Ultra-thin glass and processing device thereof
By using support components, mobile components and cleaning components in glass processing devices, combined with ultrasonic cleaning technology, the problem of inconsistent cleanliness of glass surface caused by uneven spraying of cleaning liquid is solved, and efficient glass cleaning and processing quality improvement is achieved.
Patent Information
- Application Number
- CN202411000885.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2044-07-25
AI Technical Summary
During the glass manufacturing process, uneven spraying of cleaning liquid leads to inconsistent cleanliness of the glass surface, affecting optical performance and appearance quality, and it is difficult for the prior art to effectively improve cleaning efficiency.
A processing device including support assembly, moving assembly and cleaning assembly is designed. The control cylinder drives the moving assembly and suction cup group for precise movement, combined with the ultrasonic generator to generate tiny bubbles, and the glass is cleaned by cleaning the cylinder and driving the cleaning block. Ensure the purity of the cleaning solution through the filter and the water tank.
It significantly improves the cleaning efficiency and cleanliness of ultra-thin glass, ensures deep cleaning of the glass surface, and improves processing quality and production efficiency.
Smart Images

Figure CN118527445B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass processing, and in particular to an ultra-thin glass and a processing device thereof. Background Art
[0002] Optical ultra-thin glass is a special material with extremely high transparency, excellent optical properties and mechanical strength. Its thickness is usually between tens of microns and hundreds of microns, which is much lower than traditional glass products. This glass is manufactured through a precisely controlled production process, which can achieve extremely high surface flatness and dimensional accuracy, so that it produces almost no scattering and absorption during the light transmission process, ensuring high-fidelity transmission of optical signals. Optical ultra-thin glass is widely used in high-end displays, touch screens, camera lenses, fiber-optic communications, precision optical instruments and other fields. Its light and thin characteristics not only contribute to the miniaturization and lightweight design of products, but also improve the energy efficiency and performance of equipment. It is one of the indispensable key materials in modern high-tech industries.
[0003] In the glass manufacturing process, cleaning the glass surface is an essential step to meet process standards. This process usually uses a rotating brush and a special cleaning fluid to completely remove impurities from the glass surface. However, in actual operation, how to ensure that the cleaning fluid can be evenly distributed on the brush, thereby effectively improving the quality and efficiency of glass cleaning, is a technical challenge that needs to be solved urgently. Uneven spraying of the cleaning fluid may lead to inconsistent cleanliness of the glass surface, affecting the optical performance and appearance quality of the final product. Summary of the invention
[0004] The purpose of the present invention is to provide an ultra-thin glass and a processing device thereof, so as to conveniently clean the entire piece of ultra-thin glass and significantly improve the cleaning efficiency and cleanliness.
[0005] To achieve the above-mentioned purpose, the present invention provides a processing device for ultra-thin glass, comprising a supporting component, a moving component and a cleaning component, wherein the supporting component comprises a base, a supporting frame, a mover, a control cylinder, a suction cup group and a conveying line, wherein the supporting frame is fixedly connected to the base and is located on one side of the base, the mover is slidably arranged on the supporting frame, the control cylinder is arranged on the mover, the suction cup group is arranged on the output end of the control cylinder, the conveying line is arranged on the base, the moving component comprises a cleaning cylinder and a cleaning block, the cleaning cylinder is arranged on one side of the supporting frame, the cleaning block is fixed on the output end of the cleaning cylinder, the cleaning component comprises a supporting plate, a water storage tank, a connecting pipe, a filter, a water tank and an ultrasonic generator, the supporting plate is fixedly connected to the cleaning block and is located on one side of the base, the water storage tank is arranged on the supporting plate, the connecting pipe is connected to the water storage tank, the filter is connected to the connecting pipe, the water tank is connected to the filter, and the ultrasonic generator is arranged on the water storage tank.
[0006] Among them, the mover includes a moving screw, a moving motor and a moving block, the moving block is slidably connected to the support frame and is located on one side of the support frame, the moving screw is threadedly connected to the moving block, and the output end of the moving motor is fixedly connected to the moving screw.
[0007] Wherein, the moving assembly further comprises a return spring, and the return spring is arranged between the cleaning cylinder and the cleaning block.
[0008] Wherein, the filter comprises a filter element, a mounting shell and a cover plate, the cover plate is slidably connected to the mounting shell and is located on one side of the mounting shell, and the filter element is arranged in the mounting shell.
[0009] Wherein, the cleaning component also includes a supporting roller, which is rotatably connected to the water storage tank and is located on one side of the water storage tank.
[0010] Wherein, the cleaning assembly further comprises a scraper, and the scraper is arranged on a side of the water storage tank away from the supporting roller.
[0011] Wherein, the cleaning component further comprises a dryer, and the dryer is arranged on one side of the scraper.
[0012] In a second aspect, the present invention further provides an ultra-thin glass, which is processed using the ultra-thin glass processing device.
[0013] The present invention discloses an ultra-thin glass and a processing device thereof. The present invention provides an efficient processing device specially customized for ultra-thin glass. The device cleverly integrates a support component, a moving component and a cleaning component, and is intended to achieve precise processing and deep cleaning of ultra-thin glass. Among them, the base of the support component stably carries the entire structure, and the support frame is firmly connected to one side thereof to form a stable working platform. The mover is flexibly installed on the support frame, and can achieve precise lateral or longitudinal movement by controlling the drive of the cylinder. The output end of the control cylinder is equipped with a suction cup group for adsorbing and stabilizing the ultra-thin glass to ensure safety and accuracy during the processing. The conveyor line is responsible for the continuous supply and removal of the ultra-thin glass, ensuring the continuity of the processing flow. The support plate of the cleaning component is closely connected to the cleaning block and fixed to one side of the base, providing a stable base surface for the cleaning operation. The water storage tank is placed on the support plate to store the cleaning solution. The connecting pipe connects the water storage tank to the external water source to ensure the continuous supply of the cleaning solution. The filter is finely embedded in the connecting pipe to effectively remove impurities in the water and ensure the purity of the cleaning solution. The water tank is connected to the filter to store the purified cleaning liquid. The ultrasonic generator is cleverly installed in the water tank, which generates tiny bubbles through high-frequency vibration, and uses the cavitation effect to thoroughly remove dust and stains on the glass surface. Then, the cleaning cylinder drives the cleaning block to move to clean the entire ultra-thin glass, significantly improving the cleaning efficiency and cleanliness. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0015] Figure 1 It is a structural diagram of an ultra-thin glass processing device according to the first embodiment of the present invention.
[0016] Figure 2 It is a right side structural diagram of an ultra-thin glass and a processing device thereof according to the first embodiment of the present invention.
[0017] Figure 3 It is a cross-sectional structural diagram along a filter of an ultra-thin glass and a processing device thereof according to the first embodiment of the present invention.
[0018] Figure 4 It is a cross-sectional structural diagram of an ultra-thin glass and a processing device thereof according to the first embodiment of the present invention.
[0019] Figure 5 yes Figure 4 A partial enlargement of detail A.
[0020] Support assembly 101, moving assembly 102, cleaning assembly 103, base 104, support frame 105, mover 106, control cylinder 107, suction cup group 108, conveyor line 109, support plate 110, water storage tank 111, connecting pipe 112, filter 113, water tank 114, ultrasonic generator 115, moving screw 116, moving motor 117, moving block 118, return spring 119, filter element 120, mounting shell 121, cover plate 122, support roller 123, scraper 124, dryer 125, scraper body 126, first spring 127, heating plate 128, fan 129, air duct 130, cleaning cylinder 131, cleaning block 132. DETAILED DESCRIPTION
[0021] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention.
[0022] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0023] First embodiment
[0024] See also Figure 1~Figure 5The present invention provides an ultra-thin glass processing device, comprising a supporting component 101, a moving component 102 and a cleaning component 103, wherein the supporting component 101 comprises a base 104, a supporting frame 105, a mover 106, a control cylinder 107, a suction cup group 108 and a conveying line 109, wherein the supporting frame 105 is fixedly connected to the base 104 and is located at one side of the base 104, the mover 106 is slidably arranged on the supporting frame 105, the control cylinder 107 is arranged on the mover 106, the suction cup group 108 is arranged on the output end of the control cylinder 107, the conveying line 109 is arranged on the base 104, and the moving component comprises a cleaning cylinder 131 and a cleaning block 132 The cleaning cylinder 131 is arranged on one side of the support frame 105, and the cleaning block 132 is fixed on the output end of the cleaning cylinder 131. The cleaning component 103 includes a support plate 110, a water tank 111, a connecting pipe 112, a filter 113, a water tank 114 and an ultrasonic generator 115. The support plate 110 is fixedly connected to the cleaning block 132 and is located on one side of the base 104. The water tank 111 is arranged on the support plate 110, the connecting pipe 112 is connected to the water tank 111, the filter 113 is connected to the connecting pipe 112, the water tank 114 is connected to the filter 113, and the ultrasonic generator 115 is arranged on the water tank 111.
[0025] In this embodiment, the present invention provides an efficient processing device specially customized for ultra-thin glass, which cleverly integrates a support assembly 101, a moving assembly 102 and a cleaning assembly 103, aiming to achieve precise processing and deep cleaning of ultra-thin glass. Among them, the base 104 of the support assembly 101 firmly supports the entire structure, and the support frame 105 is firmly connected to one side thereof to form a stable working platform. The mover 106 is flexibly mounted on the support frame 105, and can achieve precise lateral or longitudinal movement by controlling the drive of the cylinder 107. The output end of the control cylinder 107 is equipped with a suction cup group 108 for adsorbing and stabilizing the ultra-thin glass to ensure safety and accuracy during the processing. The conveyor line 109 is responsible for the continuous supply and removal of ultra-thin glass, ensuring the continuity of the processing flow. The support plate 110 of the cleaning assembly 103 is closely connected to the cleaning block 132 and fixed to one side of the base 104, providing a stable base surface for the cleaning operation. The water storage tank 111 is placed on the support plate 110 to store the cleaning solution. The connecting pipe 112 connects the water tank 111 to an external water source to ensure a continuous supply of cleaning liquid. The filter 113 is finely embedded in the connecting pipe 112 to effectively remove impurities in the water and ensure the purity of the cleaning liquid. The water tank 114 is connected to the filter 113 to store the purified cleaning liquid. The ultrasonic generator 115 is cleverly installed in the water tank 111, which generates tiny bubbles through high-frequency vibration and uses the cavitation effect to thoroughly remove dust and stains on the glass surface. Then, the cleaning cylinder 131 drives the cleaning block 132 to move to clean the entire ultra-thin glass, significantly improving the cleaning efficiency and cleanliness.
[0026] In summary, the ultra-thin glass processing device provided by the present invention not only realizes the precise positioning and movement of ultra-thin glass, but also ensures the deep cleaning of the glass surface through the innovative cleaning component 103, thereby greatly improving the processing quality and production efficiency of ultra-thin glass.
[0027] The mover 106 includes a moving screw 116, a moving motor 117 and a moving block 118. The moving block 118 is slidably connected to the support frame 105 and is located on one side of the support frame 105. The moving screw 116 is threadedly connected to the moving block 118, and the output end of the moving motor 117 is fixedly connected to the moving screw 116.
[0028] The mover 106 includes three key components: a moving screw 116, a moving motor 117, and a moving block 118. The moving block 118 is slidably connected to the support frame 105 and is located on one side of the support frame 105, ensuring smooth and stable movement. The moving screw 116 and the moving block 118 are threadedly connected. When the moving motor 117 is started, its output end is fixedly connected to the moving screw 116, and the rotation of the screw drives the moving block 118 to translate along a predetermined trajectory, thereby achieving precise position adjustment of the ultra-thin glass.
[0029] The moving assembly 102 further includes a return spring 119, which is disposed between the cleaning cylinder 131 and the cleaning block 132. When the cleaning operation is completed, the cleaning block 132 can be quickly restored to the initial position, thereby improving the automation and work efficiency of the device.
[0030] The filter 113 includes a filter element 120 , a mounting shell 121 and a cover plate 122 . The cover plate 122 is slidably connected to the mounting shell 121 and is located on one side of the mounting shell 121 . The filter element 120 is disposed in the mounting shell 121 .
[0031] The cover plate 122 and the mounting shell 121 are connected by sliding, which facilitates the replacement and maintenance of the filter element 120 and ensures the long-term purity of the cleaning liquid.
[0032] The cleaning assembly 103 further includes a support roller 123 , which is rotatably connected to the water storage tank 111 and is located on one side of the water storage tank 111 .
[0033] On one side of the water storage tank 111, a support roller 123 is rotatably connected thereto, providing a stable support surface for the ultra-thin glass and avoiding damage during the cleaning process.
[0034] The cleaning assembly 103 further includes a scraper 124 , which is disposed on a side of the water storage tank 111 away from the support roller 123 .
[0035] The scraper 124 includes a scraper body 126 and a first spring 127 . The scraper body 126 is rotatably connected to the water tank 111 and is located on one side of the water tank 111 . The first spring 127 is disposed between the scraper body 124 and the water tank 111 .
[0036] The scraper 124 is located on the side of the water tank 111 away from the support roller 123. Its design includes a scraper body 126 and a first spring 127. The rotational connection between the scraper body 126 and the water tank 111, combined with the action of the first spring 127, ensures that residual moisture on the surface of the ultra-thin glass is effectively removed.
[0037] The cleaning assembly 103 further includes a dryer 125 , and the dryer 125 is disposed on one side of the scraper 124 .
[0038] The addition of the dryer 125 further improves the drying efficiency, and can blow hot air from one side of the water storage tank 111 to the surface of the ultra-thin glass to accelerate the evaporation of water, ensure the immediate drying of the glass surface, and create ideal conditions for subsequent processing steps.
[0039] Specifically, the dryer 125 includes a heating plate 128, a fan 129 and an air duct 130. The heating plate 128 is arranged on one side of the water storage tank 111, the fan 129 is arranged at the bottom of the heating plate 128, and the air duct 130 is arranged on the top of the heating plate 128. The heating plate 128 generates heat, and then the fan 129 is started to drive the wind in the heating plate 128 to blow the ultra-thin glass, and then the airflow is guided by the air duct 130, so that the drying effect is better.
[0040] Second embodiment
[0041] On the basis of the first embodiment, the present invention further provides an ultra-thin glass, which is processed by using the ultra-thin glass processing device.
[0042] The present invention not only innovates the processing device of ultra-thin glass, but also proposes an ultra-thin glass product with excellent performance based on this. This ultra-thin glass is made by undergoing multiple rigorous processes under the above-mentioned precision-designed processing device, fully demonstrating its excellent advantages in optical performance, mechanical strength and surface quality.
[0043] What is disclosed above is only a preferred embodiment of the present invention, and it certainly cannot be used to limit the scope of rights of the present invention. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made according to the claims of the present invention still fall within the scope of the invention.
Claims
1. An ultra-thin glass processing device, characterized in that: It includes a supporting component, a moving component and a cleaning component, wherein the supporting component includes a base, a supporting frame, a mover, a control cylinder, a suction cup group and a conveying line, the supporting frame is fixedly connected to the base and is located at one side of the base, the mover is slidably arranged on the supporting frame, the control cylinder is arranged on the mover, the suction cup group is arranged on the output end of the control cylinder, the moving component includes a cleaning cylinder and a cleaning block, the conveying line is arranged on the base, the cleaning cylinder is arranged on one side of the supporting frame, the cleaning block is fixed on the output end of the cleaning cylinder, the cleaning component includes a supporting plate, a water storage tank, a connecting pipe, a filter, a water tank and an ultrasonic generator, the supporting plate is fixedly connected to the cleaning block and is located at one side of the base, the water storage tank is arranged on the supporting plate, and the connecting pipe is connected to the water storage tank, The filter is connected to the connecting pipe, the water tank is connected to the filter, the ultrasonic generator is arranged on the water tank, the cleaning component also includes a supporting roller, the supporting roller is rotatably connected to the water tank and is located on one side of the water tank, the cleaning component also includes a scraper, the scraper is arranged on the side of the water tank away from the supporting roller, the scraper includes a scraper body and a first spring, the scraper body is rotatably connected to the water tank and is located on one side of the water tank, the first spring is arranged between the scraper body and the water tank, the cleaning component also includes a dryer, the dryer is arranged on one side of the scraper, the dryer includes a heating plate, a fan and an air duct, the heating plate is arranged on one side of the water tank, the fan is arranged at the bottom of the heating plate, and the air duct is arranged on the top of the heating plate.
2. The ultra-thin glass processing device according to claim 1, characterized in that: The mover includes a moving screw, a moving motor and a moving block. The moving block is slidably connected to the support frame and is located on one side of the support frame. The moving screw is threadedly connected to the moving block, and the output end of the moving motor is fixedly connected to the moving screw.
3. The ultra-thin glass processing device according to claim 2, characterized in that: The moving assembly further comprises a return spring, and the return spring is arranged between the cleaning cylinder and the cleaning block.
4. The ultra-thin glass processing device according to claim 3, characterized in that: The filter comprises a filter element, a mounting shell and a cover plate. The cover plate is slidably connected to the mounting shell and is located on one side of the mounting shell. The filter element is arranged in the mounting shell.
5. An ultra-thin glass, characterized in that: The ultra-thin glass is processed using the processing device of any one of claims 1 to 4.