A fat ball manufacturing system

By designing an automated fertilizer pill manufacturing system, using components such as mixing tanks, rotating columns, large gears and cutters, the complex problems of existing equipment are solved, and the rapid mixing and pelleting of functional auxiliary materials and fertilizers is realized, which simplifies operation. Suitable for promotional use.

CN118162046BActive Publication Date: 2024-12-20TROPICAL CORP STRAIN RESOURCE INST CHINESE ACAD OF TROPICAL AGRI SCI
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Patent Information

Application Number
CN202410391206.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-20
Estimated Expiration
2044-04-02

AI Technical Summary

Technical Problem

The existing bar-shaped fertilizer pill manufacturing equipment is complex to use and is not suitable for promotion and widespread application.

Method used

A fat pill manufacturing system including a mixing tank, rotating column, large gear, flip plate, screen plate and cutter is designed to realize the integrated process of automatic stirring, pellet making and drying through motor drive to simplify operations.

Benefits of technology

It realizes rapid mixing, pelleting and drying of functional auxiliary materials and fertilizers, which is simple to operate and is suitable for promotion and use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a fertilizer pill manufacturing system, comprising a stirring tank, wherein an annular groove is provided on the top of the stirring tank, a protective cover is fixedly connected to the top of the stirring tank near the right side, a fixed block is fixedly connected to the left center of the protective cover, and a first motor is arranged on the top of the fixed block. The invention can realize an integrated manufacturing process of automated stirring, pill making, cutting and drying through the mutual cooperation among the first motor, L-shaped connecting rod, manufacturing tank, fixed block, large gear, fixed gear, stirring rod, rotating column, cylinder, flip plate, second motor, screen plate, cylinder, support plate, linkage block, drying tank and other components, so that the staff can quickly pill the auxiliary materials and fertilizers. Meanwhile, the device is simple to operate and suitable for popularization.
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Description

Technical Field

[0001] The invention relates to the technical field of fat ball manufacturing, in particular to a fat ball manufacturing system. Background Art

[0002] Fertilizer pills are a form of mixing auxiliary materials with fertilizers. They are processed from high-quality fermented materials and are rich in organic matter, nitrogen, phosphorus, potassium and other nutrients. They appear in granular or strip shapes, are easy to use, and have a good effect on promoting plant growth.

[0003] When growers need to mix functional auxiliary materials with different fertilizers to produce bar-shaped fertilizer balls, they need to purchase corresponding bar-shaped fertilizer ball manufacturing equipment. However, the existing bar-shaped fertilizer ball manufacturing equipment is too complicated to use and is not conducive to promotion. Summary of the invention

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fertilizer pill manufacturing system, including a stirring tank, an annular groove is provided on the top of the stirring tank, a protective cover is fixedly connected to the top of the stirring tank near the right side, a fixed block is fixedly connected to the left center of the protective cover, a first motor is provided on the top of the fixed block, an L-shaped connecting rod is fixedly connected to the right side of the first motor, the bottom end of the power output shaft of the first motor passes through the inner cavity of the fixed block, the bottom end of the power output shaft of the first motor is fixedly connected to a rotating column, the front and rear sides of the rotating column are fixedly connected to side plates, the tops of the two side plates are provided with large gears, the centers of the two large gears are penetrated by rotating shafts and fixedly connected to them, the bottom ends of the two rotating shafts pass through adjacent side plates, and the two The bottom end of the rotating shaft is fixedly connected to a stirring rod, a cylinder is sleeved on the outside of the first motor, and the top of the cylinder is fixedly connected to the bottom of the fixed block, a fixed gear is fixedly sleeved on the outside of the cylinder near the bottom end, and the two large gears are meshed with the fixed gear, and the front and rear sides of the fixed block are fixedly connected to L-shaped fixing rods, and one end of the two L-shaped fixing rods away from the fixed block is fixedly connected to the top of the stirring tank, and the left side of the L-shaped fixing rod located on the front side is fixedly connected to a storage box, and the inner cavity of the storage box is provided with a folding plate, and the bottom of the folding plate is fitted with an annular groove, and a magnet is installed on the left side of the folding plate, the bottom of the stirring tank is fixedly connected to a manufacturing tank, and the bottom of the manufacturing tank is fixedly connected to a drying tank, and the right sides of the two L-shaped fixing rods A protective cover is fixedly connected together, and a handle is fixedly connected to the protective cover and the right side of the stirring tank. The end of the L-shaped connecting rod away from the first motor is fixedly connected to the protective cover. A second motor is arranged on the front side of the manufacturing tank. A bottom plate is fixedly connected to the bottom of the second motor. The rear side of the bottom plate is fixedly connected to the manufacturing tank. The power output shaft of the second motor passes through the inner cavity of the manufacturing tank and is fixedly connected to a flip plate. The flip plate is located below the two stirring rods. A plurality of rectangular grooves are provided on the inner side wall of the manufacturing tank, and the plurality of rectangular grooves are arranged in a cross shape with the center of the manufacturing tank as the center. The bottom of the inner cavity of the plurality of rectangular grooves is fixedly connected to a support plate, and the top of the plurality of support plates is fixedly connected to a cylinder. A linkage block is fixedly connected to the top of the cylinder. If A screen plate is movably connected to one side corresponding to the linkage block, and the screen plate is located below the flip plate. A third motor is provided at the bottom of the drying tank, and a power output shaft of the third motor is fixedly connected to a central shaft, and the top of the central shaft passes through the inner cavity of the drying tank. Two push plates are fixedly connected to the outside of the central shaft, and the two push plates are symmetrically arranged front to back. Two cutters are fixedly connected to the outside of the central shaft, and the two cutters are symmetrically arranged front to back. The cutters are located above the push plate. A discharge port is provided on the left side of the drying tank, and an opening and closing door is installed on the discharge port. Two triangular plates are fixedly connected to the bottom of the drying tank, and the two triangular plates are symmetrically arranged front to back. Rollers are fixedly connected to the opposite sides of the two triangular plates.A bottom rod is fixedly connected to the bottom of the drying tank near the right side.

[0005] A method for using a fat pill manufacturing system comprises the following steps:

[0006] S1: First, the staff puts the auxiliary materials and fertilizers into the inner cavity of the mixing tank through the opening at the top of the mixing tank, and starts the first motor. When the first motor starts, the power output shaft drives the rotating column to rotate. When the rotating column rotates, the two side plates drive the large gears to move in a circular manner to mix the current functional auxiliary materials and fertilizers. When the two large gears move in a circular manner, they mesh with the fixed gears, thereby driving the adjacent mixing rods to rotate, thereby further improving the mixing efficiency.

[0007] S2: After the functional auxiliary material and the fertilizer are mixed, the second motor is started to drive the flip plate to flip vertically, so that the functional auxiliary material fertilizer in the inner cavity of the mixing tank falls into the inner cavity of the manufacturing tank and contacts the top of the screen plate. Then, several cylinders are started to drive the screen plate to move upward, so that the auxiliary material fertilizer contacts the bottom of the flip plate, thereby passing the auxiliary material fertilizer through the through hole in the inner cavity of the screen plate;

[0008] S3: When the third motor is started, the driving plate and the cutter are driven to rotate through the power output shaft. When the cutter starts to rotate, the auxiliary fertilizer is quickly cut to form strip-shaped fertilizer balls. The cut strip-shaped fertilizer balls fall into the inner cavity of the drying tank for drying.

[0009] Compared with the prior art, the present invention has the following beneficial effects:

[0010] The present invention realizes an integrated manufacturing process of automated stirring, pill making, cutting and drying through the mutual cooperation among the first motor, L-shaped connecting rod, manufacturing tank, fixed block, large gear, fixed gear, stirring rod, rotating column, cylinder, flip plate, second motor, screen plate, cylinder, support plate, linkage block, drying tank and other components, so that the staff can quickly pill the functional auxiliary materials and fertilizers. At the same time, the device is simple to operate and suitable for promotion. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the present invention;

[0012] Figure 2 It is a right view of the structure of the present invention;

[0013] Figure 3 It is a bottom view of the structure of the present invention;

[0014] Figure 4 This is a structural breakdown diagram of the present invention;

[0015] Figure 5 This is a schematic diagram of the internal structure of the stirring tank component of the present invention;

[0016] Figure 6 It is a schematic diagram of the internal structure of the component drying tank of the present invention.

[0017] Numbers in the figure: 1. mixing tank; 2. L-shaped fixing rod; 3. storage box; 4. folding plate; 5. fixing block; 6. first motor; 7. L-shaped connecting rod; 8. protective cover; 9. handle; 10. second motor; 11. bottom plate; 12. manufacturing tank; 13. roller; 14. bottom rod; 15. drying tank; 16. opening and closing door; 17. stirring rod; 18. large gear; 19. third motor; 20. flip plate; 21. screen plate; 22. linkage block; 23. cylinder; 24. support plate; 25. push plate; 26. central axis; 27. triangular plate; 28. cylinder; 29. ​​fixed gear; 30. rotating column. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figure 1-6The present invention provides a technical solution: a fertilizer pill manufacturing system, including a stirring tank 1, an annular groove is provided on the top of the stirring tank 1, a protective cover 8 is fixedly connected to the top of the stirring tank 1 near the right side, a fixed block 5 is fixedly connected to the left center of the protective cover 8, a first motor 6 is provided on the top of the fixed block 5, an L-shaped connecting rod 7 is fixedly connected to the right side of the first motor 6, the bottom end of the power output shaft of the first motor 6 passes through the inner cavity of the fixed block 5, a rotating column 30 is fixedly connected to the bottom end of the power output shaft of the first motor 6, side plates are fixedly connected to the front and rear sides of the rotating column 30, large gears 18 are provided on the top of the two side plates, rotating shafts are penetrated at the center of the two large gears 18 and are fixedly connected thereto, the bottom ends of the two rotating shafts pass through the adjacent side plates, stirring rods 17 are fixedly connected to the bottom ends of the two rotating shafts, a cylinder 28 is sleeved on the outside of the first motor 6, and the top of the cylinder 28 is fixedly connected to the It is fixedly connected to the bottom of the fixed block 5, and a fixed gear 29 is fixedly sleeved on the outer side of the cylinder 28 near the bottom end. Two large gears 18 are meshed with the fixed gear 29. L-shaped fixing rods 2 are fixedly connected to the front and rear sides of the fixed block 5. The ends of the two L-shaped fixing rods 2 away from the fixed block 5 are fixedly connected to the top of the stirring tank 1. A storage box 3 is fixedly connected to the left side of the L-shaped fixing rod 2 located on the front side. A folding plate 4 is provided in the inner cavity of the storage box 3, and the bottom of the folding plate 4 is fitted with the annular groove. A magnet is installed on the left side of the folding plate 4. A manufacturing tank 12 is fixedly connected to the bottom of the stirring tank 1, and a drying tank 15 is fixedly connected to the bottom of the manufacturing tank 12. A protective cover 8 is fixedly connected to the two L-shaped fixing rods 2 on the right sides. A handle 9 is fixedly connected to the protective cover 8 and the right side of the stirring tank 1. The end of the L-shaped connecting rod 7 away from the first motor 6 is fixedly connected to the protective cover 8.

[0020] A second motor 10 is provided on the front side of the manufacturing tank 12, a bottom plate 11 is fixedly connected to the bottom of the second motor 10, and a rear side of the bottom plate 11 is fixedly connected to the manufacturing tank 12, a power output shaft of the second motor 10 passes through the inner cavity of the manufacturing tank 12, and is fixedly connected to a flip plate 20, and the flip plate 20 is located below the two stirring rods 17, a plurality of rectangular grooves are provided on the inner wall of the manufacturing tank 12, and the plurality of rectangular grooves are arranged in a cross shape with the center of the circle of the manufacturing tank 12 as the center, support plates 24 are fixedly connected to the bottom of the inner cavity of the plurality of rectangular grooves, cylinders 23 are fixedly connected to the top of the plurality of support plates 24, linkage blocks 22 are fixedly connected to the top of the cylinders 23, and a screen plate 21 is movably connected to the corresponding sides of the plurality of linkage blocks 22, and the screen plate 21 is located below the flip plate 20.

[0021] A third motor 19 is provided at the bottom of the drying tank 15, and a central shaft 26 is fixedly connected to the power output shaft of the third motor 19. The top of the central shaft 26 passes through the inner cavity of the drying tank 15, and two push plates 25 are fixedly connected to the outside of the central shaft 26, and the two push plates 25 are symmetrically arranged front to back, and two cutters are fixedly connected to the outside of the central shaft 26, and the two cutters are symmetrically arranged front to back, and the cutters are located above the push plates 25. A discharge port is provided on the left side of the drying tank 15, and an opening and closing door 16 is installed on the discharge port. Two triangular plates 27 are fixedly connected to the bottom of the drying tank 15, and the two triangular plates 27 are symmetrically arranged front to back, and the rollers 13 are fixedly connected to the opposite sides of the two triangular plates 27, and a bottom rod 14 is fixedly connected to the bottom of the drying tank 15 near the right side.

[0022] A method for using a fat pill manufacturing system comprises the following steps:

[0023] S1: First, the staff puts the auxiliary materials and fertilizers into the inner cavity of the mixing tank 1 through the opening at the top of the mixing tank 1, and starts the first motor 6. When the first motor 6 is started, the power output shaft drives the rotating column 30 to rotate. When the rotating column 30 rotates, the two side plates drive the large gear 18 to move in a circle to mix the current auxiliary materials and fertilizers. When the two large gears 18 move in a circle, they mesh with the fixed gear 29, thereby driving the adjacent stirring rod 17 to rotate, further improving the stirring efficiency;

[0024] S2: After the functional auxiliary materials and fertilizers are mixed, the second motor 10 is started to drive the flip plate 20 to flip vertically, so that the functional auxiliary materials and fertilizers in the inner cavity of the mixing tank 1 fall into the inner cavity of the manufacturing tank 12 and contact the top of the screen plate 21. Then, a plurality of cylinders 23 are started to drive the screen plate 21 to move upward, so that the auxiliary materials and fertilizers contact the bottom of the flip plate 20, thereby passing the auxiliary materials and fertilizers through the through holes in the inner cavity of the screen plate 21;

[0025] S3: When the third motor 19 is started, the push plate 25 and the cutter are driven to rotate through the power output shaft. When the cutter starts to rotate, the functional auxiliary materials and fertilizers are quickly cut to form strip-shaped fertilizer balls. The cut strip-shaped fertilizer balls fall into the inner cavity of the drying tank 15 for drying.

[0026] Working principle: First, the staff puts the auxiliary materials and fertilizers into the inner cavity of the mixing tank 1 through the opening at the top of the mixing tank 1, and starts the first motor 6. When the first motor 6 is started, the power output shaft drives the rotating column 30 to rotate. When the rotating column 30 rotates, the two side plates drive the large gear 18 to move in a circle to mix the current functional auxiliary materials and fertilizers. When the two large gears 18 move in a circle, they mesh with the fixed gear 29, thereby driving the adjacent stirring rod 17 to rotate, further improving the mixing efficiency. After the auxiliary materials and feed are mixed, the second motor 10 is started to drive the flip plate 20 is flipped vertically, so that the functional auxiliary materials and fertilizers in the inner cavity of the stirring tank 1 fall into the inner cavity of the manufacturing tank 12 and contact with the top of the screen plate 21, and then a plurality of cylinders 23 are started to drive the screen plate 21 to move upward, so that the auxiliary materials and fertilizers contact with the bottom of the flip plate 20, thereby passing the functional auxiliary materials and fertilizers through the through holes in the inner cavity of the screen plate 21. When the third motor 19 is started, the push plate 25 and the cutter are driven to rotate through the power output shaft. When the cutter starts to rotate, the auxiliary materials and fertilizers are quickly cut to form strip-shaped fertilizer pills. The cut strip-shaped fertilizer pills fall into the inner cavity of the drying tank 15 for drying.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pellet manufacturing system, comprising a stirring tank (1), characterized in that: The top of the stirring tank (1) is provided with an annular groove. A protective cover (8) is fixedly connected to the top of the stirring tank (1) near the right side. A fixed block (5) is fixedly connected to the center of the left side of the protective cover (8). A first motor (6) is provided on the top of the fixed block (5). An L-shaped connecting rod (7) is fixedly connected to the right side of the first motor (6). The bottom end of the power output shaft of the first motor (6) passes through the inner cavity of the fixed block (5). A rotating column (30) is fixedly connected to the bottom end of the power output shaft of the first motor (6). Side plates are fixedly connected to the front and rear sides of the rotating column (30). Large gears (18) are provided on the tops of the two side plates. A rotating shaft is provided at the center of the two large gears (18) and is fixedly connected to the rotating shaft. The bottom ends of the rotating shafts penetrate the adjacent side plates, and the bottom ends of the two rotating shafts are fixedly connected to stirring rods (17). A cylinder (28) is sleeved on the outside of the first motor (6), and the top end of the cylinder (28) is fixedly connected to the bottom of the fixed block (5). A fixed gear (29) is fixedly sleeved on the outside of the cylinder (28) near the bottom end, and the two large gears (18) are meshed with the fixed gear (29). The front and rear sides of the fixed block (5) are fixedly connected to L-shaped fixing rods (2), and one end of the two L-shaped fixing rods (2) away from the fixing block (5) is fixedly connected to the top of the stirring tank (1). The left side of the L-shaped fixing rod (2) located at the front side is fixedly connected to a storage box (3), and the inner cavity of the storage box (3) is provided with a folding A stacking plate (4), wherein the bottom of the folding plate (4) is in contact with the annular groove, a magnet is installed on the left side of the folding plate (4), a manufacturing tank (12) is fixedly connected to the bottom of the stirring tank (1), a drying tank (15) is fixedly connected to the bottom of the manufacturing tank (12), a protective cover (8) is fixedly connected to the right side of the two L-shaped fixing rods (2), the protective cover (8) and the right side of the stirring tank (1) are fixedly connected to a handle (9), an end of the L-shaped connecting rod (7) away from the first motor (6) is fixedly connected to the protective cover (8), a second motor (10) is fixedly connected to the bottom of the second motor (10), and the rear side of the bottom plate (11) is fixedly connected to the manufacturing tank (12). ), the power output shaft of the second motor (10) passes through the inner cavity of the manufacturing tank (12) and is fixedly connected to a flip plate (20), the flip plate (20) is located below the two stirring rods (17), the inner wall of the manufacturing tank (12) is provided with a plurality of rectangular grooves, and the plurality of rectangular grooves are arranged in a cross shape with the center of the manufacturing tank (12) as the center, the inner cavity bottoms of the plurality of rectangular grooves are fixedly connected to support plates (24), the tops of the plurality of support plates (24) are fixedly connected to cylinders (23), the tops of the cylinders (23) are fixedly connected to linkage blocks (22), the corresponding sides of the plurality of linkage blocks (22) are commonly movably connected to a screen plate (21), the screen plate (21) is located below the flip plate (20),A third motor (19) is provided at the bottom of the drying tank (15). The power output shaft of the third motor (19) is fixedly connected to a central shaft (26). The top of the central shaft (26) passes through the inner cavity of the drying tank (15). Two push plates (25) are fixedly connected to the outside of the central shaft (26). The two push plates (25) are symmetrically arranged front and back. Two cutters are fixedly connected to the outside of the central shaft (26). The two cutters are symmetrically arranged front and back. The cutters are located above the push plates (25). A discharge port is provided on the left side of the drying tank (15). An opening and closing door (16) is installed on the discharge port. Two triangular plates (27) are fixedly connected to the bottom of the drying tank (15). The two triangular plates (27) are symmetrically arranged front and back. The two triangular plates (27) are fixedly connected to rollers (13) on opposite sides. A bottom rod (14) is fixedly connected to the bottom of the drying tank (15) near the right side.

2. The method for using a fat pill manufacturing system according to claim 1, characterized in that: The following steps are involved: S1: First, a staff member places auxiliary materials and fertilizers into the inner cavity of the mixing tank (1) through the opening at the top of the mixing tank (1), and starts the first motor (6). When the first motor (6) is started, the power output shaft drives the rotating column (30) to rotate. When the rotating column (30) rotates, the two side plates drive the large gear (18) to move in a circular manner, thereby mixing the current auxiliary materials and fertilizers. When the two large gears (18) move in a circular manner, they mesh with the fixed gear (29), thereby driving the adjacent mixing rod (17) to rotate, thereby further improving the mixing efficiency. S2: After the auxiliary material and the fertilizer are mixed, the second motor (10) is started to drive the flip plate (20) to flip vertically, so that the auxiliary material and the fertilizer in the inner cavity of the mixing tank (1) fall into the inner cavity of the manufacturing tank (12) and contact the top of the screen plate (21). Then, a plurality of cylinders (23) are started to drive the screen plate (21) to move upward, so that the auxiliary material and the fertilizer contact the bottom of the flip plate (20), thereby passing the auxiliary material and the fertilizer through the through hole in the inner cavity of the screen plate (21); S3: When the third motor (19) is started, the driving plate (25) and the cutter are driven to rotate through the power output shaft. When the cutter starts to rotate, the auxiliary fertilizer is quickly cut to form strip-shaped fertilizer balls. The cut strip-shaped fertilizer balls fall into the inner cavity of the drying tank (15) for drying.