An integrated production system for saw blade processing

Abstract

The present invention relates to an integrated production system for saw blade processing, comprising a turntable, a motor a for driving the turntable, and a guide assembly arranged above the turntable, wherein a plurality of circular grooves are provided on the turntable along its circumferential direction, a discharge tray is slidably provided on the inner wall of the circular groove, and lifting assemblies are provided on both sides of the circular groove. The lifting assemblies descend under the action of the guide assemblies and cooperate with the discharge tray to clamp and fix the outer ring of the saw blade, the guide assembly comprises a support frame, and two cleaning nozzles are provided on the support frame, and the cleaning nozzles clean the saw blade after cutting, a driving assembly and a drying assembly are provided on the outer side of the turntable, the driving assembly is used to drive the discharge tray to rotate and cooperate with an external manipulator to grind the surface of the saw blade, and the drying assembly is used to heat and dry the cleaned saw blade. The present invention overcomes the problem that only a single work can be performed during parts processing and integrated continuous processing cannot be achieved.

Description

Technical Field

[0001] The invention relates to the technical field of saw blade processing, and in particular to an integrated production system for saw blade processing. Background Art

[0002] The saw blade needs to be cut in the middle after the painting step to remove the excess paint, but the saw blade also needs to be cleaned and dried after the processing. Most machines on the market can only work on a single step, so an integrated saw blade processing production system is invented.

[0003] A Chinese invention patent with application publication number CN116985023B discloses a saw blade grinding and polishing device with automatic loading and unloading. The flipping mechanism is located between the two grinding mechanisms. The turntable is rotatably arranged on the frame, and the fixed plate is fixedly arranged on the frame. The turntable and the fixed plate are coaxially arranged. The mounting plate is rotatably arranged on the turntable. The mounting plate uses the radial direction of the turntable as the rotation axis. The fixed assembly is installed on the mounting plate for clamping the saw blade. A triangular notch is provided on the outer circle of the fixed plate, and a triangular plate is provided on the fixed plate. A flipping chute is formed between the triangular plate and the triangular notch. The mounting plate has two sliding parts distributed forward and backward along the circumference. The rotation axis of the mounting plate and the sliding part are located in the same horizontal plane. The sliding part moves along the outer edge of the end face of the fixed plate. The inlet of the flipping chute is located on the moving path of the sliding part. After the turntable rotates, the sliding part in front enters the flipping chute.

[0004] However, there are the following problems: the device can only perform a single task during parts processing and cannot achieve integrated continuous processing, which is quite limited. Summary of the invention

[0005] The purpose of the present invention is to address the deficiencies of the prior art. By setting a lifting component, a guide component and a driving component, the fixed plate descends under the action of the guide track and squeezes and fixes the outer side of the saw blade, the driving gear drives the discharge plate to rotate, and then drives the saw blade and the fixed plate to rotate together, and the two end faces of the saw blade are cut under the action of an external cutting device; by setting a cleaning component, a cleaning nozzle is set on the moving path of the front and back end faces of the saw blade to clean the saw blade after cutting; by setting a drying component, the cleaned saw blade stays at the position of the drying component, and the screw drives the heating plate to move so that the front and back end faces of the saw blade are located in the middle of the heating plate, thereby achieving the effect of rapid drying.

[0006] In view of the above technical problems, the technical solutions adopted by the present invention are as follows:

[0007] A saw blade processing integrated production system, comprising a turntable, a motor a for driving the turntable, and a guide assembly arranged above the turntable, wherein a plurality of circular grooves are provided on the turntable along its circumferential direction, a material discharge tray is slidably arranged on the inner wall of the circular groove, and lifting assemblies are arranged on both sides of the circular groove, and the lifting assemblies descend under the action of the guide assembly and cooperate with the material discharge tray to clamp and fix the outer ring of the saw blade;

[0008] The guide assembly includes a support frame, on which are disposed two cleaning nozzles for cleaning the saw blade after cutting. A driving assembly and a drying assembly are disposed on the outer side of the turntable. The driving assembly is used to drive the discharge tray to rotate and cooperate with an external manipulator to cut the surface of the saw blade. The drying assembly is used to heat and dry the saw blade after cleaning.

[0009] Preferably, the lifting assembly includes two sliding brackets, a sliding rod is slidably provided on the sliding bracket, a guide rod is slidably provided on the upper end of the sliding rod, a fixed plate is slidably provided on the lower end of the sliding rod, and the sliding rod is connected to the lower end of the sliding bracket via a spring.

[0010] Preferably, the guide assembly further comprises a guide rail, the guide rail is arranged on the support frame, and the guide rod is slidably arranged on the guide rail.

[0011] Preferably, the driving assembly comprises a support platform a, on which a driving gear is rotatably arranged, a driving motor is arranged on the side of the driving gear, and an output shaft of the driving motor is connected to a rotating shaft of the driving gear by a belt.

[0012] As a preferred embodiment, the discharge tray and the fixed tray are both in annular shape, a plurality of gear blocks are arranged on the circumference of the discharge tray, the discharge tray is meshed with a driving gear, and a limiting ring is arranged on the upper end of the discharge tray.

[0013] As a preference, the cleaning nozzles correspond to the upper end surface and the lower end surface of the saw blade respectively and are externally connected to a water tank.

[0014] Preferably, the drying component comprises a support table b, which is provided with two sliding grooves, in which a heating plate is slidably arranged, and a lower end of the heating plate is slidably arranged on a screw rod, which is driven by a motor b.

[0015] As a preferred embodiment, an annular groove is provided on the inner wall of the circular groove, and a support rod is provided at the lower end of the discharge tray, and the support rod is slidably arranged in the annular groove.

[0016] As a preference, the motor a is arranged on a support base, the rotating shaft of the turntable is rotatably arranged on the support base, and the output shaft of the motor a is fixedly connected to the rotating shaft.

[0017] Beneficial effects of the present invention:

[0018] 1. In the present invention, a lifting assembly, a guide assembly and a driving assembly are arranged. The fixed plate descends under the action of the guide track and squeezes and fixes the outer side of the saw blade. The driving gear drives the discharge plate to rotate, thereby driving the saw blade and the fixed plate to rotate together. The two end faces of the saw blade are cut under the action of the external cutting device.

[0019] 2. In the present invention, a cleaning component is provided, and a cleaning nozzle is provided on the moving path of the front and back end surfaces of the saw blade to clean the saw blade after cutting.

[0020] 3. In the present invention, a drying component is provided, and the saw blade after cleaning stays at the position of the drying component. The screw rod drives the heating plate to move so that the front and back end surfaces of the saw blade are located in the middle of the heating plate, thereby achieving the effect of uniform and rapid drying.

[0021] In summary, the device has the advantages of integrating cutting, cleaning and drying, and is particularly suitable for the field of saw blade processing technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0023] Figure 1 It is an isometric view of an integrated production system for saw blade processing;

[0024] Figure 2 It is a partial structural schematic diagram of a saw blade processing integrated production system;

[0025] Figure 3 It is a partial structural schematic diagram of a saw blade processing integrated production system;

[0026] Figure 4 It is a structural schematic diagram of a driving component in a saw blade processing integrated production system;

[0027] Figure 5 It is a structural schematic diagram of a drying component in a saw blade processing integrated production system;

[0028] Figure 6 It is a partial structural schematic diagram of a saw blade processing integrated production system;

[0029] Figure 7 for Figure 1 A magnified view of point A;

[0030] Figure 8 for Figure 3 Enlarged view of point B;

[0031] Fig. 9 This is a schematic diagram of the structure of a turntable in an integrated saw blade processing production system.

[0032] Figure markings: 1-turntable; 2-motor a; 3-guide assembly; 4-lifting assembly; 5-plate; 11-circular groove; 12-discharge tray; 3-guide assembly; 31-support frame; 32-cleaning nozzle; 6-drive assembly; 7-drying assembly; 41-sliding bracket; 42-sliding rod; 43-fixed plate; 44-spring; 33-guide rail; 45-guide rod; 61-support table a; 62-driving gear; 63-driving motor; 64-belt; 121-tooth block; 13-limiting ring; 71-support table b; 72-sliding groove; 73-screw rod; 74-motor b; 75-heating plate; 111-annular groove; 122-support rod; 14-support seat. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings.

[0034] Embodiment 1

[0035] like Figures 1 to 9 As shown, a saw blade processing integrated production system includes a turntable 1, a motor a2 for driving the turntable 1, and a guide assembly 3 arranged above the turntable. The turntable 1 is provided with a plurality of circular grooves 11 along its circumferential direction. A discharge tray 12 is slidably arranged on the inner wall of the circular groove 11. Lifting assemblies 4 are arranged on both sides of the circular groove 11. The lifting assemblies 4 descend under the action of the guide assembly 3 and cooperate with the discharge tray 12 to clamp and fix the outer ring of the saw blade 5.

[0036] The guide assembly 3 includes a support frame 31, and two cleaning nozzles 32 are arranged on the support frame 31. The cleaning nozzles 32 clean the saw blade 5 after cutting. The outer side of the turntable 1 is provided with a driving assembly 6 and a drying assembly 7. The driving assembly 6 is used to drive the discharge tray 12 to rotate and cooperate with an external manipulator to cut the surface of the saw blade 5. The drying assembly 7 is used to heat and dry the saw blade 5 after cleaning.

[0037] like Figure 2 , 6As shown, the lifting assembly 4 includes two sliding brackets 41, on which a sliding rod 42 is slidably provided, and a guide rod 45 is slidably provided on the upper end of the sliding rod 42, and a fixed plate 43 is slidably provided on the lower end of the sliding rod 42. The sliding rod 42 is connected to the lower end of the inner part of the sliding bracket 41 by a spring 44. The fixed plate 43 descends under the action of the guide rail 33 and squeezes and fixes the outer side of the saw blade 5. The discharge tray 12 will rotate and mesh with the driving gear 62 during the contact process. The driving gear 62 drives the discharge tray 12 to rotate, thereby driving the saw blade 5 and the fixed plate 43 to rotate together, and the two end faces of the saw blade 5 are cut under the action of the external cutting device.

[0038] like Figure 1 As shown, the guide assembly 3 further includes a guide rail 33 , and the guide rail 33 is disposed on the support frame 31 , and the guide rod 45 is slidably disposed on the guide rail 33 .

[0039] like Figure 4 As shown, the driving assembly 6 includes a support table a61, on which a driving gear 62 is rotatably arranged. A driving motor 63 is arranged on the side of the driving gear 62. The output shaft of the driving motor 63 is connected to the rotating shaft of the driving gear 62 by a belt 64. The driving gear 62 drives the discharge tray 12 to rotate, which is convenient for subsequent cutting.

[0040] In this example, the discharge tray 12 and the fixed tray 43 are both in the shape of an annulus. A plurality of tooth blocks 121 are arranged on the circumference of the discharge tray 12. The discharge tray 12 is meshed with the driving gear 62. A limiting ring 13 is arranged on the upper end of the discharge tray 12. The limiting ring 13 is used for more precise material discharge, and the annular shape facilitates the subsequent cutting of the saw blade.

[0041] like Figure 8 As shown, the cleaning nozzles 32 correspond to the upper end surface and the lower end surface of the saw blade 5 respectively and are externally connected to a water tank to clean the front and back end surfaces of the saw blade 5 .

[0042] 4. Such as Figure 5 As shown, the drying component 7 includes a support table b71, and two sliding grooves 72 are opened on the support table b71. A heating plate 75 is slidably arranged in the sliding groove 72. The lower end of the heating plate 75 is slidably arranged on a screw rod 73. The screw rod 73 is driven by a motor b74. The saw blade 5 after cleaning stays at the position of the drying component. The screw rod 73 drives the heating plate 75 to move so that the front and back end surfaces of the saw blade 5 are located in the middle of the heating plate 75, so as to achieve the effect of uniform and rapid drying.

[0043] In this example, an annular groove 111 is formed on the inner wall of the circular groove 11 , and a support rod 122 is disposed at the lower end of the discharge tray 12 , and the support rod 122 is slidably disposed in the annular groove 111 .

[0044] In this example, the motor a2 is disposed on the support base 14, the rotating shaft of the turntable 1 is rotatably disposed on the support base 14, and the output shaft of the motor a2 is fixedly connected to the rotating shaft.

[0045] Here’s how it works:

[0046] First, the saw blade 5 is placed on the discharge tray 12 manually, and the fixed plate 43 is lowered and the saw blade 5 is clamped by the rotation of the turntable 1 and the action of the guide rod 45. When the turntable 1 rotates to the position of the driving component 6, the driving gear 62 drives the discharge tray 12 to rotate, and at the same time, the external cutting machine cuts the upper and lower end surfaces of the saw blade 5. After cutting, the turntable 1 drives the saw blade 5 to the position of the cleaning nozzle 32 to rinse the upper and lower end surfaces of the saw blade 5. Then the turntable 1 rotates to the position of the drying component 7, and the heating plate 75 moves driven by the screw rod 73 to heat and dry the upper and lower end surfaces of the saw blade 5. After drying, the material is discharged.

[0047] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by the terms "front and back", "left and right", etc. are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the invention.

[0048] Of course, in the present technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.

[0049] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art under the technical guidance of the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.

Claims

1. A saw blade processing integrated production system, comprising a turntable (1), a motor a (2) for driving the turntable (1), and a guide assembly (3) arranged above the turntable, characterized in that: The rotating disk (1) is provided with a plurality of circular grooves (11) along its circumferential direction, and a material discharge tray (12) is slidably provided on the inner wall of the circular groove (11). Lifting components (4) are provided on both sides of the circular groove (11). The lifting components (4) descend under the action of the guide component (3) and cooperate with the material discharge tray (12) to clamp and fix the outer ring of the saw blade (5); the guide component (3) includes a support frame (31), and two cleaning nozzles (32) are provided on the support frame (31). The cleaning nozzles (32) are provided with a plurality of cleaning nozzles (32). 2) cleaning the saw blade (5) after cutting, the outer side of the turntable (1) is provided with a driving assembly (6) and a drying assembly (7), the driving assembly (6) is used to drive the discharge tray (12) to rotate and cooperate with an external manipulator to cut the surface of the saw blade (5), and the drying assembly (7) is used to heat and dry the cleaned saw blade (5); the lifting assembly (4) includes two sliding brackets (41), the sliding bracket (41) is slidably provided with a sliding rod (42), the upper end of the sliding rod (42) is slidably provided with a guide rod (45), the lower end of the sliding rod (42) is slidably provided with a fixed plate (43), and the sliding rod (42) is connected to the lower end of the sliding bracket (41) by a spring (44); the guide assembly (3) also includes a guide rail (33), the guide rail (33) is provided on the support frame (31), and the guide rod (45) is slidably provided on the guide rail (33); the driving assembly (6) includes a support table a (61), the support table a ( A driving gear (62) is rotatably arranged on the upper side of the material discharge tray (12), a driving motor (63) is arranged on the side of the driving gear (62), and an output shaft of the driving motor (63) is connected to a rotating shaft of the driving gear (62) via a belt (64); the material discharge tray (12) and the fixed tray (43) are both in annular shape, a plurality of tooth blocks (121) are arranged on the circumference of the material discharge tray (12), the material discharge tray (12) is meshed with the driving gear (62), and a limiting ring (13) is arranged on the upper end of the material discharge tray (12).

2. The saw blade processing integrated production system according to claim 1, characterized in that: The cleaning nozzles (32) respectively correspond to the upper end surface and the lower end surface of the saw blade (5) and are externally connected to a water tank.

3. The saw blade processing integrated production system according to claim 1, characterized in that: The drying assembly (7) comprises a support platform b (71), the support platform b (71) being provided with two sliding grooves (72), a heating plate (75) being slidably arranged in the sliding grooves (72), the lower end of the heating plate (75) being slidably arranged on a screw rod (73), and the screw rod (73) being driven by a motor b (74).

4. The saw blade processing integrated production system according to claim 1, characterized in that: An annular groove (111) is formed on the inner wall of the circular groove (11), and a support rod (122) is provided at the lower end of the discharge tray (12), wherein the support rod (122) is slidably disposed in the annular groove (111).

5. The saw blade processing integrated production system according to claim 1, characterized in that: The motor a (2) is arranged on a support seat (14), the rotating shaft of the turntable (1) is rotatably arranged on the support seat (14), and the output shaft of the motor a (2) is fixedly connected to the rotating shaft.

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