An aluminum alloy die-casting trimming equipment
Through the hydraulically driven annular cover and conveyor belt system, combined with a spiral baffle and gravity sensor, the problem of inconvenient debris collection in the edge cutting equipment of aluminum alloy die castings is solved, efficient automatic collection and compression is achieved, and working efficiency is improved.
Patent Information
- Application Number
- CN202410217169.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2044-02-28
AI Technical Summary
In existing aluminum alloy die-casting edge cutting equipment, metal debris are easy to accumulate in corners and difficult to clean, and the debris inside the collection box is loose and inconvenient for collection, resulting in low working efficiency.
The hydraulic telescopic rod is used to drive the ring cover down, drive the rack and gear to rotate, transport metal debris through the conveyor belt, and collect debris using a spiral baffle and a hopper. Combining the metal debris with the gravity sensor to compress the metal debris, realizing automatic collection and compression.
It improves the collection efficiency of metal debris, avoids splashing and fluffy of debris, and facilitates the recycling and handling of staff.
Smart Images

Figure CN118357431B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of trimming equipment, and in particular to trimming equipment for aluminum alloy die castings. Background Art
[0002] Aluminum alloy die-castings refer to equipment and devices made of pure aluminum or aluminum alloys by casting. Generally, a sand mold or a metal mold is used to pour the heated liquid aluminum or aluminum alloy into the mold cavity, and the aluminum parts or aluminum alloy parts of various shapes and sizes obtained are usually called aluminum die-castings. Aluminum alloy die-castings have some advantages that other castings cannot match, such as beautiful appearance, light weight, corrosion resistance, etc., which make it widely favored by users. Especially since the lightweighting of automobiles, cast aluminum alloy castings have been widely used in the automotive industry. In the production and manufacturing process of aluminum alloy die-castings, they need to be trimmed.
[0003] Patent "CN202021690962.1" proposes an aluminum alloy die-casting trimming device. In this device, the hopper is tilted downward, and the end outlet of the hopper is located directly above the waste collection box. The waste generated during the trimming process is collected and recycled through the groove, hopper and waste collection box. The hopper can speed up the waste collection rate. The main body of the device is rectangular. This setting will cause metal debris to accumulate in the corners around and be difficult to clean. Moreover, the debris inside the collection box is in a loose state, which is not conducive to collection by the staff. Summary of the Invention
[0004] The purpose of the present invention is to provide an aluminum alloy die casting trimming device in order to solve the above-mentioned problems.
[0005] To achieve the above-mentioned object, the present invention adopts the following technical solution: comprising a work cabinet, a mounting frame fixedly mounted on the upper end of the work cabinet, an upper clamping device and a trimming device mounted in the middle of the work cabinet, the trimming device being slidably connected to the mounting frame, a lower clamping device used in conjunction with an upper holding device mounted in the middle of the work cabinet, a compression device and a conveying device for compressing metal scraps mounted inside the work cabinet, a protective device mounted between the compression device and the conveying device, and a taking port for cooperating with the conveying device being opened on one side of the work cabinet;
[0006] The conveying device includes a first fixed block, a first hydraulic telescopic rod is fixedly provided on the upper end of the first fixed block, the upper end of the first hydraulic telescopic rod is fixedly connected to the inside of the work cabinet, a connecting rod is fixedly provided on the lower end of the first fixed block, movable rods are hingedly provided at both ends of the connecting rod, a rack is hingedly provided at the lower end of the movable rod, and a conveyor belt is provided between the two racks for use therewith.
[0007] Furthermore, the conveyor belt includes a belt, a rotating shaft is provided inside the belt, and both ends of the rotating shaft are connected to gears used in conjunction with the rack through one-way bearings. Side plates are rotatably connected on both sides of the rotating shaft, the side plates are fixedly connected to the work cabinet, and the rack is slidably connected to the side plates.
[0008] Furthermore, the protective device includes an annular cover slidably connected to the work cabinet, the inner wall of the annular cover is fixedly connected with a spiral baffle, and the first fixed block is fixed to the outer wall of the annular cover.
[0009] Furthermore, the compression device includes a material receiving hopper and a second fixed block, the upper end of the second fixed block is fixedly provided with a second hydraulic telescopic rod, the upper end of the second hydraulic telescopic rod is fixedly connected to the working cabinet, the lower end of the fixed block is fixedly provided with a pressing block, the lower end of the material receiving hopper is hingedly provided with a bottom plate, the lower end of the bottom plate is hingedly provided with a third hydraulic telescopic rod, the conveyor belt is located directly below the bottom plate, and the lower end of the third hydraulic telescopic rod is hingedly provided with the bottom of the working cabinet.
[0010] Furthermore, a slope is provided on one side of the receiving hopper for use with a spiral baffle.
[0011] Furthermore, the lower clamping device includes a motor installed inside the work cabinet through a fixed plate, the output shaft of the motor is installed with a conical plate through a connecting shaft, and a lower clamping plate used in conjunction with the clamping piece is fixedly provided in the middle position of the conical plate.
[0012] Furthermore, a plurality of water filtering holes are provided on the surface of the bottom plate, and reinforcing ribs are fixedly provided on the bottom surface of the bottom plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. In the present invention, when the first hydraulic telescopic rod and the second hydraulic telescopic rod are synchronously moved downward, the annular cover will be driven down, and the connecting rod will be synchronously driven down at the same time. The connecting rod drives the movable rod to move, and the movable rod drives the rack to move to the left. Since the rack is meshed with the gear, it will drive the gear to rotate. Since a one-way bearing is provided between the gear and the rotating shaft, the rotating shaft will not rotate. On the contrary, the movable rod drives the rack to move to the right, so the gear drives the rotating shaft to rotate, and the rotating shaft drives the belt to move, thereby transporting the compressed block at the upper end of the belt to the outside of the work cabinet, thereby facilitating the staff to collect the waste metal and improving work efficiency.
[0015] 2. In the present invention, when the first hydraulic telescopic rod and the second hydraulic telescopic rod are synchronously moved upward, the annular cover will be driven to rise, thereby blocking the metal debris inside the annular cover through the annular cover, and at the same time, the metal debris and coolant are synchronously collected into the receiving hopper through the spiral baffle, thereby facilitating the collection of debris by the staff and effectively avoiding the splashing of metal debris.
[0016] 3. In the present invention, when the first hydraulic telescopic rod and the second hydraulic telescopic rod move downward synchronously, the annular cover will be driven down. The second hydraulic telescopic rod will drive the pressing block to move down through the second fixed block, thereby compressing the metal fragments. A gravity sensor is provided at the upper end of the bottom plate. When it is detected that the compressed metal fragments inside the receiving hopper reach a set weight, the gravity sensor does not work during the compression process, and the third hydraulic telescopic rod contracts, so that the bottom plate rotates open, and the compression block slides to the belt surface under the action of gravity. By compressing the metal fragments into blocks, it is convenient for the staff to recycle them, and the volume increase caused by the fluffy metal fragments can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall appearance of an aluminum alloy die casting trimming device proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the interior of a work cabinet of an aluminum alloy die casting trimming device proposed in the present invention;
[0019] Figure 3 This is a schematic diagram of a compression device for trimming aluminum alloy die castings proposed by the present invention;
[0020] Figure 4 This is a schematic diagram of a lower clamping device of an aluminum alloy die casting trimming device proposed by the present invention;
[0021] Figure 5 A schematic diagram of a conveyor belt of an aluminum alloy die casting trimming device proposed in the present invention;
[0022] Figure 6 This is a schematic diagram of the positional relationship between the spiral baffle and the receiving hopper of an aluminum alloy die casting trimming device proposed by the present invention;
[0023] Figure 7 This is a schematic diagram of the workbench surface of the aluminum alloy die-casting trimming equipment proposed by the present invention after the protective device falls down.
[0024] In the figure: 1. work cabinet; 2. mounting frame; 3. protective device; 301. spiral baffle; 302. annular cover; 4. compression device; 401. receiving hopper; 402. second fixed block; 403. second hydraulic telescopic rod; 404. pressing block; 405. bottom plate; 406. third hydraulic telescopic rod; 5. lower clamping device; 501. conical plate; 502. motor; 6. conveying device; 601. first hydraulic telescopic rod; 602. first fixed block; 603. connecting rod; 604. movable rod; 605. rack; 606. conveyor belt; 6061. belt; 6062. rotating shaft; 6063. gear. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0027] Reference Figure 1-7A trimming device for aluminum alloy die castings includes a work cabinet 1, a mounting frame 2 is fixedly installed on the upper end of the work cabinet 1, an upper clamping device and a trimming device are installed in the middle of the work cabinet 1, the trimming device is slidably connected to the mounting frame 2, a lower clamping device 5 used in conjunction with the upper holding device is installed in the middle of the work cabinet 1, a compression device 4 and a conveying device 6 for compressing metal scraps are installed inside the work cabinet 1, a protective device 3 is installed between the compression device 4 and the conveying device 6, and a pick-up port used in conjunction with the conveying device 6 is opened on one side of the work cabinet 1 The conveying device 6 includes a first fixed block 602, the upper end of the first fixed block 602 is fixedly provided with a first hydraulic telescopic rod 601, the upper end of the first hydraulic telescopic rod 601 is fixedly connected to the inside of the work cabinet 1, the lower end of the first fixed block 602 is fixedly provided with a connecting rod 603, the two ends of the connecting rod 603 are respectively hinged with movable rods 604, the lower end of the movable rod 604 is hinged with a rack 605, and a conveyor belt 606 used in conjunction with the two racks 605 is provided between the two racks 605. The conveyor belt 606 includes a belt 6061, and the belt 606 1 is provided with a rotating shaft 6062, and both ends of the rotating shaft 6062 are connected to the gear 6063 used for matching the rack 605 through a one-way bearing. The two sides of the rotating shaft 6062 are rotatably connected to the side plates, which are fixedly connected to the work cabinet 1, and the rack 605 is slidably connected to the side plates. In actual application, when the first hydraulic telescopic rod 601 and the second hydraulic telescopic rod 403 move downward synchronously, the annular cover 302 will be driven downward, and at the same time, the connecting rod 603 will move downward synchronously, and the connecting rod 603 will drive the movable rod 604 to move, and the movable rod 604 will drive the rack 60 5 moves to the left. Since the rack 605 is meshed with the gear 6063, the gear 6063 is driven to rotate. Since a one-way bearing is provided between the gear 6063 and the rotating shaft 6062, the rotating shaft 6062 does not rotate. On the contrary, the movable rod 604 drives the rack 605 to move to the right. Therefore, the gear 6063 drives the rotating shaft 6062 to rotate. The rotating shaft 6062 drives the belt 6061 to move, thereby transporting the compressed block on the upper end of the belt 6061 to the outside of the work cabinet 1, thereby facilitating the collection of waste metal by the staff and improving work efficiency.
[0028] The protective device 3 includes an annular cover 302 slidably connected to the work cabinet 1, the inner wall of the annular cover 302 is fixedly connected with a spiral baffle 301, the first fixed block 602 is fixed to the outer wall of the annular cover 302, and the lower clamping device 5 includes a motor 502 installed inside the work cabinet 1 through a fixed plate, the output shaft of the motor 502 is installed with a conical plate 501 through a connecting shaft, and a lower clamping plate used in conjunction with the clamping member is fixedly provided at the middle position of the conical plate 501. In actual application, when the first hydraulic telescopic rod 601 and the second hydraulic telescopic rod 403 are synchronously moved upward, the annular cover 302 will be driven to rise, thereby blocking the metal debris inside the annular cover 302 through the annular cover 302, and at the same time, the metal debris and coolant are synchronously collected into the receiving hopper 401 through the spiral baffle 301, thereby facilitating the collection of debris by the staff and effectively avoiding the splashing of metal debris.
[0029] The compression device 4 includes a receiving hopper 401 and a second fixed block 402, the upper end of the second fixed block 402 is fixedly provided with a second hydraulic telescopic rod 403, the upper end of the second hydraulic telescopic rod 403 is fixedly connected to the working cabinet 1, and the lower end of the fixed block is fixedly provided with a pressing block 404, the lower end of the receiving hopper 401 is hingedly provided with a bottom plate 405, the lower end of the bottom plate 405 is hingedly provided with a third hydraulic telescopic rod 406, the conveyor belt 606 is located directly below the bottom plate 405, the lower end of the third hydraulic telescopic rod 406 is hingedly provided with the bottom of the working cabinet 1, one side of the receiving hopper 401 is provided with a slope used in conjunction with the spiral baffle 301, a plurality of water filter holes are provided on the surface of the bottom plate 405, and reinforcing ribs are fixedly provided on the bottom surface of the bottom plate 405. In actual application, when the first hydraulic telescopic rod 601 and the second hydraulic telescopic rod 403 move downward synchronously, the annular cover 302 will be driven down. The second hydraulic telescopic rod 403 drives the pressing block 404 to move down through the second fixed block 402, thereby compressing the metal fragments. A gravity sensor is provided at the upper end of the bottom plate 405. When it is detected that the compressed metal fragments inside the receiving hopper 401 reach the set weight, the gravity sensor does not work during the compression process, and the third hydraulic telescopic rod 406 contracts, so that the bottom plate 405 rotates open, so that the compression block slides to the surface of the belt 6061 under the action of gravity. By compressing the metal fragments into blocks, it is convenient for the staff to recycle them, and the volume increase caused by the fluffy metal fragments can be avoided.
[0030] Working principle: first, the workpiece is placed on the upper end of the lower clamping plate, and then the upper clamping device works to stabilize the workpiece. Then, the first hydraulic telescopic rod 601 and the second hydraulic telescopic rod 403 move upward synchronously, which will drive the annular cover 302 to rise, and then the trimming device works. At this time, the motor 502 starts to work, and the motor 502 drives the conical plate 501 to rotate slowly. The trimming device can move laterally according to the state of the workpiece. At the same time, the coolant flushes the workpiece to impact the debris to the upper surface of the spiral baffle 301, and then the debris and coolant will enter the inside of the receiving hopper 401. After being accumulated and compressed, the third hydraulic telescopic rod 406 contracts, and falls to the surface of the conveyor belt 606, and then gradually moves to the outside of the work cabinet 1, so that it is convenient for the staff to collect metal debris.
[0031] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. An aluminum alloy die casting trimming device, comprising a work cabinet (1), a mounting frame (2) fixedly mounted on the upper end of the work cabinet (1), an upper clamping device and a trimming device mounted in the middle of the work cabinet (1), the trimming device being slidably connected to the mounting frame (2), and a lower clamping device (5) used in conjunction with the upper clamping device mounted in the middle of the work cabinet (1), characterized in that: A compression device (4) and a conveying device (6) for compressing metal slag are installed inside the work cabinet (1), a protective device (3) is installed between the compression device (4) and the conveying device (6), and a taking port for use with the conveying device (6) is opened on one side of the work cabinet (1); The conveying device (6) includes a first fixed block (602), the upper end of the first fixed block (602) is fixedly provided with a first hydraulic telescopic rod (601), the upper end of the first hydraulic telescopic rod (601) is fixedly connected to the inside of the working cabinet (1), the lower end of the first fixed block (602) is fixedly provided with a connecting rod (603), the two ends of the connecting rod (603) are respectively hingedly provided with movable rods (604), the lower end of the movable rod (604) is hingedly provided with a rack (605), and a conveyor belt (606) used in conjunction with the two racks (605) is provided between the two racks (605); The conveyor belt (606) includes a belt (6061), a rotating shaft (6062) is provided inside the belt (6061), and the two ends of the rotating shaft (6062) are respectively connected to gears (6063) used in conjunction with the rack (605) through one-way bearings, and the two sides of the rotating shaft (6062) are rotatably connected to side plates, the side plates are fixedly connected to the work cabinet (1), and the rack (605) is slidably connected to the side plates.
2. The aluminum alloy die casting trimming equipment according to claim 1, characterized in that: The protective device (3) comprises an annular cover (302) slidably connected to the work cabinet (1), the inner wall of the annular cover (302) is fixedly connected to a spiral baffle (301), and the first fixing block (602) is fixed to the outer wall of the annular cover (302).
3. The aluminum alloy die casting trimming equipment according to claim 1, characterized in that: The compression device (4) includes a receiving hopper (401) and a second fixed block (402), the upper end of the second fixed block (402) is fixedly provided with a second hydraulic telescopic rod (403), the upper end of the second hydraulic telescopic rod (403) is fixedly connected to the working cabinet (1), the lower end of the fixed block is fixedly provided with a pressing block (404), the lower end of the receiving hopper (401) is hingedly provided with a bottom plate (405), the lower end of the bottom plate (405) is hingedly provided with a third hydraulic telescopic rod (406), the conveyor belt (606) is located directly below the bottom plate (405), and the lower end of the third hydraulic telescopic rod (406) is hingedly provided with the bottom of the working cabinet (1).
4. The aluminum alloy die casting trimming equipment according to claim 3, characterized in that: One side of the receiving hopper (401) is provided with a slope used in conjunction with the spiral baffle (301).
5. The aluminum alloy die casting trimming equipment according to claim 1, characterized in that: The lower clamping device (5) comprises a motor (502) mounted inside the working cabinet (1) via a fixing plate, an output shaft of the motor (502) being mounted with a conical plate (501) via a connecting shaft, and a lower clamping plate for use with the clamping member being fixedly provided in the middle of the conical plate (501).
6. The aluminum alloy die casting trimming equipment according to claim 3, characterized in that: The surface of the bottom plate (405) is provided with a plurality of water filtering holes, and the bottom surface of the bottom plate (405) is fixedly provided with reinforcing ribs.
Citation Information
Patent Citations
Aluminum alloy die casting trimming equipment
CN214290787U
Deburring device capable of collecting waste materials for die casting machining
CN209773421U
Aluminum alloy die casting trimming equipment
CN214640160U