A fine sorting device for trenching surplus mud
By combining the design of the cyclone separator and the filtration mechanism, the problem of insufficient centrifugal force of fine sand during the cyclone sand separation process is solved, realizing secondary centrifugation and filtration of fine sand, improving the sorting accuracy, preventing blockage of water supply pipelines, and ensuring stable system operation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2026-03-24
AI Technical Summary
In existing ditch sludge sorting systems, during the cyclone sand separation process, some fine sand particles that are too large are carried into the sewage system by the water flow due to insufficient centrifugal force, causing siltation and blockage of the water conveyance pipes and affecting the operation of the system.
Design a fine separation device for residual sludge in drainage ditches, comprising a cyclone drum, a cyclone plate, a drive motor, a sand-falling mechanism, and a filtration mechanism. Through the rotational centrifugal impact of the cyclone plate and secondary centrifugal treatment, combined with the filtration mechanism, the escaped fine sand is further processed to ensure separation accuracy.
It improves the sorting accuracy of cyclone sand separator, prevents fine sand from entering the sewage system, avoids siltation in water pipelines, and ensures stable system operation.
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Figure CN118270963B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of trenching residual mud treatment devices, in particular to a fine sorting device for trenching residual mud. BACKGROUND
[0002] The trenching residual mud sorting system is a combination of a series of mechanical equipment and process flow specially used for processing the residual mud generated by the dredging of urban drainage pipelines and effectively sorting, classifying and preliminarily processing the residual mud. Its purpose is to separate different components (such as sand, slag, organic matter, plastic fragments, metal debris, etc.) in the trenching residual mud according to factors such as properties, sizes and weights, so as to be subsequently used for resource utilization, harmless disposal or standard discharge. In the tail process of the current trenching residual mud sorting system, the fine sand in the water is not fully sorted, and in the cyclone sand separation process, the centrifugal force generated by the collision of the sand body is insufficient for the fine sand with a particle size too large, which is then affected by the water flow and enters the sewage system with the water body, which will cause accumulation and blockage of the water pipeline over a long period of time, adversely affecting the operation of the system.
[0003] In view of this, a design or technical improvement is proposed to solve the above problems.
[0004] The above content is only used to assist in understanding the technical solutions of the present application and does not represent the acknowledgement of the above content as the closest prior art. SUMMARY
[0005] The purpose of the present application is to solve the above problems and provide a fine sorting device for trenching residual mud.
[0006] In order to solve the above technical problems, the present application adopts the following technical solutions:
[0007] A fine sorting device for trenching residual mud, comprising a cyclone cylinder, a cyclone plate arranged in the cyclone cylinder and a driving motor arranged on the cyclone cylinder, the cyclone plate and the driving motor being connected through a connecting shaft, and a sand descending mechanism for descending floating sand being further arranged above the cyclone plate.
[0008] A filtering mechanism for filtering floating sand is further arranged above the sand descending mechanism.
[0009] Further, the sand descending mechanism comprises a movable shaft uniformly rotatably arranged on the connecting shaft, a centrifugal roller arranged on the movable shaft and a driving assembly for driving the movable shaft to rotate.
[0010] Further, the driving assembly comprises a gear arranged at the end of the movable shaft away from the connecting shaft and a first ring frame arranged on the inner wall of the cyclone cylinder, the upper surface of the first ring frame being provided with a tooth surface, and the gear and the tooth surface of the first ring frame being engaged.
[0011] Further, the filtering mechanism comprises a filtering plate movably arranged on the connecting shaft and a vibrating assembly for vibrating the filtering plate.
[0012] Further, an outer surface of the connecting shaft is provided with a spline, and the filtering plate is provided with a sleeve hole matched with the spline.
[0013] Further, the vibrating assembly comprises a stop plate assembly for stopping the movement of the filtering plate and a reset assembly for resetting the filtering plate.
[0014] Further, the stop plate assembly comprises a second ring frame arranged on an inner wall of the cyclone barrel and a first arc-shaped convex plate uniformly arranged on the second ring frame, and an edge portion of the filtering plate is provided with a second arc-shaped convex plate matched with the first arc-shaped convex plate.
[0015] Further, the reset assembly comprises a fixed plate arranged on the connecting shaft and located above the filtering plate and a return spring arranged between the filtering plate and the fixed plate.
[0016] Compared with the prior art, the device has the beneficial effects that: the arrangement of the sand lowering mechanism enables the fine sand with large particle size that is partially floated with water flow during the cyclone sand separation to be subjected to the action of secondary centrifugal impact downward, and then moves back into the cyclone centrifugal area for secondary centrifugal sand settling treatment, so that the directional separation degree is higher.
[0017] The arrangement of the filtering mechanism can further filter the fine sand that escapes from the sand lowering mechanism and make it return to the sand lowering mechanism for sand lowering treatment, thereby further enhancing the separation precision of the cyclone sand separation. BRIEF DESCRIPTION OF DRAWINGS
[0018] The drawings accompanying the specification of this application form a part hereof, serve to provide further understanding of the application, and together with the description of the application, explain the application. The specific embodiments of the application and the attendant explanations are intended to explain the application without imposing undue limitation on the application. In the drawings:
[0019] Figure 1 is a perspective view of the application;
[0020] Figure 2 is a cross-sectional perspective view of the application;
[0021] Figure 3 is a schematic view of the internal structure of the cyclone barrel in the application;
[0022] Figure 4 is a schematic view of the internal structure of the cyclone barrel in the application.
[0023] In the figure: 1, cyclone cylinder; 11, cyclone plate; 12, driving motor; 13, connecting shaft; 14, sand sink; 2, movable shaft; 21, centrifugal roller; 22, gear; 23, first ring frame; 24, tooth surface; 3, filter plate; 31, spline; 32, sleeve hole; 33, second ring frame; 34, first arc convex plate; 35, second arc convex plate; 36, fixed plate; 37, return spring. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. In the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application.
[0025] As Figures 1-4 shown in a kind of ditching residual mud fine sorting device, including cyclone cylinder 1, cyclone plate 11 being arranged in cyclone cylinder 1 and driving motor 12 being arranged on cyclone cylinder 1, cyclone plate 11 and driving motor 12 are connected by connecting shaft 13, cyclone plate 11 top is also provided with the sand falling mechanism for making floating sand drop;The upper portion of sand falling mechanism is also provided with the filtering mechanism for filtering floating sand, device is first driven cyclone plate 11 by driving motor 12 and rotates, then the water flow entering the inside of cyclone cylinder 1 is cycloned, so that the fine sand with larger granularity in water body will be hit to the wall of cyclone cylinder 1 by centrifugal effect, then sink into sand sink 14 under the action of gravity, in the process of cyclone sand separation, because part of fine sand is insufficient centrifugal force when centrifuging by the interaction between sand bodies, then will flow upwards with water body, cause the escape of part of fine sand, by the setting of sand falling mechanism, then the escaped fine sand is treated again, so that it returns to cyclone area and is treated again by centrifugal separation, when part of fine sand escapes from sand falling part, then filtering mechanism is added above, so that the escaped fine sand is filtered comprehensively, guaranteeing that the sorting effect is good.
[0026] In an embodiment, the sand lowering mechanism comprises a movable shaft 2 evenly and rotatably arranged on the connecting shaft 13, a centrifugal roller 21 arranged on the movable shaft 2, and a driving assembly for driving the movable shaft 2 to rotate, the driving assembly comprising a gear 22 arranged at the end of the movable shaft 2 away from the connecting shaft 13 and a first ring frame 23 arranged on the inner wall of the cyclone cylinder 1, the upper surface of the first ring frame 23 being provided with a tooth surface 24, the gear 22 being engaged with the tooth surface 24 of the first ring frame 23, in the process of rotating the cyclone plate 11 by the connecting shaft 13, the movable shaft 2 arranged at the upper end is driven to rotate at the same time, in the process of rotation, the movable shaft 2 is driven to rotate by the engagement of the gear 22 and the tooth surface 24 arranged on the first ring frame 23, and the centrifugal roller 21 is also driven to rotate at the same time, at this time, when fine sand escaping from the lower cyclone separation area contacts the surface of the centrifugal roller 21, it is thrown and hit downward under the centrifugal action of the rotation of the centrifugal roller 21, so that it retreats to the cyclone centrifugal area again for centrifugal separation.
[0027] In an embodiment, the filtering mechanism comprises a filtering plate 3 movably arranged on the connecting shaft 13 and a vibration assembly for vibrating the filtering plate 3, the outer surface of the connecting shaft 13 is provided with a spline 31, the middle of the filtering plate 3 is provided with a sleeve hole 32 adapted to be sleeved with the spline 31, the vibration assembly comprises a stop plate assembly for stopping the movement of the filtering plate 3 and a reset assembly for resetting the filtering plate 3, the stop plate assembly comprises a second ring frame 33 arranged on the inner wall of the cyclone cylinder 1 and first arc-shaped convex plates 34 evenly arranged on the second ring frame 33, the edge portion of the filtering plate 3 is provided with second arc-shaped convex plates 35 corresponding to the first arc-shaped convex plates 34, the reset assembly comprises a fixed plate 36 arranged on the connecting shaft 13 above the filtering plate 3 and a return spring 37 arranged between the filtering plate 3 and the fixed plate 36, in the sand lowering area of the centrifugal roller 21, there may still be fine sand passing through the gap between the centrifugal rollers 21 or accelerating upward escape in the process of hitting the upper rotating side of the centrifugal roller 21, at this time, the escaped fine sand is filtered by the filtering plate 3, and the filtering plate 3 is movably clamped by the spline 31 on the connecting shaft 13 and the sleeve hole 32, so that it rotates with the connecting shaft 13, then the filtering plate 3 is intermittently stopped and dislocated by the second arc-shaped convex plates 35 arranged at the upper end and the first arc-shaped convex plates 34, and the stopping force of the filtering plate 3 by the return spring 37, so that the filtering plate 3 realizes the up-down vibration in the process of rotation, and then the filtered fine sand is vibrated and falls back to the surface of the centrifugal roller 21 for centrifugal sand lowering treatment.
[0028] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within the present invention.
Claims
1. A fine sorting device for residual sludge in drainage ditches, comprising a cyclone drum (1), a cyclone plate (11) disposed within the cyclone drum (1), and a drive motor (12) disposed on the cyclone drum (1), wherein the cyclone plate (11) and the drive motor (12) are connected by a connecting shaft (13), characterized in that: Above the swirl plate (11) is a sand-lowering mechanism for causing the floating sand to descend; Above the sand-removing mechanism is a filter mechanism for filtering floating sand. The sand-reducing mechanism includes a movable shaft (2) evenly distributed and rotatably mounted on a connecting shaft (13), a centrifugal roller (21) mounted on the movable shaft (2), and a drive assembly for driving the movable shaft (2) to rotate. The drive assembly includes a gear (22) disposed at the end of the movable shaft (2) away from the connecting shaft (13) and a first ring frame (23) disposed on the inner wall of the vortex tube (1). The upper surface of the first ring frame (23) is provided with a toothed surface (24), and the gear (22) meshes with the toothed surface (24) of the first ring frame (23). The filtration mechanism includes a filter plate (3) movably mounted on a connecting shaft (13) and a vibration assembly for vibrating the filter plate (3).
2. The fine sorting device for residual sludge in drainage ditches according to claim 1, characterized in that: The outer surface of the connecting shaft (13) is provided with a spline (31), and the filter plate (3) is provided with a sleeve hole (32) that is adapted to fit the spline (31).
3. The fine sorting device for residual sludge in drainage ditches according to claim 2, characterized in that: The vibration assembly includes a stop assembly for abutting the movement of the filter plate (3) and a reset assembly for resetting the filter plate (3).
4. The fine sorting device for residual sludge in drainage ditches according to claim 3, characterized in that: The abutment assembly includes a second ring frame (33) disposed on the inner wall of the cyclone tube (1) and a first arc-shaped protrusion (34) evenly distributed on the second ring frame (33). The edge portion of the filter plate (3) is provided with a second arc-shaped protrusion (35) corresponding to the first arc-shaped protrusion (34).
5. The fine sorting device for residual sludge in drainage ditches according to claim 4, characterized in that: The reset assembly includes a fixed plate (36) disposed on the connecting shaft (13) and above the filter plate (3) and a push spring (37) disposed between the filter plate (3) and the fixed plate (36).
Citation Information
Patent Citations
Sewage primary treatment equipment with variable filter element
CN113318514A
Solid-liquid separation device for ditch dredging sludge treatment
CN214913943U