A slump detection device for polymer plastering mortar

By designing a polymer mortar slump detection device that includes a storage port, a material plate, a gravity receiver, and a laser rangefinder, the problems of low accuracy and cumbersome cleaning of existing detection instruments are solved, and efficient and accurate slump detection and automatic cleaning are achieved.

CN118500983BActive Publication Date: 2025-01-17XUZHOU ZITIAN NEW BUILDING MATERIALS RES INST CO LTD +1
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Patent Information

Application Number
CN202410802173.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-20
Publication Date
2025-01-17
Estimated Expiration
2044-06-20

AI Technical Summary

Technical Problem

Existing polymer mortar slump testing instruments lack sufficient accuracy and are cumbersome to clean, thus affecting production efficiency.

Method used

A detection device was designed, which includes a storage port, a material feeding plate, a gravity receiver, a laser rangefinder, and a water spray nozzle. The slump is detected by the laser rangefinder, and the water spray nozzle is automatically cleaned, simplifying the operation process.

Benefits of technology

It improves the accuracy and efficiency of slump testing, simplifies the cleaning process, and ensures the accuracy of test results and the reusability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

A polymer plaster mortar slump detection device comprises a detection device, the detection device comprises a storage port, a spring, a connecting plate, a gravity receiver and a placing plate; a placing plate is provided at the lower part of the storage port, the placing plate is configured to be high on the outside and low on the inside, the placing plate is used to place the polymer plaster mortar overflowing from the storage port, a plurality of groups of springs are fixedly connected to the lower part of the placing plate, the lower part of each spring is connected to the connecting plate, a plurality of groups of gravity receivers are provided at the lower part of the connecting plate, each gravity receiver is used to detect the weight of the polymer plaster mortar stored in the placing plate; a laser rangefinder arranged inside the housing of the detection device emits a laser to the storage port, so as to detect the height of the polymer plaster mortar placed in the storage port falling, and a placing plate arranged at the lower part of the storage port stores the overflowed polymer plaster mortar and weighs the gravity receiver, so as to detect the weight of the overflowed polymer plaster mortar.
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Description

Technical Field

[0001] The invention belongs to the field of mortar detection, and specifically refers to a slump detection device for polymer plastering mortar. Background Art

[0002] Polymer mortar is a new type of building material that has emerged in recent years. It is made by mixing cementitious materials and organic polymers that can be dispersed in water. Polymer mortar is a new type of concrete repair mortar that has both the adhesion of polymer materials and the durability and strength of inorganic materials. This type of material has high compressive strength, rapid curing, and good bonding performance; it has good water retention and crack resistance, high alkali resistance, and UV resistance.

[0003] Before polymer mortar leaves the factory, its performance will be tested, one of which is to test the slump of the product, that is, to test the water retention, fluidity and cohesion of the product; the existing testing instruments are not accurate enough for testing the products, and the instruments need to be cleaned after the test before they can be reused. Not only is the operation complicated, but the test accuracy is also low, which affects subsequent production. Summary of the invention

[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a slump detection device for polymer plastering mortar, which at least partially solves the above technical problems.

[0005] The technical solution adopted by the present invention is as follows: a slump detection device for polymer plastering mortar, comprising a detection device, wherein the detection device comprises a material storage port, a spring, a connecting plate, a gravity receiver and a material placement plate.

[0006] Furthermore, a loading plate is provided at the lower portion of the storage port, and the loading plate is shaped to be higher on the outer side and lower on the inner side. The loading plate is used to hold the polymer plastering mortar overflowing from the storage port. A plurality of groups of springs are fixedly connected to the lower portion of the loading plate, and the lower portion of each of the springs is connected to a connecting plate. A plurality of groups of gravity receivers are provided at the lower portion of the connecting plate, and each of the gravity receivers is used to detect the weight of the polymer plastering mortar stored in the loading plate.

[0007] Furthermore, the polymer plastering mortar slump detection device proposed in the present invention includes a test shell, which is arranged outside the detection device, and the test shell is used to test and clean the polymer plastering mortar that needs to be tested.

[0008] Furthermore, the test housing includes a laser rangefinder.

[0009] Furthermore, a plurality of groups of laser rangefinders are provided inside the test housing, and each of the laser rangefinders is used to test the falling distance of the polymer plastering mortar placed in the storage port.

[0010] Furthermore, the detection device also includes a first material baffle plate, a cylinder, a pull rod, a second material baffle plate, a material delivery tube and an adjustable valve.

[0011] Furthermore, a first material baffle plate is provided on the outer side of the material placing plate, and a second material baffle plate is provided on the inner side of the material placing plate. The second material baffle plate and the material placing plate are movably connected. The lower part of the second material baffle plate is fixedly connected to a pull rod, and a cylinder is provided at the lower part of the pull rod. An adjustable valve is provided inside the material storage port, and the adjustable valve is used to control the outflow of the polymer plastering mortar placed inside the material storage port. A material delivery tube is provided at the lower part of the adjustable valve.

[0012] Furthermore, the test housing also includes a detection equipment housing, a water supply pipeline and a water spray port.

[0013] Furthermore, a plurality of water spray nozzles are provided inside the housing of the detection device, each of which is used to spray water to act on the detection device. The water spray nozzles are used to clean the polymer plastering mortar remaining on the detection device, and a water supply pipe is provided outside each of the water spray nozzles.

[0014] Furthermore, the polymer plastering mortar slump detection device proposed in the present invention includes a feeding device, which is arranged on the upper part of the detection device, and the feeding device is used to configure and convey the polymer plastering mortar.

[0015] Furthermore, the feeding device includes a feeding cover and a feeding port.

[0016] Furthermore, a feed opening is provided at the lower part of the feed cover, the feed opening is consistent in size with the upper end of the storage opening, and the feed opening is used to transfer the mixed polymer plastering mortar.

[0017] Furthermore, the feeding device also includes a water delivery device and a feeding port.

[0018] Furthermore, a water supply device is provided on the upper part of the feed cover, and the water supply device is used to provide moisture to the polymer plastering mortar. A feed port is provided on the side of the water supply device, and the feed port is used to transport raw materials.

[0019] The beneficial effects achieved by the present invention using the above structure are as follows:

[0020] (1) By emitting laser light to the storage port through a laser rangefinder disposed inside the housing of the detection device, the height to which the polymer plastering mortar placed in the storage port has fallen can be detected. By storing the overflowed polymer plastering mortar on a storage plate disposed at the lower part of the storage port and weighing a gravity receiver, the weight of the overflowed polymer plastering mortar can be detected.

[0021] (2) By spraying water on the detection device through a water nozzle arranged inside the detection device housing, the polymer plastering mortar remaining on the detection device can be cleaned. Cleaning through the water nozzle can make the next detection more convenient and the detection result more accurate. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A three-dimensional diagram of a slump detection device for polymer plastering mortar proposed in an embodiment of the present invention;

[0023] Figure 2 A sectional view of a front view of a slump detection device for polymer plastering mortar proposed in an embodiment of the present invention;

[0024] Figure 3 A front view of a feeding device according to an embodiment of the present invention;

[0025] Figure 4 A three-dimensional diagram of a feeding device according to an embodiment of the present invention;

[0026] Figure 5 A front view of a test housing provided in an embodiment of the present invention;

[0027] Figure 6 A three-dimensional diagram of a test housing according to an embodiment of the present invention;

[0028] Figure 7 A front view of a detection device provided in an embodiment of the present invention;

[0029] Figure 8 A three-dimensional diagram of a detection device provided in an embodiment of the present invention;

[0030] Fig. 9 A bottom view of a detection device provided by an embodiment of the present invention;

[0031] Fig.10 This is a sectional view of the main view of the detection device proposed in an embodiment of the present invention.

[0032] Among them, 1. feeding device, 2. test shell, 3. detection device, 11. feeding cover, 12. water delivery device, 13. feeding port, 14. discharge port, 21. detection equipment shell, 22. water delivery pipeline, 23. pressurized base, 24. water reservoir, 25. water nozzle, 26. laser rangefinder, 31. storage port, 32. first baffle plate, 33. spring, 34. connecting plate, 35. gravity receiver, 36. cylinder, 37. limiting plate, 38. pull rod, 39. second baffle plate, 310. placing plate, 311. delivery barrel, 312. adjustable valve.

[0033] The accompanying drawings are used to provide a further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION

[0034] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0035] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.

[0036] Polymer facing mortar is made of cement and gelling materials, with the addition of various organic high molecular polymers and inorganic substances. It can be divided into single-component and two-component facing mortars. Scope of application: It can be used for walls in various locations; especially for exterior walls of buildings. The finishing plastering of exterior wall insulation polystyrene boards and extruded boards; Product features: It has high bonding strength; The facing layer and the base layer have sufficient bonding strength, and will not fall off or crack during construction or under long-term self-weight and environmental effects; The facing layer is mostly a thin layer and is applied in layers, and the surface is flat, smooth, delicate and beautiful; It has the advantages of good flexibility, impermeability, waterproofness, crack resistance and easy construction.

[0037] Before polymer mortar leaves the factory, its performance will be tested. One of the tests is the slump test of the product, that is, the water retention, fluidity and cohesion of the product. For the slump test of plastering mortar, a certain amount of plastering mortar will be piled up into a unique shape, and then allowed to stand for a period of time. The slump of the test product will be determined by comparing the height of the collapse and the mass scattered outside. The data after the test will be compared with the existing experimental data. Under the same test conditions, products with excellent values ​​will have excellent performance, and vice versa.

[0038] like Figure 1 , Figure 2 , Figure 7 , Figure 8 , Fig. 9 and Fig.10As shown, an embodiment of the present invention proposes a slump detection device for polymer plastering mortar, including a detection device 3, wherein the detection device 3 includes a material storage port 31, a first material baffle plate 32, a spring 33, a connecting plate 34, a gravity receiver 35, a cylinder 36, a material limit plate 37, a pull rod 38, a second material baffle plate 39, a material placement plate 310, a material delivery cylinder 311 and an adjustable valve 312.

[0039] In the embodiment of the present invention, a port of a horizontal section is provided at the upper end of the storage port 31, so that when the polymer facing mortar is placed in the storage port 31, the polymer facing mortar can flow out from the port, and a loading plate 310 is provided at the lower part of the storage port 31, and the shape of the loading plate 310 is that the outer side is set higher and the inner side is set lower. When the overflowing polymer facing mortar falls into the loading plate 310, the polymer facing mortar on the outer side will slide to the inner side due to the effect of gravity. A plurality of groups of springs 33 are provided at the lower part of the loading plate 310, and the lower part of each spring 33 is connected to the connecting plate 34. When the loading plate 310 stores the fallen polymer facing mortar, the spring 33 will be compressed, and the lower part of the spring 33 is connected to the connecting plate 34, so the spring 33 will apply the compressed weight to the connecting plate 34. The connecting plate 34 is annular and has a hole inside. The limiting plate 37 passes through the hole inside the connecting plate 34.

[0040] A plurality of gravity receivers 35 are provided at the lower part of the connecting plate 34. The gravity receivers 35 will analyze the gravity received by the connecting plate 34 and transmit the received results to an external device. By detecting the gravity change of the connecting plate 34, the amount of polymer facing mortar placed on the placing plate 310 can be obtained. Generally, if the polymer facing mortar is not easy to collapse, the polymer facing mortar sliding down from the storage port 31 is lighter. On the contrary, if the polymer facing mortar is easy to collapse, more polymer facing mortar is placed on the placing plate 310.

[0041] The mixed polymer facing mortar will be transmitted from the feed port 14 and then enter the storage port 31. During the test, the polymer facing mortar entering the storage port 31 is higher than the highest point of the storage port 31, that is, the polymer facing mortar transmitted from the feed port 14 is larger than the volume of the storage port 31, and the volume of the polymer facing mortar transmitted from the feed port 14 is consistent during each test. Since a part of the polymer facing mortar is higher than the port of the storage port 31, part of the polymer facing mortar will fall from the storage port 31 each time. If the tested polymer facing mortar is easy to collapse, more material heads will fall on the material loading plate 310, and the value received by the gravity receiver 35 will be large. Otherwise, the value received by the gravity receiver 35 will be small. By testing the weight of the fallen polymer facing mortar, the slump value of the polymer facing mortar can be obtained.

[0042] An adjustable valve 312 is provided at the lower part of the storage port 31, and a feeding cylinder 311 is provided at the lower part of the adjustable valve 312. When the adjustable valve 312 is opened, the polymer facing mortar placed in the storage port 31 will slide into the feeding cylinder 311. A waste collecting device is externally connected to the lower part of the feeding cylinder 311, and the polymer facing mortar after detection will eventually be collected. A first baffle plate 32 is provided on the outer side of the material loading plate 310, and the first baffle plate 32 is used to limit the overflow of the polymer facing mortar. A second baffle plate 39 is provided on the inner side of the material loading plate 310, and a plurality of pull rods 38 are also provided at the lower part of the second baffle plate 39. A cylinder 36 is provided at the lower part of each pull rod 38. The first baffle plate 32 is fixedly connected to the material loading plate 310, and the second baffle plate 39 is movably connected to the material loading plate 310. The cylinder 36 will drive the pull rod 38 to retract downward, and the pull rod 38 will then drive the second baffle plate 39 to move downward.

[0043] When part of the polymer facing mortar in the storage port 31 falls on the material placing plate 310, after the gravity receiver 35 analyzes the data, the cylinder 36 will drive the pull rod 38 to retract downward, thereby driving the second material baffle plate 39 to move downward. Because the material placing plate 310 is configured to be higher on the outside and lower on the inside, the polymer facing mortar will slowly accumulate on the inner side of the material placing plate 310 under the action of gravity. As the second material baffle plate 39 moves downward, the second material baffle plate 39 will drop to a position lower than the material placing plate 310. At this time, the polymer facing mortar will slide from the inner side of the material placing plate 310. A limiting plate 37 is provided at the lower part of the material placing plate 310. The polymer facing mortar sliding from the inner side of the material placing plate 310 will enter the limiting plate 37. A waste collecting device is also provided at the lower part of the limiting plate 37. The polymer facing mortar entering the limiting plate 37 will eventually enter the waste collecting device and be collected.

[0044] like Figure 1 , Figure 2 , Figure 5 and Figure 6 As shown, the embodiment of the present invention provides a polymer plaster mortar slump detection device, including a detection device housing 21, a water pipeline 22, a pressurized base 23, a water reservoir 24, a water nozzle 25 and a laser rangefinder 26.

[0045] In the embodiment of the present invention, the test housing 2 is arranged outside the detection device 3, and the test housing 2 is used for testing and cleaning the polymer plastering mortar to be tested.

[0046] A plurality of laser rangefinders 26 are arranged inside the detection device housing 21. The plurality of laser rangefinders 26 will work when the polymer facing mortar is put into the storage port 31. The laser rangefinder 26 will record the height of the polymer facing mortar when it is just put into the storage port 31. After a certain period of time, the laser rangefinder 26 will record the height of the polymer facing mortar at this time. By recording the height difference of the polymer facing mortar slump within a certain period of time, the slump of the polymer facing mortar can be further detected. That is, if the slump of the polymer facing mortar is small, the result obtained by the laser rangefinder 26 will be small. If the slump of the polymer facing mortar is large, the result obtained by the laser rangefinder 26 will be large. The numerical value obtained by the laser rangefinder 26 can clearly present the slump of the polymer facing mortar.

[0047] A plurality of water spray nozzles 25 are also provided inside the detection device housing 21. Each water spray nozzle 25 is connected to an external water pipe 22. The water pipe 22 is connected to a pressurized base 23. A water reservoir 24 is provided at the lower part of the pressurized base 23. The water flow in the water reservoir 24 will generate a higher flow rate through the pressurization of the pressurized base 23. Then the water flows through the water pipe 22 and is finally sprayed out from the water spray nozzle 25. The water spray nozzle 25 is provided outside the detection device 3 and is arranged in a ring shape, so that the water sprayed from the water spray nozzle 25 can cover the periphery of the detection device 3 360°, forming a cleaning without dead angles.

[0048] When the detection device 3 completes the slump detection of the polymer plaster mortar, the adjustable valve 312 is kept open and the second material baffle plate 39 is kept falling, and then the water nozzle 25 sprays water to the detection device 3. With the high-pressure water flow sprayed from the water nozzle 25, the polymer plaster mortar remaining on the material plate 310 and the storage port 31 in the detection device 3 can be washed away by the water flow, eliminating the problem of manual cleaning of the equipment after testing the product.

[0049] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the embodiment of the present invention provides a polymer plaster mortar slump detection device, including a feed cover 11, a water delivery device 12, a feed port 13 and a discharge port 14.

[0050] In the embodiment of the present invention, the feeding device 1 is arranged on the upper part of the detection device 3, and the feeding device 1 is used to configure and convey the polymer plastering mortar.

[0051] A feed port 13 is provided at the upper portion of the feed hood 11, and the raw materials of the polymer facing mortar are input into the interior of the feed hood 11 from the feed port 13. Similarly, a water supply device 12 is provided at the upper portion of the feed hood 11, and the water supply device 12 is provided at one side of the feed port 13. The feed port 13 is configured in a funnel shape, which is beneficial to the entry of the raw materials of the polymer facing mortar. The water supply device 12 provided at one side of the feed port 13 can spray water into the interior of the feed hood 11. A stirring device is provided inside the feed hood 11, so that the raw materials of the polymer facing mortar placed in the interior of the feed hood 11 can be fully stirred. The proportioned polymer facing mortar will enter the storage port 31 through a feed discharge port 14 provided at the lower portion of the feed hood 11. The size of the feed discharge port 14 is slightly smaller than the storage port 31, and the volume of the polymer facing mortar proportioned each time is the same.

[0052] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0053] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.

[0054] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A device for detecting the slump of polymer plaster mortar, comprising a detection device (3), characterized in that: The detection device (3) comprises a material storage port (31), a spring (33), a connecting plate (34), a gravity receiver (35) and a material placement plate (310), wherein: A material placement plate (310) is provided at the bottom of the material storage port (31), and the material placement plate (310) is configured to be higher on the outside and lower on the inside. The material placement plate (310) is used to place the polymer plastering mortar overflowing from the material storage port (31). The bottom of the material placement plate (310) is fixedly connected to one end of a plurality of groups of springs (33), and the other end of the springs (33) is fixedly connected to a connecting plate (34). A plurality of groups of gravity receivers (35) are provided at the bottom of the connecting plate (34), and the gravity receivers (35) are used to detect the weight of the polymer plastering mortar stored in the material placement plate (310); It comprises a feeding device (1), the feeding device (1) being arranged on the upper part of the detection device (3), and the feeding device (1) being used for preparing and conveying polymer plastering mortar; It comprises a test housing (2), the test housing (2) being arranged outside the detection device (3), and the test housing (2) being used for testing and cleaning the polymer plastering mortar to be tested; The feeding device (1) comprises a feeding cover (11) and a feeding port (14), wherein: A discharge port (14) is provided at the lower part of the feed cover (11). The discharge port (14) and the upper end of the storage port (31) have the same size. The discharge port (14) is used to transfer the mixed polymer plastering mortar. The polymer plastering mortar entering the storage port (31) is higher than the highest point of the storage port (31). The polymer plastering mortar transferred by the discharge port (14) is larger than the volume of the storage port (31). The volume of polymer plastering mortar transferred by the discharge port (14) each time is consistent. The polymer plastering mortar collapsed from the storage port (31) will fall into the placement plate (310). The more plastering mortar is placed on the placement plate (310), the greater the value received by the gravity receiver (35), and the polymer plastering mortar under test is easy to collapse. The smaller the value received by the gravity receiver (35), the less likely the polymer plastering mortar under test is to collapse. The test housing (2) comprises a laser rangefinder (26), wherein: A plurality of laser rangefinders (26) are arranged inside the test housing (2). The laser rangefinders (26) record the height of the polymer plastering mortar when it is just placed in the material storage port (31). After a certain period of time, the laser rangefinders (26) record the height of the polymer plastering mortar at this time. The laser rangefinders (26) further detect the slump of the polymer plastering mortar by recording the height difference of the polymer plastering mortar slump within a certain period of time.

2. The slump detection device for polymer plastering mortar according to claim 1 is characterized in that: The detection device (3) further comprises a first material baffle plate (32), a cylinder (36), a pull rod (38), a second material baffle plate (39), a material delivery cylinder (311) and an adjustable valve (312), wherein: A first material baffle plate (32) is provided on the outer side of the material placement plate (310), and a second material baffle plate (39) is provided on the inner side of the material placement plate (310). The second material baffle plate (39) and the material placement plate (310) are movably connected. A pull rod (38) is fixedly connected to the lower part of the second material baffle plate (39), and a cylinder (36) is provided at the lower part of the pull rod (38). An adjustable valve (312) is provided inside the material storage port (31), and the adjustable valve (312) is used to control the outflow of the polymer plaster mortar placed inside the material storage port (31). A material delivery cylinder (311) is provided at the lower part of the adjustable valve (312).

3. The slump detection device for polymer plastering mortar according to claim 2 is characterized in that: The test housing (2) further comprises a detection device housing (21), a water delivery pipeline (22) and a water spray port (25), wherein: A plurality of water spray ports (25) are provided inside the detection device housing (21). The water spray ports (25) are used to spray water to act on the detection device (3). The water spray ports (25) are used to clean residual polymer plaster mortar on the detection device (3). A water delivery pipe (22) is provided outside each of the water spray ports (25).

4. The slump detection device for polymer plastering mortar according to claim 3 is characterized in that: The feeding device (1) further comprises a water delivery device (12) and a feeding port (13), wherein: A water supply device (12) is provided on the upper part of the feed cover (11), and the water supply device (12) is used to provide moisture for the polymer plastering mortar. A feed port (13) is provided on the side of the water supply device (12), and the feed port (13) is used to transport raw materials.

Citation Information

Patent Citations

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