An online cutting device for artificial quartz stone slabs

By using technical means such as extrusion limit and water jet holes of active rollers and driven rollers in the quartz stone slab cutting device, the problems of poor fixity of stone slabs and sewage splashing are solved, and stable and efficient cutting and sewage are achieved. deal with.

CN118322355BActive Publication Date: 2025-01-14MACHENG ZHONGLEI NEW BUILDING MATERIALS CO LTD
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202410593915.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-14
Estimated Expiration
2044-05-14

AI Technical Summary

Technical Problem

The existing quartz stone slab cutting device cannot effectively limit the fixing of the stone slab, resulting in unstable cutting and difficult to quickly remove the stone slab after cutting, affecting efficiency.

Method used

Design an online cutting device to achieve the extrusion limit of the stone slab through the active roller and the driven roller between the fixed seat and the movable seat, and install rubber plates on the active roller to increase friction, ensuring that the stone slab is in the cutting process Stability and adaptability of different widths, as well as water jet holes and hydraulic mechanisms to prevent dust and sewage from splashing out.

Benefits of technology

It effectively avoids the displacement of the stone slabs during the cutting process, improves cutting accuracy and efficiency, ensures the cleanliness of the working environment, and facilitates sewage treatment through the propeller sewage discharge system to avoid sludge accumulation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118322355B_ABST
    Figure CN118322355B_ABST
Patent Text Reader

Abstract

The present invention provides an online cutting device for artificial quartz slabs, comprising a cutting device body, the cutting device body comprising a box, a fixed seat is fixed on the top of the box, and a lifting mechanism is fixedly installed on the fixed seat. The online cutting device for artificial quartz slabs, when in use, the slab is placed between the fixed seat and the movable seat, and the movement of the slab is preferentially realized by the active roller on the fixed seat, and the active roller and the driven roller realize the extrusion and position limiting of the slab under the movement of the fixed plate in the later stage, and the displacement of the slab is effectively avoided during the later cutting, and in addition, a rubber plate is installed on the active roller, and the rubber plate increases the friction between the slab and the slab, and the power is transmitted through the active rollers at different positions, so that slabs of different widths can be moved between the fixed seat and the movable seat, and the slab is moved out from one side under the drive of the active roller after the later cutting is completed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of cutting equipment, in particular to an online cutting device for artificial quartz stone slabs. Background Art

[0002] Quartz stone is a new type of stone artificially synthesized from more than 90% quartz crystals, resin and other trace elements. After the stone processing is completed, the plate-like stone needs to be cut. The cutting device needs to be used for cutting. The stone slab needs to be kept fixed during cutting to avoid damage to the saw blade.

[0003] According to the patent document with the existing publication number CN218196114U, a quartz stone slab processing and cutting device is disclosed, which includes a workbench, a cutting groove is opened on the upper surface of the workbench, a feeding table is fixedly connected to the left outer surface of the workbench, a bracket is fixedly connected to the upper surface of the workbench, and a mounting plate is symmetrically fixedly connected between the inner surfaces of the brackets, and one of the mounting plates is fixedly connected to the left outer surface of the mounting plate, and the motor output end slides through the mounting plate. When the technical solution is in use, during the cutting work, the dust suction port will move with the cutting machine through the matching setting of the connecting rod and the connecting block, and the dust suction port always remains in the front position of the moving path of the cutting machine, so that the debris covering the cutting path can be cleaned, which solves the problem that the debris covering the cutting path will affect the cutting accuracy and aggravate the wear of the cutting blade. With respect to the above technical solution, although the solution realizes the collection of dust, it is impossible to limit and fix the stone slab during cutting, and the stone slab cannot be quickly taken out after cutting in the later stage, which is inconvenient during use. Summary of the invention

[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an online cutting device for artificial quartz stone slabs to solve the problems raised in the above-mentioned background technology. The present invention has a novel structure. When in use, the stone slab is placed between the fixed seat and the movable seat, and the stone slab is preferentially moved by the active roller on the fixed seat. Later, the active roller and the driven roller realize the extrusion and limiting of the stone slab under the movement of the fixed plate, so as to effectively avoid the displacement of the stone slab during the later cutting. In addition, a rubber plate is installed on the active roller, which increases the friction between the rubber plate and the stone slab. The power is transmitted by the active rollers at different positions, so that stone slabs of different widths can be moved between the fixed seat and the movable seat. After the later cutting is completed, the stone slab is moved out from one side under the drive of the active roller.

[0005] In order to achieve the above-mentioned purpose, the present invention is implemented through the following technical scheme: an online cutting device for artificial quartz stone slabs, including a cutting device body, the cutting device body including a box body, a fixed seat is fixed on the top of the box body, a lifting mechanism is fixedly installed on the fixed seat, a fixed groove is opened on the side of the box body, the lifting mechanism is movably installed inside the fixed groove, a movable column is installed on the lifting mechanism, a movable seat is fixed on the movable column, a power mechanism is fixedly installed on both the movable seat and the fixed seat, an active roller is installed on the power mechanism, a driven roller is movably installed between the fixed seat and the movable seat, and a fixed cylinder is fixed on the movable seat.

[0006] Furthermore, a stone slab is installed between the active roller and the driven roller, a water tank is fixedly installed on the side of the box body, a support pipe is fixed on the top of the water tank, and a movable pipe is movably installed inside the support pipe.

[0007] Furthermore, a water pipe is fixed inside the fixed cylinder, one end of the movable tube is connected to the water pipe, a water spray hole is installed between the water pipe and the fixed cylinder, a water pump is installed inside the water tank, and one end of the support tube is installed on the water pump.

[0008] Furthermore, a cutting assembly is fixed on the top of the movable seat, and the cutting assembly includes a support plate, a mounting groove is formed on the support plate, and a mounting block is movably mounted inside the mounting groove.

[0009] Furthermore, a displacement mechanism is fixedly mounted on the mounting block, a movable rod is mounted on the displacement mechanism, a hydraulic mechanism is fixedly mounted on the top of the support plate, and one end of the hydraulic mechanism is fixed on the mounting block.

[0010] Furthermore, a baffle is welded on one side of the mounting block, a fixing plate is welded on the inner wall of the baffle, a slot is opened on the fixing plate, a mounting seat is movably installed inside the slot, a cutting motor is fixedly installed on the mounting seat, a saw blade is installed on the cutting motor, both sides of the mounting seat are fixed on the movable rod, an opening is opened on the mounting seat, and the saw blade is rotatably installed inside the opening.

[0011] Furthermore, a positioning groove is provided between the fixed seat and the box body, a positioning plate is movably installed inside the positioning groove, and one end of the positioning plate is fixedly installed on the bottom of the movable seat.

[0012] Furthermore, one end of the movable tube is installed inside the fixed tube, a cavity is opened inside the support tube, a piston is movably installed inside the cavity, and the piston is fixedly installed at one end of the movable tube.

[0013] Furthermore, an inclined plate is fixed on the inner wall of the box body, arc-shaped pipes are welded between the inclined plates, a sewage pipe is fixed at one end of the box body, and one end of the sewage pipe is fixed on the arc-shaped pipe.

[0014] Furthermore, a transmission motor is fixed to the other end of the box body, a propeller is installed on the transmission motor, and the propeller is rotatably installed on the arc tube.

[0015] Beneficial effects of the present invention: An online cutting device for artificial quartz stone slabs of the present invention comprises a box body; a fixed seat; a fixed groove; a lifting mechanism; a movable column; a movable seat; a power mechanism; an active roller; a water tank; a support pipe; a movable pipe; a fixed cylinder; a water spray hole; a cutting assembly; a sewage pipe; a support plate; a mounting groove; a mounting block; a displacement mechanism; a hydraulic mechanism; a baffle; a fixed plate; a slot; a mounting seat; a movable rod; a cutting motor; a saw blade; an opening; a driven roller; a positioning groove; a positioning plate; a cavity; a piston; a water pipe; a stone slab; a transmission motor; a propeller; an inclined plate; and an arc tube.

[0016] 1. This kind of artificial quartz stone slab online cutting device, when in use, the stone slab is placed between the fixed seat and the movable seat, and the stone slab is moved preferentially through the active roller on the fixed seat. Later, the active roller and the driven roller realize the extrusion and limitation of the stone slab under the movement of the fixed plate, which effectively avoids the displacement of the stone slab during the later cutting. In addition, a rubber plate is installed on the active roller, which increases the friction between the rubber plate and the stone slab. The power is transmitted through the active rollers at different positions, so that stone slabs of different widths can be moved between the fixed seat and the movable seat. After the later cutting is completed, the stone slab is moved out from one side under the drive of the active roller.

[0017] 2. This kind of online cutting device for artificial quartz stone slabs sprays water outward through the water spray holes on the side of the fixed cylinder during cutting. The water spray wets the stone slab and can effectively prevent the stone slab from generating dust during cutting. In addition, when the saw blade cuts the stone slab, the fixed cylinder limits the sewage to avoid the impact of sewage overflowing. When cutting, the baffle and the positioning plate block the gap between the fixed cylinders to avoid the sewage thrown out by the cutter splashing out from the side, thereby ensuring the cleanliness of the work.

[0018] 3. This is an online cutting device for artificial quartz slabs. In the later stage, sludge falls into the interior of the box through the gaps between the slabs, and water and sediment enter the arc tube from the inclined plate. In the later stage, the rotation of the propeller drives the sludge and sewage to be discharged together, thereby facilitating the treatment of sewage and effectively avoiding the impact caused by the long-term accumulation of sludge inside the box. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of an online cutting device for artificial quartz stone slabs of the present invention;

[0020] Figure 2 It is a structural schematic diagram of a cutting assembly of an online cutting device for artificial quartz stone slabs of the present invention;

[0021] Figure 3 It is a structural schematic diagram of a mounting base of an online cutting device for artificial quartz slabs of the present invention;

[0022] Figure 4 It is a schematic structural diagram of an online cutting device for artificial quartz slabs of the present invention after the cutting components are removed;

[0023] Figure 5 It is a structural schematic diagram of a positioning groove of an online cutting device for artificial quartz stone slabs of the present invention;

[0024] Figure 6 It is a structural schematic diagram of an enlarged point A of an online cutting device for artificial quartz slabs of the present invention;

[0025] Figure 7 It is a schematic diagram of the side structure of a box of an online cutting device for artificial quartz slabs of the present invention;

[0026] Figure 8 This is a schematic diagram of the side structure of an arc tube of an online cutting device for artificial quartz slabs of the present invention;

[0027] In the figure: 1, box body; 2, fixed seat; 3, fixed groove; 4, lifting mechanism; 5, movable column; 6, movable seat; 7, power mechanism; 8, active roller; 9, water tank; 10, support pipe; 11, movable pipe; 12, fixed cylinder; 13, water spray hole; 14, cutting assembly; 15, sewage pipe; 16, support plate; 17, mounting groove; 18, mounting block; 19, displacement mechanism; 20, hydraulic mechanism; 21, baffle; 22, fixed plate; 23, slot; 24, mounting seat; 25, movable rod; 26, cutting motor; 27, saw blade; 28, opening; 29, driven roller; 30, positioning groove; 31, positioning plate; 32, cavity; 33, piston; 34, water pipe; 35, stone slab; 36, transmission motor; 37, propeller; 38, inclined plate; 39, arc tube. DETAILED DESCRIPTION

[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0029] See also Figures 1 to 8The present invention provides a technical solution: an online cutting device for artificial quartz stone slabs, comprising a cutting device body, the cutting device body comprising a box body 1, a fixed seat 2 is fixed on the top of the box body 1, a lifting mechanism 4 is fixedly installed on the fixed seat 2, the lifting mechanism 4 is a hydraulic push rod, the hydraulic push rod pushes the movable seat 6 to move upward, so as to place the stone slab 35 on the active roller 8 and the driven roller 29, a fixed groove 3 is opened on the side of the box body 1, the lifting mechanism 4 is movably installed inside the fixed groove 3, and the lifting mechanism 4 is A movable column 5 is installed on the movable column 5, a movable seat 6 is fixed on the movable column 5, a power mechanism 7 is fixedly installed on the movable seat 6 and the fixed seat 2, an active roller 8 is installed on the power mechanism 7, a driven roller 29 is movably installed between the fixed seat 2 and the movable seat 6, a fixed cylinder 12 is fixed on the movable seat 6, the power mechanism 7 is a DC motor, the DC motor drives the active roller 8 to rotate, the active roller 8 provides power for the movement of the stone slab 35, so that the stone slab 35 moves between the active roller 8 and the driven roller 29 to complete the fixed-point cutting.

[0030] In this embodiment, a stone slab 35 is installed between the active roller 8 and the driven roller 29, a water tank 9 is fixedly installed on the side of the box body 1, a support tube 10 is fixed on the top of the water tank 9, a movable tube 11 is movably installed inside the support tube 10, a water pipe 34 is fixed inside the fixed tube 12, one end of the movable tube 11 is connected to the water pipe 34, a water spray hole 13 is installed between the water pipe 34 and the fixed tube 12, a water pump is installed inside the water tank 9, one end of the support tube 10 is installed on the water pump, a cutting assembly 14 is fixed on the top of the movable seat 6, the cutting assembly 14 includes a support plate 16, a mounting groove 17 is opened on the support plate 16, a mounting block 18 is movably installed inside the mounting groove 17, the mounting block 18 moves vertically up and down inside the mounting groove 17, and when the mounting block 18 moves, the saw blade 27 moves up and down to complete the cutting of the stone slab 35.

[0031] In this embodiment, a displacement mechanism 19 is fixedly installed on the mounting block 18. The displacement mechanism 19 is an electric push rod. The electric push rod pushes the mounting seat 24 to move forward and backward. The forward and backward movement of the mounting seat 24 completes the cutting of the stone slab 35. A movable rod 25 is installed on the displacement mechanism 19. A hydraulic mechanism 20 is fixedly installed on the top of the support plate 16. The hydraulic mechanism 20 is a hydraulic push rod. The hydraulic push rod provides power for the up and down lifting of the mounting block 18. One end of the hydraulic mechanism 20 is fixed on the mounting block 18. A baffle 21 is welded on one side of the mounting block 18. A fixed plate 22 is welded on the inner wall of the baffle 21. The fixed plate 22 has a slot 23, a mounting seat 24 is movably installed inside the slot 23, a cutting motor 26 is fixedly installed on the mounting seat 24, a saw blade 27 is installed on the cutting motor 26, both sides of the mounting seat 24 are fixed on the movable rod 25, an opening 28 is opened on the mounting seat 24, and the saw blade 27 is rotatably installed inside the opening 28, a positioning groove 30 is opened between the fixed seat 2 and the box body 1, a positioning plate 31 is movably installed inside the positioning groove 30, one end of the positioning plate 31 is fixedly installed on the bottom of the movable seat 6, the positioning plate 31 and the baffle 21 block the gap of the fixed cylinder 12 to prevent the saw blade 27 from driving the sewage to be thrown out.

[0032] In this embodiment, one end of the movable tube 11 is installed inside the fixed cylinder 12, a cavity 32 is opened inside the support tube 10, a piston 33 is movably installed inside the cavity 32, the piston 33 is fixedly installed at one end of the movable tube 11, an inclined plate 38 is fixed on the inner wall of the box body 1, an arc tube 39 is welded between the inclined plates 38, a sewage pipe 15 is fixed at one end of the box body 1, one end of the sewage pipe 15 is fixed on the arc tube 39, a transmission motor 36 is fixed at the other end of the box body 1, a propeller 37 is installed on the transmission motor 36, and the propeller 37 is rotatably installed on the arc tube 39, the movable tube 11 is sealed inside the support tube 10 by the piston 33, to ensure that the movable tube 11 can be lifted up and down inside the support tube 10.

[0033] The device provides the required electric energy for the electrical appliances inside the device through an external power supply. When the device is used, the movable column 5 on the lifting mechanism 4 is first started to move upward, and the movable column 5 moves upward to push the movable seat 6 to rise. After the movable seat 6 rises, the gap between the active roller 8 and the driven roller 29 is opened, and one end of the stone slab 35 is placed between the fixed seat 2 and the movable seat 6. The active roller 8 on the fixed seat 2 is started first, and the active roller 8 drives the stone slab 35 to move inward, thereby reducing the resistance when the stone slab 35 is placed. The plate 35 moves horizontally, and the movement of the stone plate 35 is realized by the driven roller 29. When the stone plate 35 moves, the movable column 5 is retracted inside the lifting mechanism 4. After the retraction, the movable seat 6 moves downward, and the active roller 8 and the driven roller 29 on the movable seat 6 complete the extrusion of the top of the stone plate 35, so that the stone plate 35 is limited and fixed between the driven roller 29 and the active roller 8. When cutting, the hydraulic mechanism 20 is started to make the mounting block 18 move downward inside the mounting groove 17, and the cutting motor 26 is started to drive the saw blade 27 to rotate. While rotating, the saw blade 27 descends to the stone plate 35 cutting, when cutting, turn on the water pump inside the water tank 9, the water pump passes the support pipe 10 and the movable pipe 11 into the water pipe 34, and sprays water from the water spray holes 13 on both sides of the fixed cylinder 12, wets the stone slab 35 to avoid the generation of dust, when cutting, the displacement mechanism 19 pushes the mounting seat 24 to move horizontally, so that the saw blade 27 completes the cutting of the stone slab 35, when cutting, the water sprayed from the water spray holes 13 stays between the fixed cylinders 12, the fixed cylinders 12 block the sewage, and prevent the sewage from moving to other positions of the stone slab 35, and the sewage passes through the fixed cylinders 12 The gaps between the stone slabs 35 fall downward to the inside of the box 1 for collection. After the stone slabs 35 are cut, the power is transmitted through the active rollers 8 at different positions, so that the stone slabs 35 of different widths can be moved between the fixed seat 2 and the movable seat 6. After the cutting is completed in the later stage, the stone slabs are moved out from one side under the drive of the active roller 8, and the water and mud enter the arc tube 39 from the inclined plate 38. The rotation of the propeller 37 in the later stage drives the sludge and sewage to be discharged together, thereby facilitating the treatment of sewage and effectively avoiding the influence caused by the long-term accumulation of sludge in the box 1.

[0034] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An online cutting device for artificial quartz stone slabs, comprising a cutting device body, characterized in that: The cutting device body comprises a box body (1), a fixed seat (2) is fixed on the top of the box body (1), a lifting mechanism (4) is fixedly installed on the fixed seat (2), a fixed groove (3) is opened on the side of the box body (1), the lifting mechanism (4) is movably installed inside the fixed groove (3), a movable column (5) is installed on the lifting mechanism (4), a movable seat (6) is fixed on the movable column (5), a power mechanism (7) is fixedly installed on both the movable seat (6) and the fixed seat (2), an active roller (8) is installed on the power mechanism (7), a driven roller (29) is movably installed between the fixed seat (2) and the movable seat (6), and the A fixed cylinder (12) is fixed on the movable seat (6), a stone slab (35) is installed between the active roller (8) and the driven roller (29), a water tank (9) is fixedly installed on the side of the box body (1), a support pipe (10) is fixed on the top of the water tank (9), a movable pipe (11) is movably installed inside the support pipe (10), a water pipe (34) is fixed inside the fixed cylinder (12), one end of the movable pipe (11) is connected to the water pipe (34), a water spray hole (13) is installed between the water pipe (34) and the fixed cylinder (12), a water pump is installed inside the water tank (9), and one end of the support pipe (10) is installed on the water pump.

2. The online cutting device for artificial quartz slabs according to claim 1 is characterized by: A cutting assembly (14) is fixed on the top of the movable seat (6), the cutting assembly (14) comprising a support plate (16), a mounting groove (17) being formed on the support plate (16), and a mounting block (18) being movably mounted inside the mounting groove (17).

3. The online cutting device for artificial quartz stone slabs according to claim 2 is characterized by: A displacement mechanism (19) is fixedly mounted on the mounting block (18), a movable rod (25) is mounted on the displacement mechanism (19), a hydraulic mechanism (20) is fixedly mounted on the top of the support plate (16), and one end of the hydraulic mechanism (20) is fixed on the mounting block (18).

4. The online cutting device for artificial quartz slabs according to claim 3 is characterized by: A baffle (21) is welded to one side of the mounting block (18), a fixing plate (22) is welded to the inner wall of the baffle (21), a slot (23) is formed on the fixing plate (22), a mounting seat (24) is movably mounted inside the slot (23), a cutting motor (26) is fixedly mounted on the mounting seat (24), a saw blade (27) is mounted on the cutting motor (26), two sides of the mounting seat (24) are fixed to a movable rod (25), an opening (28) is formed on the mounting seat (24), and the saw blade (27) is rotatably mounted inside the opening (28).

5. The online cutting device for artificial quartz slabs according to claim 1 is characterized by: A positioning groove (30) is provided between the fixed seat (2) and the box body (1), a positioning plate (31) is movably mounted inside the positioning groove (30), and one end of the positioning plate (31) is fixedly mounted on the bottom of the movable seat (6).

6. The online cutting device for artificial quartz slabs according to claim 1 is characterized by: One end of the movable tube (11) is mounted inside the fixed tube (12); a cavity (32) is formed inside the support tube (10); a piston (33) is movably mounted inside the cavity (32); and the piston (33) is fixedly mounted on one end of the movable tube (11).

7. The online cutting device for artificial quartz slabs according to claim 1 is characterized by: An inclined plate (38) is fixed on the inner wall of the box body (1), an arc-shaped pipe (39) is welded between the inclined plates (38), a sewage pipe (15) is fixed to one end of the box body (1), and one end of the sewage pipe (15) is fixed to the arc-shaped pipe (39).

8. The online cutting device for artificial quartz slabs according to claim 1 is characterized by: A transmission motor (36) is fixed to the other end of the box body (1), a propeller (37) is mounted on the transmission motor (36), and the propeller (37) is rotatably mounted on the arc tube (39).

Citation Information

Patent Citations

  • Cutting device for quartz stone plate processing

    CN218196114U

  • Rock wool sandwich wallboard cutting and overturning device

    CN113320034A

  • Cutting device for building prefabricated part machining

    CN116512448A

  • Cutting equipment for rock wool board production

    CN210477416U

  • Building material processing device for water conservancy project

    CN220922913U