In-situ high-precision surface non-destructive testing device for deep-sea parts
By designing a complex mechanical structure and transmission system in-situ non-destructive testing device for deep-sea components, the problem of low detection accuracy in the prior art is solved, high-precision multi-directional scanning and detection is achieved, and the reliability and accuracy of the detection results are improved.
Patent Information
- Application Number
- PCT/CN2024/094625
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-04-17
AI Technical Summary
The existing non-destructive detection devices for in-situ surfaces of deep-sea parts are easily affected by the detection attitude and environment during use, resulting in shaking of the optical sensor, making it difficult to achieve an ideal detection motion trajectory, and thus reducing the detection accuracy.
A high-precision non-destructive testing device for deep-sea components is designed, using bottom plate, side plate, linkage rod, moving wheel, linkage base, rotating shaft, driving bevel gear, driven bevel gear, driving thread shaft, lifting block, guide column, guide spring, telescopic column, support double rod, non-destructive testing box, drive motor, loading assembly and other components. Through complex mechanical structures and transmission systems, stable movement and multi-directional scanning of the laser scanner are achieved.
It effectively improves the detection accuracy, avoids the phenomenon of shaking during use of the laser scanner, enhances the reliability of the detection results, can move in the direction of X and Y axes, and is suitable for scanning parts at different positions and angles, further improving the accuracy of the imaging effect and detection results.
Smart Images

Figure CN2024094625_17042025_PF_FP_ABST
Abstract
Description
A deep-sea component in-situ high-precision surface non-destructive testing device Technical Field
[0001] The present invention belongs to the technical field of non-destructive testing, and in particular relates to an in-situ high-precision non-destructive testing device for deep-sea components. Background Art
[0002] Deep-sea parts refer to structural components that are operated directly on the seabed during maintenance and installation work in the deep sea. These parts are usually designed to withstand extreme conditions such as high pressure, low temperature and seawater corrosion, and can operate stably for a long time in deep-sea environments. Deep-sea parts play an important role in marine engineering and seabed resource development.
[0003] The surface of this type of parts is exposed to extreme conditions such as high pressure and high salt when in use. Therefore, non-destructive testing of the surface of the parts is required during normal use and after the damaged parts are repaired in situ to avoid damage such as cracks on the surface of the parts that may make them unusable in the deep sea.
[0004] When using existing deep-sea parts in-situ surface non-destructive testing equipment, optical sensors are generally used to detect the surface of parts. However, during use, they are affected by the diversity of testing postures and testing environments, which can easily cause optical sensor shaking, making it difficult to achieve the ideal testing motion trajectory, and making it easy to generate errors during scanning testing, thereby reducing the detection accuracy. The low-precision test results are difficult to provide key basis for subsequent deep-sea in-situ repairs, further causing the damage to rapidly deteriorate in the extreme deep-sea environment, resulting in serious losses. Summary of the Invention
[0005] In view of the above situation, in order to overcome the defects of the existing technology, the present invention provides an in-situ high-precision non-destructive testing device for deep-sea components, which effectively solves the problem of low detection accuracy in the above-mentioned background technology. At the same time, it can carry out standard deep-sea parts inspection in a land-based simulation of a typical marine environment, establish a surface damage database for comparison with deep-sea in-situ detection results, and further improve the reliability of detection results in different marine environments.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an in-situ high-precision nondestructive testing device for deep-sea components, comprising a base plate, a side plate fixedly mounted on the bottom surface of the base plate, two side plates commonly connected to a connecting rod, and a movable wheel mounted on the connecting rod; a linkage base fixedly mounted on the side surface of the base plate, a first bearing provided on the linkage base, a rotating shaft fixedly mounted on the inner side wall of the first bearing, one end of the rotating shaft connected to a flow interlocking mechanism, and the other end connected to a rotary modulation unit;
[0007] The rotary modulation unit includes an active bevel gear connected to the rotating shaft, the active bevel gear is meshed with the driven bevel gear, a driving threaded shaft is installed on the driven bevel gear, and one end of the driving threaded shaft close to the top surface of the side plate is transmission-connected to the top surface of the bottom plate; a lifting block is threadedly installed on the driving threaded shaft, and auxiliary plates are installed on both sides of the lifting block, and a guide column is provided on the auxiliary plate, one end of the guide column is fixedly connected to the top surface of the bottom plate, and the other end is fixedly connected to the bottom surface of the first limit plate; a guide spring is sleeved on the guide column, and one end of the guide spring It is fixedly connected to the bottom surface of the first limit plate, and the other end is fixedly connected to the top surface of the auxiliary plate; a telescopic column is fixedly installed on the top surface of the bottom plate, and a supporting double rod is movably installed on the side of the telescopic column and the lifting block away from the bottom plate, and the top surfaces of several of the supporting double rods are movably connected to the bottom surface of the non-destructive testing box; a first support plate is fixedly installed on the top surface of the non-destructive testing box, and a driving motor is provided on the side surface of the first support plate, and the side surface of the driving motor is fixedly connected to the side surface of the first support plate by bolts; the output end of the driving motor is connected to the load-bearing assembly.
[0008] Preferably, the load-bearing assembly includes a second bearing arranged on the outer wall of the output end of the driving motor, and the second bearing is connected to the first support plate; a stabilizing threaded shaft is fixedly installed on the side of the second bearing away from the driving motor, and the end of the stabilizing threaded shaft away from the linkage base is transmission-connected to the side of the second support plate, and the bottom surface of the second support plate is fixedly connected to the top surface of the non-destructive testing box; a braking cross plate is threadedly connected to the stabilizing threaded shaft, and a limiting vertical block is symmetrically installed on the bottom surface of the braking cross plate, and the limiting vertical block is connected to the limiting groove provided on the top surface of the non-destructive testing box, and a limiting column is installed in the limiting groove, and both ends of the limiting column pass through the limiting vertical block and are fixedly connected to the inner side surface of the limiting groove.
[0009] Preferably, a limiting spring is sleeved on the limiting column, one end of the limiting spring is fixedly connected to the side of the limiting vertical block, and the other end is fixedly connected to the inner side of the limiting groove; an engaging slide groove is provided on the braking cross plate, a sliding engaging slider is installed on the engaging slide groove, and an engaging rod is installed on one side of the engaging slider, one end of the engaging rod is fixedly connected to the side of the engaging slider, and the other end passes through the engaging slide groove and is fixedly connected to the side of the second limiting plate.
[0010] Preferably, an extrusion spring is sleeved on the engaging rod, one end of the extrusion spring is fixedly connected to the side of the brake cross plate, and the other end is fixedly connected to the side of the second limit plate; a first bolt seat is installed on the other side of the engaging slider, a pull rope is fixedly installed on the first bolt seat, and the end of the pull rope close to the drive motor is fixedly connected to the second bolt seat, and the bottom surface of the second bolt seat is fixedly connected to the top surface of the first support plate; a coupling rack is fixedly installed on the top surface of the engaging slider, and the coupling rack is connected to the complex control visual mechanism.
[0011] Preferably, the flow position interlocking mechanism includes a rotating circular plate arranged on the end of the rotating shaft away from the non-destructive testing box, a handle is fixedly installed on the side of the rotating circular plate, a locking circular groove is provided on the outer side wall of the rotating circular plate, a locking rod is installed on the locking circular groove, a flow cross block is fixedly installed on the end of the locking rod close to the bottom plate, and the flow cross block is slidingly connected to the limit groove provided on the side of the linkage base; a limit rod is installed on the limit groove, and both ends of the limit rod pass through the flow cross block and are fixedly connected to the inner side surface of the limit groove, and a limit spring is sleeved on the limit rod, one end of the limit spring is fixedly connected to the top surface of the flow cross block, and the other end is fixedly connected to the inner bottom surface of the limit groove.
[0012] Preferably, the compound-control visual mechanism includes a linkage gear meshing with the fixed rack, a linkage rotating shaft is fixedly installed on the side of the linkage gear, the linkage rotating shaft passes through the third bearing provided on the stable base and is fixedly connected to the driving bevel gear, and the bottom surface of the stable base is fixedly connected to the top surface of the braking cross plate; the driving bevel gear is meshingly connected to the compound-moving bevel gear, and a compound-moving rotating shaft is installed on the bottom surface of the compound-moving bevel gear, the compound-moving rotating shaft passes through the braking cross plate and the compound-moving base and is fixedly connected to the top surface of the transmission helical gear, and the compound-moving rotating shaft is transmitted to the braking cross plate and the compound-moving base; the transmission helical gear is meshingly connected to the full-moving helical gear, and the full-moving helical gear is connected to the holding return unit.
[0013] Preferably, a special-shaped rod is fixedly installed on the bottom surface of the transmission bevel gear, and a third limit plate is installed on the special-shaped rod. The two third limit plates jointly limit and connect a rectangular block, and a rectangular groove is provided on the rectangular block, and the rectangular groove and the special-shaped rod are slidably arranged; a connecting horizontal plate is symmetrically installed on the side of the rectangular block, and a connecting horizontal plate is provided with a connecting groove, and an auxiliary wheel is connected and arranged on the connecting groove, and an auxiliary rotating shaft is fixedly installed on the top surface of the auxiliary wheel, and the end of the auxiliary rotating shaft away from the bottom plate is connected to the bottom surface of the non-destructive testing box for transmission; a driving gear is installed on the auxiliary rotating shaft, and the driving gear is connected to the horizontal leveling assembly; a laser scanner is installed on the bottom surface of the connecting horizontal plate.
[0014] Preferably, the force return unit includes a rotating threaded shaft arranged on the full-moving bevel gear, the two ends of the rotating threaded shaft are transmission-connected to the side surface of the constant base, and the top surface of the constant base is fixedly connected to the bottom surface of the non-destructive testing box; a variable plate is threadedly mounted on the rotating threaded shaft, and the top surface of the variable plate is slidably arranged on the balancing groove provided on the bottom surface of the non-destructive testing box, and a constant guide rod is installed in the balancing groove, and the two ends of the constant guide rod pass through the variable plate and are connected to the inner side surface of the balancing groove, and a constant spring is sleeved on the constant guide rod, one end of the constant spring is fixedly connected to the inner side surface of the balancing groove, and the other end is fixedly connected to the side surface of the variable plate; a moving contact piece is installed on the side surface of one of the moving plates, and the moving contact piece is matched with the static contact piece provided on the side surface of the other moving plate, and the contact between the moving contact piece and the static contact piece is used to control the reversal of the drive motor.
[0015] Preferably, the horizontal leveling assembly includes a driven gear meshing with the driving gear, and a leveling shaft is installed on the driven gear, one end of the leveling shaft is connected to the side of the function plate for transmission, and the other end is fixedly connected to the side of the elliptical block, and the side of the function plate is fixedly connected to the bottom surface of the non-destructive testing box; the elliptical block is matched to connect the rotating wheel, and a matching rod is installed on both sides of the rotating wheel, and the two ends of the matching rod are connected to the side of the splint for transmission; a guide rod is fixedly installed on the side of the splint, and the guide rod passes through the guide sleeve and is fixedly connected to the side of the fourth limit plate, and the guide rod is slidingly connected to the guide sleeve, and a tension spring is sleeved on the guide rod, one end of the tension spring is fixedly connected to the side of the splint, and the other end is fixedly connected to the side of the guide sleeve, and a top force plate is fixedly installed on the outer wall of the guide sleeve, and the top surface of the top force plate is fixedly connected to the bottom surface of the function plate.
[0016] Preferably, a movable rack is fixedly installed on the side surface of the fourth limit plate, and the movable rack is meshed with the driving gear, and a driving shaft is installed on the driving gear, and the two ends of the driving shaft are transmission-connected to the top and bottom surfaces of the positioning plate, and the side surface of the positioning plate is fixedly connected to the side surface of the top force plate; a first pulley is installed on the driving shaft, and the first pulley is connected to the second pulley through a conveyor belt, and a matching shaft is installed on the second pulley, and the matching shaft passes through the positioning plate and is fixedly connected to the side surface of the armature gear, and the armature gear is meshed and connected to the two A directional rack, an extension rod is installed on the side of the directional rack, the extension rod passes through the fixed horizontal block and is fixedly connected to the side of the fifth limit plate, the fixed horizontal block and the extension rod are slidingly connected, the top surface of the fixed horizontal block is fixedly connected to the bottom surface of the non-destructive testing box, and a fixing spring is sleeved on the extension rod, one end of the fixing spring is fixedly connected to the side of the fifth limit plate, and the other end is fixedly connected to the side of the fixed horizontal block; a correction square plate is fixedly installed on the bottom surface of the extension rod, and the correction square plate is connected in cooperation with the rectangular square groove on the rectangular block.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] (1) When the elliptical block contacts the rotating wheel, the splint on the rotating wheel moves within the guide sleeve through the guide rod, and the tension spring is in a compressed state, thereby causing the moving rack to engage the active gear and rotate, so that the first pulley on the active shaft drives the matching shaft on the second pulley to rotate through the conveyor belt, and further causes the engaging gear to rotate and drive the extension rods on the two engaged split racks to move toward each other in the engaging horizontal block, so that the two error correction square plates are matched and connected to the rectangular square grooves on the rectangular block, and the elliptical block is reset when it no longer contacts the rotating wheel; so that when the rectangular block deviates during movement, it can be adjusted by two The reciprocating movement of the error correction square corrects the orientation of the rectangular block and restores and maintains it in the center position, thereby preventing the laser scanner from shaking during use, improving the stability of the laser scanner during use, and allowing the laser scanner to stably scan and detect parts in the current plane position, avoiding errors in the detection results, thereby improving the accuracy of the detection results. The laser scanner can move in the directions of the X and Y axes and can scan and image parts at different positions and angles, further improving the imaging effect, and improving the accuracy of the detection results;
[0019] (2) When the operator needs to adjust the angle of the non-destructive testing box, the operator pulls down the flow cross block, and the flow cross block moves to the upper limit of the limit rod provided in the limit groove. The limit spring is in a stretched state, so that the locking rod contacts the limit setting of the rotating circular plate. After the operator adjusts the required angle of the non-destructive testing box, the operator releases the flow cross block, so that the limit spring is reset, and the locking rod re-limits the rotating circular plate, thereby reducing the rotation of the rotating circular plate caused by non-human factors and improving the stability of the device during the experiment;
[0020] (3) The two moving plates move toward each other in the constant guide rod on the balance slot, and the constant spring is in a stretched state. When the moving contact pieces on the two moving plates come into contact with the static contact pieces, the drive motor is controlled to reverse, so that the brake horizontal plate is reset and moved toward the direction close to the linkage base, so that the laser scanner on the brake horizontal plate continues to scan the non-destructive testing box back and forth, further improving the accuracy of the scanning imaging;
[0021] (4) The brake horizontal plate is limited in movement in the limit column provided on the limit groove by the limit vertical block, so as to avoid the brake horizontal plate from shaking when moving, thereby improving its stability during movement, making the limit spring in a compressed state, and then making the pull rope drive the movable slider to move in the movable slide groove, making the extrusion spring in a compressed state, and then making the fixed rack move, so that the linkage gear meshed with the fixed rack rotates, so that the driving bevel gear on the linkage shaft meshes with the compound bevel gear to rotate, and then drives the transmission helical gear to rotate, and the special-shaped rod makes the fixed horizontal plate on the rectangular block to move back and forth in the four auxiliary wheels, so that the two laser scanners on the bottom surface of the fixed horizontal plate move back and forth on the non-destructive testing box, so that the laser scanner can scan and detect the placed parts at different positions on the non-destructive testing box, so that the laser scanner can move on the X-axis, so that the information of the parts during scanning is richer, and the scanning imaging efficiency and the accuracy of the scanning results are improved.
[0022] (5) The operator turns the handle to rotate the rotating shaft in the first bearing, so that the active bevel gear meshes with the driven bevel gear to rotate, and then drives the rotation of the driving threaded shaft, so that the lifting block connected to the driving threaded shaft moves upward in the guide column. The guide spring is in a compressed state, and the supporting double rods and the non-destructive testing box are in a state of active connection, so that the non-destructive testing box is in an inclined position. At this time, the part to be tested is fixed, so that the laser scanner on the non-destructive testing box can rotate around the part, thereby adjusting the collection angle of the laser scanner, so that it can perform multi-directional scanning and detection of the part at different angles, reducing the existence of blind spots in the scanning detection, and increasing the detection range, avoiding the laser scanner from being unable to complete the detection of the entire part due to the existence of blind spots when scanning and detecting the part, thereby avoiding errors in the detection results and improving the accuracy of the detection results; at the same time, during the process of non-destructive testing of the part, the operator does not need to manually adjust the position of the part, thereby reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0024] In the attached figure:
[0025] FIG1 is a schematic diagram of the overall structure of the present invention;
[0026] FIG2 is a schematic diagram of a decomposed structure of the present invention;
[0027] FIG3 is a second schematic diagram of the overall structure of the present invention;
[0028] FIG4 is a schematic diagram of a partial structure of the present invention;
[0029] FIG5 is a schematic diagram of one of the main structures of the present invention;
[0030] FIG6 is a second schematic diagram of the main structure of the present invention;
[0031] FIG7 is a second schematic diagram of the decomposition structure of the present invention;
[0032] FIG8 is a schematic structural diagram of the complex control visual motion mechanism of the present invention;
[0033] FIG9 is a second schematic diagram of a partial structure of the present invention;
[0034] FIG10 is a third schematic diagram of the main structure of the present invention;
[0035] FIG11 is a schematic structural diagram of the horizontal leveling assembly of the present invention;
[0036] FIG12 is a schematic structural diagram of a holding force return unit according to the present invention;
[0037] FIG13 is a schematic structural diagram of the flow position interlocking mechanism of the present invention;
[0038] In the figure: 1, bottom plate; 2, side plate; 3, connecting rod; 4, moving wheel; 5, linkage base; 6, first bearing; 7, rotating shaft; 8, driving bevel gear; 9, driven bevel gear; 10, driving threaded shaft; 11, lifting block; 12, auxiliary plate; 13, guide column; 14, first limit plate; 15, guide spring; 16, telescopic column; 17, supporting double rod; 18, non-destructive testing box; 19, first support plate; 20, driving motor; 21, bolt; 22, second bearing; 23, stabilizing threaded shaft; 24, second support plate; 25, brake horizontal plate; 26, limit 27. Positioning block; 28. Positioning column; 29. Positioning spring; 30. Engaging slide; 31. Engaging slider; 32. Engaging rod; 33. Second limiting plate; 34. Extrusion spring; 35. First bolt seat; 36. Pull rope; 37. Second bolt seat; 38. Connecting rack; 39. Rotating circular plate; 40. Handle; 41. Locking circular groove; 42. Locking rod; 43. Flowing horizontal block; 44. Positioning groove; 45. Positioning rod; 46. Positioning spring; 47. Linkage gear; 48. Linkage shaft; 49. Stable base; 50. Third bearing; 51. Driving bevel gear ; 52. Compound bevel gear; 53. Compound rotating shaft; 54. Compound base; 55. Transmission bevel gear; 56. Full-motion bevel gear; 57. Special-shaped rod; 58. Third limit plate; 59. Rectangular block; 60. Rectangular square groove; 61. Joint horizontal plate; 62. Joint groove; 63. Auxiliary wheel; 64. Auxiliary rotating shaft; 65. Drive gear; 66. Laser scanner; 67. Rotating threaded shaft; 68. Constant base; 69. Differential plate; 70. Balance groove; 71. Constant guide rod; 72. Constant spring; 73. Moving contact piece; 74. Static contact piece; 75. Driven gear; 76. 77. Leveling shaft; 78. Elliptical block; 79. Rotating wheel; 80. Distributing rod; 81. Clamping plate; 82. Guide rod; 83. Guide sleeve; 84. Fourth limit plate; 85. Tension spring; 86. Push plate; 87. Moving rack; 88. Driving gear; 89. Driving shaft; 90. Positioning plate; 91. First pulley; 92. Conveyor belt; 93. Second pulley; 94. Distributing shaft; 95. Engaging gear; 96. Directional rack; 97. Extension rod; 98. Engaging cross block; 99. Fifth limit plate; 100. Engaging spring; 101. Error correction square plate. DETAILED DESCRIPTION
[0039] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0040] Embodiment 1, as shown in Figures 1 to 13, includes a base plate 1, a side plate 2 is fixedly mounted on the bottom surface of the base plate 1, two side plates 2 are commonly connected to a connecting rod 3, and a movable wheel 4 is mounted on the connecting rod 3; a linkage base 5 is fixedly mounted on the side surface of the base plate 1, a first bearing 6 is provided on the linkage base 5, and a rotating shaft 7 is fixedly mounted on the inner side wall of the first bearing 6, one end of the rotating shaft 7 is connected to the flow position interlocking mechanism, and the other end is connected to the rotary modulation unit;
[0041] The rotary modulation unit includes an active bevel gear 8 connected to the rotating shaft 7, the active bevel gear 8 is meshed with the driven bevel gear 9, and a driving threaded shaft 10 is installed on the driven bevel gear 9. The driving threaded shaft 10 is close to the top surface of the side plate 2 and is connected to the top surface of the bottom plate 1 in a transmission manner; a lifting block 11 is threadedly installed on the driving threaded shaft 10, and auxiliary plates 12 are installed on both sides of the lifting block 11. A guide column 13 is provided on the auxiliary plate 12, one end of the guide column 13 is fixedly connected to the top surface of the bottom plate 1, and the other end is fixedly connected to the bottom surface of the first limit plate 14; a guide spring 15 is sleeved on the guide column 13, and one end of the guide spring 15 It is fixedly connected to the bottom surface of the first limit plate 14, and the other end is fixedly connected to the top surface of the auxiliary plate 12; a telescopic column 16 is fixedly installed on the top surface of the base plate 1, and a supporting double rod 17 is movably installed on the side of the telescopic column 16 and the lifting block 11 away from the base plate 1, and the top surfaces of several of the supporting double rods 17 are movably connected to the bottom surface of the non-destructive testing box 18; a first support plate 19 is fixedly installed on the top surface of the non-destructive testing box 18, and a drive motor 20 is provided on the side of the first support plate 19. The side of the drive motor 20 is fixedly connected to the side of the first support plate 19 by bolts 21; the output end of the drive motor 20 is connected to the carrier assembly;
[0042] The part to be tested is placed in the groove of the nondestructive testing box 18. The operator rotates the handle 40 to rotate the rotating shaft 7 in the first bearing 6, so that the active bevel gear 8 engages with the driven bevel gear 9 to rotate, and then drives the rotation of the driving threaded shaft 10, so that the lifting block 11 threadedly connected to the driving threaded shaft 10 moves upward within the guide column 13. The guide spring 15 is in a compressed state, and the supporting double rods 17 and the nondestructive testing box 18 are in a state of active connection, so that the nondestructive testing box 18 is in an inclined position. At this time, the part to be tested is fixed, so that the nondestructive testing box The laser scanner 66 on 18 can rotate around the part, thereby adjusting the collection angle of the laser scanner 66, so that it can perform multi-directional scanning and detection on the part at different angles, reducing the existence of blind spots in the scanning and detection, and improving the detection range, avoiding the laser scanner 66 from being unable to complete the detection of the entire part due to the existence of blind spots when scanning and detecting the part, thereby avoiding errors in the detection results and improving the accuracy of the detection results; at the same time, during the process of non-destructive testing of the parts, the operator does not need to manually adjust the position of the parts, thereby reducing the workload of the staff.
[0043] The carrier assembly of this embodiment includes a second bearing 22 arranged on the outer side wall of the output end of the drive motor 20, and the second bearing 22 is connected to the first support plate 19; a stabilizing threaded shaft 23 is fixedly installed on the side of the second bearing 22 away from the drive motor 20, and the end of the stabilizing threaded shaft 23 away from the linkage base 5 is transmission-connected to the side of the second support plate 24, and the bottom surface of the second support plate 24 is fixedly connected to the top surface of the non-destructive testing box 18; a braking cross plate 25 is threadedly connected to the stabilizing threaded shaft 23, and a limiting vertical block 26 is symmetrically installed on the bottom surface of the braking cross plate 25. The limiting vertical block 26 is connected to the limiting groove 27 provided on the top surface of the non-destructive testing box 18, and a limiting column 28 is installed in the limiting groove 27. The two ends of the limiting column 28 pass through the limiting vertical block 26 and are fixedly connected to the inner side of the limiting groove 27; a limiting spring 29 is sleeved on the limiting column 28, one end of the limiting spring 29 is fixedly connected to the side of the limiting vertical block 26, and the other end is fixedly connected to the The inner side of the limit groove 27 is fixedly connected; the brake cross plate 25 is provided with an armature slide groove 30, and the armature slide groove 30 is installed with a slidable armature slider 31. One side of the armature slider 31 is installed with an armature rod 32, one end of the armature rod 32 is fixedly connected to the side of the armature slider 31, and the other end passes through the armature slide groove 30 and is fixedly connected to the side of the second limit plate 33; the armature rod 32 is sleeved with an extrusion spring 34, one end of the extrusion spring 34 is fixedly connected to the side of the brake cross plate 25, and the other end is fixedly connected to the side of the second limit plate 33; the other side of the armature slider 31 is installed with a first bolt seat 35
[0044] The compound control visual mechanism includes a linkage gear 47 that is meshed and connected with the fixed rack 38, and a linkage shaft 48 is fixedly installed on the side of the linkage gear 47. The linkage shaft 48 passes through the third bearing 50 provided on the stable base 49 and is fixedly connected to the driving bevel gear 51. The bottom surface of the stable base 49 is fixedly connected to the top surface of the brake cross plate 25; the driving bevel gear 51 is meshed and connected with the compound bevel gear 52, and a compound shaft 53 is installed on the bottom surface of the compound bevel gear 52. The compound shaft 53 passes through the brake cross plate 25 and the compound base 54 and is fixedly connected to the top surface of the transmission bevel gear 55, and the compound shaft 53 is transmission-set with the brake cross plate 25 and the compound base 54; the transmission bevel gear 55 is meshed and connected with the full-motion bevel gear 56, and the full-motion bevel gear 56 is connected to the holding force return unit; the transmission A special-shaped rod 57 is fixedly mounted on the bottom surface of the bevel gear 55, and a third limit plate 58 is mounted on the special-shaped rod 57. The two third limit plates 58 are jointly limited and connected to a rectangular block 59. A rectangular square groove 60 is provided on the rectangular block 59, and the rectangular square groove 60 is slidably arranged with the special-shaped rod 57; a connecting horizontal plate 61 is symmetrically mounted on the side surface of the rectangular block 59, and a connecting horizontal plate 61 is provided with a connecting groove 62, and an auxiliary wheel 63 is connected and mounted on the connecting groove 62, and an auxiliary rotating shaft 64 is fixedly mounted on the top surface of the auxiliary wheel 63, and the end of the auxiliary rotating shaft 64 away from the bottom plate 1 is transmission-connected to the bottom surface of the non-destructive testing box 18; a driving gear 65 is mounted on the auxiliary rotating shaft 64, and the driving gear 65 is connected to the horizontal leveling assembly; a laser scanner 66 is mounted on the bottom surface of the connecting horizontal plate 61;
[0045] The operator starts the drive motor 20, and the output end of the drive motor 20 drives the stabilizing threaded shaft 23 on the second bearing 22 to rotate, so that the brake cross plate 25 threadedly connected to the stabilizing threaded shaft 23 is limited and moved in the limit column 28 provided on the limit groove 27 through the limit vertical block 26, thereby preventing the brake cross plate 25 from shaking when moving, thereby improving its stability when moving, so that the limit spring 29 is in a compressed state, and then the pull rope 36 drives the movable slider 31 to move in the movable slide groove 30, so that the extrusion spring 34 is in a compressed state, and then the connecting rack 38 is moved, so that the connecting gear meshing with the connecting rack 38 is engaged. The wheel 47 rotates, causing the driving bevel gear 51 on the linkage shaft 48 to engage with the compound bevel gear 52 to rotate, thereby driving the transmission bevel gear 55 to rotate. Through the special-shaped rod 57, the fixed horizontal plate 61 on the rectangular block 59 is limited and reciprocated within the four auxiliary wheels 63, so that the two laser scanners 66 on the bottom surface of the fixed horizontal plate 61 can move back and forth on the non-destructive testing box 18, so that the laser scanner 66 can scan and detect the placed parts at different positions on the non-destructive testing box 18, and the laser scanner 66 can move on the X-axis, so that the information of the parts during scanning is richer, and the scanning imaging efficiency and the accuracy of the scanning results are improved.
[0046] The flow position interlocking mechanism of this embodiment includes a rotating circular plate 39 arranged on the end of the rotating shaft 7 away from the non-destructive testing box 18, and a handle 40 is fixedly installed on the side of the rotating circular plate 39. A locking circular groove 41 is provided on the outer wall of the rotating circular plate 39, and a locking rod 42 is installed on the locking circular groove 41. A flow cross block 43 is fixedly installed on the end of the locking rod 42 close to the bottom plate 1, and the flow cross block 43 is slidably connected to the limit groove 44 provided on the side of the linkage base 5; a limit rod 45 is installed on the limit groove 44, and both ends of the limit rod 45 pass through the flow cross block 43 and are fixedly connected to the inner side surface of the limit groove 44. A limit spring 46 is sleeved on the limit rod 45, and one end of the limit spring 46 is fixedly connected to the top surface of the flow cross block 43, and the other end is fixedly connected to the inner bottom surface of the limit groove 44;
[0047] When the operator needs to adjust the angle of the non-destructive testing box 18, by pulling down the flow cross block 43, the flow cross block 43 moves to the upper limit of the limit rod 45 provided in the limit groove 44, and the limit spring 46 is in a stretched state, so that the locking rod 42 contacts the limit setting of the rotating circular plate 39. After the operator adjusts the required angle of the non-destructive testing box 18, by releasing the flow cross block 43, the limit spring 46 is reset, and the locking rod 42 re-limits the rotating circular plate 39, thereby reducing the rotation of the rotating circular plate 39 caused by non-human factors and improving the stability of the device during the experiment.
[0048] The holding force return unit of this embodiment includes a rotating threaded shaft 67 provided on the full-motion bevel gear 56, the two ends of the rotating threaded shaft 67 are transmission-connected to the side surfaces of the constant base 68, and the top surface of the constant base 68 is fixedly connected to the bottom surface of the non-destructive testing box 18; a moving plate 69 is threadedly mounted on the rotating threaded shaft 67, and the top surface of the moving plate 69 is slidably arranged on the balance groove 70 provided on the bottom surface of the non-destructive testing box 18, and a constant guide rod 71 is installed in the balance groove 70, and the two ends of the constant guide rod 71 are fixedly connected to the bottom surface of the non-destructive testing box 18. A constant spring 72 is provided on the constant guide rod 71, and one end of the constant spring 72 is fixedly connected to the inner side of the balancing groove 70, and the other end is fixedly connected to the side of the differential plate 69; a dynamic contact piece 73 is installed on the side of one of the differential plates 69, and the dynamic contact piece 73 is connected with the static contact piece 74 provided on the side of the other differential plate 69. The dynamic contact piece 73 contacts the static contact piece 74 to control the reverse rotation of the drive motor 20;
[0049] When the transmission bevel gear 55 rotates, it drives the meshing full-moving bevel gear 56 to rotate, causing the rotating threaded shaft 67 to rotate. The threads at both ends of the rotating threaded shaft 67 are opposite, and then the two movable plates 69 threadedly connected to the rotating threaded shaft 67 move toward each other in the constant guide rod 71 on the balance groove 70. The constant spring 72 is in a stretched state. When the moving contact piece 73 on the two movable plates 69 contacts the static contact piece 74, the control drive motor 20 is reversed, causing the brake cross plate 25 to reset and move in the direction close to the linkage base 5, so that the laser scanner 66 on the brake cross plate 25 continues to scan the non-destructive testing box 18 back and forth, further improving the accuracy of the scanning imaging.
[0050] The horizontal leveling assembly of this embodiment includes a driven gear 75 meshing with the driving gear 65, and a leveling shaft 76 is installed on the driven gear 75. One end of the leveling shaft 76 is connected to the side of the function plate 77 for transmission, and the other end is fixedly connected to the side of the elliptical block 78. The side of the function plate 77 is fixedly connected to the bottom surface of the non-destructive testing box 18; the elliptical block 78 is connected to the rotating wheel 79, and the two sides of the rotating wheel 79 are equipped with a matching rod 80. The two ends of the matching rod 80 are connected to the side of the splint 81 for transmission; the side of the splint 81 is fixedly installed with a guide rod 82. The guide rod 82 passes through the guide sleeve 83 and is fixedly connected to the side of the fourth limit plate 84. The guide rod 82 is slidably connected to the guide sleeve 83. A tension spring 85 is sleeved on the guide rod 82. One end of the tension spring 85 is fixedly connected to the side of the splint 81, and the other end is fixedly connected to the side of the guide sleeve 83. A top force plate 86 is fixedly installed on the outer wall of the guide sleeve 83. The top surface of the top force plate 86 is fixedly connected to the bottom surface of the function plate 77. A movable rack 87 is fixedly installed on the side of the fourth limit plate 84. The movable rack 87 is meshed with the driving gear 88. A driving shaft 89 is mounted on the driving gear 88, and both ends of the driving shaft 89 are transmission-connected to the top and bottom surfaces of the positioning plate 90, and the side of the positioning plate 90 is fixedly connected to the side of the top force plate 86; a first pulley 91 is mounted on the driving shaft 89, and the first pulley 91 is connected to the second pulley 93 through a conveyor belt 92, and a matching shaft 94 is mounted on the second pulley 93, and the matching shaft 94 passes through the positioning plate 90 and is fixedly connected to the side of the armature gear 95, and the armature gear 95 is meshed with two split racks 96, and an extension rod is mounted on the side of the split rack 96 97, the extension rod 97 passes through the fixed horizontal block 98 and is fixedly connected to the side of the fifth limit plate 99, the fixed horizontal block 98 and the extension rod 97 are slidably connected, the top surface of the fixed horizontal block 98 is fixedly connected to the bottom surface of the non-destructive testing box 18, and the extension rod 97 is sleeved with a fixed spring 100, one end of the fixed spring 100 is fixedly connected to the side of the fifth limit plate 99, and the other end is fixedly connected to the side of the fixed horizontal block 98; a correction square plate 101 is fixedly installed on the bottom surface of the extension rod 97, and the correction square plate 101 is connected with the rectangular square groove 60 on the rectangular block 59;
[0051] When the rectangular block 59 moves, the auxiliary wheel 63 rotates in the rectangular groove 60, and then the driving gear 65 on the auxiliary rotating shaft 64 engages the driven gear 75 to rotate, driving the elliptical block 78 on the leveling rotating shaft 76 to rotate; when the elliptical block 78 contacts the rotating wheel 79, the splint 81 on the rotating wheel 79 is limited and moved in the guide sleeve 83 through the guide rod 82, and the tension spring 85 is in a compressed state, thereby causing the moving moving rack 87 to engage the driving gear 88 to rotate, so that the first pulley 91 on the driving rotating shaft 89 drives the matching rotating shaft 94 on the second pulley 93 to rotate through the conveyor belt 92, further causing the engaging gear 95 to rotate and drive the extension rods 97 on the two engaged split racks 96 to move toward each other in the engaging horizontal block 98, so that the two error correction plates 101 are aligned with the rectangular block 79. The rectangular groove 60 on the rectangular block 59 is connected in a cooperative manner, and the elliptical block 78 is reset when it no longer contacts the rotating wheel 79; when the rectangular block 59 deviates during movement, the orientation of the rectangular block 59 can be corrected and restored to and maintained in a centered position by the reciprocating movement of the two error correction plates 101, thereby avoiding the shaking of the laser scanner 66 during use, improving the stability of the laser scanner 66 during use, and allowing the laser scanner 66 to stably scan the parts in the current plane position, thereby improving the accuracy of the detection results, and allowing the laser scanner 66 to move in the directions of the X and Y axes, and can scan and image parts at different positions and angles, further improving the imaging effect, and improving the accuracy of the detection results.
[0052] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0053] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A deep-sea component in-situ high-precision non-destructive testing device, comprising a bottom plate (1), characterized in that: A side plate (2) is fixedly mounted on the bottom surface of the bottom plate (1), the two side plates (2) are connected to a connecting rod (3), and a moving wheel (4) is mounted on the connecting rod (3); a linkage base (5) is fixedly mounted on the side surface of the bottom plate (1), a first bearing (6) is provided on the linkage base (5), a rotating shaft (7) is fixedly mounted on the inner side wall of the first bearing (6), one end of the rotating shaft (7) is connected to the flow position interlocking mechanism, and the other end is connected to the rotary modulation unit; The rotary modulation unit comprises an active bevel gear (8) connected to the rotating shaft (7), the active bevel gear (8) being meshingly connected to the driven bevel gear (9), a driving threaded shaft (10) being mounted on the driven bevel gear (9), one end of the driving threaded shaft (10) close to the top surface of the side plate (2) being transmission-connected to the top surface of the bottom plate (1); a lifting block (11) being threadedly mounted on the driving threaded shaft (10), auxiliary plates (12) being mounted on both sides of the lifting block (11), a guide column (13) being mounted on the auxiliary plate (12), one end of the guide column (13) being fixedly connected to the top surface of the bottom plate (1), and the other end of the guide column (13) being fixedly connected to the bottom surface of the first limit plate (14); a guide spring (15) being sleeved on the guide column (13), the guide spring (15) One end of the bottom plate (14) is fixedly connected to the bottom surface of the first limit plate (14), and the other end is fixedly connected to the top surface of the auxiliary plate (12); a telescopic column (16) is fixedly mounted on the top surface of the bottom plate (1), and a supporting double rod (17) is movably mounted on the side of the telescopic column (16) and the lifting block (11) away from the bottom plate (1), and the top surfaces of a plurality of the supporting double rods (17) are movably connected to the bottom surface of the non-destructive testing box (18); a first supporting plate (19) is fixedly mounted on the top surface of the non-destructive testing box (18), and a driving motor (20) is provided on the side surface of the first supporting plate (19), and the side surface of the driving motor (20) is fixedly connected to the side surface of the first supporting plate (19) by bolts (21); the output end of the driving motor (20) is connected to the carrier assembly.
2. The deep-sea component in-situ high-precision non-destructive testing device according to claim 1 is characterized by: The bearing assembly comprises a second bearing (22) arranged on the outer wall of the output end of the driving motor (20), the second bearing (22) being connected to the first support plate (19); a stabilizing threaded shaft (23) is fixedly mounted on the side of the second bearing (22) away from the driving motor (20), the end of the stabilizing threaded shaft (23) away from the linkage base (5) being transmission-connected to the side of the second support plate (24), the bottom surface of the second support plate (24) being fixedly connected to the top surface of the non-destructive testing box (18); a braking horizontal plate (25) is threadedly connected to the stabilizing threaded shaft (23), a limiting vertical block (26) is symmetrically mounted on the bottom surface of the braking horizontal plate (25), the limiting vertical block (26) is connected to a limiting groove (27) provided on the top surface of the non-destructive testing box (18), a limiting column (28) is mounted in the limiting groove (27), and both ends of the limiting column (28) pass through the limiting vertical block (26) and are fixedly connected to the inner side surface of the limiting groove (27).
3. The deep-sea component in-situ high-precision non-destructive testing device according to claim 2 is characterized by: A limit spring (29) is sleeved on the limit column (28), one end of the limit spring (29) is fixedly connected to the side surface of the limit vertical block (26), and the other end is fixedly connected to the inner side surface of the limit groove (27); the brake cross plate (25) is provided with an engaging slide groove (30), a sliding engaging slider (31) is slidably mounted on the engaging slide groove (30), an engaging rod (32) is mounted on one side of the engaging slider (31), one end of the engaging rod (32) is fixedly connected to the side surface of the engaging slider (31), and the other end passes through the engaging slide groove (30) and is fixedly connected to the side surface of the second limit plate (33).
4. The deep-sea component in-situ high-precision non-destructive testing device according to claim 3 is characterized by: The engaging rod (32) is sleeved with an extrusion spring (34), one end of which is fixedly connected to the side of the brake cross plate (25), and the other end of which is fixedly connected to the side of the second limit plate (33); a first bolt seat (35) is installed on the other side of the engaging slider (31), a pull rope (36) is fixedly installed on the first bolt seat (35), one end of the pull rope (36) close to the drive motor (20) is fixedly connected to the second bolt seat (37), and the bottom surface of the second bolt seat (37) is fixedly connected to the top surface of the first support plate (19); a coupling rack (38) is fixedly installed on the top surface of the engaging slider (31), and the coupling rack (38) is connected to the complex control visual mechanism.
5. The deep-sea component in-situ high-precision non-destructive testing device according to claim 1, characterized in that: The flow position interlocking mechanism comprises a rotating circular plate (39) arranged on an end of the rotating shaft (7) away from the non-destructive testing box (18), a handle (40) being fixedly mounted on the side of the rotating circular plate (39), a locking circular groove (41) being arranged on the outer side wall of the rotating circular plate (39), a locking rod (42) being mounted on the locking circular groove (41), a flow cross block (43) being fixedly mounted on the end of the locking rod (42) close to the bottom plate (1), the flow cross block (43) being slidably connected to a limiting groove (44) provided on the side of the linkage base (5); a limiting rod (45) being mounted on the limiting groove (44), two ends of the limiting rod (45) passing through the flow cross block (43) and being fixedly connected to the inner side surface of the limiting groove (44), a limiting spring (46) being sleeved on the limiting rod (45), one end of the limiting spring (46) being fixedly connected to the top surface of the flow cross block (43), and the other end of the limiting spring (46) being fixedly connected to the inner bottom surface of the limiting groove (44).
6. The deep-sea component in-situ high-precision non-destructive testing device according to claim 4, characterized in that: The complex control visual mechanism comprises a linkage gear (47) meshingly connected with the fixed rack (38), a linkage shaft (48) is fixedly mounted on the side of the linkage gear (47), the linkage shaft (48) passes through a third bearing (50) provided on a stable base (49) and is fixedly connected to a driving bevel gear (51), and the bottom surface of the stable base (49) is fixedly connected to the top surface of the brake cross plate (25); the driving bevel gear (51) is meshingly connected with the complex control visual mechanism. The wheel (52) is provided with a compound-moving rotating shaft (53) on the bottom surface of the compound-moving bevel gear (52). The compound-moving rotating shaft (53) passes through the brake transverse plate (25) and the compound-moving base (54) and is fixedly connected to the top surface of the transmission bevel gear (55). The compound-moving rotating shaft (53) is arranged in a transmission manner with the brake transverse plate (25) and the compound-moving base (54); the transmission bevel gear (55) is meshedly connected with the full-moving bevel gear (56), and the full-moving bevel gear (56) is connected with the holding force return unit.
7. The deep-sea component in-situ high-precision non-destructive testing device according to claim 6 is characterized by: A special-shaped rod (57) is fixedly mounted on the bottom surface of the transmission bevel gear (55), a third limiting plate (58) is mounted on the special-shaped rod (57), two third limiting plates (58) are jointly limitedly connected to a rectangular block (59), a rectangular square groove (60) is provided on the rectangular block (59), and the rectangular square groove (60) and the special-shaped rod (57) are slidably arranged; a connecting horizontal plate (61) is symmetrically mounted on the side surface of the rectangular block (59), and a connecting horizontal plate (61) is provided with a connecting groove ( 62), an auxiliary wheel (63) is installed and connected to the connecting groove (62), an auxiliary shaft (64) is fixedly installed on the top surface of the auxiliary wheel (63), and the end of the auxiliary shaft (64) away from the bottom plate (1) is connected to the bottom surface of the non-destructive testing box (18) in a transmission connection; a driving gear (65) is installed on the auxiliary shaft (64), and the driving gear (65) is connected to the horizontal leveling assembly; a laser scanner (66) is installed on the bottom surface of the connecting horizontal plate (61).
8. The deep-sea component in-situ high-precision non-destructive testing device according to claim 6, characterized in that: The holding force return unit comprises a rotating threaded shaft (67) arranged on the full-motion bevel gear (56), the two ends of the rotating threaded shaft (67) are drivingly connected to the side surfaces of a constant base (68), and the top surface of the constant base (68) is fixedly connected to the bottom surface of the non-destructive testing box (18); a moving plate (69) is threadedly mounted on the rotating threaded shaft (67), the top surface of the moving plate (69) is slidably mounted on a balancing groove (70) provided on the bottom surface of the non-destructive testing box (18), a constant guide rod (71) is installed in the balancing groove (70), and the two ends of the constant guide rod (71) pass through the moving plate (69) to slide on the balancing groove (70). The movable plate (69) is connected to the inner side surface of the balancing groove (70); a constant spring (72) is sleeved on the constant guide rod (71); one end of the constant spring (72) is fixedly connected to the inner side surface of the balancing groove (70); and the other end of the constant spring (72) is fixedly connected to the side surface of the movable plate (69); a movable contact piece (73) is installed on the side surface of one movable plate (69); the movable contact piece (73) is matched and connected with a static contact piece (74) provided on the side surface of the other movable plate (69); the movable contact piece (73) contacts the static contact piece (74) to control the reverse rotation of the drive motor (20).
9. The deep-sea component in-situ high-precision non-destructive testing device according to claim 7, characterized in that: The horizontal leveling assembly comprises a driven gear (75) meshingly connected with the driving gear (65), a leveling shaft (76) being mounted on the driven gear (75), one end of the leveling shaft (76) being transmission-connected to the side of the function plate (77), and the other end being fixedly connected to the side of the elliptical block (78), and the side of the function plate (77) being fixedly connected to the bottom surface of the non-destructive testing box (18); the elliptical block (78) being cooperatively connected to a rotating wheel (79), and a distributing rod (80) being mounted on both sides of the rotating wheel (79), and both ends of the distributing rod (80) being transmission-connected to the side of the clamping plate (81); the clamping plate (81) A guide rod (82) is fixedly mounted on the side of the plate (81), the guide rod (82) passes through a guide sleeve (83) and is fixedly connected to the side of the fourth limit plate (84), the guide rod (82) and the guide sleeve (83) are slidably connected, a tension spring (85) is sleeved on the guide rod (82), one end of the tension spring (85) is fixedly connected to the side of the clamping plate (81), and the other end is fixedly connected to the side of the guide sleeve (83), a top force plate (86) is fixedly mounted on the outer wall of the guide sleeve (83), and the top surface of the top force plate (86) is fixedly connected to the bottom surface of the function plate (77).
10. The deep-sea component in-situ high-precision non-destructive testing device according to claim 9, characterized in that: A movable rack (87) is fixedly mounted on the side of the fourth limiting plate (84), the movable rack (87) meshingly connected to a driving gear (88), a driving shaft (89) is mounted on the driving gear (88), two ends of the driving shaft (89) are transmission-connected to the top and bottom surfaces of a positioning plate (90), and a side of the positioning plate (90) is fixedly connected to a side of the top force plate (86); a first pulley (91) is mounted on the driving shaft (89), the first pulley (91) is connected to a second pulley (93) via a conveyor belt (92), a matching shaft (94) is mounted on the second pulley (93), the matching shaft (94) passes through the positioning plate (90) and is fixedly connected to a side of an engaging gear (95), and the engaging gear (95) meshes and connects two split-direction shafts. A rack (96) is provided, and an extension rod (97) is installed on the side of the directional rack (96); the extension rod (97) passes through the fixing cross block (98) and is fixedly connected to the side of the fifth limit plate (99); the fixing cross block (98) and the extension rod (97) are slidably connected; the top surface of the fixing cross block (98) is fixedly connected to the bottom surface of the non-destructive testing box (18); a fixing spring (100) is sleeved on the extension rod (97); one end of the fixing spring (100) is fixedly connected to the side of the fifth limit plate (99), and the other end is fixedly connected to the side of the fixing cross block (98); an error correction square plate (101) is fixedly installed on the bottom surface of the extension rod (97); the error correction square plate (101) is matched and connected to the rectangular square groove (60) on the rectangular square block (59).
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