chassis and a second material receiving bin rotatably arranged above the first material receiving bin via a rotating shaft, wherein the rotating shaft is externally connected to a first gear, and the first gear is driven to rotate via a first rack on an external frame;

[0012] The first material receiving bin and the second material receiving bin are both correspondingly provided with a plurality of groups of spaces, and corresponding spaces are provided with supporting members.

[0013] Preferably, the expansion member includes a transmission shaft with a hollow structure and rotatably mounted on the chassis, two sets of top shafts symmetrically and rotatably mounted on the upper ends of the transmission shaft, a tension spring connecting the two sets of top shafts, a sliding sleeve slidably mounted on the outer periphery of the transmission shaft and made of a rubber material, a sliding rod slidably mounted in the transmission shaft and connected to the sliding sleeve, and a first guide shaft connected to the sliding rod and elastically mounted on the chassis;

[0014] The lower end of the transmission shaft is provided with a second gear, and the second gear is driven to rotate by a second rack on the external frame;

[0015] The first guide shaft guides the driving sleeve to perform lifting movements via a first guide track on the external frame.

[0016] Preferably, the slitting assembly includes a bracket mounted on the outside of the second receiving bin, a second guide shaft elastically and slidably arranged on the bracket, and a cutter arranged at one end of the second guide shaft and in contact with the outer surface of the blank;

[0017] The cutter head is a triangular structure and its side is patterned. The second receiving bin is provided with a rubber slot, and the cutter head is adaptively slidably inserted into the slot.

[0018] The second guide shaft completes horizontal reciprocating movement through the second guide rail and the third guide rail respectively.

[0019] Preferably, the feeding assembly includes a punching piece for punching holes in the circumferential direction on the upper end of the half pear and a feeding piece for simultaneously feeding the Fritillaria cirrhosa powder into the hole after the punching is completed.

[0020] Preferably, the punching member includes a pneumatic member, a telescopic unit provided at the output end of the pneumatic member, a pressure plate provided at the lower end of the telescopic unit, a first connecting plate fixedly connected to the telescopic unit and having a plurality of groups of openings formed on its circumference, and a plurality of groups of rotary punching needles equidistantly provided on the first connecting plate and correspondingly sliding on the openings, wherein any group of rotary punching needles is driven to rotate by a servo motor and the upper ends of two adjacent groups of rotary punching needles are connected by a transmission belt; and

[0021] The feeding part includes a silo installed on the pneumatic part, a transfer cylinder matched and installed on the pressure plate, a stirring part rotatably arranged in the transfer cylinder, and a connecting pipe with one end connected to the silo and the other end connected to the transfer cylinder. The rotary needle is located in the stirring part and is connected to its rubber transmission.

[0022] Preferably, the reprocessing component comprises:

[0023] A pre-cooling assembly, comprising a second connecting plate sliding on the frame in a vertical direction, a plurality of drive shafts rotatably disposed on the second connecting plate and synchronously driven, and fan blades connected to the drive shafts; and

[0024] A brush assembly, which includes a rag arranged at the lower end of the drive shaft, a first transmission channel connected to the second connecting disk and located in the drive shaft, a material storage box installed on the second connecting disk, a second transmission channel connected to the material storage box at one end and the first transmission channel at the other end, a control door elastically slidingly arranged on the first transmission channel and used to control automatic discharge of the first transmission channel, and a cam connected to the upper end of the drive shaft and intermittently arranged with the control door.

[0025] Preferably, the reprocessing components are arranged in multiple groups along the transmission direction of the transmission mechanism.

[0026] The present application also provides a production method compatible with a pear paste production system, which uses pear, loquat, Fritillaria cirrhosa, and honey as main raw materials and is made through raw material pretreatment, decoction, concentration, mixing, and packaging.

[0027] Preferably, the pear production process in the raw material pre-treatment comprises the following steps:

[0028] Step 1: Injecting Fritillaria cirrhosa powder into pears: First, several groups of pre-treated pears are divided into two at the same time, and then holes are perforated on the top of the pear halves. After the perforations are completed, the Fritillaria cirrhosa powder is promptly injected into the corresponding holes.

[0029] Step 2: Steaming process: several groups of half pears are transferred to a steaming box for steaming;

[0030] Step 3, honey coating process, after the steaming is completed, the above-mentioned half pears are removed from the steaming box, and then the processing component performs multi-stage rapid cooling on the steamed half pears, and after cooling, the upper surface is coated with honey;

[0031] Step 4: Quick-freezing process: The pre-treated half pears are sealed with film, and after the two groups of half pears are combined into whole pears, they are transferred to the cold storage room for rapid refrigeration.

[0032] The beneficial effects of the present invention are:

[0033] (1) The present invention provides a transmission mechanism in conjunction with a steaming mechanism to horizontally cut the pear after the core is removed from the middle, and add a predetermined amount of Fritillaria cirrhosa powder into the half pear on the surface of the cut pear. The Fritillaria cirrhosa powder and the pear are better blended after steaming. The half pear is coated with honey and the viscosity of the honey is used to cover the two halves of the pear. Finally, the half pear is frozen in a refrigerator to form a whole. The whole pear is convenient for adding other ingredients when making the paste later. The perfect fusion of pear, honey and Fritillaria cirrhosa powder is completed during the pear processing, thereby improving the product quality.

[0034] (2) The present invention uses a material receiving assembly, a first material receiving bin and a second material receiving bin to automatically separate and cover the two half pears, and uses a supporting member to support the half pears of different specifications placed in the space, which is convenient for positioning and guiding during the cutting and perforating work, and can also automatically drive them to rotate in a circle, thereby facilitating the transmission of the circumferential airflow of the half pears during the steaming and freezing process, thereby improving the processing effect and efficiency.

[0035] In summary, the present invention has the advantages of automated production and product health care. BRIEF DESCRIPTION OF THE DRAWINGS

[0036] Figure 1 Schematic diagram of the process of the present invention;

[0037] Figure 2 Schematic diagram of the process of the present invention;

[0038] Figure 3 This is a schematic diagram of the pear processing process of the present invention;

[0039] Figure 4 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0040] Figure 5 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0041] Figure 6 Schematic diagram of the material connection component structure of the present invention Figure 1 ;

[0042] Figure 7Schematic diagram of the material connection component structure of the present invention Figure 2 ;

[0043] Figure 8 Schematic diagram of the slitting assembly structure of the present invention Figure 1 ;

[0044] Figure 9 Schematic diagram of the slitting assembly structure of the present invention Figure 2 ;

[0045] Figure 10 Schematic diagram of the slitting assembly structure of the present invention Figure 3 ;

[0046] Figure 11 Schematic diagram of the support structure of the present invention Figure 1 ;

[0047] Figure 12 Schematic diagram of the support structure of the present invention Figure 2 ;

[0048] Figure 13 This is a schematic diagram of the structure of the reprocessing component of the present invention;

[0049] Figure 14 Schematic diagram of the working of the reprocessing component of the present invention Figure 1 ;

[0050] Figure 15 Schematic diagram of the working of the reprocessing component of the present invention Figure 2 ;

[0051] Figure 16 This is a schematic structural diagram of the feeding assembly of the present invention;

[0052] Figure 17 Schematic diagram of the feeding assembly of the present invention Figure 1 .

[0053] Figure 18 Schematic diagram of the feeding assembly of the present invention Figure 2 . DETAILED DESCRIPTION

[0054] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0055] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0056] Example 1

[0057] like Figures 3 to 5 As shown, this embodiment provides a pear paste production system, including a frozen pear production device, the frozen pear production device comprising:

[0058] The transmission mechanism 1 includes a transmission assembly 11 and a plurality of receiving assemblies 12 mounted on the transmission assembly 11. The pre-processed pears 100 are transported into the receiving assembly 12 and transported backward.

[0059] The cooking mechanism 2 includes a cutting assembly 21 for cutting the pears in the receiving assembly 12 and a feeding assembly 22 located above the cutting assembly 21 and feeding a predetermined amount of Chuanbei powder 200 into the half pears 300. The pears with Chuanbei powder are fed into the cooking box 23 through the receiving assembly 12 for steaming.

[0060] The quick-freezing mechanism 3 includes a reprocessing component 31 arranged at the output end of the cooking box 23 and applying honey to the upper surface of the half pear 300, and a refrigeration chamber 32 arranged behind the brushing component 312.

[0061] In this embodiment, a transmission mechanism 1 is provided to cooperate with a steaming mechanism 2, and the pear after the core is removed from the middle is horizontally cut, and a certain amount of Fritillaria chuanxiong powder 200 is added to the half pear 300 on the cut pear surface. The steamed Fritillaria chuanxiong powder and the pear are better blended. The steamed half pear 300 is coated with honey and the two half pears 300 are covered by the viscosity of the honey. Finally, they are frozen into one piece in the cold storage chamber 32. The whole pear is formed so that other ingredients can be added when making the paste later. The perfect fusion of pear, honey and Fritillaria chuanxiong powder is completed during the pear processing, thereby improving the product quality.

[0062] Further, if Figures 6 and 7 As shown, the material receiving assembly 12 includes a first material receiving bin 122 mounted on the transmission assembly 11 via a chassis 121 and a second material receiving bin 124 rotatably arranged above the first material receiving bin 122 via a rotating shaft 123. The rotating shaft 123 is externally connected to a first gear 125, and the first gear 125 is driven to rotate by a first rack on an external frame.

[0063] The first receiving bin 122 and the second receiving bin 124 are each provided with a plurality of spaces 120 , and corresponding spaces 120 are provided with opening members 127 .

[0064] The first material receiving bin 122 and the second material receiving bin 124 are both elastically mounted on the chassis 121 and driven by a cylinder to automatically rise and fall. An L-shaped support rod may be provided on the chassis 121, and the transmission shaft 1271 is rotatably set on the support rod and supported by the support rod.

[0065] It should be noted that the space 120 is made of elastic material and the space is slightly larger than the size of the pear; and the first material receiving bin 122 and the second material receiving bin 124 are raised and lowered to cooperate with the support members 127 therein, the purpose of which is to achieve the rationality and completeness of the closing of the lids between the two groups of bins, avoid interference between the built-in support members and the pears during the rotation process, and also improve the height adjustment of the support members 127 for the half pears.

[0066] In addition, the first gear 125 on the rotating shaft 123 is rotated by moving to the first rack, and similarly, it is rotated and reset again through the reversely arranged first rack, thereby realizing the closing and opening of the first material receiving bin 122 and the second material receiving bin 124.

[0067] Further, if Figures 11 to 12 As shown, the expansion member 127 includes a transmission shaft 1271 with a hollow structure and rotatably mounted on the chassis 121, two sets of top shafts 1272 symmetrically and rotatably mounted on the upper ends of the transmission shaft 1271, a tension spring 1273 connecting the two sets of top shafts 1272, a sliding sleeve 1274 slidably mounted on the outer periphery of the transmission shaft 1271 and made of rubber material, a sliding rod 1275 slidably mounted within the transmission shaft 1271 and connected to the sliding sleeve 1274, and a first guide shaft 1276 connected to the sliding rod 1275 and elastically mounted on the outside of the chassis 121;

[0068] The lower end of the transmission shaft 1271 is provided with a second gear 1277, and the second gear 1277 is driven to rotate by a second rack on the external frame;

[0069] The first guide shaft 1276 guides the driving sleeve 1274 to perform lifting and lowering movements via the first guide rail 1279 on the external frame.

[0070] In this embodiment, by setting up the material receiving component 12, the first material receiving bin 122 and the second material receiving bin 124 are used to automatically separate and close the two half pears 300, and at the same time, the support member 127 is used to support the half pears 300 of different specifications placed in the space 120, which is convenient for positioning and guiding during the cutting and perforation work, and can also automatically drive them to rotate in a circle, thereby facilitating the transmission of the circumferential airflow of the half pears 300 during the steaming and freezing process, thereby improving the processing effect and efficiency.

[0071] In detail, several whole pears fall into the space 120 corresponding to the first receiving bin 122. At this time, the first receiving bin 122 and the second receiving bin 124 are both in an open and upward state. The cored hollow part of the pear is directly inserted into the support member 127. Then, the first guide shaft 1276 drives the sliding sleeve 1274 downward through the slide rod 1275 under the guidance of the first guide rail 1279. The two sets of top shafts 1272 are unfolded and supported to support the inside of the pear under the drive of the tension spring 1273. Then, the second gear 1277 on the transmission shaft 1271 is transmitted to the second rack for circular rotation, and the transmission shaft 1271 drives the half pear 300 to rotate synchronously.

[0072] It is worth emphasizing that the pear position is corrected by the spreading action of the spreading member 127 on the half pear, ensuring that the axis centers of the upper and lower half pears are aligned, and the versatility is high.

[0073] It should be noted that all the slide bars 1275 are connected by connecting rod transmission and move up and down synchronously; at the same time, the rotating transmission shaft 1271 rotates in a circle and can be synchronously transmitted by gear meshing or belt transmission. This transmission method is not unique and will not be elaborated here.

[0074] Further, if Figures 8 to 10 As shown, the slitting assembly 21 includes a bracket 211 mounted on the outside of the second receiving bin 124, a second guide shaft 212 elastically and slidably arranged on the bracket 211, and a cutter 213 arranged at one end of the second guide shaft 212 and in contact with the outer surface of the space 120;

[0075] The cutter head 213 has a triangular structure and a patterned side surface. The second receiving bin 124 is provided with a rubber slot 214, and the cutter head is adaptively slidably inserted into the slot 214.

[0076] The second guide shaft 212 moves back and forth in the horizontal direction via the second guide rail and the third guide rail 216 .

[0077] In this embodiment, by setting up the slitting assembly 21, the second guide shaft 212 automatically inserts or removes the cutter 213 into or out of the slot 214 under the guidance of the second guide rail and the third guide rail 216 respectively, and at the same time uses friction to complete the clamping work of the slot 214 on the cutter 213.

[0078] It should be noted that after the second material receiving bin 124 is closed onto the first material receiving bin 122, the cutter 213 completes the cutting and engages with the second material receiving bin 124 and rotates to unfold. The cutter 213 completes the limiting work of the half pear 300 in the second material receiving bin 124 during the flipping process, and then transmits it backward. The cutter 213 is guided out of the second material receiving bin 124 through the cooperation of the second guide rail and the second guide shaft 212. The top of the half pear in the second material receiving bin 124 is exposed, and then it is transmitted backward to deliver the Fritillaria cirrhosa powder.

[0079] Moreover, the structures of the second guide rail and the third guide rail 216 are set in reverse. During the cutting operation, the second guide shaft 212 can be pressed against the inner wall of the second guide rail; on the contrary, during the disengagement, the trajectory of the third guide rail 216 is opposite to that of the second guide rail. The third guide rail 216 is set as a double-layer structure, and the second guide shaft 212 is inserted between the two sets of second guide rails. The spherical structure at the outer end of the second guide shaft 212 presses against the outer wall of the second guide rail.

[0080] Further, if Figures 16 and 17 As shown, the feeding assembly 22 includes a punching member 221 for punching holes in the circumferential direction on the upper end of the half pear 300 and a feeding member 222 for feeding the Fritillaria cirrhosa powder 200 into the hole after the punching is completed;

[0081] The punching member 221 includes a pneumatic member 2211, a telescopic unit 2212 provided at the output end of the pneumatic member 2211, a pressure plate 2213 provided at the lower end of the telescopic unit 2212, a first connecting plate 2215 fixedly connected to the telescopic unit 2212 and having a plurality of groups of openings 2214 formed on its circumference, and a plurality of groups of rotating needles 2216 equidistantly provided on the first connecting plate 2215 and correspondingly sliding on the openings 2214, wherein any group of rotating needles 2216 is driven to rotate by a servo motor and the upper ends of two adjacent groups of rotating needles 2216 are connected by a transmission belt; and

[0082] The feeding part 222 includes a material silo 2221 installed on the pneumatic part 2211, a material transfer cylinder 2222 matched and installed on the pressure plate 2213, an agitator 2223 rotatably arranged in the material transfer cylinder 2222, and a connecting tube 2224 which is connected to the material silo 2221 at one end and to the material transfer cylinder 2222 at the other end. The rotary needle 2216 is located in the agitator 2223 and is connected to its rubber transmission.

[0083] In this embodiment, by setting a punching piece 221 to cooperate with the feeding piece 222, the rotating hole needle 2216 completes the uniform punching work of the half pear and simultaneously puts the Fritillaria cirrhosa powder into the hole at the same position, avoiding leakage of the Fritillaria cirrhosa powder and ensuring accurate delivery.

[0084] In detail, the half pears in the first receiving bin 122 and the second receiving bin 124 are moved to the bottom of the pneumatic part 2211, the pneumatic part 2211 is started, the pressure plate 2213 presses the half pear 300, and all the drilling needles 2216 rotate and spirally descend. After drilling the half pear, the drilling needles 2216 rise straight up, and when the drilling needles 2216 are separated from the pear flesh and continue to lift up, they rotate synchronously, and the friction of the rubber is used to drive the stirring part 2223 to rotate, and the Sichuan Fritillary Powder in the bin 2221 enters the corresponding hole through the transfer barrel 2222, thereby achieving the loading of the Sichuan Fritillary Powder. The discharge port at the lower end of the transfer barrel 2222 is coaxial with the opening and the diameter is slightly smaller than the opening diameter.

[0085] The connecting pipe 2224 is a hose.

[0086] Further, if Figures 13 to 15 As shown, the reprocessing component 31 includes:

[0087] A pre-cooling assembly 311, comprising a second connecting plate 3111 sliding on the frame in a vertical direction, a plurality of drive shafts 3112 rotatably disposed on the second connecting plate 3111 and synchronously driven, and fan blades 3113 connected to the drive shafts 3112; and

[0088] The brush assembly 312 includes a rag 3121 arranged at the lower end of the driving shaft 3112, a first transmission channel 3122 connected to the second connecting disk 3111 and located in the driving shaft 3112, a material storage box 3123 installed on the second connecting disk 3111, a second transmission channel 3124 connected to the material storage box 3123 at one end and connected to the first transmission channel 3122 at the other end, a control door 3125 elastically slidably arranged on the first transmission channel 3122 and used to control the automatic discharge of the first transmission channel 3122, and a cam 3126 connected to the upper end of the driving shaft 3112 and intermittently arranged with the control door 3125.

[0089] In detail, after the half pear is steamed and output, the fan blade 3113 completes the pre-cooling work on the lower half pear to avoid the loss of nutrients in the pear. The driving shaft 3112 that drives the fan blade 3113 to rotate rotates synchronously and intermittently controls the opening and closing of the control door 3125 through the cam 3126. When the control door 3125 is opened, the honey in the storage box 3123 enters the rag 3121 through the first transmission channel 3122 and the second transmission channel 3124. The rag 3121 rotates to evenly spread the honey on the top of the half pear, and the cooling work is completed while the honey is spread. On the other hand, the honey is completely spread with the rotating half pear.

[0090] Furthermore, the reprocessing components 31 are arranged in multiple groups along the transmission direction of the transmission mechanism 1.

[0091] Example 2

[0092] like Figure 1-3 As shown, the components identical or corresponding to those in the first embodiment are designated by the corresponding reference numerals in the first embodiment. For simplicity, only the differences from the first embodiment are described below. The second embodiment differs from the first embodiment in that:

[0093] The invention discloses a production method of a pear paste production system, which takes pear, loquat, Fritillaria cirrhosa and honey as main raw materials and is made through pre-treatment, decoction, concentration, mixing and packaging.

[0094] Furthermore, the pear production process in the raw material pre-treatment includes the following steps:

[0095] Step 1: Injecting Fritillaria cirrhosa powder into pears: first, split several groups of pre-treated pears 100 into two at the same time, then perforate the top of each half pear 300, and immediately inject Fritillaria cirrhosa powder 200 into the corresponding holes after perforation.

[0096] Step 2, steaming process, several groups of half pears 300 are transferred to the steaming box 23 for steaming;

[0097] Step 3, honey coating process, after the steaming is completed, the pear halves 300 are removed from the steaming box 23, and then the processing component 31 performs multi-stage rapid cooling on the steamed pear halves 300, and after cooling, the upper surface thereof is coated with honey;

[0098] In step 4, a quick freezing process, the pre-treated half pears 300 are sealed with film, and after the two groups of half pears 300 are combined into a whole pear 500, they are transferred to the refrigeration chamber 32 for rapid refrigeration.

[0099] The technical requirements for raw materials include: production water should comply with the provisions of GB5749; pears should comply with the provisions of GB / T10650; loquats should comply with the provisions of GB / T13867; honey should comply with the provisions of GB14963.

[0100] Sensory requirements shall comply with the requirements in Table 1.

[0101] Table 1 Sensory indicators

[0102]

[0103] Physical and chemical indicators should comply with the requirements of Table 2.

[0104] Table 2 Physical and chemical indicators

[0105]

[0106] The pollutant limits shall comply with the provisions of Table 3.

[0107] Table 3 Pollutant Limits

[0108]

[0109] Microbial limits should comply with the requirements in Table 4.

[0110] Table 4 Microbial Limits

[0111]

[0112] The net content should comply with the requirements of the "Measures for the Supervision and Management of Measurement of Quantitatively Packaged Goods" (Order No. 70 of the State Administration for Market Regulation

[2023] ), and the inspection method shall be determined according to the method specified in JJF1070.

[0113] The quality of food additives should comply with the corresponding safety standards and relevant regulations; the types and usage of food additives should comply with GB2760 and other relevant regulations.

[0114] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A pear paste production system, including frozen pear production equipment, characterized in that: The frozen pear production equipment comprises: A transmission mechanism, comprising a transmission assembly and a plurality of receiving assemblies mounted on the transmission assembly, wherein equal portions of pre-processed pears enter the receiving assemblies and are transmitted backwards; The cooking mechanism includes a cutting assembly for cutting the pears in the receiving assembly and a feeding assembly located above the cutting assembly and feeding a predetermined amount of Fritillaria cirrhosa powder into the half pears. The pears with the Fritillaria cirrhosa powder are fed into the cooking box through the receiving assembly to be steamed. a quick-freezing mechanism comprising a reprocessing assembly disposed at the output end of the cooking tank and configured to apply honey to the upper surface of the pear halves, and a refrigeration chamber disposed behind the reprocessing assembly; The material receiving assembly includes a first material receiving bin mounted on the transmission assembly via a chassis and a second material receiving bin rotatably arranged above the first material receiving bin via a rotating shaft, wherein the rotating shaft is externally connected to a first gear which is driven to rotate by a first rack on an external frame; The first material receiving bin and the second material receiving bin are each provided with a plurality of groups of spaces, and corresponding spaces are provided with support members; The expansion member includes a transmission shaft with a hollow structure and rotatably mounted on the chassis, two sets of top shafts symmetrically and rotatably mounted on the upper ends of the transmission shaft, a tension spring connecting the two sets of top shafts, a sliding sleeve slidably mounted on the outer periphery of the transmission shaft and made of a rubber material, a sliding rod slidably mounted in the transmission shaft and connected to the sliding sleeve, and a first guide shaft connected to the sliding rod and elastically mounted on the chassis; The lower end of the transmission shaft is provided with a second gear, and the second gear is driven to rotate by a second rack on the external frame; The first guide shaft guides the driving sleeve to move up and down through the first guide rail on the external frame; The slitting assembly includes a bracket mounted on the outside of the second receiving bin, a second guide shaft elastically and slidably arranged on the bracket, and a cutter arranged at one end of the second guide shaft and in contact with the outer surface of the blank; The cutter head is a triangular structure, and the second receiving bin is provided with a rubber slot, and the cutter head is adaptively slidably inserted into the slot; The second guide shaft completes horizontal reciprocating movement through the second guide rail and the third guide rail respectively.

2. A pear paste production system according to claim 1, characterized in that: The feeding assembly includes a punching piece for punching holes in the circumferential direction on the upper end of the half pear and a feeding piece for simultaneously feeding Sichuan Fritillaria powder into the hole after the punching is completed.

3. A pear paste production system according to claim 2, characterized in that: The punching member includes a pneumatic member, a telescopic unit provided at the output end of the pneumatic member, a pressure plate provided at the lower end of the telescopic unit, a first connecting plate fixedly connected to the telescopic unit and having a plurality of groups of openings formed on its circumference, and a plurality of groups of rotary punching needles equidistantly provided on the first connecting plate and correspondingly sliding on the openings, wherein any group of rotary punching needles is driven to rotate by a servo motor and the upper ends of two adjacent groups of rotary punching needles are connected by a transmission belt; and The feeding part includes a material silo installed on the first connecting plate, a material transfer cylinder matched and installed on the pressure plate, an agitator rotatably arranged in the material transfer cylinder, and a connecting pipe with one end connected to the material silo and the other end connected to the material transfer cylinder. The rotary needle is located in the agitator and is connected to its rubber transmission.

4. A pear paste production system according to claim 1, characterized in that: The reprocessing assembly comprises: A pre-cooling assembly, comprising a second connecting plate sliding on the frame in a vertical direction, a plurality of drive shafts rotatably disposed on the second connecting plate and synchronously driven, and fan blades connected to the drive shafts; and A brush assembly, which includes a rag arranged at the lower end of the drive shaft, a first transmission channel connected to the second connecting disk and located in the drive shaft, a material storage box installed on the second connecting disk, a second transmission channel connected to the material storage box at one end and connected to the first transmission channel at the other end, a control door elastically slidingly arranged on the first transmission channel and used to control automatic discharge of the first transmission channel, and a cam connected to the upper end of the drive shaft and intermittently arranged with the control door.

5. A pear paste production system according to claim 1, characterized in that: The reprocessing components are arranged in multiple groups along the transmission direction of the transmission mechanism.

6. The pear paste production method of a pear paste production system according to claim 1, characterized in that: The pear paste is prepared from pear, loquat, Fritillaria cirrhosa and honey as main raw materials, and is prepared through raw material pre-treatment, decoction, concentration, mixing and packaging.

7. The pear paste production method according to claim 6, characterized in that: The pear production process in the raw material pre-treatment comprises the following steps: Step 1: Injecting Fritillaria cirrhosa powder into pears: First, several groups of pre-treated pears are divided into two at the same time, and then holes are perforated on the top of the pear halves. After the perforations are completed, the Fritillaria cirrhosa powder is promptly injected into the corresponding holes. Step 2: Steaming process: several groups of half pears are transferred to a steaming box for steaming; Step 3, honey coating process, after the steaming is completed, the above-mentioned half pears are removed from the steaming box, and then the processing component performs multi-stage rapid cooling on the steamed half pears, and after cooling, the upper surface is coated with honey; Step 4, quick freezing process, the pre-treated half pears are sealed with film, and after the two groups of half pears are combined into whole pears, they are transferred to the cold storage room for rapid refrigeration.

Images