A production device of a new type of wire based on copper braid

Abstract

This invention discloses a novel production equipment for copper braided wire, relating to the field of copper braided wire production technology. It includes a production processing table with a wire tightening mechanism inside. By setting up this tightening structure, the copper braided wire body is repeatedly guided and tensioned by two columns on the upper surface of a rotary disc, gradually tightening it and ensuring consistent tightness throughout the entire copper braided wire. During the rotation of the transmission wheel, the eccentric rod on the outside of the transmission wheel, along with a vertical rocker arm, moves up and down. During the vertical movement of the vertical rocker arm, a movable push rod can push the copper braided wire body outward from the two columns during the tightening process, preventing the copper braided wire from getting stuck between the columns. This method of pushing the copper braided wire outward from the columns prevents the wire from getting stuck due to excessive tightness, thus avoiding damage to the wire.

Description

Technical Field

[0001] This invention relates to a production equipment, and more particularly to a production equipment for a novel type of wire based on copper braided wire. Background Technology

[0002] Copper braided wire is a type of wire made of multiple strands of fine copper wire. It is commonly used for flexible connections in electrical equipment. This type of wire is made by braiding copper wires into a strip according to a certain structure and sequence. It has good conductivity and flexibility and is suitable for connection applications that require frequent bending and movement. Specialized production equipment is required in the production process of copper braided wire.

[0003] Chinese patent application CN202110028390.3 discloses an automatic processing equipment and application method for copper braided wire, including a feeding device, a conveying device, a welding device, a shearing device, a tin-plating gripping device, and a discharging device. The feeding device includes a first support frame, several lifting mechanisms arranged parallel to the first support frame, and a placement roller arranged on any of the lifting mechanisms. Each lifting mechanism includes two first moving tracks arranged parallel to each other vertically on the first support frame, a first moving block arranged between the two first moving tracks, and a first telescopic motor cooperating with the first moving block. The tin-plating gripping device includes a gripping mechanism arranged at the output end of the shearing device, a tin plating pool arranged below the gripping mechanism, and a drive assembly cooperating with the gripping mechanism. This invention, by changing the structure of the gripping device, replaces the subsequent manual tin plating operation, not only reducing manpower and improving production efficiency but also increasing the flexibility of the equipment.

[0004] In response, Chinese patent application number CN202120054711.2 discloses an automatic copper braided wire cutting and welding device, including a frame body. One side of the frame body is equipped with a material tray for mounting copper braided wire raw materials and multiple wire straightening wheels. Along the wire feeding direction, the frame body is sequentially equipped with a welding device, a cutting device, a tinning device, a clamping device, a shaping device, and a pulling device. The pulling device is connected to the clamping device and can drive the clamping device to move back and forth between the cutting device and the shaping device. A tinning furnace is located below the tinning device. This utility model's automatic copper braided wire cutting and welding device is scientifically and rationally designed, with high production efficiency. After welding, the wire is shaped to the required shape, and the wire cutting error is small. Tinning of the cut end further improves product quality.

[0005] However, the above-mentioned typical and existing technologies still have certain problems in use:

[0006] In practice, copper braided wire is usually braided from oxygen-free copper wire, which has good flexibility. However, the aforementioned comparative documents do not mention the relevant wire tightening structure. If the wire is not properly tensioned during the braiding process, uneven braiding and inconsistent tightness may occur, affecting the wire's conductivity and service life. In addition, during the tightening process of the copper braided wire, the wire may get stuck in the tightening structure. Therefore, it is necessary to design a production device that can prevent the wire from getting stuck during the tightening process of the copper braided wire. Summary of the Invention

[0007] The purpose of this invention is to provide a new type of wire production equipment based on copper braided wire, so as to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a novel wire production equipment based on copper braided wire, comprising a production processing table, wherein a wire tensioning mechanism is provided inside the production processing table, the wire tensioning mechanism comprising a motor, a transmission belt, a transmission shaft, a swing arm, a return shaft, and a return disc, the motor being fixedly connected to the bottom of the production processing table, the output end of the motor being embedded inside the transmission belt, the other end of the transmission belt being sleeved on the outside of a transmission wheel, a transmission shaft being passed through the middle of the transmission wheel, and the transmission shaft being fixedly connected to the transmission wheel, a transmission gear being fixedly connected to the outside of one end of the transmission shaft, the transmission gear being rotatably connected to the outside of the production processing table, a rotating wheel being meshed on one side of the transmission gear, and an eccentric shaft being rotatably connected to one side of the outer surface of the rotating wheel, the eccentric shaft being... A swing arm is provided on the side sleeve. The end of the swing arm away from the eccentric shaft is rotatably connected to the outside of the movable slider. The movable slider is slidably connected inside the connecting groove, which is opened on the side of the production processing table. Multiple connecting teeth are fixedly connected to the inside of the movable slider. A meshing gear is meshed on one side of the connecting teeth. A return swing shaft is provided through the middle of the meshing gear. The upper end of the return swing shaft passes through the production processing table and is set on the upper surface of the production processing table. A return swing disk is fixedly connected to the upper end of the return swing shaft. A linkage anti-jamming mechanism is provided on one side of the transmission belt. The linkage anti-jamming mechanism includes a transmission wheel, an eccentric rod, a straight rocker arm, a push-out pad, and a movable push rod. An eccentric rod is rotatably connected to one side of the transmission wheel. A movable rod is rotatably connected to the end of the eccentric rod away from the transmission wheel. The other end of the movable rod is rotatably connected to the outside of the push-out pad.

[0009] As a preferred embodiment of the present invention, a reciprocating adjustment mechanism is provided on the upper surface of the production processing table. The reciprocating adjustment mechanism includes a motor, a fixed bracket, a movable rod, a transmission disc, a push plate, and an L-shaped bracket. The number of fixed brackets is set to two, and the lower ends of the two fixed brackets are fixedly connected to the left and right sides of the upper surface of the production processing table.

[0010] As a preferred embodiment of the present invention, a second motor is fixedly connected to one side of the fixed bracket, and the output end of the second motor passes through the two fixed brackets and is connected to the transmission disc for transmission.

[0011] As a preferred embodiment of the present invention, a movable rod is rotatably connected to the outer side of the transmission disk, and the end of the movable rod away from the transmission disk is rotatably connected to the outer side of the push plate. The push plate is embedded in the L-shaped bracket and slidably connected to the L-shaped bracket. The lower end of the L-shaped bracket is fixedly connected to the upper surface of the production processing table.

[0012] As a preferred embodiment of the present invention, a leveling rod is fixedly connected to the outer side of the push plate, and the leveling rod is disposed on the upper surface of the return plate.

[0013] As a preferred embodiment of the present invention, a copper braided wire body is provided on the upper surface of the production processing table, one end of the copper braided wire body is wound around the outside of the winding machine, and the winding machine is fixedly connected to the upper surface of the production processing table.

[0014] As a preferred embodiment of the present invention, a stranding machine is provided on the side of the production processing table away from the winding machine.

[0015] As a preferred embodiment of the present invention, columns are fixedly connected to both the left and right sides of the upper surface of the swing plate, and the two columns are respectively arranged on both sides of the copper braided wire body.

[0016] As a preferred embodiment of the present invention, a movable push rod is fixedly connected to the upper end of the ejector pad, and the upper end of the movable push rod is disposed through the upper surface of the production processing table.

[0017] As a preferred embodiment of the present invention, the upper end of the movable top rod is disposed on the lower surface of the copper braided wire body.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] 1. This invention, through the setting of a wire bundling structure, allows for the rotation of a transmission belt controlled by a motor during the production and processing of the copper braided wire. After the transmission belt rotates, the transmission wheel on the other side of the belt rotates accordingly, causing the rotating wheel to rotate. The transmission gear on the outer side of the rotating wheel meshes with the rotating wheel, causing it to rotate further. Simultaneously, the swing arm on the outer side of the rotating wheel, along with the movable slider, slides back and forth within the connecting groove. During this back-and-forth sliding of the movable slider, the meshing gear, which meshes with the connecting teeth on the inner side of the movable slider, rotates back and forth. During the rotation of the meshing gear, the return swing disk, connected to the meshing gear via a return swing shaft, also rotates back and forth. This mechanism allows the return swing disk to rotate in a manner that... During the process, the copper braided wire body is repeatedly guided and tensioned by the two pillars on the upper surface of the swing plate, so that it is gradually tightened, thereby ensuring the uniform tightness of the entire copper braided wire. In addition, during the rotation of the transmission wheel, the eccentric rod on the outside of the transmission wheel can move up and down along with the vertical rocker arm. During the up and down movement of the vertical rocker arm, the copper braided wire body can be pushed out of the two pillars during the tightening process by the movable push rod, preventing the copper braided wire from getting stuck in the two pillars. In this way, the copper braided wire is pushed out of the pillars, preventing the wire from getting stuck between the pillars due to excessive tightness, thus avoiding damage to the wire and ensuring the integrity of the wire surface.

[0020] 2. The present invention uses a reciprocating adjustment mechanism to control the rotation of the transmission disc via motor 2 during the tightening process of the copper braided wire body. After the transmission disc rotates, the movable rod on the outside of the transmission disc, together with the push plate, can move back and forth within the L-shaped bracket. Since the push plate is located between the two columns, the smoothing rod below the push plate continuously applies pressure evenly to the copper braided wire body located above the return plate, thereby ensuring that the wire is tightened evenly along its length on the return plate. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the rear structure of the present invention;

[0022] Figure 2 This is a schematic diagram of the front structure of the present invention;

[0023] Figure 3 This is a schematic diagram of the structure from the rear side of the present invention;

[0024] Figure 4 This is a structural schematic diagram of the present invention from an oblique, top-down perspective;

[0025] Figure 5 This is a schematic diagram of the internal structure of the present invention.

[0026] In the diagram: 1. Production processing table; 2. Wire tensioning mechanism; 201. Motor 1; 202. Transmission belt; 203. Transmission shaft; 204. Transmission gear; 205. Rotating wheel; 206. Eccentric shaft; 207. Swing arm; 208. Connecting groove; 209. Movable slider; 210. Connecting tooth; 211. Meshing gear; 212. Return shaft; 213. Return plate; 214. Column; 3. Linkage anti-jamming mechanism; 301. Transmission wheel; 302. Eccentric rod; 303. Straight rocker arm; 304. Push pad; 305. Movable push rod; 4. Reciprocating adjustment mechanism; 401. Motor 2; 402. Fixed bracket; 403. Movable rod; 404. Transmission plate; 405. Push plate; 406. L-shaped bracket; 407. Straightening rod; 5. Stranding machine; 6. Winding machine; 7. Copper braided wire body. Detailed Implementation

[0027] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Please see Figure 1-5 This invention provides a technical solution for a new type of wire production equipment based on copper braided wire:

[0029] according to Figure 1 , Figure 2 and Figure 3As shown, a novel wire production equipment based on copper braided wire includes a production processing table 1. A wire tensioning mechanism 2 is installed inside the production processing table 1. The wire tensioning mechanism 2 includes a motor 201, a transmission belt 202, a transmission shaft 203, a swing arm 207, a return swing shaft 212, and a return swing plate 213. The motor 201 is fixedly connected to the bottom of the production processing table 1. The output end of the motor 201 is embedded inside the transmission belt 202. The other end of the transmission belt 202 is sleeved on the outside of a transmission wheel 301. A transmission shaft 203 passes through the middle of the transmission wheel 301 and is fixedly connected to it. A transmission gear 204 is fixedly connected to the outside of one end of the transmission shaft 203. The transmission gear 204 is rotatably connected to the production processing table 1. On the outer side of the production table 1, a rotating wheel 205 is meshed with one side of the transmission gear 204. An eccentric shaft 206 is rotatably connected to one side of the outer surface of the rotating wheel 205. A swing arm 207 is sleeved on the outer side of the eccentric shaft 206. The end of the swing arm 207 away from the eccentric shaft 206 is rotatably connected to the outer side of the movable slider 209. The movable slider 209 is slidably connected inside the connecting groove 208, which is located on the side of the production table 1. Multiple connecting teeth 210 are fixedly connected to the inner side of the movable slider 209. A meshing gear 211 is meshed with one side of the connecting teeth 210. A return shaft 212 is passed through the middle of the meshing gear 211. The upper end of the return shaft 212 passes through the production table 1 and is located on the upper surface of the production table 1. A fixed connection is made to the return plate 213. A linkage anti-jamming mechanism 3 is provided on one side of the transmission belt 202. The linkage anti-jamming mechanism 3 includes a transmission wheel 301, an eccentric rod 302, a straight rocker arm 303, a push-out pad 304, and a movable push rod 305. An eccentric rod 302 is rotatably connected to one side of the transmission wheel 301. A movable rod 403 is rotatably connected to one end of the eccentric rod 302 away from the transmission wheel 301. The other end of the movable rod 403 is rotatably connected to the outside of the push-out pad 304. A smoothing rod 407 is fixedly connected to the outside of the push plate 405. The smoothing rod 407 is set on the upper surface of the return plate 213. Columns 214 are fixedly connected to both the left and right sides of the upper surface of the return plate 213. The two columns 214 are respectively set on both sides of the copper braided wire body 7. The upper end of the push-out pad 304 A movable push rod 305 is fixedly connected. The upper end of the movable push rod 305 is installed through the upper surface of the production processing table 1, and the upper end of the movable push rod 305 is installed on the lower surface of the copper braided wire body 7. During the rotation of the transmission wheel 301, the eccentric rod 302 on the outside of the transmission wheel 301 can move up and down together with the straight rocker arm 303. During the up and down movement of the straight rocker arm 303, the movable push rod 305 can push the copper braided wire body 7 out of the outside of the two columns 214 during the tightening process, preventing the copper braided wire from getting stuck in the two columns 214. In this way, the copper braided wire is pushed out of the outside of the columns 214, preventing the wire from getting stuck between the columns 214 due to excessive tightness. This can avoid damage to the wire and also ensure the integrity of the wire surface.

[0030] according to Figure 2 , Figure 3 and Figure 5 As shown, a reciprocating adjustment mechanism 4 is provided on the upper surface of the production processing table 1. The reciprocating adjustment mechanism 4 includes a second motor 401, a fixed bracket 402, a movable rod 403, a transmission plate 404, a push plate 405, and an L-shaped bracket 406. Two fixed brackets 402 are provided, with their lower ends fixedly connected to the left and right sides of the upper surface of the production processing table 1. A second motor 401 is fixedly connected to one side of each fixed bracket 402. The output end of the second motor 401 passes through both fixed brackets 402 and is connected to the transmission plate 404. A movable rod 403 is rotatably connected to the outside of the transmission plate 404. The end of the movable rod 403 away from the transmission plate 404 is rotatably connected to the outside of the push plate 405, which is embedded in the transmission plate 405. The device is installed inside and slidably connected to the L-shaped bracket 406. The lower end of the L-shaped bracket 406 is fixedly connected to the upper surface of the production processing table 1. During the tightening process of the copper braided wire body 7, the transmission disk 404 is rotated by the motor 401. After the transmission disk 404 rotates, the movable rod 403 on the outside of the transmission disk 404 can move back and forth in the L-shaped bracket 406 together with the push plate 405. Since the push plate 405 is located between the two columns 214, the smoothing rod 407 below the push plate 405 continuously applies pressure evenly to the copper braided wire body 7 located above the return plate 213, thereby ensuring that the wire is tightened evenly along its length on the return plate 213.

[0031] according to Figure 1 , Figure 2 and Figure 4 As shown, a copper braided wire body 7 is provided on the upper surface of the production processing table 1. One end of the copper braided wire body 7 is wound around the outside of the winding machine 6, which is fixedly connected to the upper surface of the production processing table 1. A stranding machine 5 is provided on the side of the production processing table 1 away from the winding machine 6. The unwound copper braided wire body 7 is stranded by the stranding machine 5. The stranding machine 5 is usually composed of one or more pairs of winding wheels. These winding wheels rotate in opposite directions, tightly stranding the copper braided wire body 7 together. The stranded copper braided wire body 7 is then wound up by the winding machine 6.

[0032] In practical use, the production equipment for a novel copper braided wire based on this invention, during the production and processing of the copper braided wire body 7, controls the rotation of the transmission belt 202 via a motor 201. After the transmission belt 202 rotates, the transmission wheel 301 on the other side of the transmission belt 202 rotates accordingly, thereby causing the rotating wheel 205 to rotate. The transmission gear 204 on the outer side of the rotated wheel 205 rotates through meshing, causing the rotated wheel 205 to rotate. At this time, the swing arm 207 on the outer side of the rotated wheel 205, together with the movable slider 209, slides back and forth in the connecting groove 208. During the back and forth sliding of the movable slider 209, the meshing gear 211, which meshes with the connecting teeth 210 on the inner side of the movable slider 209, rotates back and forth accordingly. During the process, the return pendulum 213, which is connected to the meshing gear 211 through the return pendulum shaft 212, reciprocates. In this way, during the reciprocating rotation of the return pendulum 213, the copper braided wire body 7 is repeatedly agitated by the two columns 214 on the upper surface of the return pendulum 213, which repeatedly guides and tensions the copper braided wire body 7, making it gradually tighter, thereby ensuring that the tightness of the entire copper braided wire is consistent. In addition, during the rotation of the transmission wheel 301, the eccentric rod 302 on the outside of the transmission wheel 301 can move up and down along with the straight rocker arm 303. During the up and down movement of the straight rocker arm 303, the movable push rod 305 can push the copper braided wire body 7 out of the outside of the two columns 214 during the tightening process, preventing the copper braided wire from getting stuck in the two columns 214.

[0033] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A new type of wire production equipment based on copper braided wire, comprising a production processing table (1), characterized in that: The production processing table (1) is equipped with a wire tensioning mechanism (2). The wire tensioning mechanism (2) includes a motor (201), a transmission belt (202), a transmission shaft (203), a swing arm (207), a return shaft (212), and a return disc (213). The motor (201) is fixedly connected to the bottom of the production processing table (1). The output end of the motor (201) is embedded in the transmission belt (202). The other end of the transmission belt (202) is sleeved on the outside of the transmission wheel (301). A through-hole is provided in the middle of the transmission wheel (301). A drive shaft (203) is fixedly connected to a drive wheel (301). A drive gear (204) is fixedly connected to the outer side of one end of the drive shaft (203). The drive gear (204) is rotatably connected to the outer side of the production processing table (1). A rotating wheel (205) is meshed with one side of the drive gear (204). An eccentric shaft (206) is rotatably connected to one side of the outer surface of the rotating wheel (205). A swing arm (207) is sleeved on the outer side of the eccentric shaft (206). The end of the swing arm (207) away from the eccentric shaft (206) rotates. Connected to the outside of the movable slider (209), the movable slider (209) is slidably connected to the inside of the connecting groove (208), the connecting groove (208) is opened on the side of the production processing table (1), a plurality of connecting teeth (210) are fixedly connected to the inside of the movable slider (209), a meshing gear (211) is meshed on one side of the connecting teeth (210), a swing shaft (212) is provided through the middle of the meshing gear (211), the upper end of the swing shaft (212) passes through the production processing table (1) and is provided on the upper surface of the production processing table (1), the swing shaft (212) is connected to the outside of the movable slider (209), the movable slider (209) is slidably connected to the inside of the connecting groove (208), the connecting groove (208) is opened on the side of the production processing table (1), a swing shaft (212) is provided through the middle of the connecting groove (208), a swing shaft (212) is provided through the middle of the connecting groove (208), a swing shaft (212) is provided through the middle of the connecting groove (208), the connecting groove (208) is opened on the side of the production processing table (1 ... 2) A return plate (213) is fixedly connected to the upper end. A linkage anti-jamming mechanism (3) is provided on one side of the transmission belt (202). The linkage anti-jamming mechanism (3) includes a transmission wheel (301), an eccentric rod (302), a straight rocker arm (303), a push-out pad (304), and a movable push rod (305). An eccentric rod (302) is rotatably connected to one side of the transmission wheel (301). A movable rod (403) is rotatably connected to one end of the eccentric rod (302) away from the transmission wheel (301). The other end of the movable rod (403) is rotatably connected to the outside of the push-out pad (304).

2. The production equipment for a novel wire based on copper braided wire according to claim 1, characterized in that: The upper surface of the production processing table (1) is provided with a reciprocating adjustment mechanism (4). The reciprocating adjustment mechanism (4) includes a motor (401), a fixed bracket (402), a movable rod (403), a transmission disc (404), a push plate (405), and an L-shaped bracket (406). The number of fixed brackets (402) is set to two, and the lower ends of the two fixed brackets (402) are fixedly connected to the left and right sides of the upper surface of the production processing table (1).

3. The production equipment for a novel wire based on copper braided wire according to claim 2, characterized in that: A second motor (401) is fixedly connected to one side of the fixed bracket (402). The output end of the second motor (401) passes through the two fixed brackets (402) and is connected to the transmission disk (404) for transmission.

4. The production equipment for a novel wire based on copper braided wire according to claim 2, characterized in that: A movable rod (403) is rotatably connected to the outside of the transmission disc (404). One end of the movable rod (403) away from the transmission disc (404) is rotatably connected to the outside of the push plate (405). The push plate (405) is embedded in the L-shaped bracket (406) and slidably connected to the L-shaped bracket (406). The lower end of the L-shaped bracket (406) is fixedly connected to the upper surface of the production processing table (1).

5. The production equipment for a novel wire based on copper braided wire according to claim 2, characterized in that: A leveling rod (407) is fixedly connected to the outside of the push plate (405), and the leveling rod (407) is set on the upper surface of the return plate (213).

6. The production equipment for a novel wire based on copper braided wire according to claim 1, characterized in that: The upper surface of the production processing table (1) is provided with a copper braided wire body (7), one end of which is wound around the outside of the winding machine (6), and the winding machine (6) is fixedly connected to the upper surface of the production processing table (1).

7. The production equipment for a novel wire based on copper braided wire according to claim 1, characterized in that: A stranding machine (5) is installed on the side of the production processing table (1) away from the winding machine (6).

8. The production equipment for a novel wire based on copper braided wire according to claim 1, characterized in that: The upper surface of the swing plate (213) is fixedly connected to two columns (214) on both sides, and the two columns (214) are respectively set on both sides of the copper braided wire body (7).

9. The production equipment for a novel wire based on copper braided wire according to claim 1, characterized in that: The upper end of the ejector pad (304) is fixedly connected to a movable ejector rod (305), and the upper end of the movable ejector rod (305) is disposed through the upper surface of the production processing table (1).

10. The production equipment for a novel wire based on copper braided wire according to claim 9, characterized in that: The upper end of the movable top rod (305) is set on the lower surface of the copper braided wire body (7).

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