Valve core assembly device with sealing function and method thereof
By designing valve core assembly equipment, the automated assembly and sealing operation of valve core and rubber ring is realized, solving the problems of accurate filling and complex structure in existing devices, and achieving the effects of fully automated precise operation and easy maintenance.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHANGSHU JINBIAO VALVE NOZZLE CO LTD
- Filing Date
- 2024-05-28
- Publication Date
- 2026-07-24
AI Technical Summary
Existing devices are difficult to accurately fill the internal rubber ring of the valve core, and are also large in size and complex in structure, which is not conducive to maintenance.
A valve core assembly device was designed, which includes a valve core feeding assembly, a combination mechanism, and a closing assembly. The device achieves automated assembly and sealing of the valve core and rubber ring through a rotary table and cylinder drive.
It achieves fully automated and precise assembly of the valve core, occupies a small size, has a simple structure, and is easy to maintain.
Smart Images

Figure CN118455987B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of valve core assembly technology, and more specifically to a valve core assembly device and method with a sealing function. Background Technology
[0002] A valve core is a component used in control valves. During processing, a rubber ring needs to be filled inside it, and then the tail opening is closed. The process involves many steps.
[0003] Chinese patent CN112975378A discloses an automatic valve assembly production line and its assembly process, including a body, a rubber ring sleeved on the top of the body, and a valve core embedded in the bottom of the body. The valve core is disposed on the outlet side of the air passage. The automatic valve assembly production line includes: a first feeding unit, a placement unit, a second feeding unit, a transfer unit, and a unloading unit.
[0004] However, the existing device still has the following problems: it is difficult to accurately fill the internal rubber ring of the valve core, and the device is large in size, occupies a lot of space, has a relatively complex structure, and is not conducive to maintenance.
[0005] Based on this, the present invention designs a valve core assembly device and method with sealing function to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a valve core assembly device and method with sealing function.
[0007] To achieve the above objectives, the present invention provides the following technical solution:
[0008] A valve core assembly device with sealing function includes a control cabinet and a rotary table rotatably mounted on the top of the control cabinet. A valve core feeding assembly for controlling valve core feeding is provided on the top right side of the control cabinet.
[0009] The top of the control cabinet is fixedly installed with a processing conversion plate, which is rotatably connected to the rotary table. The outer edge of the rotary table has multiple standard holes for placing valve cores, and the standard holes are evenly distributed in a circular array.
[0010] The top front side of the processing conversion disc is provided with a feeding switching component for moving the valve core to the processing standard position;
[0011] The top left side of the processing conversion plate is provided with a combination mechanism for assembling the valve core and the rubber ring. The combination mechanism includes a rubber ring feeding assembly, a punching assembly, a pushing assembly for pushing the rubber ring into the valve core, and a micro-expansion assembly. The rubber ring feeding assembly is fixedly installed on the top left side of the control cabinet. The pushing assembly is located on the top left side of the control cabinet and is located behind the rubber ring feeding assembly. The micro-expansion assembly is located on the pushing assembly, and the punching assembly is located on the top left side of the processing conversion plate.
[0012] The top left side of the control cabinet is provided with a sealing assembly for sealing the valve core, the top rear side of the processing conversion plate is provided with a discharge switching assembly for moving the valve core out of the processing standard position, and the top rear side of the control cabinet is fixedly connected with a discharge plate for collecting the processed finished products.
[0013] Furthermore, the valve core feeding assembly includes a direct vibrating feeder and a limit offset assembly. The direct vibrating feeder is located on the top front side of the control cabinet, and the limit offset assembly is located on the top right side of the control cabinet. The ends of the direct vibrating feeder and the limit offset assembly are in sliding contact.
[0014] The limiting offset assembly includes a first cylinder, an L-shaped plate, and a semi-circular groove receiving plate. The first cylinder is fixedly connected to the top right side of the control cabinet. The L-shaped plate is slidably connected to the top of the first cylinder. The inner wall of the left end of the L-shaped plate is fixedly connected to the output end of the first cylinder. The semi-circular groove receiving plate is fixedly connected to the top of the L-shaped plate. The left end of the semi-circular groove receiving plate is in slidable contact with the rear end of the direct vibration feeder.
[0015] Furthermore, the feeding and shifting assembly includes a feeding clamping assembly for holding the valve core, a lifting structure for controlling the lifting and lowering of the feeding clamping assembly, and a translation assembly for controlling the movement of the lifting structure. The translation assembly is fixedly installed on the top of the processing conversion plate. The lifting structure is movably connected to the translation assembly, and the feeding clamping assembly is movably connected to the lifting structure. The translation assembly includes a support plate, a third cylinder, and a sliding plate. The support plate is fixedly connected to the top of the processing conversion plate, the third cylinder is fixedly connected to the front side of the support plate, and the sliding plate is slidably connected to the front side of the support plate.
[0016] The lifting structure includes a second cylinder, which is fixedly connected to the upper-middle part of the front side of the slide plate.
[0017] Furthermore, the feeding clamping assembly includes a thumb cylinder and a slide rail. The slide rail is fixedly connected to the lower middle part of the front side of the slide plate. The thumb cylinder is slidably connected to the slide rail for limiting. The top of the thumb cylinder is fixedly connected to the output end of the second cylinder.
[0018] Furthermore, the rubber ring feeding assembly includes a feeding pipe and a feeding trough, with the feeding pipe fixedly connected to the top of the control cabinet and the feeding trough opened on the feeding pipe;
[0019] The pushing assembly includes a fourth cylinder, a slider, and a funnel groove receiving plate. The fourth cylinder is fixedly connected to the top of the control cabinet. The slider slides at the top of the control cabinet. The funnel groove receiving plate is fixedly connected to the top of the slider. A limit post is fixed to the top of the control cabinet. Flanges are provided on the left and right sides of the top of the funnel groove receiving plate.
[0020] Furthermore, the micro-expansion component includes a sliding block and a spring. The sliding block is slidably connected to the bottom of the funnel groove receiving plate. The right end of the funnel groove receiving plate is divided into two parts. The left part is fixed to the funnel groove receiving plate, and the right part is fixed to the top of the sliding block. The two parts are spliced together to form an inverted conical groove.
[0021] The punching assembly includes a punching cylinder and an ejector pin. The punching cylinder is fixedly connected to the top front side of the processing conversion plate, and the ejector pin is fixedly connected to the output end of the punching cylinder.
[0022] Furthermore, the closing assembly includes a drive structure, a support platform, a rotating plate, and a pressure rod. The support platform is fixedly connected to the top left side of the control cabinet. The rotating plate is rotatably connected to the top of the support platform. The pressure rod is slidably connected through and limited to the right end of the support platform. The pressure rod is rotatably connected to the right end of the rotating plate. A pressing groove is provided at the bottom of the pressure rod, and the pressing groove contacts the top of the valve core. A spring is fixedly connected between the bottom right end of the rotating plate and the top right end of the support platform, and the spring is sleeved on the outer wall of the pressure rod.
[0023] Furthermore, the drive structure is configured as a hydraulic cylinder, with the output end of the hydraulic cylinder slidably connected to the bottom left end of the rotating plate.
[0024] Furthermore, the structure of the discharge transposition component is the same as that of the feed transposition component, and the installation angle of the discharge transposition component is perpendicular to that of the feed transposition component.
[0025] To better achieve the objectives of this invention, this invention also provides a method for assembling a valve core with a sealing function, comprising the following steps:
[0026] Step 1: The direct vibrating feeder feeds the valve core into the slot of the semi-circular groove receiving plate. The valve core is supported above the slot by the central ring. The first cylinder drives the L-shaped plate to move to the left, causing the semi-circular groove receiving plate to move the valve core to the set position. At the same time, the side wall of the semi-circular groove receiving plate blocks the valve core to be processed in the direct vibrating feeder.
[0027] Step 2: After the rotary table moves the valve core to the set position, the third cylinder moves the thumb cylinder to the set position through the slide plate. The second cylinder moves the thumb cylinder vertically downward to clamp the valve core. Then the thumb cylinder resets and moves the valve core into the standard hole on the rotary table.
[0028] Step 3: When the rotary table moves the valve core to align it with the top pin, the fourth cylinder moves the funnel groove receiving plate through the slider, causing the funnel groove receiving plate to move the rubber ring to directly above the valve core. The punching cylinder then pushes the pin downwards. The pin passes through the conical opening, pushes open the sliding block, and presses the rubber ring from the conical opening into the opening at the top of the valve core. Then the pin resets. After the pin disengages from the semi-circular groove receiving plate, the sliding block is pulled back to its original position by the spring, and then the funnel groove receiving plate resets.
[0029] Step 4: When the rotary table moves the valve core to align it with the pressure rod, the drive structure drives the rotating plate to rotate, and the rotating plate drives the pressure rod to move. The bottom of the pressure rod presses down on the valve core to close the valve core opening, and then the pressure rod returns to its original position.
[0030] Step 5: When the rotary table moves the valve core to align it with the thumb cylinder of the switching component, the thumb cylinder of the discharge switching component will move the valve core from the standard hole of the rotary table to the top of the discharge plate and release it. Then the thumb cylinder of the switching component will reset, and the valve core will fall into the collection box through the discharge plate, completing the valve core assembly operation.
[0031] The present invention has the following technical effects:
[0032] 1. In this invention, the valve core moves to the processing station via the valve core feeding assembly, and is then moved to the standard hole and inserted into it via the feeding switching assembly. Subsequently, the rotary table rotates, driving the valve core to the processing position of the assembly mechanism. The assembly mechanism assembles the rubber ring with the valve core. Then, the rotary table drives the valve core to the processing position of the closing assembly. The closing assembly squeezes and closes the opening at the top of the valve core. Finally, the valve core moves to the processing position of the discharge switching assembly, where it is detached from the rotary table and moved to the discharge plate to fall, thus achieving collection. This device achieves fully automated and precise operation, occupies a small volume, has a simple structure, high accuracy, and is easy to maintain. Attached Figure Description
[0033] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.
[0034] Figure 1 This is a perspective view of a valve core assembly device with sealing function according to the present invention;
[0035] Figure 2 This is a front view of a valve core assembly device with sealing function according to the present invention;
[0036] Figure 3 Figure 1 Enlarged view of point A in the middle;
[0037] Figure 4 This is a partial structural diagram of the valve core feeding assembly;
[0038] Figure 5 This is a schematic diagram of a partial structure;
[0039] Figure 6 for Figure 5 Enlarged view at point B in the middle;
[0040] Figure 7 This is a partial structural diagram of the jacking assembly;
[0041] Figure 8 For the local structure of the combined mechanism Figure 1 ;
[0042] Figure 9 For the local structure of the combined mechanism Figure 2 ;
[0043] Figure 10 This is a schematic diagram of the valve core and rubber ring structure;
[0044] Figure 11 This is a schematic diagram of a closed-type component.
[0045] The labels in the diagram represent:
[0046] 1. Control cabinet; 2. Valve core feeding assembly; 21. Direct vibration feeder; 22. Limit offset assembly; 221. First cylinder; 222. L-shaped plate; 223. Semi-circular groove receiving plate; 3. Machining conversion plate; 31. Rotary table; 32. Standard hole; 4. Feeding shifting assembly; 41. Feeding clamping assembly; 411. Thumb cylinder; 412. Slide rail; 42. Lifting structure; 421. Second cylinder; 43. Translation assembly; 431. Support plate; 432. Third cylinder; 433. Slide rail 5. Plate; 6. Combination mechanism; 7. Rubber ring feeding assembly; 8. Feeding pipe; 9. Feeding trough; 10. Pushing assembly; 11. Fourth cylinder; 12. Slider; 13. Funnel trough receiving plate; 14. Micro-expansion assembly; 15. Sliding block; 16. Spring; 17. Top punch assembly; 18. Top punch cylinder; 19. Top punch pin; 20. Top punch cylinder; 21. Top punch pin; 22. Top punch pin; 33. Closing assembly; 44. Drive structure; 55. Support platform; 66. Rotating plate; 77. Pressure rod; 88. Discharge and repositioning assembly; 99. Discharge plate. Detailed Implementation
[0047] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.
[0048] The present invention will be further described below with reference to embodiments.
[0049] The terms "left," "right," "front," "back," "up," and "down" used in the following description refer to the orientation from the perspective of the front view.
[0050] Example 1
[0051] Please refer to the instruction manual appendix. Figure 1-11 A valve core assembly device with sealing function includes a control cabinet 1 and a rotary table 31 rotatably mounted on the top of the control cabinet 1. A valve core feeding assembly 2 for controlling valve core feeding is provided on the top right side of the control cabinet 1.
[0052] A processing conversion plate 3 is fixedly installed on the top of the control cabinet 1. The processing conversion plate 3 is rotatably connected to the rotary table 31. Multiple standard holes 32 for placing valve cores are opened on the outer edge of the rotary table 31. The standard holes 32 are evenly distributed in a circular array with equal spacing.
[0053] The top front side of the processing conversion plate 3 is provided with a feed shifting component 4 for moving the valve core to the processing standard position;
[0054] The top left side of the processing conversion plate 3 is provided with a combination mechanism 5 for assembling the valve core and the rubber ring. The combination mechanism 5 includes a rubber ring feeding assembly 51, a punching assembly 54, a pushing assembly 52 for pushing the rubber ring into the valve core, and a micro-expansion assembly 53. The rubber ring feeding assembly 51 is fixedly installed on the top left side of the control cabinet 1. The pushing assembly 52 is located on the top left side of the control cabinet 1 and is located behind the rubber ring feeding assembly 51. The micro-expansion assembly 53 is located on the pushing assembly 52. The punching assembly 54 is located on the top left side of the processing conversion plate 3.
[0055] A sealing assembly 6 for sealing the valve core is provided on the top left side of the control cabinet 1, and a discharge switching assembly 7 for moving the valve core out of the processing standard position is provided on the top rear side of the processing conversion plate 3. A discharge plate 8 for collecting the processed finished products is fixedly connected to the top rear side of the control cabinet 1.
[0056] In use, the valve core moves to the processing station via the valve core feeding assembly 2, and is then moved to the standard hole 32 and inserted into it via the feeding switching assembly 4. The rotary table 31 then rotates, moving the valve core to the processing position of the assembly mechanism 5. The assembly mechanism 5 assembles the rubber ring with the valve core. The rotary table 31 then moves the valve core to the processing position of the closing assembly 6, which closes the opening at the top of the valve core. Finally, the valve core moves to the processing position of the discharge switching assembly 7, which detaches the valve core from the rotary table 31 and moves it to the discharge plate 8 for collection. This device achieves fully automated operation, reducing labor intensity. It has a simple structure, high precision, and is easy to maintain.
[0057] Example 2
[0058] like Figure 1-11 As shown, in a preferred embodiment of the present invention, the valve core feeding assembly 2 includes a direct vibration feeder 21 and a limit offset assembly 22. The direct vibration feeder 21 is connected to the discharge port of an external vibrating plate. The direct vibration feeder 21 is located on the top front side of the control cabinet 1. The limit offset assembly 22 is located on the top right side of the control cabinet 1. The ends of the direct vibration feeder 21 and the limit offset assembly 22 are in sliding contact.
[0059] The limiting offset assembly 22 includes a first cylinder 221, an L-shaped plate 222, and a semi-circular groove receiving plate 223. The first cylinder 221 is fixedly connected to the top right side of the control cabinet 1. The L-shaped plate 222 is slidably connected to the top of the first cylinder 221. The inner wall of the left end of the L-shaped plate 222 is fixedly connected to the output end of the first cylinder 221. The semi-circular groove receiving plate 223 is fixedly connected to the top of the L-shaped plate 222. The left end of the semi-circular groove receiving plate 223 is in sliding contact with the rear end of the direct vibration feeder 21.
[0060] When the valve core enters from the linear vibrating feeder 21, the valve cores will be arranged in a straight line. In the natural state, the semi-circular groove of the semi-circular groove receiving plate 223 is aligned with the valve core. The valve core at the front will enter the groove and be supported above the groove by the ring in the middle of the valve core. During processing, the first cylinder 221 is started to drive the L-shaped plate 222 to move to the left. The semi-circular groove receiving plate 223 drives the valve core to move to the standard position. At this time, the front side of the outer wall of the semi-circular groove receiving plate 223 is attached to the rear end of the linear vibrating feeder 21 to prevent the valve cores arranged behind from falling off. When the semi-circular groove receiving plate 223 is reset, the next valve core moves into the semi-circular groove to realize the cycle.
[0061] The feeding and shifting assembly 4 includes a feeding clamping assembly 41 for clamping the valve core, a lifting structure 42 for controlling the lifting of the feeding clamping assembly 41, and a translation assembly 43 for controlling the movement of the lifting structure 42. The translation assembly 43 is fixedly installed on the top of the processing conversion plate 3. The lifting structure 42 is movably connected to the translation assembly 43. The feeding clamping assembly 41 is movably connected to the lifting structure 42. The translation assembly 43 includes a support plate 431, a third cylinder 432, and a sliding plate 433. The support plate 431 is fixedly connected to the top of the processing conversion plate 3. The third cylinder 432 is fixedly connected to the front side of the support plate 431. The sliding plate 433 is limited and slidably connected to the front side of the support plate 431.
[0062] The lifting structure 42 includes a second cylinder 421, which is fixedly connected to the upper front part of the slide plate 433.
[0063] The feeding clamping assembly 41 includes a thumb cylinder 411 and a slide rail 412. The slide rail 412 is fixedly connected to the lower middle part of the front side of the slide plate 433. The thumb cylinder 411 is slidably connected to the slide rail 412. The top of the thumb cylinder 411 is fixedly connected to the output end of the second cylinder 421.
[0064] After the valve core moves to the standard position, the third cylinder 432 will push the slide plate 433 to move to the designated position. Then the second cylinder 421 will push the thumb cylinder 411 to descend. After the thumb cylinder 411 descends to the designated position, it will clamp the valve core. Then the above steps will be reversed so that the valve core is pulled out of the semi-circular groove receiving plate 223, rises and moves to the standard hole 32 on the rotary table 31, completing one cycle. Repeating this step can standardize the movement of the valve core into the processing position.
[0065] The rubber ring feeding assembly 51 includes a feeding pipe 511 and a feeding groove 512. The feeding pipe 511 is fixedly connected to the top of the control cabinet 1, and the feeding groove 512 is opened on the feeding pipe 511.
[0066] The pushing assembly 52 includes a fourth cylinder 521, a slider 522, and a funnel groove receiving plate 523. The fourth cylinder 521 is fixedly connected to the top of the control cabinet 1. The slider 522 slides at the top of the control cabinet 1. The funnel groove receiving plate 523 is fixedly connected to the top of the slider 522. A limit post is fixed to the top of the control cabinet 1. Flanges are provided on the left and right sides of the top of the funnel groove receiving plate 523.
[0067] The micro-expansion component 53 includes a sliding block 531 and a spring 532. The sliding block 531 is slidably connected to the bottom of the funnel groove receiving plate 523. The right end of the funnel groove receiving plate 523 is divided into two parts. The left part is fixed to the funnel groove receiving plate 523, and the right part is fixed to the top of the sliding block 531. The two parts are spliced together to form an inverted cone-shaped groove.
[0068] The punching assembly 54 includes a punching cylinder 541 and an ejector pin 542. The punching cylinder 541 is fixedly connected to the top front side of the processing conversion plate 3, and the ejector pin 542 is fixedly connected to the output end of the punching cylinder 541.
[0069] When the valve core moves to the processing position of the assembly mechanism 5, the rubber ring will enter the conical opening of the funnel groove receiving plate 523 from the feed groove 512. During the movement of the funnel groove receiving plate 523, the flange will contact the limiting post, thereby limiting the movement range of the funnel groove receiving plate 523. The fourth cylinder 521 pushes the slider 522 to move, thereby moving the funnel groove receiving plate 523. The funnel groove receiving plate 523 drives the rubber ring to enter directly above the valve core. At this time, the control of the punching cylinder 541 causes the ejector pin 542 to push downward, pressing the rubber ring from the conical opening into the opening at the top of the valve core, realizing automated standard assembly. During this process, when the ejector pin 542 passes through the conical opening, the sliding block 531 will move slightly to the right, and then be pulled back to its original position by the spring 532, thereby preventing the ejector pin 542 from being stuck during the ejection process.
[0070] The closing assembly 6 includes a drive structure 61, a support platform 62, a rotating plate 63, and a pressure rod 64. The support platform 62 is fixedly connected to the top left side of the control cabinet 1. The rotating plate 63 is rotatably connected to the top of the support platform 62. The pressure rod 64 is slidably connected to the right end of the support platform 62 and is limited in its position. The pressure rod 64 is rotatably connected to the right end of the rotating plate 63. The drive structure 61 drives the rotating plate 63 to rotate. The bottom of the pressure rod 64 is provided with a pressing groove, which contacts the top of the valve core. A spring is fixedly connected between the bottom right end of the rotating plate 63 and the top right end of the support platform 62. The spring is sleeved on the outer wall of the pressure rod 64.
[0071] The drive structure 61 is configured as a hydraulic cylinder, and the output end of the hydraulic cylinder is slidably connected to the bottom left end of the rotating plate 63.
[0072] When the valve core moves to the processing position of the closing assembly 6, the drive structure 61 drives the rotating plate 63 to rotate. During the rotation, the bottom left end of 63 slides against the output end of the hydraulic cylinder. The rotating plate 63 drives the pressure rod 64 to move, and the bottom of the pressure rod 64 presses the valve core to close the valve core opening.
[0073] The structure of the discharge transposition component 7 is the same as that of the feed transposition component 4, and the installation angle of the discharge transposition component 7 is perpendicular to that of the feed transposition component 4.
[0074] When the valve core moves to the discharge switching component 7, the discharge switching component 7 will remove the valve core from the standard hole 32 of the rotary table 31, and then move it above the discharge plate 8 to release it. The valve core falls into the collection box through the discharge plate 8 to complete the processing. The operation process is fully automated, reducing labor intensity.
[0075] Example 3
[0076] like Figure 1-11 As shown, in order to better achieve the purpose of the present invention, the present invention also provides a method for assembling a valve core with a sealing function, comprising the following steps:
[0077] Step 1: The direct vibrating feeder 21 feeds the valve core into the groove of the semi-circular groove receiving plate 223. The valve core is supported above the groove by the central ring. The first cylinder 221 drives the L-shaped plate 222 to move to the left, causing the semi-circular groove receiving plate 223 to move the valve core to the set position. At the same time, the side wall of the semi-circular groove receiving plate 223 blocks the valve core to be processed in the direct vibrating feeder 21.
[0078] Step 2: After the rotary table 31 moves the valve core to the set position, the third cylinder 432 moves the thumb cylinder 411 to the set position through the slide plate 433. The second cylinder 421 moves the thumb cylinder 411 vertically downward to clamp the valve core. Then the thumb cylinder 411 resets and moves the valve core into the standard hole 32 on the rotary table 31.
[0079] Step 3: When the rotary table 31 moves the valve core to align it with the ejector pin 542, the fourth cylinder 521 moves the funnel groove receiving plate 523 through the slider 522, causing the funnel groove receiving plate 523 to move the rubber ring to directly above the valve core. The punching cylinder 541 pushes the ejector pin 542 downward. The ejector pin 542 passes through the conical opening and pushes open the sliding block 531, pressing the rubber ring from the conical opening into the opening at the top of the valve core. Then the ejector pin 542 resets. After the ejector pin 542 disengages from the semi-circular groove receiving plate 223, the sliding block 531 is pulled back to its original position by the spring 532, and then the funnel groove receiving plate 523 resets.
[0080] Step 4: When the rotary table 31 moves the valve core to align it with the pressure rod 64, the drive structure 61 drives the rotating plate 63 to rotate, the rotating plate 63 drives the pressure rod 64 to move, and the bottom of the pressure rod 64 presses the valve core to close the valve core opening. Then the pressure rod 64 returns to its original position.
[0081] Step 5: When the rotary table 31 moves the valve core to align it with the thumb cylinder 411 of the switching assembly 7, the thumb cylinder 411 of the discharge switching assembly 7 will move the valve core from the standard hole 32 of the rotary table 31 to the top of the discharge plate 8 and release it. Then the thumb cylinder 411 of the switching assembly 7 will reset, and the valve core will fall into the collection box through the discharge plate 8, completing the valve core assembly operation.
[0082] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A valve core assembly device with sealing function, comprising a control cabinet (1) and a rotary table (31) rotatably mounted on the top of the control cabinet (1), characterized in that: The top right side of the control cabinet (1) is provided with a valve core feeding assembly (2) for controlling the valve core feeding. The top of the control cabinet (1) is fixedly installed with a processing conversion plate (3), which is rotatably connected to the rotary table (31). The outer edge of the rotary table (31) is provided with a number of standard holes (32) for placing valve cores. The standard holes (32) are evenly distributed in a circular array with equal spacing. The processing conversion plate (3) is provided with a feeding switching component (4) on the top front side for moving the valve core to the processing standard position. The top left side of the processing conversion plate (3) is provided with a combination mechanism (5) for assembling the valve core and the rubber ring. The combination mechanism (5) includes a rubber ring feeding assembly (51), a punching assembly (54), a pushing assembly (52) for pushing the rubber ring into the valve core, and a micro-expansion assembly (53). The rubber ring feeding assembly (51) is fixedly installed on the top left side of the control cabinet (1). The pushing assembly (52) is located on the top left side of the control cabinet (1). The pushing assembly (52) is located behind the rubber ring feeding assembly (51). The micro-expansion assembly (53) is located on the pushing assembly (52). The punching assembly (54) is located on the top left side of the processing conversion plate (3). The top left side of the control cabinet (1) is provided with a sealing assembly (6) for sealing the valve core, the top rear side of the processing conversion plate (3) is provided with a discharge switching assembly (7) for moving the valve core out of the processing standard position, and the top rear side of the control cabinet (1) is fixedly connected with a discharge plate (8) for collecting the processed finished products. The rubber ring feeding assembly (51) includes a feeding pipe (511) and a feeding groove (512). The feeding pipe (511) is fixedly connected to the top of the control cabinet (1), and the feeding groove (512) is opened on the feeding pipe (511). The pushing assembly (52) includes a fourth cylinder (521), a slider (522), and a funnel groove receiving plate (523). The fourth cylinder (521) is fixedly connected to the top of the control cabinet (1). The slider (522) slides at the top of the control cabinet (1). The funnel groove receiving plate (523) is fixedly connected to the top of the slider (522). A limit post is fixed at the top of the control cabinet (1). Flanges are provided on the left and right sides of the top of the funnel groove receiving plate (523). The micro-expansion component (53) includes a sliding block (531) and a spring (532). The sliding block (531) is slidably connected to the bottom of the funnel groove receiving plate (523). The right end of the funnel groove receiving plate (523) is divided into two parts. The left part is fixed to the funnel groove receiving plate (523), and the right part is fixed to the top of the sliding block (531). The two parts are spliced together to form an inverted conical groove. The punching assembly (54) includes a punching cylinder (541) and an ejector pin (542). The punching cylinder (541) is fixedly connected to the top front side of the processing conversion plate (3), and the ejector pin (542) is fixedly connected to the output end of the punching cylinder (541). The closing assembly (6) includes a drive structure (61), a support platform (62), a rotating plate (63), and a pressure rod (64). The support platform (62) is fixedly connected to the top left side of the control cabinet (1). The rotating plate (63) is rotatably connected to the top of the support platform (62). The pressure rod (64) is slidably connected to the right end of the support platform (62) and is rotatably connected to the right end of the rotating plate (63). The bottom of the pressure rod (64) is provided with a pressing groove, which contacts the top of the valve core. A spring is fixedly connected between the bottom right end of the rotating plate (63) and the top right end of the support platform (62). The spring is sleeved on the outer wall of the pressure rod (64).
2. The valve core assembly equipment with sealing function according to claim 1, characterized in that, The valve core feeding assembly (2) includes a direct vibration feeder (21) and a limit offset assembly (22). The direct vibration feeder (21) is located on the top front side of the control cabinet (1), and the limit offset assembly (22) is located on the top right side of the control cabinet (1). The ends of the direct vibration feeder (21) and the limit offset assembly (22) are in sliding contact. The limiting offset assembly (22) includes a first cylinder (221), an L-shaped plate (222), and a semi-circular groove receiving plate (223). The first cylinder (221) is fixedly connected to the top right side of the control cabinet (1). The L-shaped plate (222) is slidably connected to the top of the first cylinder (221). The inner wall of the left end of the L-shaped plate (222) is fixedly connected to the output end of the first cylinder (221). The semi-circular groove receiving plate (223) is fixedly connected to the top of the L-shaped plate (222). The left end of the semi-circular groove receiving plate (223) is slidably contacted with the rear end of the direct vibration feeder (21).
3. The valve core assembly equipment with sealing function according to claim 2, characterized in that, The feeding switching assembly (4) includes a feeding clamping assembly (41) for clamping the valve core, a lifting structure (42) for controlling the lifting of the feeding clamping assembly (41), and a translation assembly (43) for controlling the movement of the lifting structure (42). The translation assembly (43) is fixedly installed on the top of the processing conversion plate (3). The lifting structure (42) is movably connected to the translation assembly (43). The feeding clamping assembly (41) is movably connected to the lifting structure (42). The translation assembly (43) includes a support plate (431), a third cylinder (432), and a sliding plate (433). The support plate (431) is fixedly connected to the top of the processing conversion plate (3). The third cylinder (432) is fixedly connected to the front side of the support plate (431). The sliding plate (433) is limited and slidably connected to the front side of the support plate (431). The lifting structure (42) includes a second cylinder (421), which is fixedly connected to the upper front part of the slide plate (433).
4. The valve core assembly equipment with sealing function according to claim 3, characterized in that, The feeding clamping assembly (41) includes a thumb cylinder (411) and a slide rail (412). The slide rail (412) is fixedly connected to the lower middle part of the front side of the slide plate (433). The thumb cylinder (411) is limited and slidably connected to the slide rail (412). The top of the thumb cylinder (411) is fixedly connected to the output end of the second cylinder (421).
5. The valve core assembly equipment with sealing function according to claim 4, characterized in that, The drive structure (61) is configured as a hydraulic cylinder, and the output end of the hydraulic cylinder is slidably connected to the bottom left end of the rotating plate (63).
6. The valve core assembly equipment with sealing function according to claim 5, characterized in that, The structure of the discharge transposition component (7) is the same as that of the feed transposition component (4), and the installation angle of the discharge transposition component (7) is perpendicular to that of the feed transposition component (4).
7. A method for assembling a valve core with a sealing function as described in claim 6, characterized in that, Includes the following steps: Step 1: The direct vibrating feeder (21) feeds the valve core into the slot of the semi-circular groove receiving plate (223). The valve core is supported above the slot by the central ring. The first cylinder (221) drives the L-shaped plate (222) to move to the left, causing the semi-circular groove receiving plate (223) to move the valve core to the set position. At the same time, the side wall of the semi-circular groove receiving plate (223) blocks the valve core to be processed in the direct vibrating feeder (21). Step 2: After the rotary table (31) moves the valve core to the set position, the third cylinder (432) moves the thumb cylinder (411) to the set position through the slide plate (433), and the second cylinder (421) moves the thumb cylinder (411) vertically downward to clamp the valve core. Then the thumb cylinder (411) resets and moves the valve core into the standard hole (32) on the rotary table (31). Step 3: When the rotary table (31) moves the valve core to align it with the ejector pin (542), the fourth cylinder (521) moves the funnel groove receiving plate (523) through the slider (522), causing the funnel groove receiving plate (523) to move the rubber ring to the top of the valve core. The punching cylinder (541) pushes the ejector pin (542) downward. The ejector pin (542) passes through the conical opening and pushes open the sliding block (531) to press the rubber ring from the conical opening into the opening at the top of the valve core. Then the ejector pin (542) resets. After the ejector pin (542) disengages from the semi-circular groove receiving plate (223), the sliding block (531) is pulled back to its original position by the spring (532). Then the funnel groove receiving plate (523) resets. Step 4: When the rotary table (31) moves the valve core to align with the pressure rod (64), the drive structure (61) drives the rotating plate (63) to rotate, the rotating plate (63) drives the pressure rod (64) to move, the bottom of the pressure rod (64) presses the valve core to close the valve core opening, and then the pressure rod (64) resets. Step 5: When the rotary table (31) moves the valve core to align with the thumb cylinder (411) of the switching assembly (7), the thumb cylinder (411) of the discharge switching assembly (7) will move the valve core from the standard hole (32) of the rotary table (31) to the top of the discharge plate (8) and release it. Then the thumb cylinder (411) of the switching assembly (7) will reset, and the valve core will fall into the collection box through the discharge plate (8) to complete the valve core assembly operation.