Automatic wire reel system

Abstract

The present invention belongs to the field of armoring machines, and relates to an automatic wire reeling system, including an empty roller conveyor line, a finished roller conveyor line, a wire reel rotating mechanism, a wire roller conveyor mechanism, a lifting wire arranging device, a wire roller winding mechanism and a three-dimensional truss robot. The empty roller conveyor line and the finished roller conveyor line are installed on both sides of the truss robot, the wire roller conveyor mechanism is installed between the empty roller conveyor line and the lifting wire arranging device, the wire roller winding mechanism is installed above the wire roller conveyor mechanism, and the lifting wire arranging device is installed between the wire reel rotating mechanism and the wire roller winding mechanism. The automatic reeling method, the wire reel is placed on the wire reel rotating mechanism, the wire joint is passed through the lifting wire arranging device and fixed on the side wall of the empty wire roller; the empty wire roller rotates, the lifting wire arranging device evenly arranges the wire on the empty wire roller, and the wire reel rotating mechanism rotates synchronously to release the wire. The present invention ensures that the wire arranging device advances one wire diameter when the winding end rotates one circle, which solves the problem of uneven wire arrangement.

Description

Technical Field

[0001] The invention belongs to the technical field of armoring machines, and in particular relates to an automatic steel wire reel reel system. The reeled steel wire can be used in the armoring machine. Background Art

[0002] The incoming steel wire is usually in coiled form, and the steel wire coil cannot be used directly on the steel wire armoring machine. The steel wire needs to be rolled onto a professional empty steel wire roller to meet the use requirements of the armoring machine. At present, some steel wire rolls are placed on the ground, and the steel wire head is manually pulled and rewound on a special empty steel wire roller, and then wound by winding equipment. There are the following technical problems:

[0003] 1. When the wire coil is placed on the ground, there is a problem of friction between the wire and the ground, which causes certain damage to the surface of the wire. At the same time, the noise is loud and there is a certain risk of injury to people.

[0004] 2. When the steel wire is turned over, it will produce certain internal stress due to the breaking and stretching of the steel wire, which will directly affect the quality of the steel wire during armoring;

[0005] 3. When the wire is turned over, the arrangement of the steel wire on the empty steel wire roller is not uniform, resulting in uneven mass distribution of the full steel wire roller, which can easily cause the vibration of the armoring machine during armoring, thus affecting the service life of the equipment;

[0006] 4. Unable to meet the needs of reeling wire coils with different diameters;

[0007] 5. After the plate is turned over, the process of loading and unloading the plate requires a lot of manual labor and high labor intensity, which poses a potential risk of personal injury. Summary of the invention

[0008] In order to solve the above technical problems, the present invention provides a wire automatic reel reversing system and method. The technical solution adopted by the present invention is as follows:

[0009] The automatic reeling system for steel wire includes an empty roller conveyor line, a finished roller conveyor line, a steel wire coil rotating mechanism, a steel wire roller conveyor mechanism, a lifting wire arrangement device, a steel wire roller winding mechanism and a three-dimensional truss robot. The empty roller conveyor line and the finished roller conveyor line are installed on both sides of the truss robot, the steel wire roller conveyor mechanism is installed between the empty roller conveyor line and the lifting wire arrangement device, the steel wire roller winding mechanism is installed above the steel wire roller conveyor mechanism, and the lifting wire arrangement device is installed between the steel wire coil rotating mechanism and the steel wire roller winding mechanism.

[0010] The wire roller winding mechanism includes a fixed component and a lifting platform, a first vertically lifting pressure plate is movably installed on the fixed component close to the lifting platform, a horizontally movable slide is movably installed on the lifting platform, a reduction motor is installed on the slide, and the rotating shaft of the reduction motor is fixedly connected to the second pressure plate, and corresponding protrusions are arranged on the adjacent sides of the first pressure plate and the second pressure plate.

[0011] Preferably, the fixed component is a three-dimensional frame structure with a triangular cross-section, a lifting guide rail is installed on the vertical side of the fixed component, a second lifting motor is installed on the upper part of the vertical side of the fixed component, the rotating shaft of the second lifting motor is connected to the first reducer, the upper end of the second lifting screw is connected to the first reducer, the lower end of the second lifting screw is rotatably connected to the lower part of the vertical side of the fixed component, the first meshing transmission component is installed on the mounting plate close to the side of the fixed component, the first meshing transmission component is mounted on the second lifting screw, the mounting plate is rotatably installed on the side away from the fixed component, the mounting plate is a hollow shell structure, the driving pulley is rotatably installed in the hollow shell structure, and the first pressure plate is fixedly connected to the driving pulley.

[0012] Preferably, the lifting platform includes lifting platform support legs, a horizontal fixed support beam is installed in the middle position of the lifting platform support legs, a horizontal lifting plate is movably installed on the upper end of the lifting platform support legs, a third lifting motor and a one-to-four screw lift are installed on the fixed support beam, a pair of linear guide rails are installed on the upper surface of the lifting plate, a clamping motor is installed on the upper surface of the lifting plate, the rotating shaft of the clamping motor is connected to the second reducer, the second reducer is connected to the clamping screw, and a second meshing transmission assembly is installed on the lower surface of the slide plate, and the second meshing transmission assembly is mounted on the clamping screw.

[0013] Preferably, the lifting and distributing cable device includes a cable distributing device base, a guide column fixing seat is installed at the four corners of the cable distributing device base, the guide column is installed above the guide column fixing seat, the lifting platform passes through the guide column and is movably installed above the cable distributing device base, the lifting platform includes a pair of parallel vertically arranged triangular side panels, a horizontal upper plate and a lower plate are installed between the pair of triangular side panels, the lower plate has a first through hole and a guide sleeve is installed in the first through hole, the guide column passes through the guide sleeve, the lower surface of the upper plate is fixedly connected to the upper end of the guide column, the first lifting screw seat is installed at the center position of the upper surface of the cable distributing device base, the lower plate is installed with a lifting nut at a position corresponding to the first lifting screw seat, the upper plate is installed with a first lifting motor at a position corresponding to the lifting nut, and the first lifting The first lifting screw is installed on the motor shaft, and the lifting nut is meshed with the first lifting screw for transmission connection. The lower end of the first lifting screw is rotatably connected to the first lifting screw seat. The upper end of the triangular side plate is rotatably installed with a reciprocating screw, and the end of the reciprocating screw is connected to a synchronous pulley. The synchronous pulley is rotatably connected to the active pulley through a transmission belt. A pair of support arms are vertically and parallelly installed on the upper end of the triangular side plate, and the two ends of the guide shaft are respectively connected to the upper end of the support arm. The guide slider seat is slidably installed on the guide shaft, the upper end of the connecting arm is connected to the guide slider seat, and the lower end of the connecting arm is connected to the paddle fixing block. The paddle fixing block is sleeved on the reciprocating screw, and a paddle fixing hole is set at the lower end of the paddle fixing block, and a second through hole is opened in the middle position of the connecting arm.

[0014] Preferably, the truss robot comprises a rectangular support frame, the support frame comprises vertical support legs, two parallel X-axis truss rails in the length direction are installed on the upper ends of the vertical support legs, a first guide rail and a first rack are arranged on the upper ends of the X-axis truss rails, both ends of the Y-axis truss rails are slidably installed on the first guide rails, an X-axis motor is installed on both ends of the Y-axis truss rail, a first gear is installed at the rotating shaft of the X-axis motor, the first gear is meshed and connected with the first rack, a second guide rail and a second rack are arranged on the side of the Y-axis truss rail, and a Z-axis fixed seat is slidably installed on the first guide rail. On the second guide rail, the Y-axis motor is fixedly installed on the Z-axis fixed seat, the second gear is installed at the rotating shaft of the Y-axis motor, the second gear is meshed and connected with the second rack, the Z-axis truss slide rail passes through the Z-axis fixed seat from the vertical direction, the third guide rail is installed on both sides of the Z-axis truss slide rail, the third rack is installed on the front side of the Z-axis truss slide rail, the inner side of the Z-axis fixed seat is slidably connected with the third guide rail, the Z-axis motor is installed on the front side of the Z-axis fixed seat, the third gear is installed at the rotating shaft of the Z-axis motor, the third gear is meshed and connected with the third rack, and a clamping mechanism is installed at the lower end of the Z-axis truss slide rail.

[0015] Preferably, the clamping mechanism includes a clamping mechanism base, the upper surface of the clamping mechanism base is connected to the bottom end of the Z-axis truss slide rail, one end of the lower surface of the clamping mechanism base is installed with an adjustment motor and a clamping mechanism fixed seat, the adjustment motor shaft is connected to the adjustment motor reducer, one end of the adjustment screw is connected to the adjustment motor reducer, a limit seat is installed at the left and right ends of the lower surface of the clamping mechanism base, the limit seat is rotatably connected with the adjusting screw, two parallel clamping guide rails are installed on the lower surface of the clamping mechanism base, the clamping guide rails are in the same direction as the adjusting screw, the clamping mechanism sliding seat is slidably connected with the clamping guide rails, a clamping nut is installed in the middle position of the clamping mechanism sliding seat, the clamping nut is sleeved on the adjusting screw, end fixing plates are arranged at both ends of the clamping mechanism fixed seat and the clamping mechanism sliding seat, the two ends of the two fixing rods are respectively installed on the inner sides of a pair of end fixing plates, the fixing rod passes through the left and right clamping cylinders, the clamping cylinder is slidably connected to the fixing rod, the end of the clamping cylinder piston rod is installed on the inner sides of a pair of end fixing plates, and a clamping claw is installed at the lower end of the clamping cylinder.

[0016] Preferably, the wire roller conveying mechanism includes a moving trolley and a ground guide rail, the length direction of the ground guide rail is consistent with the forward direction of the steel wire, the wheels of the moving trolley are rollingly connected to the ground guide rail, the limit assembly is installed at the end of the ground guide rail, the cylinder is installed in the middle position of a pair of ground guide rails, the cylinder piston rod is connected to the lower end of the moving trolley, and a pair of support members are installed at the edge positions on both sides above the moving trolley, the support members are V-shaped and a groove is provided in the middle position of the upper part.

[0017] Preferably, the wire reel rotating mechanism comprises a circular rotating base, a flange end cover is mounted on the rotating base, a turntable bearing is placed above the flange end cover, a turntable is rotatably mounted above the turntable bearing and the rotating base, and a circular frame-shaped rotating frame is mounted on the upper surface of the turntable.

[0018] Preferably, the empty roller conveyor line and the finished roller conveyor line include a conveyor roller bracket, the conveyor roller bracket includes a vertical conveying support leg, two parallel conveying support beams are installed at the upper end of the conveying support leg, a number of conveying rollers are rotatably installed between the two conveying support beams, a conveying motor is installed at the lower part of the conveying roller bracket, the output shaft of the conveying motor is rotatably connected to the belt transmission structure, and the belt transmission structure is rotatably connected to the conveying roller.

[0019] The automatic wire reeling method uses the aforementioned automatic wire reeling system and comprises the following steps:

[0020] The empty roller conveyor line conveys the empty wire roller to a position close to the wire roller conveyor mechanism, the empty roller conveyor line is paused, and the truss robot clamps the empty wire roller from the empty roller conveyor line and places it on the wire roller conveyor mechanism; the wire roller conveyor mechanism conveys the empty wire roller to the position of the fixed component, the second pressing plate moves horizontally toward the first pressing plate, and the first pressing plate and the second pressing plate clamp the empty wire roller from both ends; the first pressing plate and the second pressing plate rise at the same time, and the lifting and arranging device rises synchronously, and the lifting and arranging device, the first pressing plate and the second pressing plate rise to the wire winding height and then stop rising;

[0021] The wire reel is placed on the wire winding rotating mechanism, the wire joint is taken out manually, and the wire joint is wound around the empty wire roller shaft through the lifting wire arranging device and fixed on the side wall of the empty wire roller; the reduction motor is started, the empty wire roller rotates, the lifting wire arranging device arranges the wire evenly on the empty wire roller, and the wire winding rotating mechanism rotates synchronously to release the wire;

[0022] After the steel wire is fully wrapped around the empty wire roller, the steel wire is cut manually, the first press plate and the second press plate descend, the full wire roller is placed on the wire roller conveying mechanism, the first press plate and the second press plate stop descending, the second press plate moves horizontally away from the first press plate to release the full wire roller, the wire roller conveying mechanism conveys the full wire roller to the position of the truss robot, the truss robot moves to the top of the full wire roller and clamps the full wire roller, places the full wire roller on the finished roller conveyor line, and the finished roller conveyor line conveys the full wire roller to the next process.

[0023] Beneficial effects of the present invention:

[0024] 1. The design of the wire reel rotation mechanism solves the problem of friction between the wire and the ground when the wire is turned over, which can effectively protect the wire and reduce the friction between the wires and the noise generated, thereby reducing noise pollution;

[0025] 2. A special wire arranging device is designed to ensure that the winding end rotates one circle and advances one wire diameter, solving the problem of uneven wire arrangement;

[0026] 3. The wire roller pushing device provided in the present invention ensures that the loading and unloading positions of the wire roller remain fixed;

[0027] 4. The wire arrangement device and winding spindle end of the present invention have synchronous lifting function, and the synchronous pulley can be replaced according to the wire diameter. The wire arrangement speed of the wire arrangement device with a small diameter pulley is accelerated, and the large diameter wire can be evenly arranged, which can meet the reeling requirements of wire coils with different diameters;

[0028] 5. The process of the wire roller being put on and off is completed by a truss robot, and a special clamping mechanism is designed to effectively solve the potential safety hazards of the wire roller being put on and off. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0030] Figure 1 It is a schematic diagram of the three-dimensional structure of the automatic wire reel reversing system according to an embodiment of the present invention;

[0031] Figure 2 A schematic diagram of the three-dimensional structure of a truss robot according to an embodiment of the present invention;

[0032] Figure 3 A rear view of the truss robot according to an embodiment of the present invention;

[0033] Figure 4 It is a front view of the wire reel rotating mechanism according to an embodiment of the present invention;

[0034] Figure 5 It is a schematic diagram of the three-dimensional structure of the lifting cable arrangement device according to an embodiment of the present invention;

[0035] Figure 6 It is a front view of the lifting cable arrangement device according to an embodiment of the present invention;

[0036] Figure 7 It is a schematic diagram of the three-dimensional structure of the wire roller conveying mechanism according to an embodiment of the present invention;

[0037] Figure 8 It is a front view of the wire roller conveying mechanism of an embodiment of the present invention;

[0038] Fig. 9 It is a schematic diagram of the three-dimensional structure of the wire roller winding mechanism according to an embodiment of the present invention;

[0039] Fig.10 It is a front view of the wire roller winding mechanism of an embodiment of the present invention;

[0040] Fig.11 It is a schematic diagram of the three-dimensional structure of the clamping mechanism according to an embodiment of the present invention;

[0041] Fig.12 It is a front view of the clamping mechanism of an embodiment of the present invention;

[0042] Fig.13 It is a left side view of the clamping mechanism of the embodiment of the present invention;

[0043] Fig.14 It is a three-dimensional structural schematic diagram of an empty roller conveyor line and a finished roller conveyor line according to an embodiment of the present invention;

[0044] In the figure, 1 is a wire roller winding mechanism, 2 is an X-axis truss slide rail, 3 is a wire winding rotation mechanism, 4 is a lifting and arranging device, 5 is a wire roller conveying mechanism, 6 is a roller conveying line, 7 is a clamping mechanism, 8 is an empty roller conveying line, 9 is a Y-axis truss slide rail, 10 is a Z-axis truss slide rail, 11 is a Y-axis motor, 12 is a Z-axis motor, 13 is a Z-axis fixed seat, 14 is an X-axis motor, 15 is a cable protection cover, 16 is a vertical support leg, 17 is Rotating frame, 18 is a rotating disk, 19 is a rotating base, 20 is a flange end cover, 21 is a turntable bearing, 22 is a paddle fixing block, 23 is a synchronous pulley, 24 is a support arm, 25 is an upper plate, 26 is a lifting platform, 27 is a guide column, 28 is a cable arrangement device base, 29 is a first lifting screw, 30 is a guide slider seat, 31 is a guide shaft, 32 is a reciprocating screw, 33 is a first lifting motor, 34 is a guide sleeve, 35 is a guide column fixing seat, 36 37 is the lifting screw nut, 38 is the connecting arm, 39 is the empty wire roller, 40 is the support, 41 is the mobile trolley, 42 is the ground guide rail, 43 is the cylinder, 44 is the limit assembly, 45 is the fixing assembly, 46 is the second lifting motor, 47 is the second lifting screw, 48 is the mounting plate, 49 is the first pressing plate, 50 is the slide plate, 51 is the screw lifter, 52 is the second pressing plate, 53 is the reduction motor, 54 is The clamping screw 55 is the clamping motor, 56 is the lifting platform, 57 is the driving pulley, 58 is the belt transmission mechanism, 59 is the conveying motor, 60 is the third lifting motor, 61 is the adjusting screw, 62 is the limit seat, 63 is the clamping cylinder, 64 is the clamping claw, 65 is the electrical control component, 66 is the clamping mechanism base, 67 is the adjusting motor, 68 is the fixing rod, 69 is the clamping mechanism sliding seat, 70 is the conveying roller, and 71 is the conveying roller bracket. DETAILED DESCRIPTION

[0045] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Embodiment 1

[0046] like Figure 1 , 2As shown in , 3, the automatic wire reel reel system includes a truss robot, the truss robot includes a rectangular support frame fixedly installed on the ground, the support frame includes four vertical support legs 16 fixed on the ground, the upper ends of the vertical support legs 16 are fixedly installed with two parallel X-axis truss rails 2 in the length direction, the upper ends of the X-axis truss rails 2 are fixedly provided with a first guide rail and a first rack, the lower side surfaces of both ends of the Y-axis truss rail 9 are slidably installed on the first guide rails of the two X-axis truss rails 2, and the first guide rail plays a limiting role when the Y-axis truss rail 9 moves, and the outer side surfaces of the two ends of the Y-axis truss rail 9 are respectively fixedly installed with X-axis motors 14, and the first gear is installed at the rotating shaft of the X-axis motor 14, and the first gear is meshed and driven with the first rack of the X-axis truss rail 2, and the Y-axis truss rail 9 is controlled by the X-axis motor 14 to move horizontally along the X-axis truss rail 2. The front side of the Y-axis truss slide rail 9 is provided with a second guide rail and a second rack, the Z-axis fixed seat 13 is slidably mounted on the second guide rail, the Y-axis motor 11 is fixedly mounted on the Z-axis fixed seat 13, the rotation shaft of the Y-axis motor 11 is provided with a second gear, the second gear is meshed and connected with the second rack, and the Z-axis fixed seat 13 is controlled by the Y-axis motor 11 to move horizontally along the Y-axis truss slide rail 9. The Z-axis truss slide rail 10 passes through the Z-axis fixed seat 13 from the vertical direction, the two side surfaces of the Z-axis truss slide rail 10 are fixedly mounted with a third guide rail, the front side is fixedly mounted with a third rack, the inner side of the Z-axis fixed seat 13 is slidably connected with the third guide rail, the front side of the Z-axis fixed seat 13 is fixedly mounted with a Z-axis motor 12, the rotation shaft of the Z-axis motor 12 is provided with a third gear, the third gear is meshed and connected with the third rack, and the Z-axis truss slide rail 10 is controlled by the Z-axis motor 12 to move up and down relative to the Z-axis fixed seat 13. The lower end of the Z-axis truss slide rail 10 is fixedly mounted with a clamping mechanism 7. The empty roller conveyor line 8 is fixedly installed on the right side below the clamping mechanism 7, and the finished roller conveyor line 6 is fixedly installed on the left side below the clamping mechanism 7. The wire roll rotating mechanism 3 is fixedly placed at one end of the support frame away from the Y-axis truss slide rail 9, and the wire roller winding mechanism 1, the lifting and arranging device 4 and the wire roller conveying mechanism 5 are fixedly installed between the wire roll rotating mechanism 3 and the clamping mechanism 7.

[0047] like Figure 4 As shown, Figure 4The figure shows a partial cross-sectional effect of the wire roll rotating mechanism 3, which includes a circular rotating base 19 placed on the ground. The rotating base 19 is a supporting component of the wire roll rotating device 3. The flange end cover 20 is fixedly mounted on the rotating base 19. The turntable bearing 21 is placed above the flange end cover 20. The turntable 18 is installed above the turntable bearing 21 and the turntable base 19. A rotating frame 17 in the shape of a circular frame is fixedly mounted on the upper surface of the turntable 18. The turntable 17 is composed of a plurality of welded steel pipes to reduce its own weight. The flange end cover 20 can increase the contact length of the turntable 18. The turntable bearing 21 is in contact and connected with the flange end cover 20. The turntable bearing 21 can enable the turntable 18 and the turntable 17 to rotate on the rotating base 19, and the wire roll is placed on the turntable 17.

[0048] like Figure 5 , 6As shown, the lifting and lowering cable arranging device 4 includes a cable arranging device base 28 of a rectangular flat plate structure, and the cable arranging device base 28 is fixedly installed on the inner side of the wire winding rotating mechanism 3. The cable arranging device base 28 is a fixed supporting mechanism of the lifting and lowering cable arranging device 4. Four guide column fixing seats 35 are fixedly installed at the four corners of the upper surface of the cable arranging device base 28, and four guide columns 27 are fixedly installed above the guide column fixing seats 35. The lifting platform 26 passes through the guide columns 27 and is movably installed above the cable arranging device base 28. The lifting platform 26 includes a pair of parallel vertically arranged triangular side panels, and a horizontally arranged upper plate 25 and a lower plate are fixedly installed between the pair of triangular side panels. The lower plate is provided with a first through hole and a guide sleeve 34 is fixedly installed in the first through hole. The guide column 27 passes through the guide sleeve 34, and the guide sleeve 34 is slidably connected to the guide column 27. The lower plate is provided with a plurality of weight reduction holes, and the lower surface of the upper plate 25 is fixedly connected to the upper end of the guide column 27. The first lifting screw seat 37 is fixedly installed at the center position of the upper surface of the cable arrangement base 28, the lifting screw nut 36 is fixedly installed at the position of the lower plate corresponding to the first lifting screw seat 37, the first lifting motor 33 is fixedly installed at the position of the upper plate 25 corresponding to the lifting screw nut 36, the first lifting motor 33 is installed at the rotating shaft of the first lifting motor 33, the lifting screw nut 36 is meshed and connected with the first lifting screw 29, the lower end of the first lifting screw 29 is rotatably connected with the first lifting screw seat 37, and the lifting platform 26 can be moved up and down when the first lifting screw 29 rotates. The reciprocating screw 32 is rotatably installed at the upper end of the triangular side plate, the left end of the reciprocating screw 32 is fixedly connected to the synchronous pulley 23, and the synchronous pulley 23 drives the reciprocating screw 32 to rotate. By setting the reciprocating screw 32, the parts meshed with the reciprocating screw 32 can be reciprocated without reversing. A pair of support arms 24 are vertically and parallelly installed on the inner surface of the upper end of the triangular side plate, and the two ends of the horizontally arranged guide shaft 31 are fixedly connected to the upper end of the support arm 24 respectively. The guide slider seat 30 is slidably installed on the guide shaft 31, and the guide slider seat 30 can move horizontally along the guide shaft 31. The guide shaft 31 plays a limiting role for the guide slider seat 30. The upper end of the connecting arm 38 is fixedly connected to the guide slider seat 30, and the lower end of the connecting arm 38 is fixedly connected to the paddle fixing block 22. The paddle fixing block 22 is sleeved on the reciprocating screw 32. A paddle fixing hole is provided at the lower end of the paddle fixing block 22, and a paddle can be inserted into the paddle fixing hole. The paddle is engaged with the spiral groove of the reciprocating screw 32, so that the paddle fixing block 22 can reciprocate with the rotation of the reciprocating screw 32. Using a paddle to engage is a conventional structure of a reciprocating screw. A second through hole is formed in the middle of the connecting arm 38 , and the steel wire passes through the second through hole of the connecting arm 38 , so that the lifting and arranging wire device 4 plays a guiding and arranging role for the steel wire.

[0049] like Figure 7 , 8As shown, the wire roller conveying mechanism 5 includes a moving trolley 41 and a ground rail 42. A pair of ground rails 42 are arranged in parallel at the rear side of the lifting and arranging device 4 (the side away from the wire winding and rotating mechanism 3). The length direction of the ground rail 42 is consistent with the forward direction of the wire. The wheels of the moving trolley 41 are connected to the ground rail 42 in a rolling manner. The moving trolley 41 can move horizontally along the ground rail 42. The limit assembly 44 is fixedly installed at the rear end of the ground rail 42. The limit assembly 44 limits the moving trolley 41 on the ground rail 42 to prevent the moving trolley 41 from sliding off the ground rail 42. The cylinder 43 is fixedly installed at the middle position of the pair of ground rails 42 by bolts. The piston rod of the cylinder 43 is fixedly connected to the lower end of the moving trolley 41. The cylinder 43 controls the moving position of the moving trolley 41 on the ground rail 42. A pair of support members 40 are fixedly installed on the edge positions on both sides above the moving trolley 41. The support members 40 are V-shaped and have a groove in the middle of the upper part. The hollow steel wire roller 39 is placed in the groove of the support member 40. The width of the groove is greater than the width of the annular edge of the hollow steel wire roller. The groove has a certain redundancy for clamping the left end of the hollow steel wire roller 39.

[0050] like Fig. 9 , 10As shown, the wire roller winding mechanism 1 includes a fixing component 45 and a lifting platform 56 . The fixing component 45 supports the left end of the empty wire roller 39 , and the lifting platform 56 supports the right end of the empty wire roller 39 . The fixed component 45 is a three-dimensional frame structure with a triangular cross-section. The vertical side of the fixed component 45 is close to the lifting platform 56. The vertical side of the fixed component 45 is fixedly installed with a lifting guide rail, and the mounting plate 48 is slidably installed on the lifting guide rail. The second lifting motor 46 is fixedly installed at the middle position of the upper part of the vertical side of the fixed component 45. The first reducer is connected to the rotating shaft of the second lifting motor 46. The upper end of the second lifting screw 47 is connected to the first reducer, and the lower end of the second lifting screw 47 is rotatably connected to the middle position of the lower part of the vertical side of the fixed component 45. The first meshing transmission component is fixedly installed on the mounting plate 48 near the middle position of the side of the fixed component 45. The first meshing transmission component is sleeved on the second lifting screw 47. The mounting plate 48 is rotatably installed with the first pressing plate 49 away from the middle position of the side of the fixed component 45. The mounting plate 48 is a hollow shell structure, and a driving pulley 57 is rotatably installed in the hollow shell structure. The driving pulley 57 is rotatably connected to the synchronous pulley 23 through a transmission belt. The lifting platform 56 includes four lifting platform support legs installed on the ground, a horizontal fixed support beam is fixedly installed in the middle position of the lifting platform support legs, a horizontal lifting plate is movably installed on the upper end of the lifting platform support legs, a third lifting motor 60 and a one-to-four screw lift 51 are fixedly installed on the fixed support beam, and the lifting plate is driven up and down by the third lifting motor 60 and the screw lift 51, and the screw lift 51 preferably adopts a screw lift of model Sja0.5T1. A pair of linear guides are fixedly installed on the upper surface of the lifting plate, and the slide plate 50 is slidably installed on the linear guides. A clamping motor 55 is fixedly installed in the middle position of the right end of the upper surface of the lifting plate, and the second reducer is connected to the rotating shaft of the clamping motor 55. A clamping screw 54 is fixedly installed on the left side of the second reducer of the clamping motor 55, and a second meshing transmission assembly is fixedly installed in the middle position of the lower surface of the slide plate 50, and the second meshing transmission assembly is sleeved on the clamping screw 54, and the clamping motor 55 and the clamping screw 54 can make the slide plate 50 move horizontally. A reduction motor 53 is fixedly mounted on the right end of the upper surface of the slide plate 50 , a second pressing plate 52 is mounted on the rotating shaft of the reduction motor 53 , and corresponding protrusions are arranged on adjacent sides of the first pressing plate 49 and the second pressing plate 52 , and the protrusions are used to clamp the empty wire roller 39 .

[0051] like Fig.11 , 12As shown in Figures 1 and 13, the clamping mechanism 7 includes a clamping mechanism base 66 of a flat structure, and a weight-reducing hole is provided on the clamping mechanism base 66. The middle position of the upper surface of the clamping mechanism base 66 is fixedly connected to the bottom end of the Z-axis truss slide rail 10 by bolts. The right end of the lower surface of the clamping mechanism base 66 is fixedly installed with an adjustment motor 67 and a clamping mechanism fixing seat. The clamping mechanism fixing seat is located on the right side of the adjustment motor 67. The rotating shaft of the adjustment motor 67 is connected with an adjustment motor reducer. The right end of the adjustment screw 61 is fixedly connected to the adjustment motor reducer, and the left end of the adjustment screw 61 is rotatably connected to the lower surface of the clamping mechanism base 66. The limit seat 62 is fixedly installed at the left and right ends of the lower surface of the clamping mechanism base 66. The limit seat 62 is rotatably connected to the adjustment screw 61, and plays an auxiliary supporting role for the left and right ends of the adjustment screw 61. Two parallel clamping guide rails are fixedly installed on the lower surface of the clamping mechanism base 66, and the clamping guide rails are in the same direction as the adjusting screw 61. The clamping mechanism sliding seat 69 is movably installed below the clamping mechanism base 66, and the clamping mechanism sliding seat 69 is slidably connected to the clamping guide rails. A clamping nut is fixedly installed in the middle position of the clamping mechanism sliding seat 69, and the clamping nut is sleeved on the adjusting screw 61. The adjusting motor 67 controls the rotation of the adjusting screw 61, and the rotation of the adjusting screw 61 drives the clamping mechanism sliding seat 69 to move horizontally along the length direction of the clamping mechanism base 66. Both ends of the clamping mechanism fixed seat and the clamping mechanism sliding seat 69 are provided with end fixing plates, and the two ends of the two fixing rods 68 are fixedly mounted on the inner side of a pair of end fixing plates of the clamping mechanism fixed seat and the clamping mechanism sliding seat 69, respectively. The fixing rod 68 passes through the left and right clamping cylinders 63, and the clamping cylinder 63 is slidably connected with the fixing rod 68. The piston rod end of the clamping cylinder 63 is fixedly mounted on the inner side of a pair of end fixing plates of the clamping mechanism fixed seat and the clamping mechanism sliding seat 69. The clamping cylinder 63 drives the clamping cylinder 63 to slide horizontally on the fixing rod 68 along the width direction of the clamping mechanism base 66 through the extension and contraction of the piston rod of the clamping cylinder 63. There are four clamping cylinders 63 in total, two of which are slidably mounted on the clamping mechanism fixed seat and the clamping mechanism sliding seat 69, and a clamping claw 64 is fixedly mounted on the lower end of each clamping cylinder 63, and the clamping claw 64 can move horizontally with the clamping cylinder 63. The electrical control assembly 65 is fixedly mounted on the right end of the upper surface of the clamping mechanism base 66, and the electrical control assembly 65 is used to control the actions of the clamping cylinder 63 and the adjustment motor 67. The cable protection cover 15 protects the connection line of the electrical control assembly 65.

[0052] like Fig.14As shown, the empty roller conveyor line 8 and the finished roller conveyor line 6 have the same structure, including a conveyor roller bracket 71 placed on the ground, the conveyor roller bracket 71 plays a fixed support role, the conveyor roller bracket 71 includes six vertical conveying support legs, a conveying support beam is fixedly installed on the upper end of every three conveying support legs, and a number of conveying rollers 70 are rotatably installed between two conveying support beams. A conveying motor 59 is fixedly installed on the lower part of the conveying roller bracket 71, and the output shaft of the conveying motor 59 is rotatably connected to the belt transmission structure 58, and the belt transmission structure 58 is rotatably connected to the conveying roller 70. The conveying motor 59 controls the rotation of the conveying roller 70 through the belt transmission structure 58, and the rotating conveying roller 70 is used to convey the empty steel wire roller 39 and the full steel wire roller. Embodiment 2

[0053] The automatic reel reeling method of the steel wire automatic reel reeling system described in the first embodiment comprises the following steps:

[0054] The cylinder 43 drives the moving trolley 41 to move to a position close to the discharge end (inner end) of the empty roller conveyor line 8, and uses auxiliary equipment to place the empty wire roller 39 on the feeding end (outer end) of the empty roller conveyor line 8. The empty wire roller is conveyed toward the wire roller winding mechanism 1 by the rotation of the conveyor roller 70. When the empty wire roller 39 is conveyed to the discharge end of the empty roller conveyor line 8, that is, when the empty wire roller 39 reaches the clamping range of the truss robot, the empty roller conveyor line 8 is paused, the truss robot clamps the empty wire roller 39 from the empty roller conveyor line 8 and places it on the moving trolley 41, and the truss robot is reset.

[0055] The cylinder 43 drives the moving trolley 41 to move to the position of the fixed assembly 45, the clamping motor 55 is started, the second pressing plate 52 moves horizontally to the left, and the first pressing plate 49 and the second pressing plate 52 clamp the empty steel wire roller 39 from both ends. Since there is enough space at the groove position where the empty steel wire roller 39 is placed on the moving trolley 41, the empty steel wire roller 39 can be pushed by the second pressing plate 52 until the first pressing plate 49 is clamped into the empty steel wire roller 39 to complete the clamping.

[0056] The second lifting motor 46 and the third lifting motor 60 are started, and the first pressing plate 49 and the second pressing plate 52 are raised at the same time. After reaching the wire winding height, the second lifting motor 46 and the third lifting motor 60 stop. The first lifting motor 33 is started synchronously, so that the connecting arm 38 and the first pressing plate 49 and the second pressing plate 52 are raised to the same height, and the empty wire roller 39 is raised and the height of the connecting arm 38 is adjusted to facilitate the winding of the wire.

[0057] The wire reel is placed on the wire winding rotating mechanism 3 in advance, and the wire joint is taken out manually, and after passing through the second through hole in the middle position of the connecting arm 38, the wire joint is wound around the shaft of the empty wire roller 39 and fixed on the side wall of the empty wire roller 39.

[0058] Start the reduction motor 53, the empty wire roller 39 rotates, the driving pulley 57 rotates synchronously, the synchronous pulley 23 rotates following the driving pulley 57, the reciprocating screw rod 32 rotates, the paddle fixing block 22 and the guide slider seat 30 reciprocate horizontally, the steel wire is evenly arranged on the empty wire roller 39, and the turntable 18 rotates synchronously to release the steel wire.

[0059] After the steel wire is fully wound on the empty steel wire roller 39, the steel wire is cut manually, the second lifting motor 46 and the third lifting motor 60 are reversed, and the full steel wire roller is placed on the moving trolley 41. The second lifting motor 46 and the third lifting motor 60 are reset and then stop working. The clamping motor 55 drives the clamping screw 54 to reverse, and the second pressing plate 52 moves horizontally to the right to release the full steel wire roller and reset. The cylinder 43 drives the moving trolley 41 to move to the limit assembly 44, the truss robot moves to the top of the full steel wire roller, the clamping mechanism 7 clamps the full steel wire roller, and places the full steel wire roller on the feeding end of the roller conveyor line 6. The full steel wire roller is unloaded and conveyed to the discharge end of the roller conveyor line 6 by the rotation of the conveying roller 70. The width redundancy of the groove of the support member 40 can ensure that the full steel wire roller can be smoothly separated from the first pressing plate 49.

[0060] In the embodiment of the present invention, multiple cable protection covers 15 are provided to fully ensure the safety of the motor cables during the movement of the components.

[0061] In the embodiments of the present invention, technical features that are not described in detail are all existing technologies or conventional technical means and will not be described in detail here.

[0062] Finally, it should be noted that the above embodiments are only specific implementation methods of the present invention, which are used to illustrate the technical solutions of the present invention, rather than to limit them, and the protection scope of the present invention is not limited thereto. Those skilled in the art should understand that any technician familiar with the technical field can modify the technical solutions recorded in the above embodiments within the technical scope disclosed by the present invention, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be covered within the protection scope of the present invention.

Claims

1. Automatic wire reel reel system, characterized by: It includes an empty roller conveyor line, a finished roller conveyor line, a wire coil rotating mechanism, a wire roller conveyor mechanism, a lifting wire arrangement device, a wire roller winding mechanism and a three-dimensional truss robot. The empty roller conveyor line and the finished roller conveyor line are installed on both sides of the truss robot, the wire roller conveyor mechanism is installed between the empty roller conveyor line and the lifting wire arrangement device, the wire roller winding mechanism is installed above the wire roller conveyor mechanism, and the lifting wire arrangement device is installed between the wire coil rotating mechanism and the wire roller winding mechanism; The wire roller winding mechanism comprises a fixed component and a lifting platform, a first pressing plate that can be lifted vertically is movably installed on one side of the fixed component close to the lifting platform, a slide plate that can be moved horizontally is movably installed on the lifting platform, a reduction motor is installed on the slide plate, a rotating shaft of the reduction motor is fixedly connected to a second pressing plate, and corresponding protrusions are arranged on adjacent sides of the first pressing plate and the second pressing plate; The lifting cable arranging device includes a cable arranging device base, a guide column fixing seat is installed at the four corners of the cable arranging device base, the guide column is installed above the guide column fixing seat, the lifting platform passes through the guide column and is movably installed above the cable arranging device base, and the lifting platform includes a pair of parallel vertically arranged triangular side panels, a horizontal upper plate and a lower plate are installed between the pair of triangular side panels, the lower plate has a first through hole and a guide sleeve is installed in the first through hole, the guide column passes through the guide sleeve, the lower surface of the upper plate is fixedly connected to the upper end of the guide column, the first lifting screw seat is installed at the center position of the upper surface of the cable arranging device base, the lower plate is installed with a lifting nut at a position corresponding to the first lifting screw seat, the upper plate is installed with a first lifting motor at a position corresponding to the lifting nut, and the first lifting motor The first lifting screw is installed on the rotating shaft, the lifting screw nut is meshed and transmitted with the first lifting screw, the lower end of the first lifting screw is rotatably connected with the first lifting screw seat, the upper end of the triangular side plate is rotatably installed with a reciprocating screw, the end of the reciprocating screw is connected to a synchronous pulley, the synchronous pulley is rotatably connected to the driving pulley through a transmission belt, a pair of support arms are vertically and parallelly installed on the upper end of the triangular side plate, the two ends of the guide shaft are respectively connected to the upper end of the support arm, the guide slider seat is slidably installed on the guide shaft, the upper end of the connecting arm is connected to the guide slider seat, the lower end of the connecting arm is connected to the paddle fixing block, the paddle fixing block is sleeved on the reciprocating screw, the lower end of the paddle fixing block is provided with a paddle fixing hole, and a second through hole is opened in the middle of the connecting arm; The truss robot comprises a rectangular support frame, the support frame comprises vertical support legs, two parallel X-axis truss rails in the length direction are installed on the upper ends of the vertical support legs, a first guide rail and a first rack are arranged on the upper ends of the X-axis truss rails, both ends of the Y-axis truss rails are slidably installed on the first guide rails, an X-axis motor is installed on both ends of the Y-axis truss rails, a first gear is installed at the rotating shaft of the X-axis motor, the first gear is meshed and connected with the first rack, a second guide rail and a second rack are arranged on the side of the Y-axis truss rail, and a Z-axis fixed seat is slidably installed on the second guide rail. The Y-axis motor is fixedly mounted on the Z-axis fixed seat, the second gear is mounted on the rotating shaft of the Y-axis motor, the second gear is meshed and connected with the second rack, the Z-axis truss slide rail passes through the Z-axis fixed seat from the vertical direction, the third guide rail is mounted on both sides of the Z-axis truss slide rail, the third rack is mounted on the front side of the Z-axis truss slide rail, the inner side of the Z-axis fixed seat is slidably connected with the third guide rail, the Z-axis motor is mounted on the front side of the Z-axis fixed seat, the third gear is mounted on the rotating shaft of the Z-axis motor, the third gear is meshed and connected with the third rack, and the clamping mechanism is mounted on the lower end of the Z-axis truss slide rail; The automatic wire reel reeling method of the automatic wire reel reeling system comprises the following steps: The empty roller conveyor line conveys the empty wire roller to a position close to the wire roller conveyor mechanism, the empty roller conveyor line is paused, and the truss robot clamps the empty wire roller from the empty roller conveyor line and places it on the wire roller conveyor mechanism; the wire roller conveyor mechanism conveys the empty wire roller to the position of the fixed component, the second pressing plate moves horizontally toward the first pressing plate, and the first pressing plate and the second pressing plate clamp the empty wire roller from both ends; the first pressing plate and the second pressing plate rise at the same time, and the lifting and arranging device rises synchronously, and the lifting and arranging device, the first pressing plate and the second pressing plate rise to the wire winding height and then stop rising; The wire reel is placed on the wire winding rotating mechanism, the wire joint is taken out manually, and the wire joint is wound around the empty wire roller shaft through the lifting wire arranging device and fixed on the side wall of the empty wire roller; the reduction motor is started, the empty wire roller rotates, the lifting wire arranging device arranges the wire evenly on the empty wire roller, and the wire winding rotating mechanism rotates synchronously to release the wire; After the steel wire is fully wrapped around the empty wire roller, the steel wire is cut manually, the first press plate and the second press plate descend, the full wire roller is placed on the wire roller conveying mechanism, the first press plate and the second press plate stop descending, the second press plate moves horizontally away from the first press plate to release the full wire roller, the wire roller conveying mechanism conveys the full wire roller to the position of the truss robot, the truss robot moves to the top of the full wire roller and clamps the full wire roller, places the full wire roller on the finished roller conveyor line, and the finished roller conveyor line conveys the full wire roller to the next process.

2. The automatic wire reel reversing system according to claim 1, characterized in that: The fixed component is a three-dimensional frame structure with a triangular cross-section. The vertical side of the fixed component is installed with a lifting guide rail, the upper part of the vertical side of the fixed component is installed with a second lifting motor, the rotating shaft of the second lifting motor is connected to the first reducer, the upper end of the second lifting screw is connected to the first reducer, the lower end of the second lifting screw is rotatably connected to the lower part of the vertical side of the fixed component, the first meshing transmission component is installed on the mounting plate close to the side of the fixed component, the first meshing transmission component is sleeved on the second lifting screw, the mounting plate is rotatably installed on the side away from the fixed component, the mounting plate is a hollow shell structure, the driving pulley is rotatably installed in the hollow shell structure, and the first pressure plate is fixedly connected to the driving pulley.

3. The automatic wire reel reversing system according to claim 2 is characterized in that: The lifting platform includes lifting platform support legs, a horizontal fixed support beam is installed in the middle position of the lifting platform support legs, a horizontal lifting plate is movably installed on the upper end of the lifting platform support legs, a third lifting motor and a one-to-four screw lift are installed on the fixed support beam, a pair of linear guide rails are installed on the upper surface of the lifting plate, a clamping motor is installed on the upper surface of the lifting plate, the rotating shaft of the clamping motor is connected to the second reducer, the second reducer is connected to the clamping screw, and a second meshing transmission assembly is installed on the lower surface of the slide plate, and the second meshing transmission assembly is mounted on the clamping screw.

4. The automatic wire reel reversing system according to claim 3 is characterized in that: The clamping mechanism comprises a clamping mechanism base, the upper surface of the clamping mechanism base is connected with the bottom end of the Z-axis truss slide rail, one end of the lower surface of the clamping mechanism base is installed with an adjustment motor and a clamping mechanism fixed seat, the adjustment motor shaft is connected with the adjustment motor reducer, one end of the adjustment screw is connected with the adjustment motor reducer, the limit seat is installed at the left and right ends of the lower surface of the clamping mechanism base, the limit seat is rotatably connected with the adjustment screw, two parallel clamping guide rails are installed on the lower surface of the clamping mechanism base, the clamping guide rails are in the same direction as the adjustment screw, the clamping mechanism sliding seat is slidably connected with the clamping guide rails, a clamping nut is installed in the middle position of the clamping mechanism sliding seat, the clamping nut is sleeved on the adjustment screw, end fixing plates are arranged at both ends of the clamping mechanism fixed seat and the clamping mechanism sliding seat, the two ends of the two fixing rods are respectively installed on the inner sides of a pair of end fixing plates, the fixing rod passes through the left and right clamping cylinders, the clamping cylinder is slidably connected with the fixing rod, the end of the clamping cylinder piston rod is installed on the inner sides of a pair of end fixing plates, and the clamping claw is installed at the lower end of the clamping cylinder.

5. The automatic wire reel reversing system according to claim 3 is characterized in that: The wire roller conveying mechanism includes a moving trolley and a ground guide rail. The length direction of the ground guide rail is consistent with the forward direction of the steel wire. The wheels of the moving trolley are rollingly connected to the ground guide rail. The limit assembly is installed at the end of the ground guide rail. The cylinder is installed in the middle position of a pair of ground guide rails. The cylinder piston rod is connected to the lower end of the moving trolley. A pair of support members are installed at the edge positions on both sides above the moving trolley. The support members are V-shaped and a groove is provided in the middle position of the upper part.

6. The automatic wire reel reversing system according to claim 3, characterized in that: The wire coil rotating mechanism comprises a circular rotating base, a flange end cover is installed on the rotating base, a turntable bearing is placed above the flange end cover, a turntable is rotatably installed above the turntable bearing and the rotating base, and a circular ring frame-shaped rotating frame is installed on the upper surface of the turntable.

7. The automatic wire reel reversing system according to claim 3, characterized in that: The empty roller conveyor line and the finished roller conveyor line include a conveyor roller bracket, which includes a vertical conveyor support leg, two parallel conveyor support beams are installed on the upper end of the conveyor support leg, and a plurality of conveyor rollers are rotatably installed between the two conveyor support beams. A conveyor motor is installed at the lower part of the conveyor roller bracket, and the output shaft of the conveyor motor is rotatably connected to the belt transmission structure, and the belt transmission structure is rotatably connected to the conveyor roller.

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